Pradeep Sales &

Service Pvt Ltd

TAP CHANGER CONTROL &

TRANSFORMER MONITORING SYSTEM

MODEL Fx8000A

OPERATION MANUAL

Rev R1 : 15.06.2021
 Pradeep Sales &
Service Pvt Ltd

Contents
1 Introduction 1
1.1 Manufacturer 1
2 General Information 2
2.1 Caution 2
3 Production Information 2
3.1 Application 2
3.2 General Characteristics 2
3.3 Features 3
4 Technical Data 4
5 Type tests 5
6 Main Functions 6
6.1 Monitoring 6
6.2 Cooling Control 6
6.3 OLTC Control 7
6.4 Performance Predictions & Calculations 7
6.5 Generating Alarms 7
6.6 Data Logging 8
6.7 Communication 8
7 Operations 8
7.1 Keypad 9
7.2 LCD Display 9
7.3 LEDs 12
7.4 Communication Port 13
8 Parametering 13
8.1 Relay Setting 14
8.2 AVR Setting 14
8.3 Input Setup 17
8.4 GPS &Clock Setup 18
8.5 Reset Min & Max 19
8.6 Logging 19
8.7 Hooter Setting 19
8.8 Factory Setup 20
8.9 GSM Setup 20
8.10 Modbus Setting 21
8.11 Prediction Set 21
8.12 Parallel Options 21
8.13 Load shedding & Load Management 22
8.14 Analog Output 23
8.15 About Device 23
9 PC Interface Using Modbus 23
9.1 Connection Diagram 23
9.2 Modbus Screenshot 24
9.3 PC Report & Download Log Screenshot 26
10 Additional Features 27
11 Troubleshooting 27
12 Relay Reload Map 28
13 Register Map 29
14 Terminal Details with Diagrams 33
15 Contact Details 48

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1. Introduction
This technical file contains elaborate descriptions with illustrations on proper
connection, function and operation of the product
1.1 Manufacturer
This product is manufactured by:
Pradeep Sales & Service Pvt. Ltd.,
11, Star Ind. Estate, Near Sakinaka Telephone Exchange, Kurla-
Andheri Road, Mumbai-72. Tel: 022 2859 3377 / 6550
Email: info@pradeepsales.com , Website : www.pradeepsales.co.in

About The Company

M/s Pradeep Sales& Service Pvt. Ltd. has reputation for Integrity and Our
Relationship with Customer.
Our products are imbibed with effective and commendable aspects of quality
enriched with constant interaction from the invincible field experience of over
3 decades. Our products hence enjoy excellent and durable patronage from the
host of constant customers, who are market-leaders in their respective fields.
Installation of our products includes all State Electricity Boards, Power Plants
such as Reliance, Essar, Tata, NHPC, NTPC, etc., Process Industries such as
Steel, Cement, Paper, Sugar, Coal, etc. in India &aboard.
We have worked for the “SCADA” Project for ‘Reliance Energy’ Ltd’ at Delhi for
about 300 Nos Transformers. (Installed & Commissioned for “SCADA” Project)
and supplied around 750 numbers of reputed customers till date
Our Regular customers are listed below
M/s. ABB India, M/s. TBEA,
M/s. BHEL, M/s. Crompton Greaves Ltd.,
M/s. Telk, M/s. TOSHIBA Ltd.,
M/s. Emco Ltd., M/s. Siemens Ltd.,
M/s. Transformer & Rectifier Ltd., M/s. Atlanta Electricals,
M/s. Voltamp Transformer, M/s. Bharat Bijlee Ltd.,
M/s Indotech transformers, M/s BEST Mumbai,
M/s Kanohar Electricals Ltd., M/s TECHNICAL ASSOCIATES,
M/s SkipperSeil, M/s IMP
M/s GE

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2 General Information
2.1 Caution
▪ Proper electrical earthing of the controller unit is essential requirement.
▪ Use shielded cable for input signals.
▪ Ensure that input signal and power cables are isolated.
▪ Connect power cable properly to terminals L,N,E (90V – 260V AC/DC ) on
back panel of the unit.
▪ Switch off the power supply while wiring.
▪ Make sure power supply voltage is NOT more than 90V - 260V AC/DC.
▪ If dc power supply is used, ensure correct polarity.
▪ Use 2.5 sq. mm copper cables for connections.
▪ All power contact and other connections must be properly tightened.

3 Product Information
3.1 Application
Pradeep’s Fx8000A is a Tap Changer Control and Transformer Monitoring
System specially designed to execute following basic functions:
• Getting Various Readings about Transformers Conditions.
• Monitoring Control and Regulation Tasks of Tap Changing Transformers.
• Activating up to Five Cooling Levels if required.
• Recording Oil Temperature Directly using PT100 sensor or via mA Input.

3.2 General Characteristics

Fx8000A features a world-class innovation equipped with a high capacity
transformer monitoring function in accordance with CEI IEC 354. State of the
art electronic circuitry and front panel LCD display, touch-sense keypad are
the unique features of this unit.
The TCS unit is mounted inside a panel along with audio-visual annunciation for
respective transformers. All transformer fault alarm & trip signals (Buchholz,
WTI, OTI, PRD, OSR, MOG) can be wired from Transformer Marshalling Box to
HT Panel Control & Relay Panel (of user) and subsequently these signals
(through auxiliary contact) can be wired to TCS unit. The TCS can be powered
directly from the Sub-station battery bank (220V DC) of the user.
The device prototype is tested at SAMEER, CPRI, Areva, ETDC & ERTL
laboratory in accordance with IEC 61000, 60068 standards.

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3.3 Features of Fx8000A

• User friendly Man-Machine Interface.
• Large Backlight LCD (20 x 4) with 9 mm character size with all important
information (Tap-changer position, voltage, etc.)
• Measuring Functions (U, I, P, Q, cos|sin)
• Statistics Functions (records total number of switching operations, switching
operations per tap)
• Data Recording and Event Recorder (log book) with Time Stamp facility.
• Fan & Pump control of transformer in different stages.
• Recording of Hot Spot temperature and Life Time Consumption.
• Optional 32 / 48 Freely Programmable Binary Inputs.
• Optional 12 /14 / 15/ 28 Binary Outputs (can be programmed if informed at time
of order)
• mA Input fixed for OIL & TAP, optional freely programmable 8 / 16 / 28 Analog
inputs as required (can be programmed if informed at time of order)
• mA Output for OIL, WTI & TAP, CT, PT, any Analog input
• PT100 is provided as direct input for OIL Temperature.
• Direct Resistance Input for Tap changer position indicator.
• Limit Value Monitoring for all measurement quantities.
• Freely Programmable Set-Point Values for temperature.
• Rated values of U and I can be programmed.
• Software for setup, programming and display as well as for a PC based
▪ RS485 Modbus for recorded data evaluation.
• Implementation of task control through freely programmable facility.
• Ethernet IEC 61850 OR IEC103 (Optional)
• Parallel Operation having Master / Follower / Independent/OFF option.
• Auto / Manual option.
• Local / Remote option.
• Relay Hardware Functionality check provision
• Safe mode feature for auto cooling relay operation (ie. In case of any failure
occurs in transformer , device will switch to safe mode & cooling relay will
operate automatically)

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4 Technical Data
Parameters Standard Setting Range Standard Step
width
Auxiliary Supply 90V – 260V AC/DC -
Basic Voltage Adjustment Adjustable between 50V – 140V 0.1V
AC
Sensitivity (DBA) Adjustable around BVA from 0.1 %
0.5 to 9.9 %
Time Delay Setting Voltage independent time 1 sec
delay adjustable from 1 to 999
Seconds
Under Voltage Blocking & Blocking from under voltage 1%
Restoration set to 70 – 99 % & restoration
setting at 5 % above UV
Line Drop Compensation + 25V
LED 1 LED (RED) for Power ON
1 LED (RED) each for >I, <U,
>U, Raise, Lower, Calibration
Mode, Control Fail,
Communication Fail, Max Tap
count
1 LED (Blue) for Tap Change in
Progress
1 LED (White) for System
Healthy
Relays Control Outputs
One pair of normally open,
potential free contacts rated
at 5 A, 230 V AC
1 for Raise
1 for Lower
OPTIONAL as per customer
requirement
1 for Automatic Control mode
1 for Unhealthy
1 for Over current
1 for Common Hooter
1 for Out Of Step
1 for OLTC TRIP
1 for Max Tap count
Winding Temp Fan & Pump
operation
1- 4 for load shedding
1 for load management
1 for safe mode

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PT 50V- 140V

CT 1A – 5A

PC Communication 1 Serial Communication RS 485

Protocol or RS 232 (Optional) using
Modbus Protocol
SCADA communication 1 Fiber Optic IEC 61850
compatible OPTIONAL RJ 45
ETHERNET

Housing Anodized Aluminum plated

housing

Mounting Flush panel mounting

Cut out size 445 x 134 mm
Overall dimension 489 x 134 x 272 mm ( L x H x
D)
Weight Approx. 5.2 kg
Temperature Limits Ambient Operating
Temperature range -40°C to
60°C

5 TYPE TESTS
Test Name IEC Clause No Validity
i Impulse IEC 60255-5 2024
ii Dielectric IEC 60255-5 2024
iii Insulation Resistance AT 500V DC RESISTANCE 2024
100M OHM
iv High Energy Surge IEC 61000-4-5 2024
v Power Magnetic Field IEC 61000-4-8 2024

vi Electrical Fast Transient IEC 61000-4-4 2024

vii Cold IEC 60068 -2-1 :2007 2024

viii Dry Heat IEC 60068-2-2 :2007 2024

IEC 61850-10 Level A Tests performed at CPRI, Bangalore for Communication Networks
and Systems in Substation that issue implementation conformance statements “PICS
version Rev 1.0”, “MICS version Rev 1.0”, “TICS version Rev 1.0” and products extra
information for testing “PIXIT for testing Pradeep Sales & Service range of Protection IEDs
version Rev 1.0” as given where number in bracket indicate number of relevant and
executed test.

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Conformance test report of the IEC 61850 communication interface in SYNC 2000
Protocol Gateway completed at KEMA test lab, Arnhem, Netherland

6 Main Functions:
6.1 MONITORING:
Fx8000A is capable of monitoring analog data and status signals of following inputs:
• Transformer LV load Voltage
• Tap Changer Status including Tap position
• Tap Changing In Progress
• Status of Control switches
• OLTC Motor Trip
• Temperature difference between OLTC compartment and main tank
• Temperature & status of transformer cooler and Top Oil temperature
• Winding Hot spot temperature
• Running status of cooler fans and / or pumps
• Fan or Pump Trip
This data is available on display and for data logging / remote communication.
For each analog value, the TCS displays the present as well as minimum and
maximum value reached since the last time. The TCS has integrated feature to
accept three wire resistor input to display tap position and Pt100 input to display
top of oil temperature.

