Harsen®

Manual

GU3320 / GU3321
Genset controller

HM1080ER4
Manual HM1080ER4 The Interpretation of the symbol

The Interpretation of the Symbol:

WARNING:
A WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death, serious personal injury or property damage.

CAUTION:
A CAUTION indicates a potentially hazardous situation which, if not avoided,
could result in damage to equipment or property.

NOTE:
A NOTE provides other helpful information that does not fall under the
warning or caution categories.

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Manual HM1080ER4 The Interpretation of the symbol

WARNING:
Read this entire manual pertaining to the work to be performed before
installing, operating, or servicing this controller. Practice all plant and safety
instructions and precautions. Failure to follow instructions can cause
personal injury and/or property damage.

The engine or other type of prime mover should be equipped with an overs
peed shutdown device to protect against runaway or damage to the prime
mover with possible personal injury, loss of life, or property damage.

The over speed shutdown device must be totally independent of the prime
mover control system. An over temperature or low pressure shutdown device
may also be needed for safety, as appropriate.

CAUTION:
To prevent damage to a controller that uses an alternator or battery-charging
device, make sure the charging device is turned off before disconnecting the
battery from the system.

CAUTION:
Controllers contain static-sensitive parts. Observe the following precautions
to prevent damage to these parts:

Do not disassemble the rear of the controller and touch the components or
conductors on the printed circuit board.

In The installation process you must pay attention to prevent electrostatic

Damage

CAUTION:
Controller has been set at Harsens standard before delivery. The setting
should be checked before starting the generator to confirm it meets the
actual application.

Harsen® II
Manual HM1080ER4 History

History

No. Rev. Date Editor Validation Changes

1 HM1080ER1 2012.11.5 Chen P.L New

1、The CT from 100:5 change to

2 HM1080ER2 2013.12.30 Chen P.L
500:5 in decimal point；

1、Cancel the parameters of

3 HM1080ER3 2014.9.5 Chen P.L
Engine menu.

4 HM1080ER4 2015.4.1 Chen P.L Functional upgrades

Harsen® III
Manual HM1080ER4 Contents

Contents

1 Description......................................................................................................................................... 1

2 The Outline Dimension Drawings and Controller Wiring ............................................................. 2

3 Panel Operation................................................................................................................................. 7

4 Control and Operation Instruction .................................................................................................. 9

5 Measure and Display Data.............................................................................................................. 17

6 Pre-alarm and Shutdown Alarm .................................................................................................... 18

7 Parameters Setting ......................................................................................................................... 19

8 Installation Guide ............................................................................................................................ 71

9 LCD displays and Menu System.................................................................................................... 82

10 Technical Specification .................................................................................................................. 88

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Manual HM1080ER4 Panel Operation

1 Description
GU3320/GU3321 is a new generation on single generating set intelligent controller which is new in
shape and structure. It has improved the performance of the controller so that the new product can
meet the needs of the user and Generator assembly plants for the different types of Automatic switch
control generation and protection needed.
GU3320 is an Auto Start controller.
GU3321 is an Auto Start controller have mains failure detection and automatic switchover. When
running in “AUTO” mode, it detects the Mains. It starts the generator automatically on Mains voltage
failure. The Gen is on load; when Mains resumes to normal, it stops the generator after the delay,
Mains is on load.
Characteristics:
lThe voltage and current using true RMS measuring.
lMulti-Language menu.
l128 x 64 graphic LCD.
l 3 Analogue inputs configurable with a variety of preset sensors and can also customize your
own sensor curves.
l 6 Configurable relay outputs.
l 5 Configurable D- inputs.
l Buttons on control panel are used for selecting control modes, starting and stopping the
operating procedure, displaying data and modifying the parameters. LED indicators are used for
indicating the operation mode of controller and the running status of Genset, and LCD displays
each measuring parameter and status.
l Standard RS485, the other optional RS232 or USB communication port, remote control, or to
communicate with the PC, fully realized telesignalling, telemetry, remote control functions.
l All connections of the controller are by secure plug and socket, for ease and convenience to
connect, move, maintain and replace the device. When secured by the screw locks it prevents the
plugs from falling out by vibration etc.

This manual is only suitable for GU3320/ GU3321 Automatic control module, user must
carefully read this manual first.

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Manual HM1080ER4 Panel Operation

2 The Outline Dimension Drawings and Controller Wiring

2.1 Following Details：
Module Dimensions W192mm×H144mm
Panel Cutout W173mm×H125mm
Thickness D56mm（without connection）

GU3320 Genset Controller

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Manual HM1080ER4 Panel Operation

GU3321 Genset Controller

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Manual HM1080ER4 Panel Operation

2.2 Terminal Connections：

Pin No. Function Description Signal Dim
1 GEN. VL1-N input 0-346Vac 1mm²
2 GEN. VL2-N input 0-346Vac 1mm²
3 GEN. VL3-N input 0-346Vac 1mm²
4 GEN. Neutral 1mm²
5 MAINS VL1-N input 0-346Vac 1mm²
6 MAINS VL2-N input 0-346Vac 1mm²
7 MAINS VL3-N input 0-346Vac 1mm²
8 MAINS Neutral 1mm²
9 I1 Gen current input (S1) 0-5A 2.5mm²
10 I2 Gen current input (S1) 0-5A 2.5mm²
11 I3 Gen current input (S1) 0-5A 2.5mm²
12 Common point for current input {S2} 0-5A 2.5mm²
13 Common point for Relay output 1mm²
14 Oil detection Resistance Pressure sensor (<1KΩ) 2.5mm²
15 Temperature detection Resistance temperature sensor (<1KΩ) 2.5mm²
16 Common port for sensor 2.5mm²
17 Auxiliary sensor Resistance type sensor (<1KΩ) 2.5mm²
18 Relay output 1 NO. contact,16A/30Vdc,configurable (1) 1mm²
19 Relay output 2 NO. contact,16A/30Vdc,configurable (2) 1mm²
20 Relay output 3 NO. contact, 3A/30Vdc, configurable (3) 1mm²
21 Relay output 4 NO. contact, 3A/30Vdc, configurable (4) 1mm²
22 Relay output 5 NO. contact, 3A/30Vdc, configurable (5) 1mm²
23 Relay output 6 NO. contact, 3A/30Vdc, configurable (6) 1mm²
24 charger excitation power output if not used, do not connect to negative 1mm²
25 D-Input 1 Configurable (1) 1mm²
26 D-Input 2 Configurable (2) 1mm²
27 D-Input 3 Configurable (3) 1mm²
28 D-Input 4 Configurable (4) 1mm²
29 D-Input 5 Configurable (5) 1mm²
30 Magnetic pick-up signal(＋) Two-core
1-70Vac shielded
31 Magnetic pick-up signal(-) cable
32 Battery supply (+B) 2.5mm²
12V/24V (8-35Vdc continuous)
33 Battery supply (-B) 2.5mm²

NOTE:
l Only supply for GU3321 port #5, #6, #7, #8.

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Manual HM1080ER4 Panel Operation

2.3 GU3320+MPU Typical Wiring Diagram:

3 phase 4 wire

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Manual HM1080ER4 Panel Operation

2.4 GU3321+MPU Typical Wiring Diagram:

3 phase 4 wire

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Manual HM1080ER4 Panel Operation

3 Panel Operation
The operation panel consists of 3 sections: LCD display indicating measurement parameters, LED
indicator for common failure, and push buttons for Genset and selection of control modes.
LCD with 128*64 pixels can display multi-line data in the same time. LCD also has a backlight so
that the operator can clearly read information day or night. After pressing any button the backlight will
automatically turn off after a preset time.
The LCD display and its control push buttons provide a user friendly operational interface for the
operator to easily control the Genset, read information and parameter setting.

Control buttons and LED

Function Description Tag

Scroll Button

Scroll menu for parameters display/ enter into or exit parameters

setting by pressing and holding this button for 2sec.

MUTE/ Lamp Test Button

When failure occurs, alarm buzzer sounds. Pressing mute button will
mute the sound. LCD displays mute icon. Press and hold mute button
for 2sec, all LEDs illuminate simultaneously.

AUTO Mode Button / LED / “+” Value Increase

The push button is used for selecting “auto mode”. When the controller
is running in AUTO mode, the LED above the button is illuminated.
The activation and deactivation of the “remote start signal input” and
“Mains Failure” controls the starting and stopping of the Genset.
When in parameters setting mode, this button is used to increase
value / scroll down menu.

MAN Mode Button / LED / “-” Value Decrease

The push button is used for selecting “manual mode”. When the
controller is running in MANUAL mode, the LED above the push button
is illuminated. The Start and Stop push buttons control the starting of
the Genset.
When in parameters setting mode, this button is used to decrease
value / scroll up menu.

TEST Mode Button / LED / “√” Confirm Parameters Configure

The push button is used for selecting “test mode”. When controller is
running in TEST mode, the LED above the push button is illuminated,
the controller starts the generator simulating Mains failure and the
activation of “remote start signal”.
When in parameters setting mode, this button is used to enter into
submenu / confirm modification.

START Button / LED / Return

The push button is used for manually start the Genset. When controller
is running in MANUAL mode, press this button to start the generator.
When in parameters setting mode, this button is used to return.

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Manual HM1080ER4 Panel Operation

STOP / RESET Button / “→” Move Setting

The Push button is used for manually stops the Genset.
If failure occurs, press this button, the shutdown alarm lockout can be
cleared.
When in parameters setting mode, this button is used to move to next
parameters
No matter what mode the controller is running, press and hold this
button for 2sec to stop the generator, the mode of the controller will be
default to “MAN” mode automatically from “AUTO” or “TEST” mode
and the generator will be shut down after cool down period, during the
cool down period if you press and hold this button for 2sec again, the
generator will be shut down immediately.

C/O Button
There are 2 C/O buttons respectively beside the Mains and Gen icons.
They are used to close/open the switches of Mains and Gen when
controller is running in MANUAL mode.
MCB C/O button only supply for GU3321.

Shutdown Alarm (FAILURE) LED

The LED will illuminate permanently when shutdown alarm occurs.

Pre-alarm (WARNING) LED

The LED will illuminate permanently when pre-alarm occurs.

GEN. Normal LED

Gen. normal LED will illuminate after both voltage and frequency of the
Gen. reach loading voltage and frequency.

GCB Closed LED

LED will illuminate when GCB/MCB is closed and power supplied by
Gen / Mains, LED will flash when GCB / MCB failure occurs.

MAINS Normal LED（only supply for GU3321）

Mains normal LED will illuminate after both voltage and frequency of
the Mains reach the preset value range.

MCB Closed LED（only supply for GU3321）

LED will illuminate when MCB is closed and power supplied by Mains,
LED will flash when MCB failure occurs..

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Manual HM1080ER4 Control and Operation Instruction

4 Control and Operation Instruction

The controller has 3 modes: AUTO, MANUAL and TEST.

4.1 Operation Mode Setting：

Operation Description

Press and hold the “AUTO” button, the LED above the button is
illuminated; the controller is running in “AUTO” mode.

Press and hold the “MAN” button, the LED above the button is
illuminated; the controller is running in “MAN” mode.

Press and hold the “TEST” button, the LED above the button is
illuminated; the controller is running in “TEST” mode.

NOTE:
l Only 1 mode can be selected from above 3 modes.
l Controller keeps the states for the previous mode when changing the
operation mode, then implements the control procedure of the next mode
according to the present states.

NOTE:
l If a digital input has been set as "panel lock" and is activated, this will not
change the operation mode of the controller.

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Manual HM1080ER4 Control and Operation Instruction

4.2 AUTO Control Sequence

The controller is running in “AUTO” mode.

When Mains is normal, Mains is on load（Only supply for GU3321）：

When Mains is normal both voltage and frequency of Mains are within the range of the preset value, the
Mains normal LED illuminates, the timer for Mains Supply Delay is activated, when it times out the Mains
close/open relay closes, the transfer switch switches the load to the Mains, the transfer switch’s Aux. contact
feeds back the signal to a configurable input on our controller and the MCB closed LED illuminates.

WARNING:
l When the Mains normal LED is illuminated it means that both voltage and
frequency of Mains are within the range of preset values; When the Mains
normal LED flashes means either voltage or frequency of the Mains are
over the range of preset values; If the Mains normal LED does not
illuminate it means that the Mains voltage is lower than 10% of the rated
voltage.
l Do not assume the Mains is not available if Mains normal but LED does
not illuminate in plant maintenance.

Mains Fail to load: If Mains close/open relay is closed the Mains fail to Load timer is activated
when it times out if the controller does not receive the Mains switch auxiliary contact feed back signal
then Mains fail to Load alarm is activated.

NOTE:
l The Above control procedure assumes that one of configurable inputs
has been configured as Mains Aux.Switch Closed and connects the
ATS switch’s N.O. Aux. contact to this port.
l If you do not configure an input as Mains Aux.Switch Closed when the
MCB closed LED illuminates is only an indication that the circuit breaker
close/open relay should have been closed，under this condition, the
alarm for Mains fail to load is inactive. and the along function of start
Genset is also inactive.
l If you do not configure a relay as Mains close/open, the controller
without power supply program, only has Mains parameter detection and
display as Mains status display and generator boot request condition.

Generator Auto Start Sequence:

Generator in the standby mode, only in the following situations occur, generator start-up program began:
l Mains voltage failure, the controller detects the mains voltage or frequency exceeds the set
level of extreme value, and delay the confirmation.
l Mains failure occurs.
(The above two conditions only supply for GU3321）
l Definable input port for the remote control load a definition.
l Definable input port for the remote control no-load a definition.

The Start delay timer is activated, when it times out preheat relay output is energised (if preheat
function selected), the timer starts. When it times out the fuel relay output is energised and operates the fuel
solenoid of the engine. After 300ms delay the start relay output is energized and the starter motor engages
and begins to crank the engine. When the engine speed reaches the crank disconnect speed the start relay

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Manual HM1080ER4 Control and Operation Instruction

output is de-energised and the safety-on delay time starts. When the safety-on times out if the controller
detects that the parameters of the Genset such as voltage, frequency, oil pressure, coolant temperature are
normal and no other failure is detected this indicates the Genset has successfully started and running
normally. The LCD displays the Genset Measurement Parameters.

If you selected idle function, the idle relay will be closed at the same time as the crank relay is
closed, the idle timers will begin counting down after successful start up, when it times out, the idle
relay open, other procedure is the same as above.

NOTE:
l Controller will not detect under voltage, under frequency, under speed, and
charge failure during idle period.
l When no one input port as defined as remote start, the "remote start"
signal is not as boot judgment condition.

NOTE:
The start motor will power off while cranking if there are one of the following
conditions occur :
l The generator frequency reaches the preset value;
l The speed reaches crank cut off speed;
l Generator Voltage reaches the crank cut off value (optional);
l Charger voltage reaches crank cut off value (optional);
l Cutout P-delay time’s up (optional);
l Cranking time’s up.
Controller can not implement crank procedure in one of following conditions:
l The generator frequency reaches the preset value;
l The speed reaches crank cut off speed;
l Generator Voltage reaches the crank cut off value (optional);
l Oil pressure switch is opened or oil pressure is higher than crank cut off value (optional)

CAUTION:
l If magnetic pickup is not used, since the engine cranking cut off signal is
sensed from the generator frequency. To avoid damage to the start motor
please make sure the output voltage is higher than the controller can
measure the voltage value while cranking.

Repeat Crank: During the crank period, if the engine does not fire the start relay output de-energises
and crank rest timer begins. Once crank rest timer times out the start relay energises once again and will
attempt to start engine again. The above procedure will be repeated until it was successful start up or
reaches the configured number of crank cycles.

If any shutdown alarm occurs during crank the controller will stop cranking immediately the genset only can
be restarted after clearing the failure.

Start Failure: The above procedure will be repeated until it reaches the configured number of
crank cycles. The crank relay output is then de-energised and locks out as Fail to Start. The failure
LED illuminates and the LCD displays fail to Start.

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 Manual HM1080ER4 Control and Operation Instruction

CAUTION:
l If Fail to Start occurs the operator must check the whole Genset system
to find reason for failure, only after clearing the failure can “STOP /
RESET” button to reset fault lock out status, and restart the Genset.

Generator Loading Sequence:

When the generator running, the generator voltage and frequency, respectively, after the the
generation load voltage and power generation with load frequency, power generation normal light,
power generation and distribution delay timer is started, time to time, the generator breaker relay
closure outputs transfer switch power generation side switch is closed, the power generation side
switch auxiliary contacts are closed, power generation the closing indicator, power generation powered.

NOTE:
l Effective remote no-load start input, or dispatch mode set to no-load,
generator only no-load operation
l The generator switching command is only achieved after the safety
inspection delay timer is over.
l If not a switch input port is defined as a Generator closed auxiliary
contact, then, the GEN. GCB led is illuminated only expresses the GCB
relay output of the controller.

