Alpha AR

AUXILIARY | TRIPPING | SUPERVISION

AUXILIARY | TRIPPING | SUPERVISION

High Performance Auxiliary Relays

High performance electro-mechanical auxiliary relays for power
utility protection and control applications.

> Single and dual element versions

> High visibility electro-mechanical flag
> Draw out case
> Flush panel or rack mount
> Wide range of functions and options
> US Patent – US 8,115,578 B2
> Made in Australia

Alpha AR | X | 12/09/2022 w w w . m o r s s m i t t . c o m / r m s rms

Description Alpha AR
• Product name

Alpha AR Series Front Panel Layout 2C73

The Alpha AR Series represents a new
generation of electro-mechanical tripping relays
for power utility protection and control
applications.
The AR is built on the Alpha relay platform and
provides high performance and reliability while
reducing production and supply lead times.
Option L - Coil P/U LE D
Application of the AR auxiliary relays ensures
reliable multi-contact operation combined with a
high visibility mechanical flag. Option C - Operation counter

Model Designation
Armature flag
Five (5) contact version: AR5
Twelve (12) contact version: AR12 Contact & self reset flag
hand reset button
2x Five (5) contact version: AR25
Hand reset flag

Hand reset flag button

Cover ON

Option S -
Electrical reset isolation switch

Order code
Serial number
Voltage rating

Figure 1:
Front panel layout depicting flags, resets & option
positions
The flag and reset positions for the five contact AR5
version are set lower on the front panel.

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Features Alpha AR
• Product name

Features 2C73
> <30ms operate time
> Rugged modular construction
> High reliability double action contacts for high
operate speed and low bounce
> 5 or 12 heavy duty contacts available in a wide
range of Make and Break combinations
> 2x elements with 5 contacts in a single case
> Self-reset, hand reset and hand/electrical reset
versions
> Electrical reset interlock
> High visibility electro-mechanical flag indication
> Rated operate voltages available for 30/32, 48,
110, 125, 220, 240 or 250 Volts DC or 110 or
240 Volts AC nominal auxiliary supplies
> M4 screw terminals
> Optional relay operate LED
> Simple to specify and order

Application Alpha AR
The effect of a fault on a power system is dependent The Alpha AR relay provides the interface between
on the speed with which the fault can be detected the protection system, the circuit breaker and control
and isolated. Modern protection schemes equipment.
incorporate ever increasing functionality through the The application of the Alpha AR multi-contact high-
application of digital techniques to protection relay speed trip relays ensures fast operation of less than
technology. The requirement for highly reliable 30 ms. The unique patented design and topology
tripping and control relay elements does however ensures minimal contact bounce.
remain and often constitutes a significant cost and A wide voltage operating range and user selectable
space requirement when considering protection low or high burden tripping relay operation reduces
panel designs. The Alpha AR system fulfils this need the number of model variations. The AR range is
by providing a compact, flexible and high packaged in a draw out case system and can be
performance solution, while at the same time either flush panel or rack mounted.
reducing the cost and lead times normally associated
with this class of device. For applications requiring a maximum of five
contacts, refer to the ordering section to specify this
version.
Where more than 12 contacts are required refer to
the 6R MATRIX system Technical Bulletin.

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Features Alpha AR
• Product name

Construction
The Alpha Series represents a new generation of
2C73
electro-mechanical relays designed specifically for
application where high performance and reliability is
paramount. While the fundamental and proven
electro-mechanical mechanism has been maintained,
the implementation of modern manufacturing
techniques combined with an innovative architecture
has provided a very flexible and competitive
alternative to older generation auxiliary relays.
Figure 2 provides a snap shot of the major design
innovations incorporated in the Alpha Series. Patent
pending - 2007272292.
Inspection of the contacts is possible by drawing out
the relay module from the case as shown in figure 3. Figure 2: Alpha AR12 module construction
The contacts, while protected and isolated at the rear (Fiberglass side plate removed for clarity)
terminal block of the module are readily visible so that
they can be checked for any sign of burning, pitting or
overheating.
Manual operation of the contacts is also possible with
the module removed from the case. This allows
checking of the contact alignment and over travel.