6.2 COOLING CONTROL:

Fx8000A is capable of controlling all cooling systems of the transformer including
pumps and fans. The control function is operated in such a way as to keep the
transformer temperature within the limit set by the user.
Fx8000A is capable of activating Predictive mode to turn on the cooling system based
on predicted top oil and winding hot spot temperatures (in addition to normal
control, based on actual temperatures.)
This works in the event of a sudden sustained increase in load current, before the
temperatures has risen to normal control settings, so as to keep the transformer
cooling longer. Predicted temperature is based on a thermal model of each specific
transformer (based on actual heat run tests), ambient temperature, and load. It is
possible to automatically exercise testing of the cooler system at preset intervals
to ensure that they are still functional; an alarm is generated if the test fails OLTC
Control.

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6.3 OLTC CONTROL:

With push buttons or keys at the controller or from SCADA, OLTC control includes
selection of following operating modes and features as applicable:
• AVR (Automatic voltage regulation)
• Independent, Master or Follower options in Parallel mode
• Circulating current in parallel mode
• Circulating current is based on MVA rating of transformer
• AVR time delay is settable with definite time, fast tap down and inverse-time
modes.
• AVR with Line Drop Compensation ‘LDC’ option.
• AVR is blocked, if the voltage drops below the under voltage set points, to
prevent false operation in the event of supply line fault.
• OLTC operations are blocked if the current though the OLTC exceeds a preset
value.

6.4 PERFORMANCE CALCULATIONS AND PREDICTIONS:

Fx8000A is capable of calculating following entities :
• Watts and VARs
• Accumulated number of tap changers from each tap position (Discrete counter
for each tap position) and total number of tap changers.
• Winding hot spot temperatures for each winding and maximum achieved
temperature
• Accumulated insulation aging (use of life) based on the winding hot spot (years)
as per the loading guide for oil immersed power transformer.
• The use of life calculations is conveyed to the operator and the amount of
overload available is two hours duration from the time in question.
Accumulated operating hours for each fan and pump group.

6.5 GENERATING ALARMS:

Alarms are extended to the SCADA system in the following conditions:
• Voltage out of range for long duration (AVR mode only)
• Voltage exceeds over voltage or is less than Under voltage alarm settings.
• OLTC auxiliary power failure/ OLTC fail (tap change in progress too long or
OLTC motor trip).
• Temperature abnormalities such as high oil and high winding temperature.
• Top oil or winding hot spot temperature exceeds alarm settings.

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• Cooler auxiliary power failures /Cooler fail (Contactor failed to close when
switched ON, or motor tripped, or oil flow failed).
All OLTC and temperature signals are provided by means of voltage free
contacts where the contacts have a rating of not less than 0.4A at 125 V DC
resistive.
All other trip signals such as Buchholz, pressure relief and OLTC surge are
provided directly from the voltage free contacts of the respective device, not
via the TCS. The alarms can however be wired via the TCS.

6.6 DATA LOGGING AND EVENT RECORDING:

Monitored data is logged with time stamp (i.e. date-time) in a format, which
can be easily imported to data analysis software such as pdf. Fx8000A unit has
integrated facility to do time synchronization with IEC 61850 Master. An event
record is provided to record date and time (to nearest second) with common log
when the status of any alarm changes. The data stored remains intact even
during a power failure.

6.7 COMMUNICATION:
Fx8000A accepts all Analog/Digital quantities relevant to the control of
transformer or as required by the user. These quantities can be interfaced to the
user’s SCADA equipment. Fx8000A is capable of making the parameter change
from remote (SCADA/SAS). The protocol of communication is as per IEC 61850

7 Operations :

User Interface Details are as given:

7.1 Keypad
7.2 LCD Display
7.3 LEDS
7.4 PC Communication Port

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7.1 Keypad :
Pradeep’s Fx8000A provides Cap Sense Touch
keypad for easy access of screens.
16 keys gives access to all features of the
device. Arrow Keys are used to scroll through
previous and next screens. The right-side
vertical line gives user option to select desired
mode for the device ie Auto, Manual, Local,
Remote with Led indication. When the device
is selected for Manual and Local Mode, user
can access the device manually and set all
parameters from the device itself.
Raise and Lower key can be used in Manual mode to operate the function. When
the device is in Auto and Remote mode, user can access the device from Scada
and change settings from PC.
The Menu key provides a list of parameters for which user can change values
and set range as per requirement.
The First vertical line provides keys to access any line of Screen ie P1 selects
line1, P2 selects line 2, P3 selects line 3, P4 selects line 4
For Basic screens, P1, P2, P3 acts as shortcut key and jumps to pages 1, 8,19
respectively for fast access. Reset key is used to reset any function or
parameter value.

7.2 LCD Display :

Pradeep’s Fx8000A has 20 x 4 line LCD display. The display screens provides
i) measuring and statistical function data of transformer - Basic Displays
ii) parameter range and option selecting facility for user – Parametering Display
Screens are also referred as Pages.

i Basic Displays:
The first screen gives information about basic measuring values as given below
• Primary and Secondary Voltage ( kV , V)
St V: 110.0 Normal
• Primary and Secondary Current (Pr I, I)
kV : 0000.0kV V : 110.0
• Current Tap Position (Tap)
Pr I : 0110.0 I : 01.00
• Current Voltage Status ( U- VTG for under
Ready Tap : 05
voltage, High, Low, O- VTG)
• Set Voltage for reference (St V)

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The other screens details are as given below.

This screen gives details about Transformer Oil, Trf Oil Temp ( C )
OLTC tank. OPEN
OLTC Tank temp ( C )
OPEN

This screen shows Winding temperatures and

Hotspot values. Winding Temp ( C )
OPEN
Hotspot ( C )
OPEN

This screen shows 4-20mA reading for FO input.

ANALOG INPUT 1
Similarly Other analog screens can be Checked
( AI – 01) : OPEN
Using right arrow key
ANALOG INPUT 2
These analog Inputs are Programmable as per
( AI – 02) : OPEN
customer requirement informed at the time
of order.

This screen gives data of maximum allowable tap Max Tap Operations
count set by user. In AVR setting, tap batch counts 00001000
Gives record of tap change. When the set max tap Tap Batch Cnts
value is reached by batch counter, device will 00000030
generate alarm indicating OLTC servicing is needed

This screen displays Tap Counter and Hotspot 05/05/2018 12.23.06

Daily and hotspot yearly and Transformer Life
TAP CNT : 00000000
Hotspot is the maximum temperature in
HD : 000.0 HY : 0000.0
transformer winding
Life : 25.0 years

This screen gives primary metering, transformer Pri Appr : 0000.0 MVA
Overload temperature & time. Pri Real : 0000.0 MW
Pri Reac : 0000.0 MVAR
OL Tmp : NA Time : 00.0

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This screen gives power factor & frequency secondary 0.000 PF 50.00 HZ
metering REAL : 00000: 00 W
APPR : 000000 : 00 VA
REACT : 000000 : 00VAR

This screen provides Global Positioning of

device. When GPS is enabled in menu setting page, GPS :

this screen displays date & time and device location 12/4/2018 12:51:00

in LAT- latitude, LON- Longitude LAT : 19.286756

(GPS is optional feature provided on customer’s LON : 72.652583

requirement)

This screen provides discrete Tap position counts TP1 : 0000 TP2 : 0000
On each tap TP3 : 0000 TP4 : 0000
TP5 : 0000 TP6 : 0000
TP7 : 0000 TP8 : 0000

This screen provides binary status for binary

BIN 1 : LO
1 to 16/ 32 / 48 as per customer specification
BIN 2 : LO
BIN 3 : LO
BIN 4 : LO

These screens provide data for Binary Relay RAISE : LO

Outputs. Raise & lower relays are fixed, other can be
LOWER : LO
Programmed as per requirement. This screen displays
AT /MN : LO
status for different relay functions i.e. Low or High
HEALTH : LO
for Raise, Lower, Auto/ Manual, Healthy, Over current,
Common hooter. Other relays 9 to 12 status can also be
checked. Relays can be Programmed as per customer
requirement informed at the time of order

This screen provides data for Transformer Oil Trf Oil Temp
Minimum : 000.0 C
Temperature, its actual, minimum, maximum
values Actual : OPEN C
Maximum : 000.0 C

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Oil Tank Temp

This screen provides data for Oil Tank temp Minimum : 000.0 C
its actual, minimum, maximum values Actual : OPEN C
Maximum : 000.0 C

This screen provides data for Winding Winding Temp

Temp its actual, minimum, maximum values Minimum : 000.0 C
Actual : OPEN C
Maximum : 000.0 C

This screen provides data for Tap Position Tap Position

its actual, minimum, maximum values Minimum : 08

Actual : 12
Maximum : 16

This screen provides data for Secondary Secondary Voltage

Voltage its actual, minimum, maximum values Minimum : 088.2V

Actual : 095.6V
Maximum : 101.7V

This screen provides data for Secondary Secondary Current

Current its actual, minimum, maximum values Minimum : 00.00 A
Actual : 00.00 A
Maximum : 00.00 A

7.3 LEDs:
The LEDs on front panel indicate binary signals describing various transformer operating
conditions. There are 10 fixed LEDs indicating basic operations as given.
1. ON (Red LED) Device ON
2. TCP (Blue LED) Tap Change In Progress
3. Test (Red LED) Device in test mode
4. >I (Red LED) Over Current
5. <U (Red LED) Under Voltage

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6. >U (Red LED) Over Voltage

7. Raise (Red LED) Raise command
8. Lower (Red LED) Lower command
9. Ctrl Fail (Red LED) Control Fail after set time is beyond set bandwidth
10. Healthy (White LED) If LED blinks it indicates device healthy condition
If LED is steady it indicates device Unhealthy condition
11. CM-F(RED LED) Communication Fail
12. M/T Max Tap Counter
In addition, there are others LED for 5 Winding temperature relays, Ready for
Tap Change, master, follower, OFF.
Relays are Programmable as per customer requirement informed at the time of order.
There are 32 / 48 freely programmable Binary LEDs to indicate different OLTC operations
with hooter facility.

7.4 PC Communication Port:

The front panel has a D type serial port or optional connector BNC connector as
COM 1 for connection from device to PC to save all data for record. Optional
RS232 or RS 485 Port can be provided as per customer’s requirement for
communication.