Mains return and generator shutdown sequence（Only supply for GU3321）：

When Mains resumes to normal, Mains normal LED illuminates the Mains supply delay timer is
activated Gen close/open relay is de-energised after it times out the Mains Close/open relay is energised,
transfer switch switches the load to the Main the Aux switch contact feeds back the signal to a
configurable input on our controller and the MCB closed LED illuminates.

At the same time as the Mains close/open relay is energised the timer for cooling down delay is activated
when it times out the fuel relay de-energises, generator stops and recovers to its standby status.

Generator unloading and stop process

Controller sends the unloading command in following conditions:
l When mains voltage has returned, the mains power supply delay timer is started（only supply
for GU3321）。
l Remote loading start input is invalid.

After the Gen points brake and Mains power supply to normal, cooling time delay start the countdown, the
controller fuel relay action after timing end, disconnect instantly fuel solenoid valve, generator outage into standby mode.

Stop Failure: When cool down times out, if the controller detects that the voltage and frequency of
the generator or oil pressure are greater than the internally set values, the fail to stop delay timer begins.
When it times out the failure LED illuminates and the LCD displays “Fail to stop”.

NOTE:
l After stop failure, the controller will not energise the crank relay output if
the failure has not been removed and the controller reset.

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Manual HM1080ER4 Control and Operation Instruction

4.3 MAN control Sequence:

The controller is running in “MANUAL” mode.

Mains is normal, Mains is on load（Only supply for GU3321）：

When Mains is normal means that both voltage and frequency of Mains are within the range of preset
value, the Mains Normal LED illuminates, the MCB close/open relay will not close automatically.
Press the “C/O” button of Mains to close the Mains switch manually, then Mains is on load, the Mains
Aux. Switch’s contact feeds back the signal to a configurable input on our controller, MCB closed LED
illuminates. Press the “C/O” button of Mains again to open the Mains switch manually, the Mains is off
load, the MCB closed LED is turned off at the same time.
If you press the “C/O” button of Mains when Gen is on load, the GCB close/open relay will be opened
first, then Gen is off load, the MCB close/open relay closes later, Mains is on load.

NOTE:
l When the controller is running in “MANUAL” mode, Mains must be
normal, if not the “C/O” button of Mains will be disabled.

Pressing “START” button the fuel relay energises, and operates the fuel solenoid of engine. After
300ms delay, the start relay output is energised, the start motor engages and begins to crank, When the
engine speed reaches the crank cutout RPM, the start relay output is de-energised and the safety-on
delay starts. When the safety-on times out, if the controller detects that the parameters of the Genset
such as voltage, frequency, oil pressure, coolant temperature are normal, and no other failure is
detected this indicates the Genset has successfully started and running normally. The LCD displays the
Genset Measurement Parameters.
After both voltage and frequency of generator respectively reached the loading value, the Gen.
Normal LED illuminates, the GCB close/open relay will not be closed automatically.
Press the “C/O” button of Gen to close the Gen switch manually, Gen is on load, the Gen Aux.
Switch’s contact feeds back the signal to a configurable input on our controller, GCB closed LED
illuminates. Press the “C/O” button of Gen again to open the Gen switch manually, Gen is off load, the
GCB closed LED is turned off at the same time.
If you press the “C/O” button of Gen when Mains is on load, the MCB close/open relay will be opened
first, then Mains is off load, the GCB close/open relay closes later, Gen is on load.

l When the controller is running in “MANUAL” mode, the Gen must be

normal, or the “C/O” button of Gen will be disabled.
l GCB and MCB close/open relays are electrically interlocked, they can’t
be closed at the same time.

Generator stopping sequence:

Press “STOP” button, GCB close/open relay opens, the generator is off load, the cool down timer
starts, when it times out , the fuel relay is de-energised, then the fuel solenoid opens immediately,
generator stops and goes to standby status.
If press “STOP” button again during cool down period, generator stops immediately without cool down time.

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Manual HM1080ER4 Control and Operation Instruction

NOTE:
l When the controller is running in “MANUAL” mode, need to manually
closing, Mains must be normal, if not the “C/O” button of Mains will be
disabled.

4.4 TEST Controll Sequence:

GU3321 is running in “TEST” mode means it simulates Mains failure automatically.，After the operation
of the controller program is equivalent to the automatic mode when the operating procedures.
GU3320 is running in “TEST” mode，Both cases, when the parameters of the test mode is set to
"no-load" is equivalent to a defined custom port for the remote control no-load boot enter a valid; When
the the parameter test mode is set to "load", equivalent to a defined enter a valid remote boot load
custom port.

When the test mode is active, the start timing of the start-up delay timer, time to time, such as
default preheat function, preheat relay closure outputs, warm-up time timer is started, time to time, the
throttle relay action, engine fuel solenoid valve opens, the delay of 300 milliseconds, the starter relay
closure outputs, engine cranking motor power, start turning, cutting speed, turning when the engine is
running speed reaches the the controller stop start output delay timer starts timing of the safety
supervision, to counting time, such as the controller detects that the voltage, frequency, oil pressure,
water temperature, and other parameters of the generator set is normal, there is no other fault,
generator sets start successful, normal operation, the LCD display measurement parameters.

No-load test：
The generator has been no-load operation, the controller maintains the control state until the
following actions will occur:
l Press “STOP” button, Generator stop.
l Switching mode of operation of the controller to the "automatic": controller maintains full control of
the state of the test mode, execution of the control program of the automatic mode, the latter
according to the prevailing conditions.

Load test:
When the generator is running, the power generation and distribution delay timer is started, time to time:
GU3320 controller’s generator closing relay closure outputs, the generation load switch GCB closed, power
generation side switch auxiliary contacts are closed, Generation the closing indicator light, power generation.
GU3321 controller’s mains closing relay action, power generation close relay closure outputs, the
transfer switch power generation side switch GCB closed, power generation side switch auxiliary
contacts are closed, the generator breaker indicator light, power generation and distribution. Normal
mains voltage, mains voltage normal light.

The controllers maintain power generation and distribution, until the following actions occur:
l Press “STOP” button, Generator stop
l Switching mode of operation of the controller to the "automatic": controller maintains full
control of the state of the test mode, execution of the control program of the automatic mode,
the latter according to the prevailing conditions.

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4.5 The start and stop Sequence of engine with fuel solenoid is N. O. type (energise to stop):
There are two kind of fuel solenoids for an engine, one is N.C. type, the valve of this solenoid is
closed when the engine is in standby and it can be opened by switching on by power; another is N.O.
type, the valve of this solenoid is opened when engine is in standby and it can be closed by switching
on by power. All control sequence above are for N.C. type.

Start control sequence for N.O. type:

During the starting sequence the fuel output relay of controller will not energise, fuel solenoid is
normally open so no signal required for fuel solenoid to activate.

Stop control sequence for N.O. type:

During the controller stop sequence, the fuel relay output energises, the fuel solenoid closes the
fuel valve and the engine begins to stop. After a delay (same as fail to stop delay timer) fuel relay de-
energises, disconnecting the supply from the fuel solenoid.
Other control sequence same as engine fuel solenoid type is N. C. type

4.6 Idle function：

For idle function configure one of the configurable outputs as idle.
Refer to the flow chart for start and stop for idle control flows.

NOTE:
l Controller will not detect under voltage, under frequency, under speed, and
charge failure during idle period.

4.7 Preheat function:

For Preheat function, configure one of the configurable outputs as Preheat, the controller has
selectable preheat control modes as below:
Mode 1 — during preheat time, preheat relay output energises.
Mode 2 — during preheat time, preheat relay output energises until the successful ignition.
Mode 3 — during preheat time, preheat relay output energises until safety-on delay times out.
Mode 4 — one of the configurable inputs is defined as Preheat, preheat relay output energises when
this configurable input is active, and de-energises when configurable input is inactive.
Mode 5 —the T-sensor use is defined as Preheat, preheat relay output energises when the temperature
falls below the Preheat ON value, and de-energises until the temperature reaches the Preheat OFF value.
Mode 6 —the A-sensor use is defined as Preheat, preheat relay output energises when the temperature
falls below the Preheat ON 1 value, and de-energises until the temperature reaches the Preheat OFF 1 value.

For preheat mode 1 to 3, please refer to the flow chart for start and stop for Preheat control flows.
For preheat mode 4 to 6, preheat function is active immediately when the controller is switched on power.
During crank period, the preheat relay output will not energise in any of above modes.

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Manual HM1080ER4 Control and Operation Instruction

4.8 The function of forcing a start：

Controller to increase this function, it is because of the engine in some special cases, like the
battery voltage is too low, or ambient temperature are too low, or generator only outputs voltage at a
high speed when magnetic pick-up is not used, therefore the genset cannot be started successfully
when it implements the build-up cranking process of controller. There are 2 methods to solve these
conditions in the controller:
First method: when controller is running in “MANUAL” mode, normally the crank time will not
exceed the pre-set value, but you can press “START” button and hold until it has started, the crank time
depends on the holding time on the button. Safety-on timer begins after it has successfully started; the
other processes and protections are the same as for a normal start.
Second method: when controller is running in “MANUAL” mode, configure the “External crank
permit” as “1”, shown as schematic below, a PB switch is externally mounted to control cranking. Close
PB switch, engine cranks, when the speed reaches 150RPM or generator voltage output is not less
than AC20V if magnetic pickup is not used, then controller functions are triggered, the fuel relay output
is energised, safety-on timer begins after the speed reaches crank cutout value, the other processes
and protections are the same as normal start. If the speed falls below 150RPM within safety-on time,
controller will be reset and return to standby status.

CAUTION:
l We normally don’t recommend using the second method to solve this
condition.
l Play attention on the installation of PB switch to avoid cranking when the
genset is running.

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Manual HM1080ER4 Measure and Display Data

5 Measure and Display Data

Mains VPh-N L1-N L2-N L3-N
Mains VPh-Ph L1-L2 L2-L3 L3-L1
Mains frequency Hz (L1)
（The above data only supplu for GU3321）
Gen VPh-N L1-N L2-N L3-N
Gen VPh-Ph L1-L2 L2-L3 L3-L1
Gen frequency Hz (L1)
Gen / Mains 3 phases current I1 I2 I3
Gen / Mains 3 phases apparent power KVA AL1 AL2 AL3 ∑A
Gen / Mains 3 phases active power KW PL1 PL2 PL3 ∑P
Gen / Mains 3 phases reactive power KVAr QL1 QL2 QL3 ∑Q
Gen / Mains 3 phases power factor PFL1 PFL2 PFL3 PF (AV)
（The above Mains data only supply for GU3321）
Engine speed RPM (signal derived from magnetic pick-up or generator Hz or ECU)
Engine oil pressure Bar / PSI (signal from engine LOP sensor or ECU)
Engine coolant temperature ℃/℉ (signal from engine HET sensor or ECU)
AUX. sensor
Battery voltage Vdc
Genset Running hour Hour

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Manual HM1080ER4 Pre-alarm and Shutdown Alarm

6 Pre-alarm and Shutdown Alarm

Controller to configure different levels of alarm, according to actual application requirements for
each limit beyond the protection function is triggered and control procedures to be configured, different
grade configuration table is as follows：

"Fault" LED
"Warning” LED Power generation
Alarm illuminate
Screen display illuminate load switch
level Close
Sound sirens GCB disconnect
generators
Y N N N
A1
Silence Warning: This warning is not to interrupt the operation of equipment, do not issue
Warning public alarm, the screen displays a warning content, except relay action is defined as
trigger a warning, without any other control behavior.
A2 Y Y N N
Voice and Warning: This warning is not to interrupt the operation of equipment, Public Warning
light "LED lights lit and sound the alarm, the screen displays a warning content, except is
Warning defined trigger a warning relay action, without any other control behavior.
Y Y Soft Uninstall N
A3
Unload Warning: Public "Warning "LED illuminate and sound the alarm, the controller
Warning performs the uninstall program, the screen displays a warning content and trigger a
defined warning relay action generator without stopping the machine.
Y Y Soft Uninstall Cooling timing
B1 Shutdown failure: public "fault" LED illuminate and sound the alarm rang, the
Silence controller performs the uninstall program, opening, the generator cooling down, the
Shutdown screen displays the content of the fault and the program process information.
Troubleshooting, fault reset, and can be re-operations unit.
B2 Y Y Immediately Cooling timing
Voice and Shutdown failure: public "fault" LED illuminate and sound the alarm, real-time sub-
light gate generator cooling down, the screen displays the fault content and program
Shutdown process information. Troubleshooting, fault reset, and can be re-operations unit.
Y Y Immediately Immediately
B3
Unload Shutdown failure: public "fault" LED illuminate and sound the alarm, real-time sub-
Shutdown gate, immediate shutdown generator, the screen displays the fault content.
Troubleshooting, fault reset, and can be re-operations unit.
N N N N
Control
Control: only as a control condition to trigger related control command.

Note:
l The warning non-serious fault state to defer any generator system which
is harmful, just to remind the attention of the operator does not match
the requirements of the situation and resolved in a timely manner to
ensure the continuous operation of the system. When a warning occurs,
the warning indicator light, the fault is not locked unit without stopping
the machine once the fault is removed warning automatic discharge.
l Genset shutdown after the shutdown failure, fault status locked when
the fault is cleared, and then press the reset button, fault lock before
lifting.

Harsen® 18/89
Manual HM1080ER4 Parameters Setting

7Parameters Setting
7.1 SYSTEM
NO. Items Setting Range Preset
1.0 Quit
1.1 Language
1.2 Password 0000 to 9999
1.3 Pressure unit 0Bar/1PSI 0
1.4 Temperature unit 0℃/1℉ 0
1.5 Comm. address 1 to 247 1
1.6 Startup mode 0 manual / 1 automatic / 2 finally 0
1.7 CT Ratio 5:5 to 30000:5 1000:5
1.8 PT Ratio 1.0:1 to 100.0:1 1.0:1
1.9 Rated voltage 45 to 30000VAC 220
1.10 Rated current 1 to 30000A 1000
1.11 Rated active power 1 to to 16000KW 500
1.12 Voltage type 1 to 5 / not used 1
1.13 Display contrast 1 to 9% 5
1.14 Display brightness 1 to 9% 5
1.15 Saving brightness 0 to 9% 1
1.16 Auto scroll time 1 to 60S / not used not used
1.17 Starting alarm 0N/1Y 0
1.18 CB close pulse 1 to 60 seconds /0 continuous continuous
1.19 Reset to MAN 0N/1Y 0
1.20 Default settings

Menu descriptions:
Language
l Used to select the Language which is displayed on the LCD.

Password
l There are 3 levels of password (CL0/CL1/CL2) for different users.
l CL0 for the operator, who can read parameters, start and stop controller. The default setting is no
password.
l CL1 for the technician, who has the authority of CL0 and can modify all parameters, the default
setting is “2213”.
l CL2 for factory, who have the authority of CL1 and on-line update, the default setting as “3132”.
l All passwords are automatically inactive 60 seconds after exiting menu.

Pressure unit
l Used to define oil pressure unit which is displayed on the LCD. “0” stand for Bar, “1” stand for PSI.
l Transfer formula: P[psi] =P[bar]*14.50.

Temperature unit
l Used to define temperature unit which is displayed on the LCD. “0” stand for ℃, “1” stand for ℉.
l Transfer formula: T[℉]=(T[℃]*1 .8)+32.

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Manual HM1080ER4 Parameters Setting

Comm. address
l Used to configure ID address for MODBUS.
l Each controller on the same MODBUS has a unique communication address.

Startup mode
l Used to configure the begin control mode of controller when it is powered up.
l When parameter is configured as “0”, the controller will be in Manual mode when it is powered up.
l When parameter is configured as “1”, the controller will be in Automatic mode when it is powered up.
l When parameter is configured as “2”, the controller will be in the mode which is the same as last time
when it is powered up.

CT ratio
l The current is derived from CT on generator or load. Secondary current on CT is fixed at 5A.
l Used to calculate for load: A，KW，KVAR，PF.
l Used for shutdown alarm: over/under current, etc.

PT ratio
l Definition Gen and Mains Voltage transformer turns ratio of the primary and secondary.
l Used to Gen and Mains of Measurement computing: V，HZ，KW，KVAR，PF.
l Used to trigger for setting limits: high / low voltage, etc.

Rated voltage
l Used to define the rated voltage (phase to neutral) of Gen and Mains,
l As reference value for judging over/under voltage.

Rated current
l Used to define the rated current of Gen and Mains.
l As reference value for judging over current.

Rated active power

l Definition generator rated active power.
l As the reference value of the active power value.

Harsen® 20/89
Manual HM1080ER4 Parameters Setting

Voltage type
l The voltage and 5 types：“Y”3P4W，“△”3P4W ，3P3W，2P3W，1P2W.
l 1—“Y”3P4W（Star three-phase four-wire）：

l 2—“△”3P4W（Angle-phase four-wire）：

l 3—3P3W（Three-phase three-wire）：

Harsen® 21/89
Manual HM1080ER4 Parameters Setting

l 4—2P3W（Two-phase three-wire）：

l 5—1P2W（One-phase two-wire）：

l When the parameter is set to " not use", the controller does not measure, not show the generation of
electrical data and electrical protection function is invalid.