Figure 3: Alpha AR12 module depicting contact

inspection window and terminal wiring chart

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Functional Description Alpha AR
• Product name

Electrical Reset Inhibit Switch Contact Operation

2C73
A front panel switch is available as an option to allow The Alpha AR relay contacts can be specified to
a local operator to isolate the electrical reset coil and reset in a number of ways:
disable the remote reset function. Care should be
taken to ensure that this switch is not operated in the Self-Reset Contacts
presence of a reset signal. Refer ordering code
section. All contacts operate when a voltage in the specified
range is applied to the relay coil and reset when this
Electrical Reset Interlock voltage is removed.

Depending on overall protection scheme design, Hand Reset Contacts

standard protection relays can be wired into a
configuration where a ‘race’ condition is possible. If All contacts operate and mechanically latch when a
the reset circuit is held energized while the relay voltage in the specified range is applied to the relay
operate input also remains energized, the relay will coil and reset when the reset button located on the
oscillate between operated and reset states. The front of the relay is pressed.
reset interlock feature eliminates this condition and
protects the relay by locking out the reset command Electrical and Hand Reset Contacts
in the presence of a relay operate voltage. All contacts operate and mechanically latch when a
Note: This feature adds a 1W burden after pick up voltage in the specified range is applied to the relay
to latching, ‘zero burden’ models. coil and reset when the reset button located on the
Where this additional burden is not desirable the user front of the relay is pressed. A voltage applied to the
can change a setting link to disable the electrical reset coil may also be used to reset the contacts.
reset interlock function as depicted in figure 4.
Electrical Reset Contacts
All contacts operate and mechanically latch when a
voltage in the specified range is applied to the relay
coil and reset when a voltage applied to the reset
coil.

Figure 4: Configuration link for the Electrical Reset

Interlock
The link is shown fitted in the ‘IN’ position.
IN = Electrical Reset Interlock in service
OUT = Electrical Reset Interlock out of
service

The electrical reset interlock configuration setting link

is located at the top front of the draw out module and
is readily accessible to the user for checking and
setting to meet specific system requirements. Unless
otherwise specified all electrical reset relays are
factory set to the ‘IN’ position.

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Functional Description Alpha AR
• Product name

Manual Reset Mechanism Flag Indicators

2C73
For relays specified with manual reset functions, a The Alpha AR relay offers two types of mechanical
reset mechanism is provided on the front panel and flags (Armature and independent reset types
cover. Manual reset can be accomplished with the available). These consist of a high visibility; solid, day
front cover fitted or removed. glow orange indicator which become visible on
Care should be taken to avoid holding the Contact energization of the relay coil. The relay can be
and Armature Flag Hand Reset actuator in the reset ordered with either, both or no flags fitted. Reverse
position during the presence of a relay operate signal. acting flags are also available.
This action will cause the relay to oscillate between Note: There is no impact on the contact operate
drop-out and pick-up and if this condition is speed or relay performance when these flags are
maintained may result in thermal and / or mechanical fitted.
damage to the device.
Armature Flag
The armature flag is connected to the relay armature
and therefore always indicates the position of the
contacts. The standard armature flag becomes
visible when the relay is operated. If latching contacts
are specified the self-reset flag will remain visible in
the latched condition until the relay is reset.

Independent Hand Reset Flag

This flag is independent of the self-reset flag and
operates when the contacts are first operated and
remains visible until it is manually hand reset using
the reset button located on the front of the relay. Note
that this flag can only be reset once the relay has
been reset.

Coil Operation LED

An optional front panel LED may be specified to
indicate when a voltage is applied to the operate coil
terminals. This feature can be useful during
commissioning particularly for latching relays and
where armature flags are not fitted to indicate the
operate voltage status. Refer ordering code section.

Operation Counter
An optional 6 digit operation counter is available to
record the number of contact pick up events. The
displayed count cannot be reset.