8. Parametering :
The method to access parameters is as given.
User can set parameters when the device is in Manual and Local Mode. With the help
of keypad this selection can be made.
By pressing Menu key the device asks for password. User can enter password by using
Shift, INC keys. Default password is 0004 for Menu settings. The menu key provides
list of set parameters as given. By pressing arrow keys user can change screen.
User can select parameters using P1, P2, P3,P4 keys for 1st, 2nd, 3rd& 4th lines
respectively. When parameter is selected, the page displays arrow sign before the
option, indicating that it is selected.
8.1 Relay set points
▪ Load Shed + Mgmt
8.2 AVR settings
8.3 Input Setup
8.4 GPS & Clock setup
8.5 Reset Min and max
8.6 Logging
8.7 Hooter settings

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8.8 Factory setup

8.9 GSM Setup
8.10 Modbus Settings
8.11 Prediction setup
8.12 Parallel Options
8.13 Load Shed + Mgmt ( * refer relay setting)
8.14 Select Analog OP
8.15 About Device

If Unit is in Auto or Remote mode, to make any menu setting change, User
should first put Unit in Manual and Local Mode or vice-versa. This can be done as
follows:
• Press Manual Key,
• User should select Password Enable option as desired, By default password is
Disabled. If password is enabled, Enter password 1000 by using Shift & INC key.
• Press Manual key again to switch to manual, Local key to switch to Local mode
Now user can enter menu setting to make changes as required

8.1 Relay Set points:

User can access this parameter by pressing P1 key. There are 5 screens for winding
Relays. Each screen provides options as given.
WTI/OTI Set 1 : 085.0
By pressing arrow keys user can change screen.
Hysteresis : 5.0
• WT Set No: transformer WTI/OTI/Analog Inputs at
Delay Time : 10 S
Which relay should operate to switch ON motor/ Temp Source : WTI/ OTI/
fan/hooter for cooling operation. Any AI
• Hysteresis is the temperature at which user want to
Switch relay OFF for which Difference from set Winding temperature is entered.
• Delay Time is time after which relay should operate.
• Temp Source: User can select WTI , OTI , any Analog inputs from 1 to 8 whichever
is applicable , as desired for relay
User can set Load shedding & Management settings as mentioned in 8.13 in Relay
settings
Relay hardware functionality check provision is made to ensure relay is working
properly ( * refer troubleshooting point 6 )

8.2 AVR Settings:

User can access this parameter by pressing P2 keys
User can select parameters using P1, P2, P3, P4 keys for 1st, 2nd, 3rd& 4th lines
respectively. When parameter is selected, the page displays arrow sign before
the option, indicating that it is selected.
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Using Shift, INC keys user can change parameter values. By pressing arrow keys
user can change screen.

THE SETTING SCREEN MAY VARY AS PER CUSTOMER REQUIREMENT

Set Current
i. AVR settings – Screen/ Page1 :
User can set Secondary Current Within range of (1A - 5A): 1.00 A

1– 5A and Secondary Voltage within 50-140V. Set voltage

(50V - 140V): 110.0 V

ii. AVR settings – Screen/ Page2: Bandwidth +ve

User can set Positive and negative Bandwidth for (0.5% - 9.9%): 2.0 %
AVR operation from 0.5 to 9.9 in step of 0.1%. Bandwidth -ve
(0.5% - 9.9%): 2.0 %

iii. AVR settings – Screen / Page3: Over Voltage

User can set Over Voltage and Under Voltage value (101% - 130%) : 110 %
In percentage for relay operation. Under Voltage
(70% - 99%) : 80 %

iv. AVR settings – Screen / Page 4: Over Current

User can set Over Current and positive & negative (50% - 210%) : 100 %
Line drop Compensation value. LDC Value
(0 ± 25V) : 05

v. AVR settings – Screen / Page 5:

User can set Cooling Mode as Predictive or Normal. Cooling Mode
In Predictive Mode, calculated WTI temperature Predictive
Depending on applied CT and Gradient values which Load Shedding
Is displayed immediately. (0 – 10%) : 00 %
In Normal Mode, WTI temperature is displayed after
Winding temperature is actually raised which takes time.
Load Shedding value can be set in percentage as required.

Gradient
vi. AVR settings – Screen / Page 6 :
(0 – 99.9) : 10.0
User can set Gradient value and factor Hotspot
Calculation. Factor options available are Factor

IS-2026-1.1 and IEC-60076-1.3 and NONE None

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vii. AVR settings – Screen / Page 7: Time Delay

User can set time delay in seconds for relay (1s – 999s) : 030
Operations. When a particular value is reached, Pulse Time
Device will wait for set time at that value to
(1s – 10s) : 02
Become stable after which Relay shall operate.
Pulse time is time in seconds for which device
shall give indication for any relay operation RAISE or
LOWER which is displayed by LED on front panel.

viii. AVR settings – Screen / Page 8:

Tap Delay
User can set tap delay in seconds. It is time after
(1s – 9s) : 01 s
Tap change in OLTC which is displayed on screen.
Control Fail Time
Control Fail Time can be set in minutes. For Raise
(1m – 99m) : 01 m
and Lower commands, if action is not taken within
time set then the device indicates. Control fail on
screen and relay is operated.

ix. AVR settings – Screen / Page 9:

Inverse time can be enabled or disabled as required. Inverse Time
Tap change timeout can set in seconds. For any Raise No
Or Lower command if Tap is not changed within time Tap Change Timeout
Set, device will give indication-Blue LED will blink to 0 -OFF / (1s-99s) : 00 S
change Tap. User should first press reset key on
device to and then change tap

x. AVR settings – Screen / Page 10: Set Tap Counter

Device provides 8 digit counter to save total tap 00000050
Change operation occurred till date. Tap Counter Disp Delay
User can set time delay for counter to count the (1s – 999S ) : 020 s
Number of change in Tap, tap count is taken when
the Tap remains stable for set time period.

xi. AVR settings – Screen / Page 11: Max transformer

Fx8000A displays Maximum transformer life Lifer : 25 years
remained calculated based on applied load on WTI Gradient Time
transformer. User can set Gradient time for WTI ( 1m – 60m ) : 10 m
Temperature rise w.r.t to CT input when in
normal mode

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xii. AVR settings – Screen / Page 12: Primary kVolts

The primary Voltage and current values can (.1 – 6500.0) : 0011.0
be set in kilo Volts and Ampere Primary Current
(.1 – 6500.0) : 0010.0

xiii. AVR settings – Screen / Page 13:

Max Tap operations is the tap count allowed by Max Tap Operations
user. When tap batch count reaches the set count of 00001000
Max Tap Operations, Common Hooter & M/T Relay Tap Batch Cnts
(Optional) is On and M / T led glows ON. When 00000030
Reset key is pressed, M Tap relay & common Hooter
Overload Delay
is set off and Tap batch Count resets to zero. M tap
Delay time : 0010 s
led gets switched off when counter moves to 1st
count from zero when tap is changed.
Over load delay screen is used for over current.
User can set delay time after which relay should
Operate. To use reverse logic for relay operation- Reverse Logic
(For High Raise Relay On, For Low Lower Relay On), No
user can enable by pressing P1 then selecting ‘Yes’
using ‘SHIFT’ & ‘INC’ key

8.3 Input Setup:

User can access this parameter by pressing P3 key.
User can set all input range values and type as RTD or 4-20mA input ie
temperature, current, Tap, gas, moisture, as required with respective range.
User can select parameters using P1,P2,P3,P4 keys for 1st, 2nd, 3rd& 4th lines
respectively. When parameter is selected, the page displays arrow sign before the
option, indicating that it is selected.
Using Shift, INC keys user can change parameter values.
By pressing arrow keys user can change screen.
THE INPUT SCREEN MAY SHOW DIFFERENT PARAMETER RANGE SETTINGS AS PER
CUSTOMER REQUIREMENT

i. Input Setup – Screen / Page 1: Transformer Temp

User can select type for transformer oil as RTD or Select Type : RTD
4-20mA and its range can be set from Lower Range : 000.0
-50°C to 300°C Upper Range : 150.0

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ii. Input Setup – Screen / Page 2: OLTC Tank Temp

User can set OLTC tank temp range from -50°C Select Type : RTD
to 300°C Lower Range : 000.0
Upper Range : 150.0

Tap Position Input

iii. Input Setup – Screen / Page 3:
Select Type : 4-20mA
User can select type for Tap position as Resistive
Max Tap No. : 17
or 4-20mA and its range from 0 to 39.

iv. Input Setup – Screen / Page 4:

WTI Source
User can set WTI source as OTI / 4-20 mA or any
Type : 4 – 20 mA
analog inputs, range can be set between -50 to
Low : 000.0
300˚C
High : 150.0

v. Input Setup – Screen / Page 5: Input 01 (4 – 20 mA )

User can set range for all input parameters Type : Temp (-50 – 300 )
from -50°C to 300°C/ 1 to 40/ 0 to 100/ Low : 000.0
0 to 1000 as per parameter requirement
High : 150.0

8.4 GPS & clock Setup: Screen 1

User can access this parameter by pressing P4 key. Use GPS Time
User can enable GPS (Global Positioning System) to No
trace device location in latitude and longitude. GPS Status

GPS is optional feature. User can set date and time Disabled

for data recording when GPS is disabled. User can

select parameters using P1, P2, P3, P4 keys for 1st, 2nd, 3rd& 4th lines respectively.
When parameter is selected, the page displays arrow sign before the option,
indicating that it is selected. Using Shift, INC keys user can change Date, time
values. By pressing arrow keys user can change screen. By default date & time is
set.
To exit, Press menu key, device will ask user to Set New DT & TIME
Save Date & Time. User can enable it by pressing To Clock
P1 then selecting ‘Yes’ using ‘SHIFT’ & ‘INC’ key No

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8.5 Reset Min & Max:

User can access this parameter by pressing P1 key. Oil Temp Rst : No / Yes

User can reset minimum & maximum values for OLTC Temp Rst : No / Yes
WTI Temp Rst : No / Yes
following.
Tap Position : No / Yes

By selecting yes for clear hotspot, user can delete Clear Hotspot : No
all daily & yearly log from device

8.6 Logging:
User can access this parameter by pressing P2 keys Log
User can set log time for data recording. Time ( 1 -99) Min : 60

User can also set new password for Menu setting in Clear log ? : NO/ YES
Log Counter : 0002
‘New UI Password’ and for Auto/ Manual & Local/
Remote. By default password is 1000
New UI Password
In ‘New Mode Password’. User can enable / disable ( 0 – 9999) : 0004
password option UI PASS DISABLE
By default , Menu setting password is 0004 ( YES / NO)

New Mode Password

( 0 – 9999) : 1000
Mode Pass Disable
( YES / NO)

8.7 Hooter Settings:

User can access this parameter by pressing P3 key. Binary 1 Hoot : Yes
User can enable or disable Hooter for 16/32/48 Binary 2 Hoot : Yes
binary inputs as shown. By pressing arrow keys user Binary 3 Hoot : No

can change screen to set other binary hooters. Binary 4 Hoot : Yes

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8.8 Factory Setup:

User can access this parameter by pressing P4 key. Restore Factory
Password for Factory setting is 1000. Settings : Yes / No
Press Menu key, Restore factory Setting Screen shall
appear. User can either set individual error values.
If factory Reset is selected yes & Menu key pressed,
User can reset set values for all AVR, Input & Relay
setting & other parameters as shown. User can select OTI OFF SET : 00.0
parameters using P1,P2,P3,P4 keys for 1st, 2nd, 3rd & WTI OFF SET : 00.0
4th lines respectively. When parameter is selected, CT OFF SET : 00.0
the page displays arrow sign before the option, PT OFF SET : 00.0

indicating that it is selected. Using Shift, INC keys

user can change parameter error adjustment value.
By pressing arrow keys user can change screen.