Display contrast
l Used to adjust the controller LCD display contrast.

Display brightness
l Used to adjust the backlight brightness of the controller's LCD operation panel and generator run.

Saving brightness
l Used to adjust the brightness of the LCD backlight controller when in standby.
l When the 30 seconds after the end of the operation controller panel buttons, and the generator in
the standby mode, LCD backlight automatically goes into sleep brightness display status.

Auto scroll time

l Use for setting the interval of LCD screen display scroll page, any button will start auto scroll page after
30 seconds.
l When the parameter is set to " not use" Press “ ” Manually flip.

Harsen® 22/89
Manual HM1080ER4 Parameters Setting

Starting alarm
l When the parameter is set to "0", the controller will not audible alarm before the generator set start.
l When the parameter is set to "1" in the automatic operation mode, to start the generator set during
the start-up delay and the warm-up, an audible alarm.

CB close pulse
l When the parameter is set to "continuous", the closing relay of the controller will continuously close
output ,unless controller failure or tripping command.
l When the parameter is set to "value", after the controller sends a close command , closing relay
closure outputs, the timer starts to count when the accumulated time to set the pulse time, closing
relay off.

Reset to MAN
l When the parameter is set to "1", the controller shutdown fault, a fault condition lock. When the fault
is cleared, press the reset button on the panel, however the controller before in any control mode are
automatically switched to manual operation mode.
l When the parameter is set to "0", the controller shutdown fault , a fault condition lock. When the fault
is cleared, press the reset button on the panel, the controller keep before control mode.

Warning:
When the "reset to manual mode" parameter is set to "0" before in automatic
operation mode, press the fault reset key, in the case of other generators
open condition is satisfied, generator sets may be startered in no warning.

Default settings
l Parameters returned to the factory default.

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Manual HM1080ER4 Parameters Setting

7.2 GENERATOR
NO. Parameter Setting range Preset
2.0 Quit
2.1 GEN V-monitor type 0 ph-ph/1 ph-n 1
2.2 GEN-V under 1
Function 0 N/1 Y 1
Limit 20 to 200% 90%
Delay 0 to 999s 5s
Delay by 0 to 3 3
ALM. class 0 to 6 2
2.3 GEN-V under 2
Function 0 N/1 Y 0
Limit 20 to 200% 85%
Delay 0 to 999s 5s
Delay by 0 to 3 3
ALM. class 0 to 6 3
2.4 GEN-V over 1
Function 0 N/1 Y 1
Limit 20 to 200% 115%
Delay 0 to 999s 5s
Delay by 0 to 3 3
ALM. class 0 to 6 2
2.5 GEN-V over 2
Function 0 N/1 Y 1
Limit 20 to 200% 120%
Delay 0 to 999s 5s
Delay by 0 to 3 3
ALM. class 0 to 6 3
2.6 GEN-Hz under 1
Function 0 N/1 Y 1
Limit 10.0 to 100.0Hz 48.0Hz
Delay 0 to 999s 5s
Delay by 0 to 3 3
ALM. class 0 to 6 2
2.7 GEN-Hz under 2
Function 0 N/1 Y 0
Limit 10.0 to 100.0Hz 45.0Hz
Delay 0 to 999s 5s
Delay by 0 to 3 3
ALM. class 0 to 6 3
2.8 GEN-Hz over 1
Function 0 N/1 Y 1
Limit 10.0 to 100.0Hz 55.0Hz
Delay 0 to 999s 5s
Delay by 0 to 3 3
ALM. class 0 to 6 2

Harsen® 24/89
Manual HM1080ER4 Parameters Setting

2.9 GEN-Hz over 2

Function 0 N/1 Y 1
Limit 10.0 to 100.0Hz 57.0Hz
Delay 0 to 999s 5s
Delay by 0 to 3 3
ALM. class 0 to 6 3
2.10 GEN-I over 1
Function 0 N/1 Y 1
Limit 50 to 300% 110%
Delay 0 to 999s 5s
Delay by 0 to 3 3
ALM. class 0 to 6 2
2.11 GEN-I over 2
Function 0 N/1 Y 1
Limit 50 to 300% 115%
Delay 0 to 999s 5s
Delay by 0 to 3 3
ALM. class 0 to 6 3
2.12 GEN-KW over 1
Function 0 N/1 Y 1
Limit 20 to 200% 110%
Delay 0 to 999s 5s
Delay by 0 to 3 3
ALM. class 0 to 6 2
2.13 GEN-KW over 2
Function 0 N/1 Y 1
Limit 20 to 200% 120%
Delay 0 to to 999s 5s
Delay by 0 to 3 3
ALM. class 0 to 6 3
2.14 GCB close
Function 0 N/1 Y 0
Delay 0 to 999s 5s
ALM. class 0 to 6 2
2.15 GCB open
Function 0 N/1 Y 0
Delay 0 to 999s 5s
ALM. class 0 to 6 2
2.16 GEN. loading Volt 20 to 200% 90%
2.17 GEN. loading Hz 10.0 to 100.0Hz 48.0Hz
2.18 GEN. on delay 0 to 9999s 5s
2.19 Test mode 0 No-load /1 Load 0
2.20 Soft unload time 1 to 9999s 1s

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Manual HM1080ER4 Parameters Setting

Menu descriptions：
GEN V-monitor type
l Use to select a controller in phase - phase voltage or phase - zero voltage as monitoring object.
l In different voltage input type, select "phase - phase" or "phase - zero" , monitoring voltage is
different, specifically in the following table:

Parameter
Voltage type Ph - ph Ph - N

“Y” 3P4W VL1－L2，VL2－L3，VL3－L1 VL1－N，VL2－N，VL3－N

“△”3P4W VL1－L2，VL2－L3，VL3－L1 VL1－N，VL2－N，VL3－N
3P3W VL1－L2，VL2－L3，VL3－L1
2P3W VL1－L2 VL1－N，VL2－N
1P2W VL1－N

GEN-V under 1&2

l Controller provides two levels of low-voltage limit monitoring for users to choose for warning, fault
shutdown and control. If you choose to 1/2/3 alarm level, when the protection function triggered ,
LCD screen displays "!W:GEN-V under 1" or "!W:GEN-V under 2"; if select 4/5/6 alarm level ,
when protection function triggered , LCD screen displays “!A:GEN-V under 1"or" !A:GEN-V under
2 ".

Select "1", the monitoring function is active;

Function
Select "0", the monitoring function is invalid.

Used to define low-voltage protection threshold. When the generated voltage reaches
Limit or falls below this threshold, lasts time longer than the delay time, the define operation
of alarm levels are triggered.

If the generation low voltage exceeds the value of the delay time set, the define
Delay operation of alarm levels are triggered; if low voltage higher than the voltage limit in the
delay before termination, the delay time is set to zero.

Defined time range of effective monitoring function:

Set (0): always effective;
Start point Set (1): starting from crank, monitoring effectively at the same time
Set (2): from safety supervision delay time over, start effective
Set (3): after running ,start effectively

Alarm Used to define the protection is triggered, and what is the controller will do. Details
levels refer to the alarm level configuration table.

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Manual HM1080ER4 Parameters Setting

GEN-V over 1&2

l Controller provides two levels of high-voltage limit monitoring for users to choose for warning, fault
shutdown and control. If you choose to 1/2/3 alarm level when the protection function triggered, LCD
screen displays "!W:GEN-V over 1" or "!W:GEN-V over 2"; if select 4/5/6 alarm level when
protection function triggered, LCD screen display “!A:GEN-V over 1 "or" !A:GEN-V over 2".

Select "1", the monitoring function is active;

Function
Select "0", the monitoring function is invalid.
Used to define high voltage protection threshold. When the generated voltage reaches
Limit or falls below this threshold, lasts time longer than the delay time, the define operation
of alarm levels are triggered.
If the generation high voltage exceeds the value of the delay time set, the define
Delay operation of alarm levels are triggered; if high voltage higher than the voltage limit in
the delay before termination, the delay time is set to zero.
Defined time range of effective monitoring function:
Set (0): always effective;
Start point Set (1): starting from crank, monitoring effectively at the same time
Set (2): from safety supervision delay time over, start effective
Set (3): after running ,start effectively

Alarm Used to define the protection is triggered, and what is the controller will do. Details
levels refer to the alarm level configuration table.

GEN-Hz under 1&2

l Controller provides two levels of low-frequency limit monitoring for users to choose for warning, fault
shutdown and control. If you choose to 1/2/3 alarm level when the protection function triggered, LCD
screen displays "!W:GEN-Hz under 1" or "!W:GEN-Hz under 2"; if select 4/5/6 alarm level when
protection function triggered, LCD screen display “!A:GEN-Hz under 1 "or" !A:GEN-Hz under 2".

Select "1", the monitoring function is active;

Function
Select "0", the monitoring function is invalid.

Used to define low frequency protection threshold. When the generated voltage
reaches or falls below this threshold, lasts time longer than the delay time, the define
Limit operation of alarm levels are triggered.
This parameter set compatible with 400 hz intermediate frequency system, 50/60 hz
system reference range is set.

If the generation low frequency exceeds the value of the delay time set, the define
Delay operation of alarm levels are triggered; if low frequency higher than the voltage limit in
the delay before termination, the delay time is set to zero.
Defined time range of effective monitoring function:
Set (0): always effective;
Start point Set (1): starting from crank, monitoring effectively at the same time
Set (2): from safety supervision delay time over, start effective
Set (3): after running ,start effectively

Alarm Used to define the protection is triggered, and what is the controller will do. Details
levels refer to the alarm level configuration table.

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Manual HM1080ER4 Parameters Setting

GEN-Hz over 1&2

l Controller provides two levels of high-frequency limit monitoring for users to choose for warning, fault
shutdown and control. If you choose to 1/2/3 alarm level when the protection function triggered, LCD
screen displays "!W:GEN-Hz over 1" or "!W:GEN-Hz over 2"; if select 4/5/6 alarm level when
protection function triggered, LCD screen display” !A:GEN-Hz over 1"or" !A:GEN-Hz over 2 ".

Select "1", the monitoring function is active;

Function
Select "0", the monitoring function is invalid.

Used to define high frequency protection threshold. When the generated voltage
reaches or falls below this threshold, lasts time longer than the delay time, the define
Limit operation of alarm levels are triggered.
This parameter set compatible with 400 hz intermediate frequency system, 50/60 hz
system reference range is set.

If the generation high frequency exceeds the value of the delay time set, the define
Delay operation of alarm levels are triggered; if high frequency higher than the voltage limit in
the delay before termination, the delay time is set to zero.
Defined time range of effective monitoring function:
Set (0): always effective;
Start point Set (1): starting from crank, monitoring effectively at the same time
Set (2): from safety supervision delay time over, start effective
Set (3): after running ,start effectively

Alarm Used to define the protection is triggered, and what is the controller will do. Details
levels refer to the alarm level configuration table.

GEN-I over 1&2

l Controller provides two levels of overcurrent limit monitoring for users to choose for warning, fault
shutdown and control. If you choose to 1/2/3 alarm level when the protection function triggered, LCD
screen displays "!W:GEN-I over 1" or "!W:GEN-I over 2"; if select 4/5/6 alarm level when
protection function triggered , LCD screen displays "!A:GEN-I over 1" or "!A:GEN-I over 2”.

Select "1", the monitoring function is active;

Function
Select "0", the monitoring function is invalid.
Used to define overcurrent protection threshold. When the generated voltage reaches
Limit or falls below this threshold, lasts time longer than the delay time, the define operation
of alarm levels are triggered.
If the generation overcurrent exceeds the value of the delay time set, the define
Delay operation of alarm levels are triggered; if overcurrent higher than the voltage limit in the
delay before termination, the delay time is set to zero.
Defined time range of effective monitoring function:
Set (0): always effective;
Start point Set (1): starting from crank, monitoring effectively at the same time
Set (2): from safety supervision delay time over, start effective
Set (3): after running ,start effectively

Alarm Used to define the protection is triggered, and what is the controller will do. Details
levels refer to the alarm level configuration table.

Harsen® 28/89
Manual HM1080ER4 Parameters Setting

GEN-KW over 1&2

l Controller provides two levels of overload monitoring for users to choose for warning, fault shutdown
and control. If you choose to 1/2/3 alarm level when the protection function triggered, LCD screen
displays "!W:GEN-KW over 1" or "!W:GEN-KW over 2"; if select 4/5/6 alarm level when protection
function triggered, LCD screen displays “!A:GEN-KW over 1 "or"!A:GEN-KW over 2".

Select "1", the monitoring function is active;

Function
Select "0", the monitoring function is invalid.
Used to define overload protection threshold. When the generated voltage reaches or
Limit falls below this threshold, lasts time longer than the delay time, the define operation of
alarm levels are triggered.
If the generation overload exceeds the value of the delay time set, the define operation
Delay of alarm levels are triggered; if overload higher than the voltage limit in the delay
before termination, the delay time is set to zero.
Defined time range of effective monitoring function:
Set (0): always effective;
Start point Set (1): starting from crank, monitoring effectively at the same time
Set (2): from safety supervision delay time over, start effective
Set (3): after running ,start effectively

Alarm Used to define the protection is triggered, and what is the controller will do. Details
levels refer to the alarm level configuration table.

GCB close
l Controller can closing monito the GEN load switch for warning, fault shutdown and control. If you
choose to 1/2/3 alarm level when the protection function triggered, LCD screen displays "!W:GCB
close”; If you choose to 4/5/6 alarm level when protection function, LCD screen displays"!A:GCB
close”.

Select "1", the monitoring function is active;

Function
Select "0", the monitoring function is invalid.

When generator sended the GEN closing command, the delay timer starts to timing
when the timer ends, the GEN load switch has not been closed or keep in the state of
Delay
GEN closing switch command, the switch off, and the define operation of alarm levels
are triggered.

Alarm Used to define the protection is triggered, and what is the controller will do. Details
levels refer to the alarm level configuration table.

Harsen® 29/89
Manual HM1080ER4 Parameters Setting

GCB open
l Controller can load switch of the power generation sub-gate monitoring, for users to choose for
warning downtime and control. If you choose to 1/2/3 alarm level protection function triggered LCD
screen displays "!W:GCB open"; such as select 4/5/6 alarm levels trigger protection function, the
LCD screen displays “!A:GCB open”.

Select "1", the monitoring function is active;

Function
Select "0", the monitoring function is invalid.

When generator send the GEN closing command, the delay timer starts to timing
when the timer ends, the GEN load switch has not been closed or keep in the state of
Delay
GEN closing switch command, the switch close, and the define operation of alarm
levels are triggered.

Alarm Used to define the protection is triggered, and what is the controller will do. Details
levels refer to the alarm level configuration table.

Note:
To make the monitoring function of the GEN closing and opening effectively,
must satisfy at the same time :
l one of the relay is defined as " GEN closing / opening";
l one of D-input is defined as " auxiliary contacts of GEN closing.

GEN. loading Volt

l Used to define the voltage threshold of GEN can closing power supply.

GEN. loading Hz
l Used to define the frequency threshold of GEN can closing power supply.

GEN. on delay
l Used to set the delay time of the GEN auto closing power supply from load conditions are satisfy.

Test mode
l Use for controller in the test mode, select the control function.
l When the parameter is set to "0", the controller is running in test mode, generator running, the
transfer switch not convert, mains continue to supply, and the generator no-load running; When the
parameter is set to "1", the control runs in test mode, generator running, the transfer switch
conversion,and power supply.

Soft unload time

l When the trigger alarm level is "3" shutdown fault, soft unload time start to timing ,and after the
timing, GCB load switch opening.

