3946 en - 06.

2005 / a

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HPM 250 - 100x44

A.C. motor
Installation and maintenance
 LEROY-SOMER INSTALLATION AND MAINTENANCE 3946 en - 06.2005 / a

HPM 250 - 100x44

A.C. motor

To ensure that the LEROY-SOMER motor you have just

purchased is entirely satisfactory, it is essential to adhere to
the following instructions.

IMPORTANT: Contact with energised or rotating

parts may cause injury. Do not touch the housing
of a motor that is in operation, as it can reach high
temperatures. The magnetic field on the rotor may affect pacemakers.

Installation, servicing and maintenance must only be The motor rotor contains a powerful magnetic field. This
carried out by qualified personnel. field may affect digital devices such as watches, mobile
Failure to follow the instructions in this document, or to phones etc.
apply them correctly, releases the manufacturer from
liability. Assembly or maintenance of the rotor must not be
The product is covered by the warranty during the carried out by people with pacemakers or any other
guarantee period as long as any partial or total implanted medical electronic device.
dismantling has only been performed with the assistance
of LEROY-SOMER (or its approval).

1 - RECEIPT
Checks:
- As soon as you receive the machine, check that the nameplate on the machine conforms to your order.
- Inspect the machine as soon as it is received. If there is any damage that has been caused by transportation, contact the carrier
in the usual way.

Maximum
speed Manufacturing date

Part number : Date :

Certification kW : Hp : Phases : 3 S
ervice factor :

Max speed : Rpm Nom load power fact : 0,95

Motor insulation
Voltage : 360 V Nom inal load efficiency : 96

Max A : A Max ambient rating : 40 °C

Dut y cycle : S1 Insulation class : F

Encl typ e : IP23 Elect con nection diagr am : Y Motor no.

Typ e : Serial number : N°

MADE IN FRANCE 2103017/A
Model
HPM 250/100: Bowl motor
or Motor protection
index
HPM 250/44: Screw motor

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 LEROY-SOMER INSTALLATION AND MAINTENANCE 3946 en - 06.2005 / a

HPM 250 - 100x44

A.C. motor

2 - STORAGE 3 - ENVIRONMENT
2.1 - Storage location The rated characteristics are given for operation in a standard
environment (see IEC 600034-5):
This location must be dry and protected from harsh weather - altitude less than 1000 m,
conditions, cold (temperature between -15°C and +80°C), - maximum humidity: 95%,
frequent temperature variations (to prevent the risk of - temperature between 0 and 40°C.
condensation), and free from vibration, dust and corrosive Note: We may be able to offer a dispensation concerning the
gases. maximum temperature. This dispensation will need to be
confirmed on a case-by-case basis with LEROY-SOMER.
If there is any vibration in the storage area, it is advisable to
rotate the driving pulley at least twice a month (the brakes are Derating may be provided if special conditions are indicated
released by the manual release system). at the time the equipment is ordered.

In certain transport conditions the grooves of the driving

pulley are protected by a special varnish. This varnish must
not be removed during storage.

2.2 - Prolonged storage (> 3 months)

Place the machine in a sealed waterproof enclosure with a
dehydrating sachet inside corresponding to the volume to be
protected and the degree of humidity of the location.

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 LEROY-SOMER INSTALLATION AND MAINTENANCE 3946 en - 06.2005 / a

HPM 250 - 100x44

A.C. motor

4 - COMMISSIONING 4.1 - Installation

BEFORE INSTALLATION The installation must comply with the characteristics of the
If the equipment has been stored for several months, it is motor indicated on the nameplate (see section 1).
essential to check the following: It must include electrical safety devices.
- the cleanliness of the interior and that there is no Check that the handling equipment (slings, etc.) are suitable
condensation for the weight of the machine.
- correct insulation between the phases and the earth terminal Use the attachment points provided on the machine.
on the motor (minimum 100 MΩ at 500 V D.C. for 60 seconds) Check that the cables are correctly positioned so that they are
after having disconnected all the electronic circuits if not damaged.
necessary. The motors must be installed in such a way that the cooling
air (not too damp, dust-free, and containing no vapour or
WARNING: do not apply the megohmmeter to the terminals corrosive gas) circulates freely.
of the thermal sensors as this may damage them.
4.1.1 - Hoisting method
If the required value is not reached, dry the motor using
internal or external heating.

Drying using external heating

- Place the motor in an oven at 70°C for at least 24 hours until
the correct insulation is achieved. (100 MΩ)
- Take care to increase the temperature gradually to clear the
condensation.
- After drying, during the cooling phase, check the insulation
value regularly, as it will initially tend to fall then rise.