8.9 GSM Setup:

User can access this parameter by pressing P1 key. Use SMS Report
User can enable GSM facility by which some No
important status can be received in message on Setup GSM Modem
desired mobile number. This is an optional feature No
To receive SMS Report, set following parameters
option as ‘Yes’ and press RESET key. If network range
is available screen will appear displaying connectivity
User can receive alerts from Control System on two mobile numbers which can be
stored in GSM Setup’s second Screen at set interval time & on any event log.
User can store Serial number of the machine as its identification number in Station
ID No parameter. User can set time interval in hours for receiving alerts from
Control System using GSM Setup’s third screen.
Device is capable to send message on mobile if user Id No : ( EN /DIS)
has enabled the parameters - Id no, kV, Pri I, MVA, kV : ( EN /DIS)
MW, MVAR, OTI, WTI, Tap position, WTI Rel Status, Pri I : ( EN /DIS)
AVR status and Health Status MVA : ( EN /DIS

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8.10 Modbus Settings : Modbus Station Id

User can access this parameter by pressing P2 key. ( 1 – 24 ) : 001
A unique Modbus Station ID number which is user Comm : 19200 Baud,
settable. Baud rate & other parameters required for Even parity, 1 Stop bit
proper communication of device with PC is available
on this screen. Communication Mode
As per requirement, User can select Scada (FO)
▪ Communication mode as FO or Modbus (PC) Modbus 2
through device Disable
▪ Enabled / Disable Optional for redundant FO

8.11 Prediction Set: Fan Group 1 : Yes

User can access this parameter by pressing P3 key. Test Time : 15.00
There are relays for fan/motor/pump on screens Binary Logic : ALL
which can be set as desired by user to check working Repeat Days : 00
condition of fan / motor/ pump at set time and binary
input selection for each fan group as shown. Binary Input 1 :.02
Binary Input 2 :.00
To set binary inputs, Fan group should be set as ‘YES’
Binary Input 3 :.04
and binary logic as ‘ALL/ Any’. User can set time
Binary Input 4 :.00
duration & no of days after which relay should
operate automatically for periodical relay functionality check.

8.12 Parallel Options:

User can set any one of 4 types in which Fx8000A can Function ie. Independent,
Master, Follower or OFF mode. By default, the device is in independent mode.
For Parallel operation, user can set modes as Master Tap
User should ensure the wiring of Master-Follower is complete ie. Connect all the
devices in parallel as in drawing PD/TMS-PGCIL/07 and check the below settings.
1. Bring the device in to ‘Manual’ and ‘Local’ Mode. Set Type
2. Press ‘Menu’ Key.
Master
3. Press Right Arrow key twice to reach the third page.
4. To Select ‘Modbus Settings’, Press ‘P2’ Key. (Setting Parallel Mode
Option 10) Master Tap
5. Press ‘P1’ to Select the ‘Modbus station ID’ setting.
6. Use ‘SHIFT’ key to select the Digit and ‘INC’ key to increase the value.

To Set Master / Follower device Id (refer the id setting instruction mentioned

below
7. Press ‘Menu’ Key.
8. Again Press Right Arrow key twice to reach the third page.
9. Press ‘P4’ to Select the ‘Parallel Options’. (Setting Option 12)

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10. Press ‘P1’ to select ‘Set Type’.

11. Use ‘SHIFT’ and ‘INC’ to Select the Parameters- Master/ Follower/ Independent/
Off.
12. Press Menu key twice to Exit.
13. Display will show ‘Com Disable’ as status at bottom left corner.
14. After Master-Follower parameters are set in all devices, Press ‘RESET’ key to
make the devices ready for Communication. Now the status will show as ‘READY’
in all devices.
Master Tap: In this mode, One of the device shall function as Master and others
shall follow commands given by Master. If any follower’s Tap is out of step with
that of Master, an Out of Step Indication will occur on master and that follower,
and out of step & common hooter relay shall operate. In this mode, Master Id
should be the maximum number of units (n) connected in parallel eg: if n=5
units are connected in parallel, Master unit Id should be 5 and Follower Id
shall be numbered from 1 to 4 (n-1, n-2,n-3…) . This id can be changed in main
Menu option no 10 which is Modbus setting.
If Master Tap mode is selected then this screen Auto Sync Enable
appears No/ Yes
If Auto Sync Enable is set as ‘Yes’ then if any of
the connected follower’s tap is mismatched then
all followers will sync with Master Tap
automatically.
In case any device is OUT OF SERVICE, DEVICE ID
connected in parallel should be Re-Configured
manually. In OFF mode, all control operations Int. Out Of Step
shall be blocked, device shall only monitor Disable
parameters. Incase of single Phase Transformer,
User can Enable this option to show tap
difference in a device between R, Y, B tap
connections
R,Y,B tap inputs should be First 3 ANALOG inputs
AI 1, AI 2, AI 3 of device

8.13 Load Shedding & Management

This is an Optional Feature provided as per customer Load Shed Temp
requirement. User can set temperature & current at Set Point : 85.0
which load shedding relay On operation is required, Hysteresis : 5.0
corresponding hysteresis temperature Delay Time : 10s
value can be set to turn off relay.
Delay time required for relay operations can be set.
1 or more relay can be set as per customer requirement

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Load Shed Current Primary Current Fan Gr A Fail : 1

Set Point : 01.00 Set Point : 950.00 Fan Gr B Fail : 2
Hysteresis : 5.0 Hysteresis : 50.0 Fan Gr C Fail : 3
Fan Gr D Fail : 4

Load Management for Fan only and Fan & Pump both LM Logic Select
can be selected by user. User can set Fan, Pump Both Fan & Pump/ Only Fan
temperature & Current for relay operations with LM Temp Source
corresponding hysteresis values. Temperature source WTI / OTI
can be selected for WTI or OTI as desired.

8.14 Select Analog Output ( OPTIONAL AS PER Ana OP 1 Select : OTI / WTI
REQURIEMENT – NA FOR 16 BINARY ) Ana OP 2 Select : WTI / OTI
User can select select Analog Output for OTI/ WTI/ Ana OP 3 Select : TAP / V
Tap/ Voltage / Current or any other analog inputs Ana OP 4 Select : V / I
as required

8.15 About Device

User can check the device Serial No, hardware Sr No .: 19050

& software version applicable for reference HV VER : 1.10

SW VER : 2.10.2611119

9. PC Interface Using Modbus:

9.1 Connection Diagram:
User can access Fx8000A using PC through Modbus Software as shown in figure
below. Keeping Fx8000A in ‘Remote’ and ‘Manual’ mode, all Fx8000A parameters
status can be viewed and all settings can be changed from PC. Main screenshot of
Modbus is shown below. Different Reports can be generated by PC and data can be
stored

RS 485 PORT

Fx8000A PC

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9.2 MODBUS SCREENSHOT

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9.3 PC REPORT SCREENSHOT

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10. Additional Features :

i. Relay Hardware Functionality: If user wants to ensure Relay hardware functionality
is ok. User can Press and hold ‘Shift’ key until the Relay Testing Page is displayed.
The page will show the relay number and its status.
Press ‘P1’ key to switch ON the relay and Press ’P2’ key to switch OFF the relay.
Press ‘P3’ key to move to the next Relay and Press ‘P4’ key to go back to the previous
Relay. Relay status is shown as On & Off.To Exit, press ‘Menu’ key.
ii. Safe Mode : For auto cooling relay operation (ie. In case of any failure occurs in
transformer , device will switch to safe mode & cooling relay will operate
automatically)
iii. Parallel Operation Facility : Auto Sync Facility, Off Mode : Refer 8.12 page 22
iv. Single Phase Transformer Bank Facility : Refer 8.12 page 22

11. Troubleshooting
Sr.
No.
Fault Remedy
1 If Device is not ON Check Auxiliary Supply Connection at terminals 1 and 2
If Device not working In
2 Check PT supply Connection at terminals 3 and 4
Auto Mode
Check Cable from OLTC to RTCC, only shielded cable should be
3 If TAP position is incorrect used. Check if correct signal received from OLTC by Removing
cable from RTCC and Measuring Resistance at terminals 27, 28, 29.
Wrong Temperature (RTD) Check cable connections at - + + terminals 21, 22, 23 Or 24, 25,
4
reading displayed. 26.
Check if input to binary terminal is applied and connections are
5 IF binary LED not glowing
tight

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12. Relay Reload Map :

Following relay options is available to REMAP relays
1 21
RAISE_RELAY UNDER_VOLT_RELAY
2 22
LOWER_RELAY PF_RAISE_RELAY
3 23
AUTO_MANUAL_RELAY PF_LOWER_RELAY
4 24
SYS_HEALTHY_RELAY MAXTAP_RELAY
5 25
OVER_CUR_RELAY LOAD_MGMT_RELAY
6 26
COMM_HOOTER_RELAY LOAD_SHEDDING_RELAY
7 27
WTI1_RELAY OLTC_TRIP_RELAY
8 28
WTI2_RELAY OV_OB_RELAY
9 29
WTI3_RELAY PT_FAIL_RELAY
10 30
WTI4_RELAY BINARY_INPUT_RELAY
11 31
WTI5_RELAY MASTER_RELAY
12 32
OUT_OF_STEP_RELAY FOLLOWER_RELAY
13 33
OTI_ALARM_RELAY INDEPENDENT_RELAY
14 34
WTI_ALARM_RELAY AUTO_RELAY
15 35
LS1_RELAY MODBUS_CNTRL_RELAY
16 36
LS2_RELAY SPARE_RELAY1
17
LS3_RELAY
18
LS4_RELAY
19
CONTROL_FAIL_RELAY
20
OVER_VOLT_RELAY

Optional feature provided as per customer requirement

Following analog output remap options is available

1 VOLTAGE
2 CURRENT
3 TAP POSITION
4 WTI
5 OTI
6 ANY AI

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 Analog Inputs Register Map
Address
Analogs Gateway
Address configured in Description DP (MF) New AI (24/8/2020) AO
EasyConnect Signals Points

40000 0 Set Current 03, 10 X.XX GGIO1$MX$AnIn1$mag$f GGIO2$CO$ISCSO1$Oper$ctVal 149