Harsen® 30/89
Manual HM1080ER4 Parameters Setting

7.3 ENGINE
No. Parameter Setting range Preset
3.0 Quit
3.1 Engine type 1 Diesel /2 ECU/3 Gas 1
3.2 Engine rated speed 99 to 9999RPM 1500
3.3 MPU input 0 N/1 Y 0
3.4 Fly wheel teeth 5 to 300 120
3.5 Set pickup now
3.6 Pair of poles 1 to 20 2
3.7 Fuel mode 0 N.C/1 N.O 0
3.8 Start delay 0 to 999s 10s
3.9 Crank attempts 1 to 10 3
3.10 Critical C-attempt 1 to 20 times 6s
3.11 Crank time 1 to 99s 5s
3.12 Crank time add 1 to 99s / not used not used
3.13 Crank pause time 1 to 300s 15s
3.14 Ignition speed 1 to 9999 RPM 200RPM
3.15 Ignition start DLY 0 to 999s 5s
3.16 Gas valve on DLY 0 to 999s 5s
3.17 Crank cutout RPM 1 to 9999 RPM 300RPM
3.18 Crank cutout volt 1 to 100% / not used 85%
3.19 Crank cutout ALT-V 1.0 to 40.0 V / not used not used
3.20 Crank cutout Oil-P 0.1 to 150.0Bar/PSI / not used 2.2 Bar
3.21 Crank cutout P-DLY 1 to 60s / not used not used
3.22 Idle time 1 to 9999s / not used not used
3.23 Pre-heat mode 1 to 6 1
3.24 Pre-heat time 1 to 9999s / not used 3s
3.25 Safety-on delay 0 to 600s 10s
3.26 Cool down mode 0 Full speed /1 Idle 1
3.27 Cool down time 0 to 9999s 300s
3.28 Stop time 0 to 60s 20s
3.29 EX. Crank permit 0 N/1 Y 0
3.30 Charge failure
Function 0 N/1 Y 1
Limit 1.0 to 40.0 V 8.0V
ALM. class 0 to 6 2
3.31 Pickup signal
Function 0 N/1 Y 1
Delay 0 to 999s 1s
Delay by 0 to 3 1
ALM. class 0 to 6 2
3.32 Overspeed level1
Function 0 N/1 Y 1
Limit 1 to 19999 RPM 1600 RPM
Delay 0 to 999s 1s
Delay by 0 to 3 1
ALM. class 0 to 6 2

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Manual HM1080ER4 Parameters Setting

3.33 Overspeed level2

Function 0 N/1 Y 1
Limit 1 to 19999 RPM 1710 RPM
Delay 0 to 999s 0s
Delay by 0 to 3 1
ALM. class 0 to 6 6
3.34 Underspeed level1
Function 0 N/1 Y 1
Limit 1 to 9999 RPM 1440RPM
Delay 0 to 999s 5s
Delay by 0 to 3 3
ALM. class 0 to 6 2
3.35 Underspeed level2
Function 0 N/1 Y 0
Limit 1 to 9999 RPM 1350 RPM
Delay 0 to 999s 5s
Delay by 0 to 3 3
ALM. class 0 to 6 3
3.36 Start failure
Function 0 N/1 Y 1
ALM. class 0 to 6 6
3.37 Stop failure
Function 0 N/1 Y 1
ALM. class 0 to 6 3
3.38 Batt. Overvolt
Function 0 N/1 Y 1
Limit 1.0 to 40.0 V 35.0 V
Delay 0 to 999s 1s
Delay by 0 to 3 0
ALM. class 1 to 6 2
3.39 Batt. Undervolt
Function 0 N/1 Y 1
Limit 0.0 to 40.0 V 8.0 V
Delay 0 to 999s 1s
Delay by 0 to 3 0
ALM. class 0 to 6 2
3.40 Maintenance
Function 0 N/1 Y 0
Limit 0 to 9999h 1000
ALM. class 0 to 6 2

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Manual HM1080ER4 Parameters Setting

Menu description：
Engine type
l Used to select the controller controls the object type of engine.
l When the parameter is set to "1", is a traditional diesel engine;
When the parameter is set to "2", is used ECU of the engine（requires hardware support）;
When the parameter is set to "3", is a conventional gas engine.
l Diesel engine：
Starting sequence：
Start-up delay start to time, time out, if preset preheating function, preheat relay closure outputs,
warm-up time start to time, time out, throttle relay operation, the engine fuel solenoid valve opens, after
delay 300 ms, crank relay closure outputs and start crank, when the engine operating speed reach
crank cutting speed, crank stop, and the engine running.
If in cranking time timing period, the engine is not firing, crank stop, crank intermittent time begins
and after the end of the timing, try to start the engine again. The boot sequence has been repeated until
engine successfully ignition. When the number of starts reaches preset crank attempts, the controller
will stop start control output, LCD display "failed to start".
Shutdown sequence:
After GCB Tripping, cooling time begin to time, time out, throttle relay action, the fuel solenoid
valve is closed, engine stop. At the end of the engine downtime timing engine failed to stop, LCD
displays "shutdown failed".

l Gas engine：
Starting sequence:
The beginning of the start-up delay timing, time out, crank relay action, crank beginning, crank time
and ignition delay time timer start at the same time, before the end of ignition start timing delay, the
engine speed reaches or higher than the set ignition speed, ignition relay action, firing, the end of Gas
valve open delay time open the gas valve when the engine operating speed reach the crank cutout
RPM, crank stop, engine is running.
If after the end of ignition start timing delay, the engine speed has not reached the ignition speed, or
crank time timing over, the engine still not ignition running, crank stop, crank rest timing start, try again to
start engine after the end of the timing. The start sequence has been repeated until engine successfully
ignition. When the number of starts reached the crank attempt of preset , controller will stop start control
output, LCD displays "failed to start".
Shutdown sequence：
After GCB opening, cooling time starts timing, time out, the gas valve is closed, engine stopped, at
the end of shutdown failed delay timing ignition stop.
At the end of shutdown failed delay timing, engine not stop, LCD displays"shutdown failed".

Note：
l Normal shutdown procedure, you want to stop the ignition control output
must be the engine shutdown. If the engine not shutdown after the end of
shutdown fails delay timing, the engine has not stopped, the ignition
output will not stop.

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l The diesel engine start stop the flow chart：

T1－Start delay T4－Safety time T7－Cooling time

T2－Cranking time T5－Idle time T8－crank pause time
T3－Preheat time T6－Fail to Stop Delay

Note:
l When T4> T5, the engine in idle period, low oil pressure protection does
not work; When T4 <T5, engine in the end of the safety supervision delay
idle period, low oil pressure protection can act.

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l Gas engine start stop flow chart：

T1－Start delay T4－safety time T8－crank pause time

T2－crank time T6－stop time T9－Ignition delay time
T3－Preheat time T7－Cooling time T10－Gas valve open time

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Manual HM1080ER4 Parameters Setting

Engine rated speed

l Used to define the rated speed of engine running.
l As a baseline reference value of speed control.

MPU input
l Used to define the controller whether using the speed sensor
l When the parameter is set to "1", the controller uses the speed sensor as the engine speed
measurement signal source; When the parameter is set to "0", the controller of the engine speed
measurement value from the frequency signal of the generator , the conversion was calculated.
l Speed (RPM) and frequency conversion formula: speed (RPM) = (Hz * 60) / number of pole-pairs.
Example: the measurement frequency of the generator is 50Hz, when the number of pole-pairs is set
to 2, the rotational speed (RPM) = (50 * 60) / 2 = 1500 (RPM).

Fly wheel teeth

l Used to define the engine per revolution of pulses / flywheel teeth.

Set pickup now

l If user not know the engine per revolution pulse / flywheel teeth, by measuring the frequency of power
frequency and speed sensor, to calculate, obtained the number of flywheel teeth.
l flywheel teeth and power frequency conversion formula: flywheel teeth = (f1 * number of pole-pairs) /
f2, {f1 speed sensor frequency, f2 generating frequency}.
l Operating procedures:
Ø "Speed sensor input "parameter is set to" 0. "
Ø Open the generator, enter "set sensor frequency" setup menu press to confirm and enter the
correct CL2 authorized password, press OK, automatically modify the parameters of "flywheel
teeth" of the menu.
Ø "Speed sensor input "parameter is set to" 1 ", complete the relevant settings of speed sensor.

Note:
l This function is only used for debugging process of controllers and
generators.

Pair of poles
l Used to define the generator exciter poles.
l Controller speed measurement value from the frequency signal of the generator, for the
measurement operation of speed.

Fuel mode
l Use to configure the type of engine fuel supply valve ( details refer to section 4.5).
l N.C. type means the fuel channel when fuel can not be used: N.O. type means the fue channel is
opened when fuel can not be used.

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Start delay
l Used to define the time from satisfy conditions of the generator enable to the executing engine
enable procedure.
l This time is opened in the following conditions are valid:
Ø automatic operating mode, the remote signal is active.
Ø test mode is active.
l When the start delay timer working, LCD screen displays the time course.

Crank attempts
l Used to configure how many times the controller repeat to crank the engine; this value is equal to the
maximum crank times.

Critical C-attempt
l When the critical mode is activated, controller can be repeated attempts to crank the engine, this
value is equal to the maximum crank times.

Crank time
l Use to configure the time of duration of engine crank command issued.
l This parameter is used in diesel engines, start to timing and the crank command issued at the same time;
used on the gas engine, start to timing and the gas valve open command issued at the same time.

Crank time add

l Used to adjust the time permit of the repeat cranking.
l The second time of crank time is equal to the first crank time plus the extra time. For example:
“crank time” set at 5s, “Crank time add” set at 3s, then since the second crank, the maximum crank
time permit is 8s.

Caution:
l The maximum crank time permit can not exceed the range of the
equipment safety.

Crank pause time

l The time between last crank and next crank.
l Engine only can be cranked again after the crank pause time has expired.
Ignition speed
l Used to define can be issue the minimum engine speed of Ignition command .
l This parameter is valid only in the application of gas engine.

Ignition start DLY

l Used to define the lag time of ignition output.
l This parameter is only valid only on the application of the gas engine, from crank command output
and start to timing at the same time.

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Gas valve on DLY

l Used to define the lag time of gas valve open command issued.
l This parameter is only valid only on the application of the gas engine from the ignition command
issued and start to timing at the same time.

Crank cutout RPM

l The crank cutout speed.

Crank cutout volt

l The crank disconnect voltage.
l Expressed by percentage, use “Rated ph-voltage” as base.

Crank cutout ALT-V

l The crank cutout Charger voltage, signal is from the W/L terminal of charger.
l When parameter is configured as “not used”, this function is inactive.

Crank cutout Oil-P

l The crank cutout engine oil pressure, signal is from LOP-sensor.
l When parameter is configured as “not used”, this function is inactive.

Crank cutout P-DLY

l Used to configure the period from engine LOP-switch opened or oil pressure reaches oil Pressure
Crank cutout value to crank disconnection.
l When parameter is configured as “not used”, this function is inactive, also both being the condition of
judging stop failure and can not implement crank process are inactive.

Idle time
l The duration of engine idle running.
l When controller in manual control mode, press the start button, the idle time timer starts to timing;
when test control mode is valid, start delay timer end, idle time timer is beginning; when controller in
the automatic control mode, the end of the start-up delay timer, idle time timer is started. Is defined
within the idle time of idle output relay closed output ,time out, the relay restore the disconnected
state.
l When parameter is configured as “not used”, idle function is inactive.

Pre-heat mode
l Used to configure the mode of preheat.
l There are 7 pre-heat modes for selection, please read the description of preheat function for details.

Pre-heat time
l The preheat duration before engine crank. When it is working, LCD displays time course.
l When parameter is configured as “not used”, pre-heat function is inactive.

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Safety-on delay
l Used to configure the period from engine started successfully to Genset stable running.
l The protection of under speed, under voltage, under frequency, low oil pressure is disabled by the
controller during safety-on time delay.

CAUTION：
l As some of the protection are disabled during safety-on delay, so the
safety-on delay should be set carefully and properly, this is very
important, or it may cause engine damage.

Cool down mode

l Used to configure the mode of cool down.
l When parameter is configured as “full speed”, the engine will run at rated speed during cooling down.
When parameter is configured as “idle”, the engine will run in idle during cooling down.

Cool down time

l The time permit for running without load before engine stop.
l It is necessary to set cool down time, it can make the engine stop at a lower temperature after a long
time running with load.

Stop time
l The maximum time permit for the engine stop.
l After the fuel relay output is de-energised (fuel relay output is energised for N.O. type fuel valve), fail
to stop delay timer begins, when it time’s out if controller detects generator’s voltage exceeds crank
cutout voltage, or the speed exceeds crank cutout RPM, or LOP switch is open, or oil pressure
exceeds crank cutout oil pressure, then stop failure occurs.
l If the fuel valve is N.O. type, the fuel relay output is de-energised after Stop delay has expired.

EX. Crank permit

l Used to configure permit external crank to trigger the the normal controller monitoring, control and
protection alarm function.
l Refer to 4.8 for details.

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Charge failure
l Controller through the "WL" port detection auxiliary AC charger excitation voltage, to determine the
AC charger whether working properly, when the detection voltage is lower than the set limit,
charging failure protection function triggered. If you choose to 1/2/3 alarm level when protection
function triggered, LCD displays "!W:Charge failure"; if select 4/5/6 alarm level when protection
function triggered, LCD display “!W:Charge failure”.

Select "1", the monitoring function is active;

Function
Select "0", the monitoring function is invalid.

Use to defined charging failure protection threshold. When detection voltage reaches
Limit or falls below this threshold, the duration exceeds over than delay time, the define
operation of alarm levels are triggered

Alarm Used to define the protection is triggered, and what is the controller will do. Details
levels refer to the alarm level configuration table.

Pickup signal
l When using the speed sensor, the controller can through speed signal monitoring, to determine the
speed sensor whether there is. When the sensor signal is lost, if select 1/2/3 alarm level when
protection function triggered, LCD displays "!W:Pickup signal”; if select 4/5/6 alarm level when
protection function triggered, LCD display "!A:Pickup signal”.

Select "1", the monitoring function is active;

Function
Select "0", the monitoring function is invalid.

If the speed signal loss time of duration longer than the delay time value set, the define
Delay operation of alarm levels are triggered; if the speed signal loss recovery before the time
delay termination, the delay time is set to zero.

Defined time range of effective monitoring function:

Set (0): always effective;
Start point Set (1): starting from crank, monitoring effectively at the same time
Set (2): from safety supervision delay time over, start effective
Set (3): after running ,start effectively

Alarm Used to define the protection is triggered, and what is the controller will do. Details refer
levels to the alarm level configuration table.

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Overspeed level1&2
l Controller provides two levels of speed monitoring for users to choose for warning, fault shutdown
and control. If you choose to 1/2/3 alarm level when the protection function triggered, LCD displays
"!W:Overspeed level1" or "!W:Overspeed level2"; If you choose to 4/5/6 alarm level when
protection function triggered, LCD displays” !A:Overspeed level1 "or" !A:Overspeed level2".

Select "1", the monitoring function is active;

Function
Select "0", the monitoring function is invalid.
Used to define the overspeed protection threshold. when the engine speed is at or
Limit above this threshold, time of duration over than delay time, the define operation of alarm
levels are triggered.

If the overspeed time of duration over than the set time delay value, the define operation
Delay of alarm levels are triggered; if overspeed under the overspeed limit before delay stop,
the delay time is set to zero.

Defined time range of effective monitoring function:

Set (0): always effective;
Start point Set (1): starting from crank, monitoring effectively at the same time
Set (2): from safety supervision delay time over, start effective
Set (3): after running ,start effectively
Alarm Used to define the protection is triggered, and what is the controller will do. Details refer
levels to the alarm level configuration table.

Underspeed level1&2
l Controller provides two levels of low-speed monitoring for users to choose for warning, fault
shutdown and control. If you choose to 1/2/3 alarm level when the protection function triggered, LCD
displays "!W:Underspeed level1" or "!W:Underspeed level2"; If you choose to 4/5/6 alarm level
when protection function triggered, LCD display “!A:Underspeed level1 "or" !A:Underspeed level2 ".

Select "1", the monitoring function is active;

Function
Select "0", the monitoring function is invalid.
Used to define the low-speed protection threshold. when the engine speed is at or
Limit under this threshold, time of duration over than delay time, the define operation of
alarm levels are triggered.

If the low-speed time of duration over than the set time delay value, the define
Delay operation of alarm levels are triggered; if low-speed under the low-speed limit before
delay stop, the delay time is set to zero.

Defined time range of effective monitoring function:

Set (0): always effective;
Start point Set (1): starting from crank, monitoring effectively at the same time
Set (2): from safety supervision delay time over, start effective
Set (3): after running ,start effectively
Alarm Used to define the protection is triggered, and what is the controller will do. Details
levels refer to the alarm level configuration table.

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Manual HM1080ER4 Parameters Setting

Start failure
l If the engine number of start reaches a pre-set number of starts is still not running, which happened
Startup Failure. If you choose to 1/2/3 alarm level when protection function triggered, LCD display
"!W:Start failure"; if select 4/5/6 alarm level protection function triggered when LCD displays
"!A:Start failure ".

Select "1", the monitoring function is active;

Function
Select "0", the monitoring function is invalid.
Alarm Used to define the protection is triggered, and what is the controller will do. Details
levels refer to the alarm level configuration table.

Stop failure
l When the controller to execute the shutdown command, the throttle control relay to disconnect the output
(N.O. throttle, control relay output is closed), engine downtime timer is started, after the end of the
counting time, if the controller detects to the generator voltage greater than crank cutout voltage, or the
speed is greater than crank cutout RPM, or oil pressure switch is open, or oil pressure greater than crank
cutout oil pressure, that is shutdown failed. If you choose to 1/2/3 alarm level when protection function
triggered, LCD display "!W:Stop failure"; if select 4/5/6 alarm level when protection function triggered,
LCD displays "!A:Stop failure”.

Select "1", the monitoring function is active;

Function
Select "0", the monitoring function is invalid.
Alarm Used to define the protection is triggered, and what is the controller will do. Details
levels refer to the alarm level configuration table.

