Mini Modbus 1AI

Expansion Module – 1 analog input, 1 digital output

Version 1.8 User Manual

Manufactured for
 RS485 MODBUS Module 1AI
User Manual

Thank you for choosing our product.

This manual will help you with proper support and proper operation of the device.

The information contained in this manual have been prepared with utmost care by our
professionals and serve as a description of the product without incurring any liability for
the purposes of commercial law.

This information does not release you from the obligation of own judgement and
verification.

We reserve the right to change product specifications without notice.

Please read the instructions carefully and follow the recommendations contained
therein.

WARNING!

Failure to follow instructions can result in equipment damage or impede

the use of the hardware or software.

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1. Safety rules
• Before first use, refer to this manual

• Before first use, make sure that all cables are connected properly

• Please ensure proper working conditions, according to the device specifications

(eg: supply voltage, temperature, maximum power consumption)

• Before making any modifications to wiring connections, turn off the power supply

2. Module Features
2.1. Purpose and description of the module
1AI module allows voltage or current measurement and has one digital putput.
Values are read via RS485 (Modbus), so we can easily integrate the module with
popular PLCs, HMI or PC equipped with the appropriate adapter.
The device has 1 input to voltage measurement and 1 input for current
measurement (both inputs can be used in this same time). In addition, the module is
equipped with 1 configurable digital output (PNP or NPN type).
This module is connected to the RS485 bus with twisted-pair wire.
Communication is via MODBUS RTU or MODBUS ASCII. The use of 32-bit ARM
core processor provides fast processing and quick communication. The baud rate is
configurable from 2400 to 115200.

The module is designed for mounting on a DIN rail in accordance with

DIN EN 5002.

The module is equipped with a set of LEDs used to indicate the status of inputs
and outputs useful for diagnostic purposes and helping to find errors.

Module configuration is done via USB by using a dedicated computer program.

You can also change the parameters using the MODBUS protocol.

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2.2. Technical Specifications

Voltage 10-38 VDC; 20-28 VAC
Power Supply
Power consumption 1 W @ 24V DC / 2 VA @ 24V AC
Isolation Isolation between power supply and I/O 1000 VDC
Number of analog inputs 2 (voltage x 1, current x 1)
Input impedance (voltage input) 100 kΩ
Accuracy of voltage measurement ±0.2%
Voltage input Max. voltage ±16 V
0÷10V
-10÷10V Resolution 1.5 mV
Voltage input Max. voltage ±2 V
0÷1V
Inputs -1÷1V Resolution 1 mV
Input impedance (current input) 100 kΩ
Accuracy of current measurement ±0.1%
Current input Max. current ±35 mA
0÷20mA
4÷20mA
-20÷20mA Resolution 3,75 μA

Measurement resolution 16 bits

ADC processing time 70 ms / channel
Number of digital outputs 1
Digital outputs Maximum current 250 mA
Maximum voltage 50 V
Operating temperature -10 °C - +50 °C
Environmental Storage temperature -40 °C - +85 °C
conditions Relative humidity 5 – 95% RH (without condensation)
Ingress protection IP40
Power Supply 2 x screw connector
RS485 3 x screw connector
Connectors Inputs & Outputs 3 (AI) + 2 (DO) screw connector
Configuration Mini USB, type B
Max. cable size 2,5 mm2 (18...12 AWG)
Material Self-extinguishing plastic (PC/ABS)
Housing
Mounting DIN rail (DIN norma EN 50022)
Dimensions Height / Depth / Width 90 mm / 56 mm / 17 mm
RS485 Up to 128 devices
Interface
Communication protocol Modbus RTU/ASCII, slave

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2.3. Dimensions of the product

Look and dimensions of the module are shown below. The module is mounted
directly to the rail in the DIN industry standard.