40001 1 Set Voltage 03, 10 XXX.X GGIO1$MX$AnIn2$mag$f GGIO2$CO$ISCSO2$Oper$ctVal 150
40002 2 Set KV 03, 10 XXXX.X GGIO1$MX$AnIn3$mag$f GGIO2$CO$ISCSO3$Oper$ctVal 151
40003 3 Primary Current Factor 03, 10 XXXX.X GGIO1$MX$AnIn4$mag$f GGIO2$CO$ISCSO4$Oper$ctVal 152
40004 4 Gradient 03, 10 XX.X GGIO1$MX$AnIn5$mag$f GGIO2$CO$ISCSO5$Oper$ctVal 153
40005 5 IEC Factor 03, 10 NA GGIO1$ST$IntIn1$stVal GGIO2$CO$ISCSO6$Oper$ctVal 154
40007 7 Over Voltage 03, 10 XXX GGIO1$ST$IntIn2$stVal GGIO2$CO$ISCSO7$Oper$ctVal 155
40008 8 Under Voltage 03, 10 XXX GGIO1$ST$IntIn3$stVal GGIO2$CO$ISCSO8$Oper$ctVal 156
40009 9 Over Current 03, 10 XXX GGIO1$ST$IntIn4$stVal GGIO2$CO$ISCSO9$Oper$ctVal 157
40010 10 LDC 03, 10 XX GGIO1$ST$IntIn5$stVal GGIO2$CO$ISCSO10$Oper$ctVal 158
40011 11 Bandwidth Positive 03, 10 X.X GGIO1$MX$AnIn6$mag$f GGIO2$CO$ISCSO11$Oper$ctVal 159
40012 12 BW negative 03, 10 X.X GGIO1$MX$AnIn7$mag$f GGIO2$CO$ISCSO12$Oper$ctVal 160
40013 13 BW time 03, 10 XXX GGIO1$ST$IntIn6$stVal GGIO2$CO$ISCSO13$Oper$ctVal 161
40015 15 Pulse Time 03, 10 XX GGIO1$ST$IntIn7$stVal GGIO2$CO$ISCSO14$Oper$ctVal 162
40018 18 Log time 03, 10 XX GGIO1$ST$IntIn8$stVal GGIO2$CO$ISCSO15$Oper$ctVal 163
40023 23 Max Transformer Life 03, 10 XX GGIO1$ST$IntIn9$stVal GGIO2$CO$ISCSO16$Oper$ctVal 164
40026 26 Tap Change Timeout 03, 10 XX GGIO1$ST$IntIn10$stVal GGIO2$CO$ISCSO17$Oper$ctVal 165
40027 27 Relay 1 Set Value 03, 10 XXX.X GGIO1$MX$AnIn8$mag$f GGIO2$CO$ISCSO18$Oper$ctVal 166
40031 31 Relay 2 Set Value 03, 10 XXX.X GGIO1$MX$AnIn9$mag$f GGIO2$CO$ISCSO19$Oper$ctVal 167
40035 35 Relay 3 Set Value 03, 10 XXX.X GGIO1$MX$AnIn10$mag$f GGIO2$CO$ISCSO20$Oper$ctVal 168
40039 39 Relay 4 Set Value 03, 10 XXX.X GGIO1$MX$AnIn11$mag$f GGIO2$CO$ISCSO21$Oper$ctVal 169
40043 43 Relay 5 Set Value 03, 10 XXX.X GGIO1$MX$AnIn12$mag$f GGIO2$CO$ISCSO22$Oper$ctVal 170
40120 120 Secondary Voltage 3 XXX.X GGIO1$MX$AnIn13$mag$f 193
40123 123 Secondary Current 3 X.XX GGIO1$MX$AnIn14$mag$f 194
40126 126 Tap position 3 XX GGIO1$ST$IntIn11$stVal AI-9 (FIXED) 195
40129 129 Transformer Oil temperature 3 XXX.X GGIO1$MX$AnIn15$mag$f AI-10 (FIXED) 196
40132 132 OLTC Temp 3 XXX.X GGIO1$MX$AnIn16$mag$f 197
40135 135 Winding Temp 3 XXX.X GGIO1$MX$AnIn17$mag$f 198
40139 139 Primary Voltage 3 XXXX.X GGIO1$MX$AnIn18$mag$f 199
40140 140 Primary current 3 XXXX.X GGIO1$MX$AnIn19$mag$f 200
40141 141 Primary Apparent power MVA 3 XXXX.X GGIO1$MX$AnIn20$mag$f 201
40142 142 Primary real power MW 3 XXXX.X GGIO1$MX$AnIn21$mag$f 202
40143 143 Primary Reactive Power MVAR 3 XXXX.X GGIO1$MX$AnIn22$mag$f 203
40144 144 Main tap counter MSB 3 XXXXX
GGIO1$ST$IntIn12$stVal 204
40145 145 Main tap counter LSB 3 XXXXX
40149 149 Transformer Life 3 XX.X GGIO1$MX$AnIn23$mag$f 206
 Address
Analogs Gateway
Address configured in Description DP (MF) New AI (24/8/2020) AO
EasyConnect Signals Points
40152 152 AI-1 3 XXX.X GGIO1$MX$AnIn24$mag$f AI-1 207
40153 153 AI-2 3 XXX.X GGIO1$MX$AnIn25$mag$f AI-2 208
40154 154 AI-3 3 XXX.X GGIO1$MX$AnIn26$mag$f AI-3 209
40155 155 AI-4 3 XXX.X GGIO1$MX$AnIn27$mag$f AI-4 210
40156 156 AI-5 3 XXX.X GGIO1$MX$AnIn28$mag$f AI-5 211
40157 157 AI-6 3 XXX.X GGIO1$MX$AnIn29$mag$f AI-6 212
40158 158 AI-7 3 XXX.X GGIO1$MX$AnIn30$mag$f AI-7 213
40159 159 AI-8 3 XXX.X GGIO1$MX$AnIn31$mag$f AI-8 214
40160 160 Power factor 3 X.XXX GGIO1$MX$AnIn32$mag$f 215
40161 161 Frequency 3 XX.XX GGIO1$MX$AnIn33$mag$f 216
40274 274 AI-11 3 XXX.X GGIO1$MX$AnIn34$mag$f AI-11 217
40275 275 AI-12 3 XXX.X GGIO1$MX$AnIn35$mag$f AI-12 218
40276 276 AI-13 3 XXX.X GGIO1$MX$AnIn36$mag$f AI-13 219
40277 277 AI-14 3 XXX.X GGIO1$MX$AnIn37$mag$f AI-14 220
40278 278 AI-15 3 XXX.X GGIO1$MX$AnIn38$mag$f AI-15 221
40279 279 AI-16 3 XXX.X GGIO1$MX$AnIn39$mag$f AI-16 222
40280 280 AI-17 3 XXX.X GGIO1$MX$AnIn40$mag$f AI-17 223
40281 281 AI-18 3 XXX.X GGIO1$MX$AnIn41$mag$f AI-18 224
40351 351 AI-19 3 XXX.X GGIO1$MX$AnIn42$mag$f 225
40352 352 AI-20 3 XXX.X GGIO1$MX$AnIn43$mag$f 226
40353 353 AI-21 3 XXX.X GGIO1$MX$AnIn44$mag$f 227
40354 354 AI-22 3 XXX.X GGIO1$MX$AnIn45$mag$f 228
40355 355 AI-23 3 XXX.X GGIO1$MX$AnIn46$mag$f 229
40356 356 AI-24 3 XXX.X GGIO1$MX$AnIn47$mag$f 230
40357 357 AI-25 3 XXX.X GGIO1$MX$AnIn48$mag$f 231
40358 358 AI-26 3 XXX.X GGIO1$MX$AnIn49$mag$f 232
40359 359 AI-27 3 XXX.X GGIO1$MX$AnIn50$mag$f 233
40360 360 AI-28 3 XXX.X GGIO1$MX$AnIn51$mag$f 234
40361 361 AI-29 3 XXX.X GGIO1$MX$AnIn52$mag$f 235
40362 362 AI-30 3 XXX.X GGIO1$MX$AnIn53$mag$f 236
 Digital Inputs Register Map
FINAL MAP LIST V4 FX8000A-18-09-20 -IP 192.168.0.121
Bit Address Signal Commands GATWAY
REQUIRED Description
SCADA Hex Type Hex New 61850 Tags - 24/08/2020 POINT