Batt. overvolt
l The controller detects the battery voltage, and provide a high limit protection for users to choose for
warning, fault shutdown and control. If you choose to 1/2/3 alarm level when the protection function
triggered, LCD displays "!W:Batt.Overvolt”; such as select 4/5/6 alarm level when protection function
triggered, LCD displays" !A:Batt.Overvolt”.

Select "1", the monitoring function is active;

Function
Select "0", the monitoring function is invalid.
Used to define the high voltage protection threshold. when the battery voltage is at or
Limit over this threshold, time of duration over than delay time, the define operation of alarm
levels are triggered.
If the high voltage time of duration over than the set time delay value, the define
Delay operation of alarm levels are triggered; if battery voltage under the high voltage limit
before delay stop, the delay time is set to zero.
Defined time range of effective monitoring function:
Set (0): always effective;
Start point Set (1): starting from crank, monitoring effectively at the same time
Set (2): from safety supervision delay time over, start effective
Set (3): after running ,start effectively
Alarm Used to define the protection is triggered, and what is the controller will do. Details
levels refer to the alarm level configuration table.

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Batt. undervolt
l The controller detects the battery voltage to provide a low-limit value of the protection, for the user to
select for warning, downtime and control. If you choose to 1/2/3 alarm level when protection function
triggered, LCD display "!W:Batt.Underwolt”, If you choose to 4/5/6 alarm level when protection
function triggered, LCD displays" !A:Batt.Underwolt””.

Select "1", the monitoring function is active;

Function
Select "0", the monitoring function is invalid.
Used to define the low voltage protection threshold. when the battery voltage is at or
Limit over this threshold, time of duration over than delay time, the define operation of alarm
levels are triggered.
If the low voltage time of duration over than the set time delay value, the define
Delay operation of alarm levels are triggered; if battery voltage over than the low voltage limit
before delay stop, the delay time is set to zero.
Defined time range of effective monitoring function:
Set (0): always effective;
Start point Set (1): starting from crank, monitoring effectively at the same time
Set (2): from safety supervision delay time over, start effective
Set (3): after running ,start effectively
Alarm Used to define the protection is triggered, and what is the controller will do. Details
levels refer to the alarm level configuration table.

Maintenance
l The controller can be provided on the running time of the generator to be accumulated, and the
default parameters with this comparison, there is provided a protection unit maintenance time limit
for the user to select for warning, downtime and control. If you choose to 1/2/3 alarm level when
protection function triggered, LCD displays "!W: maintenance”; ifselect 4/5/6 alarm level protection
function triggered, LCD display” !A: maintenance”.

Select "1", the monitoring function is active;

Function
Select "0", the monitoring function is invalid.
Use to definition of the threshold value of the maintenance time. When this parameter
is set to the effective and start to accumulate the running time of the generator at the
Limit
same time, when the cumulative time greater than this setting value, the define
operation of alarm levels are triggered
Alarm Used to define the protection is triggered, and what is the controller will do. Details
levels refer to the alarm level configuration table.

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Manual HM1080ER4 Parameters Setting

7.4 Analog INPUT

No. Parameter Setting range Preset
4.0 Quit
4.1 P-sensor type 1 to 15 / not used 4
4.2 Oil-P low level1
Function 0 N/1 Y 1
Limit 0.0 to 150.0 Bar / PSI 1.4Bar
Delay 0 to 999s 1s
Delay by 0 to 3 3
ALM. class 0 to 6 2
4.3 Oil-P low level2
Function 0 N/1 Y 1
Limit 0.0 to 150.0 Bar / PSI 1.1Bar
Delay 0 to 999s 0s
Delay by 0 to 3 3
ALM. class 0 to 6 6
4.4 T-sensor type 1 to15 / not used 3
4.5 High temp. level1
Function 0 N/1 Y 1
Limit 50 to 320 ℃/℉ 92℃
Delay 0 to 999s 1s
Delay by 0 to 3 3
ALM. class 0 to6 2
4.6 High temp. level2
Function 0 N/1 Y 1
Limit 50 to 320 ℃/℉ 100℃
Delay 0 to999s 0s
Delay by 0 to 3 3
ALM. class 0 to 6 6
4.7 Heater on level -20 to 320 ℃/℉ 50℃
4.8 Heater off level -20 to 320 ℃/℉ 60℃
4.9 Cooler on level -20 to 320 ℃/℉ 80℃
4.10 Cooler off level -20 to 320 ℃/℉ 70℃
4.11 AUX sensor use 0 not used /1 oil/2temp. 1
4.12 AUX sensor type 1 to 15 3
4.13 Low fuel level1
Function 0 N/1 Y 0
Limit 0 to 100% 20%
Delay 0 to 999s 1s
Delay by 0 to3 3
ALM. class 0 to 6 2
4.14 Low fuel level 2
Function 0 N/1 Y 0
Limit 0 to 100% 10%
Delay 0 to 999s 1s
Delay by 0 to 3 3
ALM. class 0 to 6 2
4.15 Fuel pump ON 0 to 100% 20%
4.16 Fuel pump OFF 0 to 100% 70%

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4.17 AUX low T level1

Function 0 N/1 Y 0
Limit -20 to 320 ℃/℉ 60℃
Delay 0 to 999s 1s
Delay by 0 to 3 3
ALM. class 0 to 6 2
4.18 AUX low T level2
Function 0 N/1 Y 0
Limit -20 to 320 ℃/℉ 50℃
Delay 0 to 999s 1s
Delay by 0 to 3 3
ALM. class 0 to 6 2
4.19 AUX high T level1
Function 0 N/1 Y 0
Limit -20 to 320 ℃/℉ 90℃
Delay 0 to 999s 1s
Delay by 0 to 3 3
ALM. class 0 to 6 2
4.20 AUX high T level2
Function 0 N/1 Y 0
Limit -20 to 320 ℃/℉ 100℃
Delay 0 to 999s 1s
Delay by 0 to 3 3
ALM. class 0 to 6 2
4.21 Heater1 on level -20 to 320 ℃/℉ 50℃
4.22 Heater1 off level -20 to 320 ℃/℉ 60℃
4.23 Cooler1 on level -20 to 320 ℃/℉ 80℃
4.24 Cooler1 off level -20 to 320 ℃/℉ 70℃

Menu descriptions：
P-sensor type
l Used to configure the type of pressure sensor.
l The controller built-in a variety of pressure sensor types to choose,as follow:
Code Mode Note
0 Not used
1 Close for LOP Closed (low) is valid
2 Open for LOP Open (high) is valid
3 VDO 5 bar
4 VDO 10 bar
5 Datcon 7 bar
6 Murphy 7 bar
7 Pre-set 1
8 Pre-set 2
9 Pre-set 3
10 Pre-set 4
11 Configurable 1
12 Configurable 2
13 Configurable 3

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CAUTION:
l The P-sensor is used to measure the oil pressure, its accuracy is very
important to the protection of the Genset, so please match the right type
of the sensor or configure the right curve of the senor. Otherwise it may
cause engine damage.

l The parameters appendix of LOP sensor：

VDO 5 bar：
P(Bar) 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5
P(PSI) 0 7.3 14.5 21.8 29.0 36.3 43.5 50.8 58.0 65.3 72.5
R(Ω) 11 29 47 65 82 100 117 134 151 167 184

VDO 10 bar：
P(Bar) 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0
P(PSI) 0 14.5 29.0 43.5 58.0 72.5 87.0 101.5 116.0 130.5 145.0
R(Ω) 10 31 52 71 90 106 124 140 155 170 184

Datcon 7 bar：
P(Bar) 0.0 0.7 1.4 2.1 2.8 3.4 4.1 4.8 5.5 6.2 6.9
P(PSI) 0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 90.0 100.0
R(Ω) 240 200 165 135 115 95 78 63 48 35 25

Murphy 7 bar：
P(Bar) 0.0 0.7 1.4 2.1 2.8 3.4 4.1 4.8 5.5 6.2 6.9
P(PSI) 0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 90.0 100.0
R(Ω) 240 205 171 143 123 103 88 74 60 47 33

Pre-set 1：
P(Bar) 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0
P(PSI) 0 14.5 29.0 43.5 58.0 72.5 87.0 101.5 116.0 130.5 145.0
R(Ω) 15 31 49 66 85 101 117 132 149 164 178

Pre-set 2：
P(Bar) 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0
P(PSI) 0 14.5 29.0 43.5 58.0 72.5 87.0 101.5 116.0 130.5 145.0
R(Ω) 30 41 65 88 110 115 145 150 172 185 190

Pre-set 3：
P(Bar) 0 1.7 3.4 5.2 6.9 8.6 10.3
P(PSI) 0 25 50 75 100 125 150
R(Ω) 21 36 52 72 84 100 120

Pre-set 4：
P(Bar) 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0
P(PSI) 14.5 29.0 43.5 58.0 72.5 87.0 101.5 116.0 130.5
R(Ω) 195 155 127 107 88 72 61 54 48

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Manual HM1080ER4 Parameters Setting

NOTE:
l “Configurable” means user can input the data manually according to the
sensor curve. Configurable 1 only can be set through the software;
configurable 2 or 3 can be done through the push buttons on the front
panel or software.
l When configuring, please input the “resistance- measured value” from
small to big one by one.

Oil-P low level 1&2

Controller provides two levels of low oil pressure limit monitoring for users to choose for warning,
fault shutdown and control. If you choose to 1/2/3 alarm level when protection function triggered, LCD
displays " !W: Oil-P low level 1" or "!W: Oil-P low level 2"; if select 4/5/6 alarm levels, when protection
function is triggered, LCD displays " !A: Oil-P low level 1" or " !A: Oil-P low level 2".

Select "1", the monitoring function is active;

Function
Select "0", the monitoring function is invalid.
Used to define the engine oil pressure protection threshold. when the engine oil
Limit pressure is at or under this threshold, time of duration over than delay time, the define
operation of alarm levels are triggered.
If the engine oil pressure time of duration over than the set time delay value, the define
Delay operation of alarm levels are triggered; if the low oil pressure under than the low speed
limit before delay stop, the delay time is set to zero.
Defined time range of effective monitoring function:
Set (0): always effective;
Start point Set (1): starting from crank, monitoring effectively at the same time
Set (2): from safety supervision delay time over, start effective
Set (3): after running ,start effectively
Alarm Used to define the protection is triggered, and what is the controller will do. Details
levels refer to the alarm level configuration table.

T-sensor type
l Used to configure the type of HET sensor.
l Optional kinds of built-in HET sensors in the controller：
Code Mode Note
0 Not used
1 Close for HET switch Closed (low) is valid
2 Open for HET switch Disconnect (high) is valid
3 VDO 120℃
4 VDO 150℃
5 Datcon
6 Murphy
7 Pt100
8 Pre-set 1
9 Pre-set 2
10 Pre-set 3
11 Pre-set 4
12 Configurable 1
13 Configurable 2
14 Configurable 3

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CAUTION ：
l The HET sensor is used to measure the coolant temperature, its accuracy
is very important to the protection of the Genset, so please match the right
type of the sensor or configure the right curve of the senor. Otherwise it
may cause engine damage.

l The parameters appendix of HEP sensor：

VDO 120℃：
T(℃) 40 50 60 70 80 90 100 110 120 130 140
T(℉) 104 122 140 158 176 194 212 230 248 266 284
R(Ω) 291 197 134 97 70 51 38 29 22 18 15

VDO 150℃：
T(℃) 50 60 70 80 90 100 110 120 130 140 150
T(℉) 122 140 158 176 194 212 230 248 266 284 302
R(Ω) 322 221 155 112 93 62 47 37 29 23 19

Datcon：
T(℃) 40 50 60 70 80 90 100 110 120 130 140
T(℉) 104 122 140 158 176 194 212 230 248 266 284
R(Ω) 900 600 400 278 200 141 104 74 50 27 4

Murphy：
T(℃) 40 50 60 70 80 90 100 110 120 130 140
T(℉) 104 122 140 158 176 194 212 230 248 266 284
R(Ω) 1029 680 460 321 227 164 120 89 74 52 40

PT100：
T(℃) -100 -50 0 20 40 60 80 100 150 200 300
T(℉) -148 -58 32 68 104 140 176 212 302 392 572
R(Ω) 60 81 100 108 116 123 131 139 157 176 212

Pre-set 1：
T(℃) 20 30 40 50 60 70 80 90 100 110 120
T(℉) 68 86 104 122 140 158 176 194 212 230 248
R(Ω) 900 600 420 282 152 113 86 62 48 40 30

Pre-set 2：
T(℃) 30 50 60 70 80 90 100 110 120
T(℉) 86 122 140 158 176 194 212 230 248
R(Ω) 980 400 265 180 125 90 65 50 38

Pre-set 3：
T(℃) 20 30 40 50 60 70 80 90 100 110 120
T(℉) 68 86 104 122 140 158 176 194 212 230 248
R(Ω) 805 540 380 260 175 118 83 58 42 30 21

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Manual HM1080ER4 Parameters Setting

Pre-set 4：
T(℃) 28 35 40 50 60 70 80 90 95 98
T(℉) 82 95 104 122 140 158 176 194 203 208
R(Ω) 579 404 342 250 179 136 103 77 67 63

NOTE:
l “Configurable” means user can input the data manually according to the
sensor curve. Configurable 1 only can be set through the software;
configurable 2 or 3 can be done through the push buttons on the front
panel or software.
l When configuring, please input the “resistance-value” from small to big
one by one.

High temp. level 1&2

Controller provides two levels of high-temperature limit monitoring for users to choose for warning,
fault shutdown and control. If you choose to 1/2/3 alarm level when protection function triggered, LCD
displays "!W:High temp. level1 " or " !W:High temp. level2"; if select 4/5/6 alarm level when protection
function triggered, LCD display" !A:High temp. level1 "or" !A:High temp. level2 "

Select "1", the monitoring function is active;

Function
Select "0", the monitoring function is invalid.
Used to define high temp protection threshold. when the engine temperature is at or
Limit higher than this threshold, time of duration over than delay time, the define operation of
alarm levels are triggered.
If the high temp time of duration over than the set time delay value, the define
Delay operation of alarm levels are triggered; if the high temperature under than this limit
before delay stop, the delay time is set to zero.
Defined time range of effective monitoring function:
Set (0): always effective;
Start point Set (1): starting from crank, monitoring effectively at the same time
Set (2): from safety supervision delay time over, start effective
Set (3): after running ,start effectively
Alarm Used to define the protection is triggered, and what is the controller will do. Details
levels refer to the alarm level configuration table.

Heater on level
l This parameter is used to set the controller to select the preheat mode 5 is defined as a "warm-up"
relay action of the temperature low- limit, and set " preheat control" relay action of the temperature
low limit.
l To This parameter is valid, the temperature sensor type can not be set to " not use" and "switch".

Heater off level

l This parameter is used to set the controller to select the preheat mode 5 is defined as a "warm-up"
relay stop action of the high-temperature limit, and set " preheat control" relay stop action of the
high-temperature limit..
l To This parameter is valid, the temperature sensor type can not be set to "not use" and "switch".

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Cooler on level
l This parameter is used to set is defined as a "cooling control" relay action of high temperature limit.
l To This parameter is valid, the temperature sensor type can not be set to " not use" and "switch".

Cooler off level

l This parameter is used to set is defined as a "cooling control" relay stop action of low temperature
limit.
l To This parameter is valid, the temperature sensor type can not be set to " not use" and "switch".

AUX sensor1 use

l This parameter is used to set the auxiliary sensor port 1 function.
l When the parameter is set to "0", this port is not used.
l When the parameter is set to "1", this port is connected to the oil level sensor to detects the engine
fuel oil level.
l When the parameter is set to "2", this port connected temperature sensor.

AUX sensor1 type

l Used to define the type of the auxiliary sensor 1.
l When its oil level sensor, the controller built-in below oil level sensor types to choose, such as
following the oil level sensor type table:
Code Type Remark
0 Not use
1 Close for LOL Closed (low) is valid
2 Open for LOL Disconnect (high) is valid
3 Configurable 1
4 Configurable 2

l When its temperature sensor, the controller built-in a variety of temperature sensor types to choose,
refer to the temperature sensor type table.

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Low fuel level 1&2

l When the auxiliary sensor uses parameter is set to "1", this parameter set be effective;
l Controller for the auxiliary oil level sensor provides two levels of low oil level limit monitoring for
users to choose for warning, fault shutdown and control. If you choose to 1/2/3 alarm level when
protection function triggered, LCD displays "!W:Low fuel level1 " or "!W:Low fuel level2"; if select
4/5/6 alarm levels, when protection function is triggered, LCD displays " !A:Low fuel level1 or
" !A:Low fuel level2".