The Alpha TR relay offers two types of mechanical

flags (Armature and independent reset types
available). These consist of a high visibility; solid, day
glow orange indicator which become visible on
energization of the relay coil. The relay can be
w w w . m o r s s m i tordered
t . c with
o meither,
/ r mboth
s or no flags fitted. 6
Reverse rms
acting flags are also available. 3
Functional Description Alpha AR
• Product name

Contact Performance Gold Plated Contacts

2C73
Contact bounce can present a problem in modern Gold plated contacts are available as an option for
protection schemes where high speed status inputs very low current switching. Refer ordering code
are used for signalling purposes. Contact bounce can section.
lead to multiple events being initiated.
A prominent factor in contact bounce is the kinetic Standard Contact Configuration
energy of the contacts resulting from the high speed AR5 Contact Version
of operation and mass of the heavy duty contacts
employed. To minimize bounce this energy must be 4 N/O make (M) contacts plus 1 N/C break (B)
dissipated. In the TR this is achieved through the contact
damping effect of the contact over travel action (Refer Alternative contact arrangements from 5M+0B to
self-cleaning contacts section) and specially designed 1M+4B can be specified in the ordering information
speed shaping of the armature action. section. Contact terminal assignments are defined in
The effectiveness of this method is enhanced by the table 1.
double make contact geometry which allows the AR12 Contact Version
contact travel to be approximately halved without a 8 N/O make (M) contacts plus 4 N/C break (B)
reduction in the kV isolation across the open contact contacts
pairs. This has the effect of reducing the terminal Alternative contact arrangements from 06M+06B to
velocity of the moving contacts and in turn the kinetic 12M+00B can be specified in the ordering information
energy to be absorbed by the contact wiping action section. Contact terminal assignments are defined in
allowing a clean contact make with minimal bounce. table 2.
AR25 Contact Two Element Version
Self-Cleaning Contacts
4 N/O make (M) contacts plus 1 N/C break (B)
Contacts are constructed from silver / copper alloy, contacts for each of the two relay elements.
specially shaped and positioned to ensure very Alternative contact arrangements from 5M+0B to
reliable, low resistance operation. Over travel of the 1M+4B can be specified in the ordering information
contacts during each operation causes a wiping section. Contact terminal assignments are defined in
action ensuring a clean ‘make’ with minimal bounce. table 3.

Double Make / Double Break Contacts

Each contact is made up of a double make or double
break geometry to increase the isolation between
open contacts and increase the current break rating.

Figure 5: Contact geometry

This geometry also removes the need for internal

wiring between case terminals and the relay contacts.
This results in four (4) less electrical terminations per
contact providing increased system security.

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Technical Data Alpha AR
• Product name

Operating Time
Make contacts: <30 ms to end bounce at
Operating Voltage Range
Guaranteed operation between 70% and 120% of
2C73
nominal rated operating voltage. nominal rated DC operating voltage.
Break contacts: <30 ms transition For 30/32 V DC rated models the operating range is
from 70% of the lower rating to 120% of the higher
Operating Burden rating.
Note: The 70% of nominal value allows for correct operation of the relay even when there is a loss of
Average burden during pick-up at nominal battery charger supply for considerable periods.
To ensure guaranteed operation at 70% of nominal voltage the relay is manufactured to operate at a
Low burden setting 5 W maximum lower level to guarantee operation if the voltage falls to 70% of nominal voltage. Consequently, it will
be found that these relays will operate below 70% of nominal voltage to allow for manufacturing
Reset coils 40 W maximum tolerance on devices, this is normal and correct.
The 70% of nominal voltage figure does not indicate the relay pickup voltage.

Operated Burden Reset Voltage

Burden after pick-up at nominal Self-reset relays will reset at not less than 5% of
5 W maximum nominal rated operate voltage. Reset typically occurs
Self-reset relays
+1 W for LED and or counter at 20% of nominal.
Latching relays: 32V dc <0.12W
48V dc <0.18W
110V dc <0.40W Coil Thermal Rating
125V dc <0.45W
All operate, reset and time delayed circuits are
220V dc <0.80W
240V dc <0.88W designed to withstand continuous application of 120%
250V dc <0.90W of the nominal rated voltage.
+1W for electrical reset interlock
+1 W for LED and or counter Electrical Reset Relays
Reset coils Zero
Reset voltage: As per operating voltage range.
Reset cut off: Instantaneous with main relay reset.