0 00 Raise Command & Indication BO 05

GGIO1$CO$SPCSO1$Oper$ctVal 34
1 01 Lower Command & Indication BO 05
GGIO1$CO$SPCSO2$Oper$ctVal 35
2 02 AVR Auto Mode - Setting & Indication BO 05
GGIO1$CO$SPCSO3$Oper$ctVal 36
3 03 AVR Manual Mode - Setting & Indication BO 05
GGIO1$CO$SPCSO4$Oper$ctVal 37
4 04 Local Mode BO 05
GGIO1$CO$SPCSO5$Oper$ctVal 38
5 05 Remote Mode BO 05
GGIO1$CO$SPCSO6$Oper$ctVal 39
6 06 OFF MODE BO 05
GGIO1$CO$SPCSO7$Oper$ctVal 40
7 07 RESET BO 05
GGIO1$CO$SPCSO8$Oper$ctVal 41
8 08 Master BO 05
GGIO1$CO$SPCSO9$Oper$ctVal 42
9 09 Follower BO 05
GGIO1$CO$SPCSO10$Oper$ctVal 43
10 0A Independent BO 05
GGIO1$CO$SPCSO11$Oper$ctVal 44
11 0B Prallel Mode - Master Tap BO 05
GGIO1$CO$SPCSO12$Oper$ctVal 45
12 0C NA BO 05
GGIO1$CO$SPCSO13$Oper$ctVal 46
13 0D NA BO 05
GGIO1$CO$SPCSO14$Oper$ctVal 47
14 0E RL3 BO 05
GGIO1$CO$SPCSO15$Oper$ctVal 48
15 0F RL4 BO 05
GGIO1$CO$SPCSO16$Oper$ctVal 49
16 10 RL5 BO 05
GGIO1$CO$SPCSO17$Oper$ctVal 50
17 11 RL6 BO 05
GGIO1$CO$SPCSO18$Oper$ctVal 51
18 12 RL7 BO 05
GGIO1$CO$SPCSO19$Oper$ctVal 52
19 13 RL8 BO 05
GGIO1$CO$SPCSO20$Oper$ctVal 53
20 14 RL9 BO 05
GGIO1$CO$SPCSO21$Oper$ctVal 54
21 15 RL10 BO 05
GGIO1$CO$SPCSO22$Oper$ctVal 55
22 16 RL11 BO 05
GGIO1$CO$SPCSO23$Oper$ctVal 56
23 17 RL12 BO 05
GGIO1$CO$SPCSO24$Oper$ctVal 57
24 18 RL13 BO 05
GGIO1$CO$SPCSO25$Oper$ctVal 58
25 19 RL14 BO 05
GGIO1$CO$SPCSO26$Oper$ctVal 59
26 1A RELAY TEST MODE BO 05
GGIO1$CO$SPCSO27$Oper$ctVal 60
DIGITAL SIGNALS
24 1B Raise Indication (RL1) (BO1) BI 01 GGIO2$ST$Ind1$stVal 61
25 1C Lower Indication (RL2) (BO2) BI 01 GGIO2$ST$Ind2$stVal 62
26 1D AVR Auto Mode Indication BI 01 GGIO2$ST$Ind3$stVal 63
27 1E AVR Manual Mode Indication BI 01 GGIO2$ST$Ind4$stVal 64
28 1F Local Mode Indication BI 01 GGIO2$ST$Ind5$stVal 65
29 20 Remote Mode Indication BI 01 GGIO2$ST$Ind6$stVal 66
30 21 OFF MODE BI 01 GGIO2$ST$Ind7$stVal 67
31 22 MAX TAP COUNTER BI 01 GGIO2$ST$Ind8$stVal 68
32 23 Master Indication BI 01 GGIO2$ST$Ind9$stVal 69
33 24 Follower Indication BI 01 GGIO2$ST$Ind10$stVal 70
34 25 Independent Indication BI 01 GGIO2$ST$Ind11$stVal 71
35 26 Prallel Mode - Master Tap BI 01 GGIO2$ST$Ind12$stVal 72
36 27 NA BI 01 GGIO2$ST$Ind13$stVal 73
37 28 NA BI 01 GGIO2$ST$Ind14$stVal 74
38 29 RELAY TEST MODE BI 01 GGIO2$ST$Ind15$stVal 75
39 2A Unused BI 01 GGIO2$ST$Ind16$stVal 76
40 2B Over Current Indication BI 01 GGIO2$ST$Ind17$stVal 77
41 2C Over Voltafe Indication BI 01 GGIO2$ST$Ind18$stVal 78
42 2D Under Voltage Indication BI 01 GGIO2$ST$Ind19$stVal 79
43 2E Control Fail BI 01 GGIO2$ST$Ind20$stVal 80
44 2F Tap Change In progress BI 01 GGIO2$ST$Ind21$stVal 81
45 30 Tap change error BI 01 GGIO2$ST$Ind22$stVal 82
46 31 System is Healthy BI 01 GGIO2$ST$Ind23$stVal 83
47 32 Common Hooter BI 01 GGIO2$ST$Ind24$stVal 84
48 33 (RL3) (BO3) BI 01 GGIO2$ST$Ind25$stVal 85
49 34 (RL4) (BO4) BI 01 GGIO2$ST$Ind26$stVal 86
50 35 (RL 5) (BO5) BI 01 GGIO2$ST$Ind27$stVal 87
51 36 (RL 6) (BO6) BI 01 GGIO2$ST$Ind28$stVal 88
52 37 (RL 7) (BO7) BI 01 GGIO2$ST$Ind29$stVal 89
 Bit Address Signal Commands
REQUIRED Description GATWAY
SCADA Hex Type Hex New 61850 Tags - 24/08/2020
POINT
53 38 Ready for Tap change BI 01 GGIO2$ST$Ind30$stVal 90
54 39 Follower is Out of step. BI 01 GGIO3$ST$Ind1$stVal 91
55 3A NA BI 01 GGIO3$ST$Ind2$stVal 92
56 3B RL 8 (BO8) BI 01 GGIO3$ST$Ind3$stVal 93
57 3C RL 9 (BO 9) BI 01 GGIO3$ST$Ind4$stVal 94
58 3D RL 10 (BO10) BI 01 GGIO3$ST$Ind5$stVal 95
59 3E RL 11 (BO11) BI 01 GGIO3$ST$Ind6$stVal 96
60 3F RL 12 (BO12) BI 01 GGIO3$ST$Ind7$stVal 97
61 40 RL 13 (BO13) BI 01 GGIO3$ST$Ind8$stVal 98
62 41 RL 14 (BO14) BI 01 GGIO3$ST$Ind9$stVal 99
63 42 Communication fail BI 01 GGIO3$ST$Ind10$stVal 100
64 43 Fault 1 BI 01 GGIO3$ST$Ind11$stVal 101
65 44 Fault 2 BI 01 GGIO3$ST$Ind12$stVal 102
66 45 Fault 3 BI 01 GGIO3$ST$Ind13$stVal 103
67 46 Fault 4 BI 01 GGIO3$ST$Ind14$stVal 104
68 47 Fault 5 BI 01 GGIO3$ST$Ind15$stVal 105
69 48 Fault 6 BI 01 GGIO3$ST$Ind16$stVal 106
70 49 Fault 7 BI 01 GGIO3$ST$Ind17$stVal 107
71 4A Fault 8 BI 01 GGIO3$ST$Ind18$stVal 108
72 4B Fault 9 BI 01 GGIO3$ST$Ind19$stVal 109
73 4C Fault 10 BI 01 GGIO3$ST$Ind20$stVal 110
74 4D Fault 11 BI 01 GGIO3$ST$Ind21$stVal 111
75 4E Fault 12 BI 01 GGIO3$ST$Ind22$stVal 112
76 4F Fault 13 BI 01 GGIO3$ST$Ind23$stVal 113
77 50 Fault 14 BI 01 GGIO3$ST$Ind24$stVal 114
78 51 Fault 15 BI 01 GGIO3$ST$Ind25$stVal 115
79 52 Fault 16 BI 01 GGIO3$ST$Ind26$stVal 116
80 53 Fault 17 BI 01 GGIO3$ST$Ind27$stVal 117
81 54 Fault 18 BI 01 GGIO3$ST$Ind28$stVal 118
82 55 Fault 19 BI 01 GGIO3$ST$Ind29$stVal 119
83 56 Fault 20 BI 01 GGIO3$ST$Ind30$stVal 120
84 57 Fault 21 BI 01 GGIO4$ST$Ind1$stVal 121
85 58 Fault 22 BI 01 GGIO4$ST$Ind2$stVal 122
86 59 Fault 23 BI 01 GGIO4$ST$Ind3$stVal 123
87 5A Fault 24 BI 01 GGIO4$ST$Ind4$stVal 124
88 5B Fault 25 BI 01 GGIO4$ST$Ind5$stVal 125
89 5C Fault 26 BI 01 GGIO4$ST$Ind6$stVal 126
90 5D Fault 27 BI 01 GGIO4$ST$Ind7$stVal 127
91 5E Fault 28 BI 01 GGIO4$ST$Ind8$stVal 128
92 5F Fault 29 BI 01 GGIO4$ST$Ind9$stVal 129
93 60 Fault 30 BI 01 GGIO4$ST$Ind10$stVal 130
94 61 Fault 31 BI 01 GGIO4$ST$Ind11$stVal 131
95 62 Fault 32 BI 01 GGIO4$ST$Ind12$stVal 132
96 63 Fault 33 BI 01 GGIO4$ST$Ind13$stVal 133
97 64 Fault 34 BI 01 GGIO4$ST$Ind14$stVal 134
98 65 Fault 35 BI 01 GGIO4$ST$Ind15$stVal 135
99 66 Fault 36 BI 01 GGIO4$ST$Ind16$stVal 136
100 67 Fault 37 BI 01 GGIO4$ST$Ind17$stVal 137
101 68 Fault 38 BI 01 GGIO4$ST$Ind18$stVal 138
102 69 Fault 39 BI 01 GGIO4$ST$Ind19$stVal 139
103 6A Fault 40 BI 01 GGIO4$ST$Ind20$stVal 140
104 6B Fault 41 BI 01 GGIO4$ST$Ind21$stVal 141
105 6C Fault 42 BI 01 GGIO4$ST$Ind22$stVal 142
106 6D Fault 43 BI 01 GGIO4$ST$Ind23$stVal 143
107 6E Fault 44 BI 01 GGIO4$ST$Ind24$stVal 144
108 6F Fault 45 BI 01 GGIO4$ST$Ind25$stVal 145
109 70 Fault 46 BI 01 GGIO4$ST$Ind26$stVal 146
110 71 Fault 47 BI 01 GGIO4$ST$Ind27$stVal 147
111 72 Fault 48 BI 01 GGIO4$ST$Ind28$stVal 148
 Pradeep Sales & Doc No:
Service Pvt. Ltd.
TERMINAL CONNECTION DIAGRAM FOR 32 BIINARY, 10 ANALOG, 12 RELAY O/P TCS/32BI-10 AI

Binary Inputs with LEDs Binary Inputs with LEDs

Description Function FX8000A-TB Description Function FX8000A-TB
Binary Input F1 Spare-Freely Programmable 131 Binary Inputs F17 Spare-Freely Programmable 171
Binary Input F2 Spare-Freely Programmable 133 Binary Inputs F18 Spare-Freely Programmable 173
Binary Input F3 Spare-Freely Programmable 135 Binary Inputs F19 Spare-Freely Programmable 175
Binary Input F4 Spare-Freely Programmable 137 Binary Inputs F20 Spare-Freely Programmable 177
Common For 1-4 132-138 Common For 17-20 172-178
Binary Input F5 Spare-Freely Programmable 139 Binary Inputs F21 Spare-Freely Programmable 179
Binary Input F6 Spare-Freely Programmable 141 Binary Inputs F22 Spare-Freely Programmable 181
Binary Input F7 Spare-Freely Programmable 143 Binary Inputs F23 Spare-Freely Programmable 183
Binary Input F8 Spare-Freely Programmable 145 Binary Inputs F24 Spare-Freely Programmable 185
Common For 5-8 140-146 Common For 21-24 180-186
Binary Input F9 Spare-Freely Programmable 147 Binary Inputs F25 Spare-Freely Programmable 187
Binary Input F10 Spare-Freely Programmable 149 Binary Inputs F26 Spare-Freely Programmable 189
Binary Input F11 Spare-Freely Programmable 151 Binary Inputs F27 Spare-Freely Programmable 191
Binary Input F12 Spare-Freely Programmable 153 Binary Inputs F28 Spare-Freely Programmable 193
Common For 9-12 148-154 Common For 25-28 188-194
Binary Input F13 Spare-Freely Programmable 155 Binary Inputs F29 Spare-Freely Programmable 195
Binary Input F14 Spare-Freely Programmable 157 Binary Inputs F30 Spare-Freely Programmable 197
Binary Input F15 Spare-Freely Programmable 159 Binary Inputs F31 Spare-Freely Programmable 199
Binary Input F16 Spare-Freely Programmable 161 Binary Inputs F32 Spare-Freely Programmable 201
Common For 13-16 156-162 Common For 29-32 196-202
Relay Binary Outputs NO C NC Measuring Input & Power Supply
Relay Output 1 TC Raise 41-42 Voltage Input PT Secondary 3-4
Relay Output 2 TC Lower 43-42 Current Input CT Secondary 5-6
Relay Output 3 Auto / Manual - freely programmable 47-48 49 Aux Supply 90-260V AC/DC 1-2
Relay Output 4 Healthy - FIXED 50-51 Ground / Earth E
Relay Output 5 Over Current - freely programmable 53-54 Description Function
Relay Output 6 Common Hooter - freely programmable 55-56 LED 1 TMC ON ON
Relay Output 7 COOLING RELAY 1 freely programmable 57-58 LED 2 TAP CHANGE IN PROGRESS TCP
Relay Output 8 COOLING RELAY 2 freely programmable 59-60 LED 3 CALIBRATION MODE Test
Relay Output 9 COOLING RELAY 3 freely programmable 61-62 LED 4 OVER CURRENT >I
Relay Output 10 COOLING RELAY 4 reely programmable 63-64 LED 5 UNDER VOLTAGE <V
Relay Output 11 COOLING RELAY 5- freely programmable 65-66 LED 6 OVER VOLTAGE >V
Relay Output 12 Out Of Step- freely prgrammable 67-68 LED 7 TAP RAISE Raise
Relay Output 15 Safe Mode OPTIONAL 69-70 LED 8 TAP LOWER Lower
Main Card Analog inputs LED 9 Control Fail Ctrl Fail
LED 10 Healthy Healthy
Std.function
Description Function LED 11 Communication Fail CM-F
- + + LED 12 Max Tap M Tap
analog Ch 1 PT 100 input for Trafo. Top oil Temp. 21-22-23 DC 4-20mA(Analog) Inputs
analog Ch 2 PT 100 input for OLTC Top oil Temp. 24-25-26 Std.function
analog Ch 3 Resistance Input for for Tap position 27-28-29 Description Function + -