Select "1", the monitoring function is active;

Function
Select "0", the monitoring function is invalid.
Used to define engine low oil level protection threshold. When the oil level is at or
Limit higher than this threshold, time of duration over than delay time, the define operation of
alarm levels are triggered.
If the low oil level time of duration over than the set time delay value, the define
Delay operation of alarm levels are triggered; if the low oil level over than this limit before
delay stop, the delay time is set to zero.
Defined time range of effective monitoring function:
Set (0): always effective;
Start point Set (1): starting from crank, monitoring effectively at the same time
Set (2): from safety supervision delay time over, start effective
Set (3): after running ,start effectively
Alarm Used to define the protection is triggered, and what is the controller will do. Details
levels refer to the alarm level configuration table.

Fuel pump ON
l When the auxiliary sensor 1 uses parameters set to "1", this parameter set be effective.
l This parameter is used to set is defined as "fuel pump control" relays closed of the fuel level low
limit.
l The controller through oil level sensor detects oil level of engine daily fuel tank, when the oil level is
lower than the set value, "pump control" relay closure outputs.

Fuel pump OFF

l When the auxiliary sensor 1 uses parameters set to "1", this parameter is set to be effective.
l This parameter is used to set is defined as the high limit of the fuel pump control relays disconnect
bit.
l Daily fuel tank through the oil level sensor detects engine oil level controller, disconnect the output
when the oil level is higher than the set value, the pump control relays.

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AUX1 low T level 1&2

l When the auxiliary sensor 1 uses parameters set to "2", this parameter set be effective.
l Controller to auxiliary 1 temperature sensor provides two levels of the low-temperature limit
monitoring for users to choose for warning, fault shutdown and control. If you choose to 1/2/3 alarm
level when protection function triggered, LCD displays "!W:AUX1 low T level1" or "!W:AUX1 low
T level2"; if select 4/5/6 alarm levels, when protection function is triggered, LCD displays "!A:AUX1
low T level1" or " !A:AUX1 low T level1”.

Select "1", the monitoring function is active;

Function
Select "0", the monitoring function is invalid.
Used to define auxiliary T-sensor 1 low limit protection threshold. When the
Limit temperature is at or lower than this threshold, time of duration over than delay time, the
define operation of alarm levels are triggered.
If the low temperature time of duration over than the set time delay value, the define
Delay operation of alarm levels are triggered; if the temperature over than this limit before
delay stop, the delay time is set to zero.
Defined time range of effective monitoring function:
Set (0): always effective;
Start point Set (1): starting from crank, monitoring effectively at the same time
Set (2): from safety supervision delay time over, start effective
Set (3): after running ,start effectively
Alarm Used to define the protection is triggered, and what is the controller will do. Details
levels refer to the alarm level configuration table.

AUX1 high T level 1&2

l When the auxiliary sensor 1 uses parameters set to "2", this parameter set be effective;
l Controller to auxiliary 1 temperature sensor provides two levels of high-temperature limit
monitoring for users to choose for a warning, fault shutdown and control. If you choose to 1/2/3
alarm level when protection function triggered, LCD displays " !W:AUX1 high T level1" or
" !W:AUX1 high T level2"; if you choose 4/5/6 alarm level when protection function is triggered,
LCD displays !A:AUX1 high T level1" or "!A:AUX1 high T level2”.

Select "1", the monitoring function is active;

Function
Select "0", the monitoring function is invalid.
Used to define auxiliary T-sensor 1 high limit protection threshold. When the
Limit temperature is at or higher than this threshold, time of duration over than delay time,
the define operation of alarm levels are triggered.
If the high temperature time of duration over than the set time delay value, the define
Delay operation of alarm levels are triggered; if the temperature under than this limit before
delay stop, the delay time is set to zero.
Defined time range of effective monitoring function:
Set (0): always effective;
Start point Set (1): starting from crank, monitoring effectively at the same time
Set (2): from safety supervision delay time over, start effective
Set (3): after running ,start effectively
Alarm Used to define the protection is triggered, and what is the controller will do. Details
levels refer to the alarm level configuration table.

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Heater1 on level
l This parameter is used to set the controller to select the preheat mode 6 is defined as a "warm-up"
relay action of the temperature low limit, and set " preheat 1 control" relay action of the temperature
low limit.
l To this parameter effective, the auxiliary sensor 1 type can not be set to " not use" and "switch".

Heater1 off level

l This parameter is used to set the controller to select the preheat mode 6 is defined as a "warm-up"
relay stop action of the temperature high limit, and set " heat 1 control" relay stop action of the
temperature high limit.
l To this parameter is effective, the auxiliary sensor 1 type can not be set to " not use" and "switch".

Cooler1 on level
l This parameter is used for setting is defined as a "cooling 1 control "relay action of in the
temperature high limit.
l To This parameter is valid, auxiliary temperature sensor types can not be set to " not use" and
"switch".

Cooler1 off level

l This parameter is used to set is defined as a "cooling 1 control" relay to stop the action of
temperature low limit.
l To This parameter is valid, auxiliary temperature sensor types can not be set to " not use" and
"switch".

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7.5 Discrete IN/OUT

No. Parameter Setting range Preset
5.1 D-Input 1 Config
Function 0 to 30 6
Logic 0 Closed /1 Open 0
Delay 0 to 999s 1s
Delay by 0 to 3 0
ALM. class 0 to 6 6
5.2 D-Input 2 Config
Function 0 to 30 2
Logic 0 Closed /1 Open 0
Delay 0 to 999s 1s
Delay by 0 to 3 0
ALM. class 0 to 6 6
5.3 D-Input 3 Config
Function 0 to 30 3
Logic 0 Closed /1 Open 0
Delay 0 to 999s 1s
Delay by 0 to 3 0
ALM. class 0 to 6 6
5.4 D-Input 4 Config
Function 0 to 30 4
Logic 0 Closed /1 Open 0
Delay 0 to 999s 1s
Delay by 0 to 3 0
ALM. class 0 to 6 6
5.5 D-Input 5 Config
Function 0 to 30 1
Logic 0 Closed /1 Open 0
Delay 0 to 999s 1s
Delay by 0 to 3 0
ALM. class 0 to 6 6
5.6 Relay 1 Config
Function 0 to120 2
Logic 0 N.O /1 N.C 0
5.7 Relay 2 Config
Function 0 to 120 1
Logic 0 N.O /1 N.C 0
5.8 Relay 3 Config
Function 0 to 120 0
Logic 0 N.O /1 N.C 0
5.9 Relay 4 Config
Function 0 to 120 0
Logic 0 N.O /1 N.C 0
5.10 Relay 5 Config
Function 0 to 120 0
Logic 0 N.O /1 N.C 0

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5.11 Relay 6 Config

Function 0 to 120 0
Logic 0 N.O /1 N.C 0

Menu descriptions：
D-Input * Config
l Used to define the D-input function.
Defined the function of discrete input, controller built-in a variety of functions for user to
Function
choose, as follows "definable D-input function menu.
Select "0", the discrete input is active in close (low level);
logic
Select "1", the discrete input is active in open circuit.
If the discrete input is valid duration time over than the set delay time value, the define
Delay operation of alarm levels are triggered; if the discrete input change to invalid before
delay stop, the delay time is set to zero.
Defined time range of effective monitoring function:
Set (0): always effective;
Start point Set (1): from turning, monitoring and effective;
Set (2): from the end of the delay time of the safety supervision, began to be effective;
Set (3): after running ,start effectively
Alarm Used to define the protection is triggered, and what is the controller will do. Details
levels refer to the alarm level configuration table.

Note：
l Only in the function is set to "1", that is, when the discrete input function
user-defined parameters of the delay, start point and alarm level is set to
be effective.

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l Definable switch input menu is as follows：

code Function Note

0 Not used
When you select this function, the user can use the the
1 User configured discrete input user-defined menu to configuration this function
of discrete.
Select this function of discrete input port external one
mounted pressure switch which is on the engine, and through
this limit action switch to trigger the engine low oil pressure
protection.
2 Oil pressure switch Controller allows the oil pressure switch as low oil pressure protection
and with reference to the measurement of pressure sensor as the
engine low oil pressure protection exist at the same time. Triggered
by low oil pressure alarm level, Users according to the defined
function of the alarm level configuration tables to choose.
Select this function of discrete input port external one
mounted temperature switch which is on the engine, and
through this limit action switch to trigger the engine high
temperature protection.
3 Temp. high switch Controller allows the temperature switch as high temperature
protection and with reference to the measurement of temperature
sensor as the engine high temperature protection exist at the same
time. Triggered by high temperature alarm level, Users according to
the defined function of the alarm level configuration tables to choose.
Select this function of discrete input port external an
emergency stop switch, when this input valid, the controller
4 Emergency stop
close all control output, trigger the alarm level "6", the engine
shutdown immediate.
This input is active, the generator start-up, power generation
does not issue a closing command after normal operation, has
5 Remote start off load been no-load operation until the input signal becomes
invalid. This signal is only use in remote start with load for
automatic operation mode is invalid.
For GU3320 controllers, this input is active, the generator
starting, after normal operation, power generation issue a
closing command, and has been maintained until the input
signal becomes invalid.
For GU3321 controllers, this input is active, the generator start
6 Remote start with load
running normal, if the mains normal load, the controller not
issue closing command;, if the mains not normal and
opening, the controller sends power generation close
command.
This signal is only effective in automatic operation mode.
Select this function of discrete input port connected to the
MCB auxiliary contacts of mains load switch, for monitoring
7 Mains closed auxiliary
the status of the closing or opening of the MCB.
Only effective GU3321 controller.
Select this function of discrete input port connected to the
GCB auxiliary contacts of mains load switch, for monitoring
8 Generator closed auxiliary
the status of the closing or opening of the GCB.

Select this function of discrete input port connected to the fuel

9 Low fuel switch tank of the engine oil level switch for monitoring the fuel tank
low oil level.
Select this function discrete input signal is active, the indicator
10 Lamp test light on the controller operation panel all illuminate. The
function equivalent to the control panel "lamp test" button.

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11 Not used

12 Not used
Select this function of discrete input port connected to the
auxiliary contacts on the engine ventilation door, and through
13 Air-flap Closed
the limit actions of switch to determine the ventilation door
working conditions.
Select this function of discrete input port connected to the
temperature switch which is mounted on the engine preheater,
14 Pre-heat temp. switch and through the limit action of switch to stop preheat relay
output.
Only for the warm-up mode 4.
In critical mode, all the shutdown fault change to warning, that
15 Critical mode is when the unit in shutdown fault, only alarm not to shutdown.
LCD display critical mode.
Select this function discrete input signal is active, the alarm
buzzer of controller will stop sound, one is defined as "sound
16 Alarm mute alarm" relay output will be closed.
The functionality of input signal is equivalent to the the
"anechoic" button on the controller panel.
Select this function discrete input signal is active, the
17 Alarm reset
controller shutdown fault lock will unlock.
Select this function discrete input signal is active, Generator
for the remote open signal effectively and mains fault while
start and load, when mains is restored to normal, the
18 Prohibit return controller will continue to control the generator running and
load until the return signal removed , or occurrence of
shutdown fault. The LCD displays limited return information.
This input is only supply for GU3321 controller.
19 Not used
Select this function discrete input signal is active, you can not
modify the operating parameters on the operation panel of the
20 Panel lock
controller, can not select the operating mode of the controller.
LCD display panel lock information.
Switch input signal select this function is active, the controller
change to auto operation mode, which provides users with a
21 Activate AUTO mode remote button to select auto operation mode.
This operating mode selection function is not affected by
panel lock.
Switch input signal select this function is active, the controller
change to manual operation mode, which provides users with
22 Activate MAN mode a remote button to select manual operation mode.
This operating mode selection function is not affected by
panel lock.
Switch input signal select this function is active, the controller
change to test operation mode, which provides users with a
23 Activate TEST mode remote button to select test operation mode.
This operating mode selection function is not affected by
panel lock
Select this function, the discrete input signal function is
24 Stop button equivalent to control panel "stop" button, it provides users with
a remote stop buttons.
Select this function, the discrete input signal function is
25 Start button equivalent to control panel "start" button, it provides users with
a remote start buttons.

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When selecting this digital input signal of function is active, the

26 Low water level controller has a low water level alarm, the corresponding
alarm levels and delay settings are valid.
When selecting this digital input signal of function is active, the
27 Gas leakage1 controller has gas leak alarm 1, the corresponding alarm
levels and delay settings are valid.
When selecting this digital input signal of function is active, the
28 Gas leakage2 controller has gas leak alarm 2, the corresponding alarm
levels and delay settings are valid.
When selecting this digital input signal of function is active, the
29 Gas leakage3 controller has gas leak alarm 3, the corresponding alarm
levels and delay settings are valid.
Relay * Config
l Use to configure the relay function selection.
Define the role of the relay output, controller built-in a variety of functions for the user
Function
to choose, as follows " configure relay output menu".
Select "0", the monitoring function is active;
Logic
Select "1", the monitoring function is invalid.

l Configure relay output function table：

code Function Note

0 Not used
Select this function, the output relay is used to control the
1 Crank engine starter motor, when need the engine crank, its running,
stop in crank cutout conditions are satisfy.
Select this function, the output relay is used to control the
2 Fuel diesel engine throttle electromagnet, when need to start the
engine, its running, stop in crank cutout conditions are satisfy.
Select this function, the output relay is used to control the gas
3 Gas valve engine fuel valve closed or open, when need to start the
engine, its running, stop in crank cutout conditions are satisfy.
Select this function, the output relay is used to control the gas
engine ignition system provides power or signal, when to
4 Ignition
achieve ignition conditions, its running, stop running in ignition
stop delay timing over.
Select this function, the output relay running when occurrence
5 Shutdown alarm of one or more of shutdown fault, after fault clearance and
press the fault reset, then its stop.
Select this function, the output relay running when occurrence
6 Warnning
of one or more of warnning, after fault clearance, its stop.
Select this function, the output relay action, in controller
7 Idle internal idle time timing period, stop working in the end of
timing.
Select the function， the output relay action， please refer to
8 Preheat output
the description of preheating function

9 Not used

10 Not used
Select this function, the output relay action when the fuel level
is lower than the setting of lower limit of the pump open level
11 Fuel pump control
value, and keep until the setting of high limit of fuel level
reaches the pump stop level value .

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Select this function, the output relays action when the

generator is normal running, that is the engine speed, oil
12 Genset running
pressure, temperature, etc., and the electrical parameters of
the generator have reached the limits of the normal setting.
Output relay action, when controller running in the auto
13 Auto mode
operation mode.
Output relay action, when controller running in the test
14 Test mode
operation mode.
Output relay action, when controller running in the manual
15 Man mode
operation mode.
Select this function of output relay, the accumulation time of
engine reaches the time limit value of maintenance parameter
16 Maintenance due
set,it s action, and stopping action in the re-set maintenance
time or press the reset button.
Output relay action, after the mains closing failure occurred.
17 MCB fail to close
Only supply for GU3321 controller.

18 GCB fail to close Output relay action, after the generator closing failure occurred .

The crank attempts of engine reaches the setting have been not successful
19 Fail to start
ignition, the output relay action.
The engine is still running after the end of the downtime timing
20 Fail to stop
set, the output relay action.
The output relay is used to control the mains load switch GCB
closing and opening action, when the controller commands
21 Mains close/open mains supply power, its action, and not need the mains supply
power, its stop working.
Only supply for GU3321 controller.
The output relay is used to control the power generation load
switch GCB closing and opening action, when the controller
22 Generator close/open
commands power generation supply, its action, and not need
the power generation supply, its stop working.
When you need on the basis of the controller built-in alarm
23 Audible alarm buzzer add a warning sound, the output relay action be equal
to built-in alarm buzzer.
24 Cooling down Output relay action, in timing of the cooling time.
At the end of the safety monitoring time timing has not receive
25 Can data fail the data from engine ECU, choose this function of the output
relay action.
The output relay operation of select this function when receive the
26 Ecu warning
warning signal from ECU
The output relay operation of select this function when receive the
27 Ecu alarm
fault signal from ECU

28 Charge failure When charging failure occurs, the output relay action.

when the controller detects that the battery voltage is higher

29 Battery over volt
than the set value, its action.
When the controller detects that the battery voltage is lower
30 Battery under volt
than the set value, its action.
When the engine speed is lower than the setting of under speed
31 Under speed level1
level 1 while delay confirm, its action.
When the engine speed is lower than the setting of under speed
32 Under speed level２
level 2 while delay confirm, its action.