Drying using internal heating

- Connect motor windings V and W in parallel in relation to U
(see drawing below).
- Read off the resistance between U and V//W.
- Apply a low voltage D.C. current to them (to obtain 10% of
the rated current calculated using the winding resistances),
increase the voltage until 50% of the rated current is reached.
- Maintain the power for 4 hours. The temperature of the
motor should increase slightly.

The rotors will move slightly on power-up (angular

setting of the rotor in relation to the stator).

Motor connection for drying the winding

Phase connection
Power supply (-) U
Power supply (+) V + W (serial)

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 LEROY-SOMER INSTALLATION AND MAINTENANCE 3946 en - 06.2005 / a

HPM 250 - 100x44

A.C. motor

4.1.2 - Mechanical installation

The HPM machine must be installed on a chassis or angle bracket that is not subject to vibration and must be secured using the
fixings recommended in technical note T42.6.M018.

4.2 - Wiring
- See the connection diagram below.

Sensor
(bowl motor)

Ref. C4523/A Motor sensors length 100

3 1 2 PTO
(Thermal probe)

Thermal protection

Motor terminals length 100

Connection 3 2 1
(Bowl motor) 1 2 3
Connection
(Screw motor)
Motor terminals length 44

Motor sensors length 44

3 1 2

Sensors: Earth terminal Motor:

No. 1 = Length 35 No. 1 = U phase
No. 2 = Length 130 (ring) No. 2 = V phase
No. 3 = Length 90 No. 3 = W phase
Direction of rotation

Sensor Motor earth

(Screw motor)

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 LEROY-SOMER INSTALLATION AND MAINTENANCE 3946 en - 06.2005 / a

HPM 250 - 100x44

A.C. motor

It is the responsibility of the user to connect the 5 - MAINTENANCE/SERVICING

motor in accordance with the current legislation
and regulations in the country of use. This is particularly 5.1 - After one month’s operation
important as regards the size of the cables, the type and
size of fuses, the earth or ground connection, powering - Check that the screws and electrical connections are
down, acknowledging faults, insulation and protection correctly tightened.
against overcurrents. - Check the vibration. Check that there is no abnormal noise.

Terminals
5.2 - Every year
Terminals
- Check that the screws and electrical connections are
correctly tightened.
- Check the vibration. Check that there is no abnormal noise.

5.3 - Servicing the IP55 filter

- Only clean the filter when the PTO sensor trips (sensor
Correct Incorrect
connected in accordance with paragraph 4.2).
The drive causes the sensor to trip.
- Connect the power cables to terminals U1, V1 and W1,
in accordance with IEC 600034-1 (see section 4.2 - fig. 1). Cleaning the filter
- Connect the thermal probe to the drive. - Remove the motor rear cover.
- Connect the motor ground to earth (see section 4.2 - fig. 1). - Remove the filter from its support.
- Connect the brakes and the microswitches. - Blow compressed air onto the filter to remove the dust.
- Connect the encoder. - Wash the filter in soapy water.
- Dry the filter to prevent water getting into the motor.
- Replace the filter in its support.
4.3 - Start-up - Replace the rear cover.
Check that the electric controls are correctly earthed before
carrying out the first operation.
Start up the machine and check the following points:
- All the fixings and electrical connections must be correctly
tightened.
After starting up, check:
- noise
- vibration
- operation of the buttons/switches
- also check the current and voltage on the machine while it
is operating with the rated load.
- Sensor wiring (refer to the data sheet).

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 LEROY-SOMER INSTALLATION AND MAINTENANCE 3946 en - 06.2005 / a

HPM 250 - 100x44

A.C. motor

6 - ORDERING SPARE PARTS

To ensure optimum after-sales service, the following information must be provided with each spare parts order:
- Type and serial number of the motor, and for each part:
- Name and (or) reference number of the part
- Quantity ordered.
For instant identification, please give the reference of the document used for the order (drawing number or manual). The type and
serial number can be found on the motor nameplate.

Part names:
1 - Stator 3 - Terminal box 6 - Sensors
2-a - Bowl rotor 4 - Rear cover
2-b - Screw rotor 5 - Sensor support

5 3

1 2-a 2-b

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LEROY-SOMER 16015 ANGOULÊME CEDEX - FRANCE
RCS ANGOULÊME N° B 671 820 223
S.A. au capital de 62 779 000 €

www.leroy-somer.com