DC 4-20mA(Analog) Outputs + - Analog Ch 1 ANALOG INPUT 1- freely prgrammable 251-252

4-20mA O/P for Trafo.Oil Temp- freely
analog Ch 1 prgrammable 301-302 analog Ch 2 ANALOG INPUT 2- freely prgrammable 253-254
4-20mA O/P for Trafo.WTI Temp- freely
analog Ch 2 prgrammable 303-304 analog Ch 3 ANALOG INPUT 3- freely prgrammable 255-256
4-20mA O/P for Tap Position- freely
analog Ch 3 prgrammable 305-306 analog Ch 4 ANALOG INPUT 4- freely prgrammable 257-258
4-20mA O/P for PT SUPPLY- freely
analog Ch 4 prgrammable 307-308 analog Ch 5 ANALOG INPUT 5- freely prgrammable 259-260
4-20mA O/P for CT/Secondary- freely
analog Ch 5 prgrammable 309-310 analog Ch 6 ANALOG INPUT 6- freely prgrammable 261-262
GND 401 analog Ch 7 ANALOG INPUT 7- freely prgrammable 263-264
FOR PARALLEL
TX + 402 analog Ch 8 ANALOG INPUT 8- freely prgrammable 265-266
COMMUNICATION
RX− 403 analog Ch 9 mA input from TAP (FIXED) 267-268
FOR SMS A analog Ch 10 mA input For Oil Temp (FIXED) 269-268
GSM OPTIONAL FOR SMS GND Time Synchronizing +
GPS OPTIONAL
FOR SMS B Time Synchronizing -
IEC 61850 PROTOCOL WITH FIBER OPTIC
 Pradeep Sales & DRG No. TCS/48
TERMINAL CONNECTION Details Of Fx8000A-FOR 48 BINARY, 18 ANALOG(OPTIONAL),14 RELAY OUTPUTS
Service Pvt. Ltd. BIN/01 REV 2
Binary Inputs with LEDs Binary Inputs
Description Function FX8000A-TB Description Function FX8000A-TB
Binary Input F1 Spare-Freely Programmable 131 Binary Input F25 Spare-Freely Programmable 187
Binary Input F2 Spare-Freely Programmable 133 Binary Input F26 Spare-Freely Programmable 189
Binary Input F3 Spare-Freely Programmable 135 Binary Input F27 Spare-Freely Programmable 191
Binary Input F4 Spare-Freely Programmable 137 Binary Input F28 Spare-Freely Programmable 193
Common For 1-4 132-138 Common For 25-28 188-194
Binary Input F5 Spare-Freely Programmable 139 Binary Input F29 Spare-Freely Programmable 195
Binary Input F6 Spare-Freely Programmable 141 Binary Input F30 Spare-Freely Programmable 197
Binary Input F7 Spare-Freely Programmable 143 Binary Input F31 Spare-Freely Programmable 199
Binary Input F8 Spare-Freely Programmable 145 Binary Input F32 Spare-Freely Programmable 201
Common For 5-8 140-146 Common For 29-32 196-202
Binary Input F9 Spare-Freely Programmable 147 Binary Input F33 Spare-Freely Programmable 203
Binary Input F10 Spare-Freely Programmable 149 Binary Input F34 Spare-Freely Programmable 205
Binary Input F11 Spare-Freely Programmable 151 Binary Input F35 Spare-Freely Programmable 207
Binary Input F12 Spare-Freely Programmable 153 Binary Input F36 Spare-Freely Programmable 209
Common For 9-12 148-154 Common For 33-36 204-210
Binary Input F13 Spare-Freely Programmable 155 Binary Input F37 Spare-Freely Programmable 211
Binary Input F14 Spare-Freely Programmable 157 Binary Input F38 Spare-Freely Programmable 213
Binary Input F15 Spare-Freely Programmable 159 Binary Input F39 Spare-Freely Programmable 215
Binary Input F16 Spare-Freely Programmable 161 Binary Input F40 Spare-Freely Programmable 217
Common For 13-16 156-162 Common For 37-40 212-218
Binary Input F17 Spare-Freely Programmable 171 Binary Input F41 Pump Gr B oil level low Alarm 219
Binary Input F18 Spare-Freely Programmable 173 Binary Input F42 Spare-Freely Programmable 221
Binary Input F19 Spare-Freely Programmable 175 Binary Input F43 Spare-Freely Programmable 223
Binary Input F20 Spare-Freely Programmable 177 Binary Input F44 Spare-Freely Programmable 225
Common For 17-20 172-178 Common For 41-44 220-226
Binary Input F21 Spare-Freely Programmable 179 Binary Input F45 Spare-Freely Programmable 227
Binary Input F22 Spare-Freely Programmable 181 Binary Input F46 Spare-Freely Programmable 229
Binary Input F23 Spare-Freely Programmable 183 Binary Input F47 Spare-Freely Programmable 231
Binary Input F24 Spare-Freely Programmable 185 Binary Input F48 Spare-Freely Programmable 233
Common For 21-24 180-186 Common For 45-48 228-234
Relay Binary Outputs NO C NC Measuring Input & Power Supply
Relay Output 1 TC Raise 41-42 Voltage Input PT Secondary 3-4
Relay Output 2 TC Lower 43-42 Current Input CT Secondary 5-6
Relay Output 13 FREELY PROGRAMMABLE 44-45 Aux Supply 90-260V AC/DC 1-2
Relay Output 14 FREELY PROGRAMMABLE 46-45 Ground / Earth E
Relay Output 3 Healthy 47-48 49
Relay Output 4 FREELY PROGRAMMABLE 50-51
Relay Output 5 FREELY PROGRAMMABLE 53-54
Relay Output 6 FREELY PROGRAMMABLE 55-56
Relay Output 7 FREELY PROGRAMMABLE 57-58 DC 4-20mA(Analog) Inputs
Relay Output 8 FREELY PROGRAMMABLE 59-60 Std. Function
Description Function
Relay Output 9 FREELY PROGRAMMABLE 61-62 + -

Relay Output 10 FREELY PROGRAMMABLE 63-64 Analog Ch 1 mA Programmable( TAP U PH for single ph) 251-252
Relay Output 11 FREELY PROGRAMMABLE 65-66 analog Ch 2 mA Programmable( TAP V PH for single ph) 253-254
Relay Output 12 FREELY PROGRAMMABLE 67-68 analog Ch 3 mA Programmable( TAP W PH for single ph) 255-256
Relay Output 15 Safe Mode OPTIONAL 69-70 analog Ch 4 mA Programmable 257-258
 Pradeep Sales & DRG No. TCS/48
TERMINAL CONNECTION Details Of Fx8000A-FOR 48 BINARY, 18 ANALOG(OPTIONAL),14 RELAY OUTPUTS
Service Pvt. Ltd. BIN/01 REV 2

Fixed LEDs DC 4-20mA(Analog) Inputs

Description Function Std. Function
Description Function
LED 1 TMC ON ON + -

LED 2 TAP CHANGE IN PROGRESS TCP analog Ch 5 mA PROGRAMABLE 259-260

LED 3 CALIBRATION MODE T analog Ch 6 mA PROGRAMABLE 261-262
LED 4 OVER CURRENT >I analog Ch 7 mA PROGRAMABLE 263-264
LED 5 UNDER VOLTAGE <V analog Ch 8 mA PROGRAMABLE 265-266
LED 6 OVER VOLTAGE >V analog Ch 9 mA TAP POSITION (FIXED) 267-268
LED 7 TAP RAISE R analog Ch 10 mA TRANSFORMER OIL TEMP(FIXED) 269-268
LED 8 TAP LOWER L analog Ch 11 mA PROGRAMABLE 271-272
LED 9 Control Fail CF analog Ch 12 mA PROGRAMABLE 273-274
LED 10 Healthy H analog Ch 13 mA PROGRAMABLE 275-276
LED 11 Communication Fail CM-F analog Ch 14 mA PROGRAMABLE 277-278
LED 12 Max Tap M/T analog Ch 15 mA PROGRAMABLE 279-280
Main Card Analog inputs Std.function analog Ch 16 mA PROGRAMABLE 281-282
Description - + + analog Ch 17 mA PROGRAMABLE 283-284
analog Ch 1 PT100 input for Trafo. Top oil Temp. 21-22-23 analog Ch 18 mA PROGRAMABLE 285-286
analog Ch 2 PT100 input for OLTC Tank Temp. 24-25-26 DC 4-20mA(Analog) Outputs + -
analog Ch 3 Resistance Input for for Tap position 27-28-29
GND 401 analog Ch 1 mA O/P for Trafo.Oil Temp.(PROG.) 301-302
FOR PARALLEL
TX + 402 analog Ch 2 mA O/P for Trafo.WTI Temp.(PROG.) 303-304
Communication
RX− 403 analog Ch 3 mA O/P for Tap Position (PROG.) 305-306
analog Ch 4 mA O/P for PT SUPPLY (PROG.) 307-308
IEC 61850 WITH FO OR OPTIONAL RJ 45 ETHERNET analog Ch 5 mA O/P for CT/Secondary (PROG.) 309-310
Fx 8000A
ON TC Test >I <U >U Raise Lower Ctrl Fail Healthy CM-F M TAP F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16
Tap Changer Control &
Transformer Monitoring System
F1 F17
COOL RL 1
AUTO
P1
F2 F18
COOL RL 2
F3 F19

COOL RL 3 F4 F20
M ANUAL
P2 INC SHF COOL RL 4 F5 F21

F6 F22
COOL RL 5
LOCAL F7 F23
P3 RAISE LOWER READY FOR TAP
CHANGE
F8 F24

F9 F25

P4 RESET MENU REMOTE MASTER

F10 F26

FOLLOWER F27
F11

OFF F12 F28

F13 f29

F14 F30

F15 F31

F16 F32

F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29 F30 F31 F32 COM 1

D FORTH ISSUE 21.01.2019

D
ON TCP T >I <U R Lower
>U Raise L Ctrl
CFF H CM-F M/T

COOL RL 1

COOL RL 2

COOL RL 3

COOL RL 4

COOL RL 5

READY FOR TAP

CHANGE

OUT OF STEP RL
12
MASTER

FOLLOWER

F45
OFF
F46
F47
F48

REV:D
 BI 4 BI 2 CT INPUT BI 6 BO 6 AI 2 AI 4

BI 3 BI 1 FUSE BI 5 BO 5 AI 1 AI 3

Pradeep sales
& Service Pvt Ltd
 TOP VIEW
HANDLE CONNECTOR
MOUNTING
27 COLLAR HOLE FRONT VIEW

CENTER TO CENTER DISTANCE

135.0
60.0

60.0

275.0
251.0
CUTOUT SIZE
445.0
CUTOUT SIZE INCLUDING MOUNTING HOLE
467.0
OVERALL DIMENSION
489.0

E FIFTH ISSUE 19.02.2019

19.02.2019 S.K.G

19.02.2019 A.K.G

19.02.2019 N.G

DATE APP VD.BY

REV : E
 POWER CARD MAIN CARD
D D D
A A A
VAR MIN MAX
PT VOLTAGE (U) CT CURRENT (I) A
D
A
D + + - + + -

+ - + -

AUX. SUPPLY

L1 (L+) N (L-)

ANALOG INPUT

TRANSFORMER OIL

COMMON

28
27
29
24
26
25
21
22
23
ANALOG INPUT
FOR TAP
1 2 3 4 5 6
90-260V AC/DC 50-140V-AC
1-5A

267

268
269
1 2 3 1 2 3
1

TAP POSITION
PT 100 PT 100 MOTOR DRIVE UNIT
OIL TEMP. OIL TEMP.
(TRAFO.) (OLTC.)

