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7-1. Troubleshooting guide

The troubleshooting guide provides common solutions for engine, electrical system, and other issues. It includes specific problems such as engine oil pressure, coolant levels, and starting motor failures, along with recommended services for each. The guide aims to assist in diagnosing and resolving typical mechanical and electrical malfunctions.

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volvo
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9 views

7-1. Troubleshooting guide

The troubleshooting guide provides common solutions for engine, electrical system, and other issues. It includes specific problems such as engine oil pressure, coolant levels, and starting motor failures, along with recommended services for each. The guide aims to assist in diagnosing and resolving typical mechanical and electrical malfunctions.

Uploaded by

volvo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TROUBLESHOOTING GUIDE

1. ENGINE

※ This guide is not intended to cover every conditions, however many of the more common
possibilities are listed.
Trouble Service Remark
The engine oil pressure lamp lights · Add the oil to the specified level.
ON when engine speed is raised ·
Replace the oil filter cartridge.
after completion of warm up.
· Check oil leakage from the pipe or the joint.
· Replace the monitor.
Steam is emitted from the top part of · Supply the coolant and check leakage.
the radiator (the pressure valve). · Adjust fan belt tension.
Coolant level warning lamp lights
ON. · Wash out inside of cooling system.
· Clean or repair the radiator fin.
· Check the thermostat.
· Tighten the radiator cap firmly or replace the
packing of it.
· Replace the monitor.
The engine does not start when the · Add fuel.
starting motor is turned over. · Repair where air is leaking into fuel system.
· Check the injection pump or the nozzle.
· Check the valve clearance.
· Check engine compression pressure.
Exhaust gas is white or blue. · Adjust to specified oil quantity.
· Replace with specified fuel.
Exhaust gas occasionally turns · Clean or replace the air cleaner element.
black. · Check the nozzle.
· Check engine compression pressure.
· Clean or replace the turbocharger.
Combustion noise occasionally · Check the nozzle.
changes to breathing sound.
Unusual combustion noise or · Check with specified fuel.
mechanical noise. · Check over-heating.
· Replace the muffler.
· Adjust valve clearance.

7-1
2. ELECTRICAL SYSTEM

Trouble Service Remark


Lamp does not glow brightly even · Check for loose terminals and open-circuit wiring.
when engine runs at high speed.
· Adjust belt tension.
Lamp flickers while engine runs.

Battery charging lamp does not go · Check the alternator.


out even when engine runs at high
· Check and repair wiring.
speed.

Unusual noise is emitted from the · Check the alternator.


alternator.
Starting motor does not turn when · Check and repair the wiring.
starting switch is turned START. · Charge the battery.
· Check the starting motor.
· Check the safety relay.

The pinion of the starting motor · Charge the battery.


keeps going in and out. · Check the safety relay.

Starting motor turns the engine · Charge the battery.


sluggishly. · Check the starting motor.

The starting motor disengages · Check and repair the wiring.


before the engine starts up. · Charge the battery.

The engine oil pressure lamp does · Check the monitor.


not light up when engine is ·
Check the caution lamp switch.
stationary (when the starting switch
is in ON position.)

Battery charging lamp does not light · Check the monitor.


up when the engine is stationary.
· Check and repair the wiring.
(when the starting switch is in ON
position.)

7-2
3. OTHERS

Trouble Service Remark


Track slip out of place. · Adjust tension of track.
Excessive wear of the sprocket.
Bucket either rises slowly or not at · Add oil to specified level.
all.
Slow speed of travel, swing, boom, · Add oil to specified level.
arm and bucket.
Unusual noise emitted from pump. · Clean the hydraulic tank strainer.
Excessive oil temperature rise of · Clean the oil cooler.
hydraulic oil. · Adjust fan belt tension.
· Add oil to specified level.

7-3

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