56
50
34

17
90

3. Communication configuration
3.1. Grounding and shielding
In most cases, IO modules will be installed in an enclosure along with other
devices which generate electromagnetic radiation. Examples of these devices are relays
and contactors, transformers, motor controllers etc. This electromagnetic radiation can
induce electrical noise into both power and signal lines, as well as direct radiation into
the module causing negative effects on the system. Appropriate grounding, shielding
and other protective steps should be taken at the installation stage to prevent these
effects. These protective steps include control cabinet grounding, module grounding,
cable shield grounding, protective elements for electromagnetic switching devices,
correct wiring as well as consideration of cable types and their cross sections.

3.2. Network Termination

Transmission line effects often present a problem on data communication
networks. These problems include reflections and signal attenuation.

To eliminate the presence of reflections from the end of the cable, the cable must
be terminated at both ends with a resistor across the line equal to its characteristic
impedance. Both ends must be terminated since the direction of propagation is bi-
directional. In the case of an RS485 twisted pair cable this termination is typically
120 Ω.

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3.3. Types of Modbus Registers

There are 4 types of variables available in the module
Beginning Modbus
Type Variable Access
address Command
Bit
1 00001 Digital Outputs 1, 5, 15
Read & Write
Bit
2 10001 Digital Inputs 2
Read
Registered
3 30001 Input Registers 3
Read
Registered
4 40001 Output Registers 4, 6, 16
Read & Write

3.4. Communication settings

The data stored in the modules memory are in 16-bit registers. Access to
registers is via MODBUS RTU or MODBUS ASCII.
3.4.1. Default settings

Parameter name Value

Address 1
Baud rate 19200
Parity No
Data bits 8
Stop bits 1
Reply Delay [ms] 0
Modbus Type RTU

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3.4.2. Configuration registers

Modbus Dec Hex

Name Values
Address
40002 1 0x01 Address From 0 to 255
0 – 2400
1 – 4800
2 – 9600
3 – 19200
40003 2 0x02 Baud rate
4 – 38400
5 – 57600
6 – 115200
other – value * 10
0 – none
1 – odd
40005 4 0x04 Parity 2 – even
3 – always 1
4 – always 0
1 – one stop bit
40004 3 0x03 Stop Bits LSB
2 – two stop bits
7 – 7 data bits
40004 3 0x03 Data Bits MSB
8 – 8 data bits
40006 5 0x05 Response delay Time in ms
0 – RTU
40007 6 0x06 Modbus Mode
1 – ASCII

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4. Indicators

Indicator Description
ON LED indicates that the module is correctly powered.
The LED lights up when the unit received the correct packet and sends the
TX
answer.
AIV , AII LED indicates that the signal to input is connected and is different from 0
DO LED indicates that the output is on.

5. Block diagram

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6. Module Connection
6.1. Analog inputs, digital output

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6.2. Communication, power supply

Communication Power supply, DC Voltage Power supply, AC Voltage
24VDC 24VAC

7. Analog Filtering
If the measured signal is interrupted it is possible to eliminate the disruptions by
switching the lowpass filter on. It is possible to configure the filter for all inputs (it is
not possible to enable the filter for only one input). The filter parameter corresponds to
the filter time constant. Step response of the filter is shown in the graph below.