REV:CD
 Binary Output Relay Card
RL 15

69
70
OPTIONAL
}

OPTIONAL
NOTE: OPTIONAL RELAY 15 FOR SAFE MODE AVAILABLE AS PER CUSTOMER REQUIREMENT

E FIFTH ISSUE 19-02-2021

FORTH ISSUE Description
Pradeep Sales THIRD ISSUE 19-02-2021

& Service Pvt Ltd SECOND ISSUE 19-02-2021 Binary Output Relay Card For 48 BI
FIRST ISSUE 19-02-2021

Drawing No.: PD/ TMS/ 03 REV : E

 F1 FREELY PROGRAMMABLE
131

F2 FREELY PROGRAMMABLE
133

F3 FREELY PROGRAMMABLE
135

F4 FREELY PROGRAMMABLE
137
132-138 Neutral (COM) for F1-F4

F5 FREELY PROGRAMMABLE
139
Binary Input Card -1

F6 FREELY PROGRAMMABLE
141

F7 FREELY PROGRAMMABLE
143

F8 FREELY PROGRAMMABLE
145
140-146 Neutral (COM) for F5-F8

F9 FREELY PROGRAMMABLE
147

F10 FREELY PROGRAMMABLE

BINARY INPUT -1 TO 16

149

F11 FREELY PROGRAMMABLE

151

F12 FREELY PROGRAMMABLE

153
148-154 Neutral (COM) for F9-F12

F13 FREELY PROGRAMMABLE

155

F14 FREELY PROGRAMMABLE

157

F15 FREELY PROGRAMMABLE

159

FREELY PROGRAMMABLE
F16
161
156-162 Neutral (COM) for F13-F16
+ - + - + - + - + - + - + - + - + - + - + - + - + - + - + - + -
L N L N L N L N L N L N L N L N L N L N L N L N L N L N L N L N

REV:C
SHEET 1
 F17 FREELY PROGRAMMABLE
171

F18 FREELY PROGRAMMABLE

173

F19 FREELY PROGRAMMABLE

175

F20 FREELY PROGRAMMABLE

177
172-178 Neutral (COM) for F17-F20

F21 FREELY PROGRAMMABLE

179

F22 FREELY PROGRAMMABLE

181
Binary Input Card -2

F23 FREELY PROGRAMMABLE

183

FREELY PROGRAMMABLE
F24
185
180-186 Neutral (COM) for F21-F24

F25 FREELY PROGRAMMABLE

187

F26 FREELY PROGRAMMABLE

BINARY INPUT -17 TO 32

189

F27 FREELY PROGRAMMABLE

191

F28 FREELY PROGRAMMABLE

193
188-194 Neutral (COM) for F25-F28

F29 FREELY PROGRAMMABLE

195

F30 FREELY PROGRAMMABLE

197

FREELY PROGRAMMABLE
199 F31

FREELY PROGRAMMABLE
F32
201
Neutral (COM) for F29-F32
+ - + - + - + - + - + - + - + - + - + - + - + - + - + - + - + -

196-202 2
L N L N L N L N L N L N L N L N L N L N L N L N L N L N L N L N

REV:C
SHEET -2
 F33 FREELY PROGRAMMABLE
203

F34 FREELY PROGRAMMABLE

205

F35 FREELY PROGRAMMABLE

207

F36 FREELY PROGRAMMABLE

209
204-210 Neutral (COM) for F33-F36

F37 FREELY PROGRAMMABLE

211

F38 FREELY PROGRAMMABLE

213

F39 FREELY PROGRAMMABLE

215

F40 FREELY PROGRAMMABLE

217
212-218 Neutral (COM) for F37-F40

F41 FREELY PROGRAMMABLE

219

F42 FREELY PROGRAMMABLE

BINARY INPUT -33 TO 48

221
Binary Input Card - 3 ( OPTIONAL)

F43 FREELY PROGRAMMABLE

223

F44 FREELY PROGRAMMABLE

225
220-226 Neutral (COM) for F41-F44

FREELY PROGRAMMABLE
F45
227

F46 FREELY PROGRAMMABLE

229

FREELY PROGRAMMABLE
F47
231

FREELY PROGRAMMABLE
F48
233
228-234 Neutral (COM) for F45-F48
+ - + - + - + - + - + - + - + - + - + - + - + - + - + - + - + -
L N L N L N L N L N L N L N L N L N L N L N L N L N L N L N L N

REV:A
SHEET 3
 Analog Input Card

ANALOG INPUT 9 FOR TAP POSITION

ANALOG INPUT 10 OIL TEMP.

ANALOG INPUT 1

ANALOG INPUT 2

ANALOG INPUT 3

ANALOG INPUT 4

ANALOG INPUT 5

ANALOG INPUT 6

ANALOG INPUT 7

ANALOG INPUT 8
NOTE : INPUT 9 & 10 HAVE COMMON (-) TERMINAL, INPUT 9 & 10 ARE FIXED
ANALOG INPUT LABELS WILL BE AS PER CUSTOMER REQUIREMENT INFORMED AT TIME OF ORDER
FOR SINGLE PHASE TRANSFORMER , R, Y , B PH TAP INPUTS SHOULD BE CONNECTED AT ANALOG INPUTS 1, 2, 3 ONLY

Fx8000A Analog
P radeep S ales
& S ervice P vt. L td. g
Input Card
Drawing No.: PD/TMS/05 Rev.: A
 NOTE:
271

D
4-20mA input Freely Programmable
11

+ -
A
272

273
D
12

4-20mA input Freely Programmable

+ -
A

274

275
D
13

4-20mA input Freely Programmable

+ -
A

276

277
D
14

4-20mA input Freely Programmable

+ -
A

278

279
D

4-20mA input Freely Programmable

15

+ -
A

280

281
D

4-20mA input Freely Programmable

16

+ -
A

282

283
D
17

4-20mA input Freely Programmable

+ -
A

284
Analog input Card 2 ( OPTIONAL)

FREELY CONFIGURABLE AS PER CUSTOMER REQUIREMENT INFORMED AT THE TIME OF ORDER

285
D

4-20mA input Freely Programmable

18

+ -
A

286
REV:A
SHEET 2
 Analog Output Card

305
306

309

310
307
308
303

304
301
302

Note:
All Outputs are Freely programmable as per customer requirement informed at time of order
All dimensions are in mm , within +-1mm tolerance

2.2.2015
Pradeep Sales B Second Issue 2.2.2015 2.2.2015
Fx8000A Analog
& Service Pvt Ltd 2.2.2015
Output Card
Drawing No’: PD/TMS/06 Rev.: B
 MASTER FOLLOWER INSTRUCTIONS :
1. PRIOR TO CONNECTION OF TCS IN PARALLEL MODE FOR MASTER FOLLOWER TAP, TAP OF ALL DEVICES SHOULD BE SAME.
IF TAP OF DEVICES ARE DIFFERENT , OUT OF STEP MESSAGE WILL BE DISPALYED WITHIN 20 SECS
2. IF ANY WIRE IS LOOSE OR DISCONNECTED FROM DEVICE, COMMUNICATION FAIL (CM-F) LED WILL GLOW, MESSAGE
SCADA WILL BE DISPLAYED AT LEFT CORNER OF DISPLAY
Rx Tx 3. MASTER / FOLLOWER CAN BE DONE FROM AVR SETTING IN MENU MODE
4. DEVICE ID CAN BE SET FROM MODBUS ID IN MENU MODE
62.5/125µm 50/125µm MULTIMODE Fiber cable 5.MODE SET IN MASTER WILL AUTOMATICALLY BE UPDATED IN FOLLOWER
FIBER CABLE FOR
&
ST CONNECTOR 6. If n is maximum no of device connected in parallel Master Id should be the Maximum No. of Device(ie n)
Rx Tx In case any device is out of service, device id in parallel should be re-cofigured
Rx Tx

IEC 61850
protocol with
Fiber optic

TCS-TMS Switch For Selection

of PC or Fiber Optic

MASTER
/ RS232 Device Id : n GND Tx Rx
401 402 403

TR2 TR3 TR4 TR 5 TR23

TCS-TMS TCS-TMS TCS-TMS TCS-TMS TCS-TMS
PC OPEN Device Id : n-1
GND Tx Rx
Device Id : n-2
GND Tx Rx
Device Id : n-3
GND Tx Rx
Device Id : n-4
GND Tx Rx
22 Device Id : n-23
GND Tx Rx

software 401 402 403 401 402 403 401 402 403 401 402 403 401 402 403

For Parallel communication

2.5 sqmm cable for parallel communication

-
E FIVETH ISSUE 23-10-2020 S.K.G

D FORTH ISSUE 04-03-17

Pradeep Sales c Third Issue 12-01-15 23-10-2020 TCS TMS Communication
& Service Pvt Ltd B Second Issue 01-12-12 23-10-2020 Block Diagram
23-10-2020

DrawingNo:PD/TMS/07 Rev.:E
:
 Pradeep Sales &
Service Pvt Ltd

14. Contact Details:

Pradeep Sales & Services Pvt. Ltd.

Address:
10-11, Star Industrial Estate,
Nr. Saki Naka Telephone Exchange,
Kurla-Andheri Road, Mumbai–400 072.
Tel: 022-28593377, 28596550
Email: info@pradeepsales.com
Web: www.pradeepsales.co.in

For any information please feel free to contact at contact details same as above
Service Center Address: Same as above
Note: In case of emergency contact:

For Technical Queries: Mr. Sujeet Gupta

Mob.: 9869389440

For Commercial Queries: Mr. Anoop Gupta

Mob.: 9820 595476