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When the engine speed is higher than the setting of overspeed

33 Over speed level1
level 1 while delay confirm, its action.
When the engine speed is higher than the setting of over speed
34 Over speed level2
level 2 while delay confirm, its action.
When the engine oil pressure lower than the setting of low oil
35 Oil pressure low level1
level 1 while delay confirm, its action..
When the engine oil pressure lower than the setting of low oil
36 Oil pressure low level2
level 2 while delay confirm, its action..
When the cooling temperature of engine is higher than the
37 High temperature level1 setting of high temperature level 1 while delay confirm, its
action.
When the cooling temperature of engine is higher than the
38 High temperature level２ setting of high temperature level 2 while delay confirm, its
action.
When the engine fuel level lower than the setting of low oil
39 Fuel low level1
level 1 while delay confirm, its action.
When the engine fuel level lower than the setting of low oil
40 Fuel low level2
level 2 while delay confirm, its action.
When the generator voltage is lower than the setting of the
41 GEN-V under1 power generation of low voltage level 1 while delay confirm,
its action.
When the generator voltage is lower than the setting of the
42 GEN-V under2 power generation of low voltage level 2 while delay confirm,
its action.
When the generator voltage is higher than the setting of power
43 GEN-V over1 generation of high-voltage level 1 while delay confirm, its
action.
When the generator voltage is higher than the setting of power
44 GEN-V over2 generation of high-voltage level 2 while delay confirm, its
action.
When the generator frequency is lower than the setting of
45 GEN-Hz under1 power generation of low-frequency level 1 while delay confirm,
its action.
When the generator frequency is lower than the setting of
46 GEN-Hz under2 power generation of low-frequency level 2 while delay confirm,
its action.
When the generator frequency is higher than the setting of
47 GEN-Hz over1 power generation of high-frequency level 1 while delay
confirm, its action.
When the generator frequency is higher than the setting of
48 GEN-Hz over2 power generation of high-frequency level 2 while delay
confirm, its action.
When the generator current is higher than the setting of
49 GEN-I over1
current level 1 while delay confirm, its action.
When the generator current is higher than the setting of
50 GEN-I over2
current level 2 while delay confirm, its action.
When the active load of engine is higher than the setting of
51 GEN-KW over1 power generation overload level 1 while delay confirm, its
action.
When the active load of engine is higher than the setting of
52 GEN-KW over2 power generation overload level 2 while delay confirm, its
action.
53 Digital input 1 When the user-defined discrete input 1 is valid, its action

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54 Digital input 2 When the user-defined discrete input 2 is valid, its action

55 Digital input 3 When the user-defined discrete input 3 is valid, its action

56 Digital input 4 When the user-defined discrete input 4 is valid, its action

57 Digital input 5 When the user-defined discrete input 5 is valid, its action

58 Not used

59 Not used

60 Not used

Select this function, the output relays action after the controller
61 Oil-P sensor open
detect oil pressure sensor .
When select the speed sensor as the engine speed control
62 Loss of pickup signal, in crank command is issued, undetectable speed
sensor signal, the function of the output relay action.
Select this function if the output relay is valid in regularly run,
63 Scheduled run
its action.
Select this function output relay at the beginning of the start
time delay, its action, and stop after the engine stops
64 Blinds control
running.This output is connected to the electric shutter of
engine cooling air duct, control the blinds open and close.
Select this function of output relay, when the cooling
temperature of engine is higher than the lower limit of cooling
65 Cooler control open level value of setting, its action, and keep until the
cooling temperature lower than the high limit of the preheat
stop level of setting, its stop
Select this function of output relay, when from auxiliary
temperature sensor 1 measuring the temperature is higher
than the low limit of cooling 1 open level level value of setting,
66 Cooler1 control
its action, and keeping until the temperature is lower than the
high limit of cooling 1 stop level value of setting, its stop
action.
67 Not used
Select this function of output relay, when the cooling
temperature of engine is below the lower limit of preheat open
68 Heater control level value of setting, its action, and keep until the cooling
temperature higher than the high limit of the preheat stop level
of setting, its stop
Select this function of output relay, when from auxiliary
temperature sensor 1 measuring the temperature is lower than
the low limit of preheat 1 open level level value of setting, its
69 Heater1 control
action, and keeping until the temperature is higher than the
high limit of preheat 1 stop level value of setting, its stop
action.
70 Not used
This output relay is connected to the shut excitation coil of
generate power load switch MCB, when controller command
71 GCB open
of generate power to outage, stopped working after the switch
opening.

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This output relay is connected to the shut excitation coil of

72 MCB open mains load switch MCB, when controller command of mains to
outage, stopped working after the switch opening.
When the mains voltage is lower than the set value while
73 Mains V low alarm
trigger fault, its actions
When the mains voltage is higher than the set value while
74 Mains V high alarm
trigger fault, its actions
When the mains frequency is lower than the set value while
75 Mains Hz low alarm
trigger fault, its actions
When the mains frequency is higher than the set value while
76 Mains Hz high alarm
trigger fault, its actions
When mains low frequency, high frequency, low voltage and
77 Mains alarm high voltage, any more than the set limit while trigger fault,its
actions.
78 Mains overload When the controller occurs overload mains failure, its actions.

79 Mains overcurrent When the controller occurs mains overcurrent fault action.

When soft unloading time start timing action, stop action at the
80 Soft unload
end of timing

81 Unload Action when the GEN and Mains not closing.

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7.6 DEFINE SENSORS

No. Parameter Preset Setting range
6.1 PRES. Sensor 1
6.2 PRES. Sensor 2
6.3 TEMP. Sensor 1
6.4 TEMP. Sensor 2
6.5 Fuel Level Sensor

Menu descriptions:
PRES. Sensor 1:
l Corresponds to the “configurable 2” in the “LOP Sensor type”.

PRES. Sensor 2:
l Corresponds to the “configurable 3” in the “LOP Sensor type”.

TEMP. Sensor 1:
l Corresponds to the “configurable 2” in the “HET Sensor type”.

TEMP. Sensor 2:
l Corresponds to the “configurable 3” in the “HET Sensor type”.

Fuel Level Sensor:

l Corresponds to the “configurable 2” in the “Fuel level sensor selection”.

NOTE:
l “Configurable sensor data” means user can input the data manually
according to the sensor curve. When configuring, please input the
“resistance - measured value” from small to big one by one as following:

Fix Point 1 2 3 4 5 6 7 8 9 10
Resistance 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Measured
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Value

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7.7 ATS CONTROL

No. Parameter Setting range Preset
7.0 Quit
7.1 M V-monitor type 0 ph-ph /1 ph-n 1
7.2 M V low alarm 20 to 200% / Not used 90%
7.3 M V low Return 20 to 200% / Not used 95%
7.4 M V High alarm 20 to 200% / Not used 115%
7.5 M V High Return 20 to 200% / Not used 110%
7.6 M Hz low alarm 10.0 to 100.0Hz / Not used 45.0Hz
7.7 M Hz low Return 10.0 to 100.0Hz / Not used 48.5Hz
7.8 M Hz High ALM 10.0 to 100.0Hz / Not used 57.0Hz
7.9 M Hz High Return 10.0 to 100.0Hz / Not used 52.0Hz
7.10 M alarm delay 0 to 9999s 5s
7.11 M on delay 0 to 9999s 5s
7.12 Transfer time 0 to 600s 0s
7.13 MCB close
Function 0 N /1 Y 0
Delay 0 to 999s 5s
ALM. class 0 to 6 2
7.14 MCB open
Function 0 N /1 Y 0
Delay 0 to 999s 5s
ALM. class 0 to 6 2
7.15 Current type 0 GEN./1LOAD 0
7.16 Prohibit return 0 N /1 Y 0

Note：
l All of the above parameters is only supply for GU3321.

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Menu descriptions:
M V-monitor type
l Used to select the controller based on phase - phase voltage or phase - zero voltage as mains
voltage monitoring object.
l In different voltage input type, select "phase - phase" or "phase - zero", voltage monitoring, as
following table：
pam
Voltage type Ph-Ph Ph-N

“Y” 3P4W VL1－L2，VL2－L3，VL3－L1 VL1－N，VL2－N，VL3－N

“△”3P4W VL1－L2，VL2－L3，VL3－L1 VL1－N，VL2－N，VL3－N
3P3W VL1－L2，VL2－L3，VL3－L1
2P3W VL1－L2 VL1－N，VL2－N
1P2W VL1－N

M V low alarm
l Used to configure Mains low voltage alarm value, the Mains-V high Alarm is inactive when
parameter configured as “not used”.
l Expressed by percentage, use “Rated ph-voltage” as the base.
l Controller will measure phase - zero voltage or phase - phase voltage and compared with the set
value. When measuring the voltage value is lower than " rated voltage value "*" mains voltage fault
value, and has not been higher than "rated voltage value "*" mains voltage return value, duration
greater than "mains failure confirm time", that is mains low voltage alarm value；

M V low Return
l Used to define the Mains low voltage fault recovery value.
l Expressed by percentage, use “Rated ph-voltage” as the base.
l Controller will measure phase - zero voltage or phase - phase voltage and compared with the set
value. When the voltage value of measure is higher than " rated voltage value "*" mains voltage
return value, the mains voltage failure to confirm time timing reset, the mains is restored to normal.

M V High alarm
l Used to configure Mains high voltage alarm value, the Mains-V high Alarm is inactive when
parameter configured as “not used”.
l Expressed by percentage, use “Rated ph-voltage” as the base.
l Controller will measure phase - zero voltage or phase - phase voltage and compared with the set
value. When measuring the voltage value is higher than " rated voltage value "*" mains voltage fault
value, and has not been lower than "rated voltage value "*" mains voltage return value, duration
greater than "mains failure confirm time", that is mains high voltage alarm value；

M V High Ruturn
l Used to define the Mains high voltage fault recovery value.
l Expressed by percentage, use “Rated ph-voltage” as the base.
l Controller will measure phase - zero voltage or phase - phase voltage and compared with the set
value. When the voltage value of measure is lower than " rated voltage value "*" mains voltage return
value, the mains voltage failure to confirm time timing reset, the mains is restored to normal.

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M HZ low alarm
l Used to configure Mains low frequency fault value, the Mains-Hz low Alarm is inactive when
parameter configured as “not used”.
l The measure frequency of the controller will compared with the set value, when voltage frequency value
of measure is lower than the set value, and always not over than" low frequency of mains return value ",
and the duration greater than "mains fault confiem time", that is mains low frequency fault.
l The parameter setting is compatible with 400 Hz intermediate frequency system, 50/60Hz system
reference range for setting.

M Hz low Return
l Used to define the low frequency of mains fault recovery value.
l When measuring mains frequency is higher than "mains low frequency return value ", mains low
frequency failure to confirm time timing reset, the mains is restored to normal. The parameter setting
is compatible with 400 Hz intermediate frequency system, 50/60Hz system reference range for
setting.

M Hz High ALM
l Used to configure Mains high frequency fault value, the Mains-Hz high Alarm is inactive when
parameter configured as “not used”.
l The measure frequency of the controller will compared with the set value, when voltage frequency value
of measure is higher than the set value, and always not under than" high frequency of mains return
value ", and the duration greater than "mains fault confiem time", that is mains high frequency fault.
l The parameter setting is compatible with 400 Hz intermediate frequency system, 50/60Hz system
reference range for setting.

M Hz High Return
l Used to define the high frequency of mains fault recovery value.
l When measuring mains frequencies below " high frequency of mains return value", so that the
mains low frequencies failure to confirm time timing reset, the mains is restored to normal. And the
parameter setting is compatible with 400 Hz intermediate frequency system, 50/60Hz system
reference range for setting.

M alarm delay
l Used to define the confirmation of mains failure time.

Note：
l When the mains voltage is lower than 10% of the rated voltage, mains
failure is confirm immediately, and not need the time to confirm mains
failure.

M on delay
l Used to define the delay time from the mains voltage to mains closing relay closure outputs.

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Transfer time
l Achieve delay some time to transition to the mains side after the mains was recover and GEN
opening.

MCB close
l The controller can monitoring the load switch closing of power generation, for users to choose
warning fault shutdown and control. If you choose to 1/2/3 alarm level when protection function
triggered, LCD displays "!W:MCB closing“; If you choose to 4/5/6 alarm level when protection
function triggered， LCD displays“!A:MCB closing”.

Select "1", the monitoring function is active;

Function
Select "0", the monitoring function is invalid.
When the controller sends mains closing command, the delay timer starts timing, in
Delay time out, the mains load switch has not closing or in the state of keep mains closing
command, switch is opened, the define operation of alarm levels are triggered.
Alarm Used to define the protection is triggered, and what is the controller will do. Details
levels refer to the alarm level configuration table.

MCB open
l Controller can monitoring the load switch tripping of power generation, for users to choose warning
fault shutdown and control. If you choose to 1/2/3 alarm level when protection function triggered
LCD display "!W:MCB open "; If you choose to 4/5/6 alarm level when protection function
triggered，LCD displays " !A:MCB open”.

Select "1", the monitoring function is active;

Function
Select "0", the monitoring function is invalid.
When the controller sends mains OPEN command, the delay timer starts timing, in
Delay time out, the mains load switch has not tripping or in the state of mains not closing
command, switch is closed, the define operation of alarm levels are triggered.
Alarm Used to define the protection is triggered, and what is the controller will do. Details
levels refer to the alarm level configuration table.

Note：
Make the mains closing and opening monitoring functions effectively, it is
necessary to satisfy follow condition at the same time：
l One of relay is defined as "mains closing / opening";
l One of D-input is defined as "mains closed auxiliary contacts"..

Current type
l The CT can be mounted on the generator output terminal or the load terminal of transfer switch,
this menu for two types of selection.

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Prohibit return
l When the configure value is "0", the controller is in the automatic mode of operation, after mains
failure, the generator start running and power supply. When the mains is restored normal, the mains
switch closing timer starts timing, when it time out, the power generation opening, Mains closing
supply power, and the generator cooling shutdown, in standby.
l When the set value is "1" , the controller is in the automatic mode of operation, when the mains
failure, the generator start running and power supply. When the mains is restored to normal, the
generator still keep start running and power supply, the LCD displays: "limit return". Until the
following happens:
Ø Change "automatic" to "manual" mode, through manually closing make the mains power supply,
then change "manual" to "automatic" mode, you can restore the mains supply power state in the
automatic mode.
Ø Power generation supply power, fault shutdown occurs, if the mains is normal, then the mains
opening, Mains closing supply power.

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7.8 CALIBRATION
No. Parameter Setting range Preset
8.1 GEN. V1 offset -9.9% to 9.9%
8.2 GEN. V2 offset -9.9% to 9.9%
8.3 GEN. V3 offset -9.9% to 9.9%
8.4 Current I1 offset -9.9% to 9.9%
8.5 Current I2 offset -9.9% to 9.9%
8.6 Current I3 offset -9.9% to 9.9%
8.7 MAINS V1 offset -9.9% to 9.9%
8.8 MAINS V2 offset -9.9% to 9.9%
8.9 MAINS V3 offset -9.9% to 9.9%
8.10 Pressure offset -9.9% to 9.9%
8.11 Temperature offset -9.9% to 9.9%
8.12 Batt. V offset -9.9% to 9.9%
8.13 AUX. sensor offset -9.9% to 9.9%

Menu descriptions:
GEN. V1 offset
l Used to modify the measured value display of GEN Phase 1 voltage.
l Reference to the Rated ph-voltage.

GEN. V2 offset
l Used to modify the measured value display of GEN Phase 2 voltage.
l Reference to the Rated ph-voltage.

GEN. V3 offset
l Used to modify the measured value display of GEN Phase 3 voltage.
l Reference to the Rated ph-voltage.

Current I1 offset
l Used to modify the measured value display of Phase 1 current.
l Reference to the Rated current.

Current I2 offset
l Used to modify the measured value display of Phase 2 current.
l Reference to the Rated current.

Current I3 offset
l Used to modify the measured value display of Phase 3 current.
l Reference to the Rated current.

MAINS V1 offset
l Used to modify the measured value display of Mains Phase 1 voltage.
l Reference to the Rated ph-voltage.

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MAINS V2 offset
l Used to modify the measured value display of Mains Phase 2 voltage.
l Reference to the Rated ph-voltage.

MAINS V3 offset
l Used to modify the measured value display of Mains Phase 3 voltage.
l Reference to the Rated ph-voltage.

Pressure offset
l Used to modify the measured value display of LOP sensor.

Temperature offset
l Used to modify the measured value display of HET sensor.

Bat. V offset
l Used to modify the measured value display of battery voltage.

AUX. sensor1 offset

l Used to modify the measured value display of auxiliary sensor .

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8 Installation Guide
8.1 The cutout dimensional drawing installed on panel as follow：

Cutout dimension:173mm (W) x 125mm (H). Dashed box dimensions for the controller.
The controller is fixed by 6 special fittings.

NOTE:
l The shock-proof equipment must be mounted if the enclosure is
mounted on Genset or other heavy vibrant device.
l In order to ensure the degrees of protection of the mounted controller
meet IP65, the cutout dimension on the panel must be correct.

8.2 Wiring
Please refer to the above Typical Wiring Diagram for connection.

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8.2.1Power supply：
Power specification：
DCvoltage range 8-35Vdc
Max.operating
@12V 300 mA， @24V 150mA
current
Cranking 0V for 80ms, assuming dc supply was at least 10V before dropout and recovers
dropouts to 6V, controller can be normally operated dispenses with additional aux. power.

NOTE:
l A switch or fuse for over current protection between power supply and
controller must be mounted, the recommended capacity is 1A.
l When powering, the controller will generate significant instantaneous peak
current, the maximum instantaneous peak current is relative to the power
impedance. You must consider the peak current when choosing a switch or
fuse for over current protection.