Register: 40010 Range: 1-10

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8. Modules Registers
8.1. Registered access
Modbus Dec Hex Register Name Access Description
30001 0 0x00 Version/Type Read Version and Type of the device
30002 1 0x01 Address Read Module Address
40003 2 0x02 Baud rate Read & Write RS485 baud rate
40004 3 0x03 Stop Bits & Data Bits Read & Write No of Stop bits & Data Bits (see 3.4.2)
40005 4 0x04 Parity Read & Write Parity bit
40006 5 0x05 Response Delay Read & Write Response delay in ms
40007 6 0x06 Modbus Mode Read & Write Modbus Mode (ASCII or RTU)
40010 9 0x09 Analog Filter Read & Write Configuration of analog filter, range 1-10
40033 32 0x20 Received packets LSB Read & Write
No of received packets
40034 33 0x21 Received packets MSB Read & Write
40035 34 0x22 Incorrect packets LSB Read & Write
No of received packets with error
40036 35 0x23 Incorrect packets MSB Read & Write
40037 36 0x24 Sent packets LSB Read & Write
No of sent packets
40038 37 0x25 Sent packets MSB Read & Write
Connected inputs
30051 50 0x32 Inputs Read
Bit in high state → signal is connected
Alarms state
40052 51 0x33 Outputs Read & Write
bit no. 3 digital output
30053 52 0x34 Voltage Read Voltage in μV
30054 53 0x35 Current Read Current in μA or ‰
Maximum value of voltage excess which causes set
30055 54 0x36 Alarm – max voltage Read & Write
bit no 1 in the register 40052
Minimum value of voltage. If voltage drops below
30056 55 0x37 Alarm – min voltage Read & Write
this voltage bit no 1 in the register 40052 is set.
Maximum value of current excess which causes set
30057 56 0x38 Alarm – max current Read & Write
bit no 1 in the register 40052
Minimum value of current. If current drops below
30058 57 0x39 Alarm – min current Read & Write
this voltage bit no 1 in the register 40052 is set.
30059 58 0x3A Voltage alarm configuration Read & Write Alarms configuration
0 – alarms state depends on actual values
30060 59 0x3B Current alarm configuration Read & Write 1 – alarms state need to clear by master
0 – OFF
1 – 0 .. 10V
30061 60 0x3C Voltage input configuration Read & Write 2 – -10 .. 10V
3 – 0 .. 1V
4 – -1 .. 1V
0 – OFF
1 – 0 .. 20mA (in μA)
40062 61 0x3D Current input configuration Read & Write
2 – 4 .. 20mA (in ‰)
3 – -20mA .. 20mA (in μA)
40063 62 0x3E Digital output configuration Read & Write Digital output configuration
0 – output controlled by master
1 – output state depends voltage
2 – output state depends current

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Modbus Dec Hex Register Name Access Description

+256 – output set if value is greater than alarm value
(40065 register) („cooling”)
+512 – output set if value is below than alarm value
(40065 register) („warming”)
40064 63 0x3F Alarm value Read & Write Alarm value
40065 64 0x40 Alarm hysteresis Read & Write Hysteresis for alarm

8.2. Bit access

Modbus Dec Hex

Register name Access Description
Address Address Address
801 800 0x320 Voltage input Read Voltage input state
802 801 0x321 Current input Read Current input state
817 816 0x330 Voltage alarm Read & Write Voltage alarm state
818 817 0x331 Current alarm Read & Write Current alarm state
819 818 0x332 Digital output Read & Write Digital output state

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9. Configuration software
Modbus Configurator is software that is designed to set the module registers
responsible for communication over Modbus network as well as to read and write the
current value of other registers of the module. This program can be a convenient way to
test the system as well as to observe real-time changes in the registers.
Communication with the module is done via the USB cable. The module does
not require any drivers.

Configurator is a universal program, whereby it is possible to configure all available

modules.

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Table of Content
1. Safety rules.......................................................................................................................................3
2. Module Features...............................................................................................................................3
2.1. Purpose and description of the module.....................................................................................3
2.2. Technical Specifications...........................................................................................................4
2.3. Dimensions of the product........................................................................................................5
3. Communication configuration..........................................................................................................5
3.1. Grounding and shielding...........................................................................................................5
3.2. Network Termination................................................................................................................5
3.3. Types of Modbus Registers.......................................................................................................6
3.4. Communication settings...........................................................................................................6
3.4.1. Default settings.................................................................................................................6
3.4.2. Configuration registers......................................................................................................7
4. Indicators..........................................................................................................................................8
5. Block diagram..................................................................................................................................8
6. Module Connection..........................................................................................................................9
6.1. Analog inputs, digital output.....................................................................................................9
6.2. Communication, power supply...............................................................................................10
7. Analog Filtering..............................................................................................................................10
8. Modules Registers..........................................................................................................................11
8.1. Registered access....................................................................................................................11
8.2. Bit access................................................................................................................................12
9. Configuration software...................................................................................................................13

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