WARNING:
l Make sure the connection between terminal negative of controller and
protective earth is good. A good ground is very important for operation of
the controller; otherwise it will impact the electrical measurement and
even damage the controller.

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8.2.2The installations of LOP sensor, HET sensor, and Auxiliary sensor：

WARNING:
l For ensuring the accuracy of sensor please reduce the cable resistance
between controller and sensor as much as possible, the cable should
not be less than 2.5mm 2.
l When single pole sensor is used, the sensor shell and engine must be
well connected and do not use insulated material on sensor screw thread
when installing single pole sensor.

8.2.3The installation of MPU：

NOTE:
l The measuring accuracy of magnetic pick-up is related to fly wheel teeth:
Accuracy=±（120/ fly wheel teeth）RPM.
As the above formula, more fly wheel teeth leads to higher measuring
accuracy.

WARNING:
l Shield cable must be used for connection between controller and sensor,
and the shield should be earthed.
l Please play attention that the terminal #28 is connected to negative of the
power supply inside the controller.

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8.2.4Typical connection for voltage input and current that corresponding to difference generator
winding：
3P4W (3 phase 4 wire), CT measure at Gen side

Measure and Display Data

“Y”3P4W(3 phases 4 wires star) “△”3P4W(3 phases 4 wires angle)

Mains 3 phases VPh-N L1-N L2-N L3-N Mains 3 phases VPh-N L1-N L2-N L3-N
Mains 3 phases VPh-P L1-L2 L2-L3 L3-L1 Mains 3 phases VPh-P L1-L2 L2-L3 L3-L1
Mains frequency Hz（L1） Mains frequency Hz（L1）
Gen 3 phases VPh-N L1-N L2-N L3-N Gen 3 phases VPh-N L1-N L2-N L3-N
Gen 3 phases VPh-Ph L1-L2 L2-L3 L3-L1 Gen 3 phases VPh-Ph L1-L2 L2-L3 L3-L1
Gen frequency Hz（L1） Gen frequency Hz（L1）
Gen 3 phases current I1 I2 I3 Gen 3 phases current I1 I2 I3
Gen 3 phases apparent power AL1 AL2 AL3 ∑A Gen active power ∑A
Gen 3 phases active power PL1 PL2 PL3 ∑P Gen active power ∑P
Gen 3 phases reactive power QL1 QL2 QL3 ∑Q Gen reactive power ∑Q
Gen 3 phases power factor PFL1 PFL2 PFL3 PF Gen power factor PF

Note：
l The ports # 5, # 6, # 7, # 8, # and the MCB only supply for GU3321.
l he electrical measuring display the data only supply forGU3321.

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3P4W (3 phases 4 wires), CT measure at Load side

Measure and Display Data

“Y” 3P4W (3 phases 4 wires star) “△”3P4W(3 phases 4 wires angle)
Mains 3 phases VPh-N L1-N L2-N L3-N Mains 3 phases VPh-N L1-N L2-N L3-N
Mains 3 phases VPh-Ph L1-L2 L2-L3 L3-L1 Mains 3 phases VPh-Ph L1-L2 L2-L3 L3-L1
Mains frequency Hz (L1) Mains frequency Hz (L1)
Gen 3 phases VPh-N L1-N L2-N L3-N Gen 3 phases VPh-N L1-N L2-N L3-N
Gen 3 phases VPh-Ph L1-L2 L2-L3 L3-L1 Gen 3 phases VPh-Ph L1-L2 L2-L3 L3-L1
Gen frequency Hz (L1) Gen frequency Hz (L1)
Load 3 phases current I1 I2 I3 Load 3 phases current I1 I2 I3
Load 3 phases apparent power AL1 AL2 AL3 ∑A Load 3 phases apparent power ∑A
Load 3 phases power PL1 PL2 PL3 ∑P Load 3 phases power ∑P
Load 3 phases reactive power QL1 QL2 QL3 ∑Q Load 3 phases reactive power ∑Q
Load 3 phases power factor PFL1 PFL2 PFL3 PF Load 3 phases power factor PF

Note：
l The connection method supply for GU3321.

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3P3W (3 phases 3 wires), CT measure at Gen side

Measure and Display Data

Mains 3 phases VPh-Ph L1-L2 L2-L3 L3-L1
Mains frequency Hz (L1)
Gen 3 phases VPh-Ph L1-L2 L2-L3 L3-L1
Gen frequency Hz (L1)
Gen 3 phases current I1 I2 I3
Gen 3 phases apparent power ∑A
Gen active power ∑P
Gen reactive power ∑Q
Gen power factor PF

Note：
l The ports # 5, # 6, # 7, # 8, # and the MCB only supply for GU3321.
l The electrical measuring display the data only supply for GU3321.

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3P3W (3 phases 3 wires), CT measure at Load side

Measure and Display Data

Mains 3 phases VPh-Ph L1-L2 L2-L3 L3-L1

Mains frequency Hz (L1)
Gen 3 phases VPh-Ph L1-L2 L2-L3 L3-L1
Gen frequency Hz (L1)
Load 3 phases current I1 I2 I3
Load apparent power ∑A
Load active power ∑P
Load reactive power ∑Q
Load power factor PF

Note：
l The connection method only supply for GU3321.

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2P3W (2phase 3 wires), CT measure at Gen side

Measure and Display Data

Mains VPh-N L1-N L2-N

Mains VPh-Ph L1-L2
Mains frequency Hz (L1)
Gen VPh-N L1-N L2-N
Gen VPh-Ph L1-L2
Gen frequency Hz(L1)
Load phases current I1 I2
Load phases apparent power AL1 AL2 ∑A
Load phases power PL1 PL2 PL3 ∑P
Load phases reactive power QL1 QL2 ∑Q
Load phases power factor PFL1 PFL2 PF

Note：
l The ports # 5, # 6, # 7, # 8, # and the the MCB only supply for GU3321.
l The Mains measuring display data only supply for GU3321.

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2P3W(2 phase 3 wires), CT measure at Load side

Measure and Display Data

Mains VPh-N L1-N L2-N

Mains VPh-Ph L1-L2
Mains frequency Hz (L1)
Gen VPh-N L1-N L2-N
Gen VPh-Ph L1-L2
Gen frequency Hz (L1)
Load current I1 I2
Load phase apparent power AL1 AL2 ∑A
Load phase active power PL1 PL2 ∑P
Load phase reactive power QL1 QL2 ∑Q
Load power factor PFL1 PFL2 PF

Note：
l The connection method only supply for GU3321.

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1P2W (single phase 2 wires), CT measure at Gen side

Measure and Display Data

Mains VPh-N L1-N
Mains frequency Hz (L1)
Gen VPh-N L1-N
Gen frequency Hz (L1)
Gen current I1
Gen phase apparent power AL1 ∑A
Gen phase power PL1 ∑P
Gen phase reactive power QL1 ∑Q
Gen power factor PFL1 PF

Note：
l The ports # 5, # 6, # 7, # 8, # and the the MCB only supply for GU3321.
l The Mains measuring display data only supply for GU3321.

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1P2W (single phase 2 wires), CT measure at Load side

Measure and Display Data

Mains VPh-N L1-N

Mains frequency Hz (L1)
Gen VPh-N L1-N
Gen frequency Hz (L1)
Load current I1
Load phase apparent power AL1 ∑A
Load phase power PL1 ∑P
Load phase reactive powe QL1 ∑Q
Load power factor PFL1 PF

Note：
l The connection method only supply for GU3321.

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9 LCD displays and Menu System

9.1 LCD displays measuring parameters：
Use a back-light graphic LCD to display data and information. Each page can display multi-row
information simultaneously, the above 4 rows display measuring data, the last row displays status
information, press “ ” to scroll for viewing next page, it can be configured as auto scroll as well. When
alarm occurs, the alarm status is displayed on the LCD immediately.

Frist page Description

l U: In addition to the "phase two-wire" shows the phase
voltages are line voltage
l I: power generation phase current average
l P: total active power generation load
l F: generation frequency
l SP: engine speed
l Bat: battery voltage
l OP: engine oil pressure, do not use pressure sensors,
this project is not displayed.
l Temp: engine coolant temperature when the
temperature sensor is not used, this project does not
appear.

Second page Description

l This page shows the generator phase voltage, line

voltage and frequency.

Third page Description

l This page shows the current of each phase of the

generator.
l Power generation in the power supply only display this
page.

Four page Description

l This page shows each phase of the generator active

power and power factor.
l Active Power unit: "KW" and "MW", the controller
automatically adjusted according to the actual
measurement display units.
l power generation in this page is displayed only when
the power supply.

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Five page Description

l This page shows each phase of the generator apparent
power and reactive power.
l apparent power unit: "KVA" and "MVA unit of reactive
power:" KVAr "and" MVAr "controller automatically
adjusts the display unit based on the actual
measurement.
l power generation in this page is displayed only when
the power supply.

Six page Description

l This page shows the generator active power, reactive

power, total apparent power of each phase the average
power factor, active power and reactive power degree.
l Active Power unit: "KW" and "MW unit reactive power
the:" KVAr "and" MVAr apparent power unit: "KVA" and
"MVA controller automatically adjusts the display based
on the actual measurement units.

Seven page Description

l This page shows the auxiliary sensor (oil level) and the
auxiliary sensor 2 (temperature) of the measured
values.
l accumulated running time of the engine.
l The engine cumulative number of crank

Eight page Description

l This page shows the to maintain preset time and

remaining hours.
l When the maintenance monitoring function is set to
"No", this page is not displayed.

Nine page Description

l This page shows the controller switch input and relay

output status.

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Ten page Description

l This page shows each phase of the mains voltage, line

voltage and frequency.
l display only in GU3321.

Eleven page Description

l This page shows the phase current of the mains.

l Only GU3321 on the the parameters current input type
is set to "load" when mains powered, this page will be
displayed.

Twelfth page Description

l This page shows the utility of each phase active power
and power factor.
l Active Power unit: "KW" and "MW", the controller
automatically adjusted according to the actual
measurement display units.
l Only GU3321 on the the parameters current input type
is set to "load" when mains powered, this page will be
displayed.

Thirteen page Description

l This page shows the utility of each phase apparent
power and reactive power.
l apparent power unit: "KVA" and "MVA unit of reactive
power:" KVAr "and" MVAr "controller automatically
adjusts the display unit based on the actual
measurement.
l Only GU3321 on the the parameters current input type
is set to "load" when mains powered, this page will be
displayed.

Fourteen page Description

l This page shows the mains active power, reactive
power, total apparent power of each phase the average
power factor, active power and reactive power degree.
l Active Power unit: "KW" and "MW unit reactive power
the:" KVAr "and" MVAr apparent power unit: "KVA" and
"MVA controller automatically adjusts the display based
on the actual measurement units.

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9.2 Setting running parameter

Press and hold “ ” button 2sec to enter into parameter settings menu, then use “+” or “-” to
scroll page in the same menu list, press “√” enter into submenu, press “ ” can return to upper menu,
go to menu 1.17 “password” to enter password first, or select the required item, press “√” enter into
modify mode, press “+” or “-”, the LCD displays 0 0 0 0 when prompted to enter password, then use “+”
or “-” to modify the first digital value, press “→” move to modify next digital value, the first digital value
will be displayed as “*” after moving to next digital value, press “√” to confirm after the password is set
as 2213, then you can modify parameters. Otherwise it will prompt to key in password again. Press and
hold “ ” for more than 2sec or press “ ” to quit parameter settings mode after finishing configuration.

FOR EXAMPLE: (SETTING CT RATIO AT 500: 5, THEN CT SHOULD BE CONFIGURED AS 500)

Operation Description

[SETTING]
0. QUIT
Press and hold “ ” 2sec, enter into parameters setting menu, 1. SYSTEM
then LCD displays: 2. GENERATOR
3. ENGINE

Press “√”button once，then press “+”six times，press “√”button [CT ratio]

once，then LCD displays:：

[CT ratio]
Press “√”button once
1000：5

Press “+” or “-” button, prompted enter password (2213), press “√” [CT ratio]
button to confirm after entering password. Password:0000

Press “+” or “-” to change parameters, change at 500, then LCD [CT ratio]
displays: 500：5

[SETTING]
0. QUIT
Press “√” to confirm，then press “ ” to return , then LCD displays: 1. SYSTEM
2. GENERATOR
3. ENGINE

Press “ ” again or press and hold “ ” 2sec will quit parameter Ready
settings menu , then LCD displays:：

FOR EXAMPLE: (SETTING CONTROLLER CRANK ATTEMPT AT 2)

Operation Description

[SETTING]
0. QUIT
Press and hold “ ” 2sec, enter into parameters settings menu, 1. SYSTEM
then LCD displays: 2. GENERATOR
3. ENGINE

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[ENGINE]
0. QUIT
Press “+” 2 times and then press “√”, then LCD displays: 1.ENGINE TYPE
2.ECU TYPE
3.ENGINE RUN SPEED

[Crank attempt]
Press “+” 9 times and then press “√”, then LCD displays:
3

Press “+”or“-” button, prompted enter password： 2213 ， press

[Crank attempt]
“→”button to modify the parameter ， press “√”to confirm after Password:0000
entering password..
[Crank attempt]
Press “+” or “-” to change parameters, change at 2.
2

Press “√” button to confirm, and then press “ ” or press and hold
Ready
“ ” 2sec will quit parameter settings menu.

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Example: (the parameters of the controller reverts to the factory default values）
Operation Description

[[SETTING]
0. QUIT
Press and hold “ ” 2sec, enter into parameters settings menu, 1. SYSTEM
then LCD displays: 2. GENERATOR
3. ENGINE

[SYSTEM]
18. CB closed pulse
Press “√” button and then press “-”2 times, then LCD displays:
19. Reset to Man
20. Default settings

Press “+”or“-” button, prompted enter password： 2213 ， press

[Default settings]
“→”button to modify the parameter ， press “√”to confirm after Password:0000
entering password..
Press “√” button to confirm, and then press “ ” or press and hold [SYSTEM]
“ ” 2sec will quit parameter settings menu. DONE

Example: (CONFIGURE CONTROLLER AS ONLINE PROGRAM MODE）

Operation Description

Disconnect the controller’s supply power and connect the controller

to the computer by the communication line correctly. And then open
the programming software “ABLDs.exe” in the computer. As the
picture on the right, open the serial port and import upgrade
procedure. Resume the power and then the procedure will upgrade
automatically.

If the operation failure, you can disconnect the power and try again.

Harsen® 87/89
Manual HM1080ER4 Technical Specification

10 Technical Specification
10.1 AC voltage：
Measurement True RMS
Phase to Neutral 15 to 346VAC
Phase to Phase 25 to 600VAC
Max power wastage per line <0.1W
Accuracy 1%
Display 0 to 600KV

10.2 AC voltage frequency：

Input frequency 3 to 70Hz (voltage ≥15VAC)
Accuracy 0.1%
Display 0 to 100Hz

10.3 Current (isolated)：

Measurement True RMS
Measuring current 5A
Accuracy 1%
Display 0 to 30000A
Max power wastage per line ＜0.01W

10.4 Power supply:：

Voltage range 12V/24V (8-35V continuous)
Max. operating current @12V 400mA, @24V 200mA
Max. standby current @12V 150mA, @24V 75mA
0V for 80ms, assuming dc supply was at least
Cranking drop outs
10V before dropout and recovers to 6V
Accuracy 1%
Display 0 to 40V

10.5 Digital inputs：

Number 5
Max. contact resistance 10KΩ
Max. contact current per line 1mA

10.6 Relay outputs

Relay 16A/30Vdc，2pcs
Relay 3A/30Vdc，4pcs

Harsen® 88/89
Manual HM1080ER4 Technical Specification

10.7 Charge failure input:

Voltage range 0 to 35Vdc
Accuracy 1%
Max output current @12V 200mA ， @24V 400mA

10.8 Analog Inputs

Number 3
Sensor type resistance
Resolution 10 bits
Range 0 to 1KΩ
Accuracy 2% When full scale, except for sensor error

10.9 Magnetic pickup

Voltage range 1 to 70V
Max. frequency 10000Hz
Fly wheel teeth 5 to 300

10.10 Ambient parameters

Operating ambient temperature -20 to 70℃
Standards IEC60068-2-1 and IEC60068-2-2

Storage ambient temperature -30 to 80℃

Standards IEC60068-2-1 and IEC60068-2-2

Humidity 40℃, 93%RH, 96 hours

Standards IEC60068-2-30

Electro Magnetic compatibility (EMC)

Standards EN 61000-6-4 and EN 61000-6-2

Vibration
Standards EN 60068-2-6

Shock
Standards EN 60068-2-27

Electrical safety
Standards EN 60950-1

Degrees of protection IP65 (front) IP20 (back)

Standards BS EN 60529

Harsen® 89/89
 Service hotline
4008883388

More technical support，

Please browse our website： www.jnhharsen.com