Contact Ratings
Operating Voltage Voltage free
Isolation across open contacts 1 kV rms
1,250 VA AC resistive
Make and carry:
1,250 W DC resistive
Continuous
Limited at both 660 V and 8 A
7,500 VA AC resistive
Make and carry for 3s 7,500 W DC resistive
Limited at both 660 V and 30 A
1,250 VA AC resistive
AC break capacity
Limited at both 8 A and 250 V
100W DC resistive
DC break capacity 50W DC inductive
Limited at both 8 A and 250 V

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Compliance Data Alpha AR
• Product name

Insulation Temperature 2C73

Standard IEC 60255-5 Standard IEC 60068-2-1/2
Type Level Operating Range -10 to +55 degrees Celsius
2.0kV ac rms for 1min Storage Range -25 to +70 degrees Celsius
Any Terminal and Earth
5.0kV 1.2/50us 0.5J
Between Independent 2.0kV ac rms for 1min Humidity
Circuits 5.0kV 1.2/50us 0.5J Standard IEC 680068-2-78
Across Normally Open
1.0kV ac rms for 1min 40 degrees Celsius and 93% RH
Contacts Operating Range
non condensing

IP Rating
Standard IEC 60529
Installed IP5x

Vibration - Sinusoidal
Standard IEC 60255-21-1 Class I
Vibration Response 0.5gn ≤5%
Vibration Endurance 1.0gn ≤5%

Shock and Bump

Standard IEC 60255-21-2 Class I
Shock Response 5gn, 11ms ≤5%
Shock Withstand 15gn, 11ms ≤5%
Bump Test 10gn, 16ms ≤5%

Seismic
Standard IEC 60255-21-3 Class I
Seismic Response 1gn ≤5%

Mechanical Classification
Durability - 0.1 Hz maximum >105 operations at no load
repetition rate >104 operations at full load

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Wiring Diagram Alpha AR5
• Product name

Terminal Layout
AR5
Standard Wiring Configuration 2C73
The case termination diagrams in figure 6 depicts the
TR5
TERMINALS rear screw terminals and position of the operate and
reset coils for the AR5 version. Note the connection
polarity for correct DC operation.
Terminals
1 2 Operate coil 15+ 16-
3 4 Reset coil 27+ 28-

5 6
The contact function between each pairs of terminals
7 8
is determined by the order code selected.
9 10
M Normally open Make (M) contact
11 12 This contact closes when the relay operate
13 14 coil is energized.
15 16 B Normally closed Break (B) contact
+ Operate - This contact opens when the relay operate
17 18
coil is energized.
19 20
Table 1 provides the terminal wiring assignment for
Refer note 1

21 22 each of the contact configurations available with the

23 24 AR5 relay version.
This wiring table is also printed on the side panel of
25 26
the draw out module for easy reference in the field.
27 28
+ Reset* -
Contact AR5 Case Terminal Number Pairs
Configuration 17-18 19-20 21-22 23-24 25-26
Case terminations
(REAR VIEW) N 5M+0B M M M M M

Figure 6: AR5 rear terminal layout P 4M+1B M M M M B

Q 3M+2B B M M M B
* Electrical reset only fitted where specified
R 2M+3B B M M B B
Note: Refer contact configuration code & wiring table 1
S 1M+4B B B M B B
Table 1

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Wiring Diagram Alpha AR12
• Product name

Terminal Layout Standard Wiring Configuration 2C73

The case termination diagrams in figure 7 depicts the
TR12 rear screw terminals and position of the operate and
TERMINALS reset coils for the AR12 version. Note the connection
polarity for correct DC operation.
Terminals
1 2 Operate coil 27+ 28-
+ Reset * - Reset coil 1+ 2-
3 4

5 6
The contact function between each pairs of terminals
7 8 is determined by the order code selected.
9 10 M Normally open Make (M) contact
11 12 This contact closes when the relay operate
13 14
coil is energized.
Refer note 2

B Normally closed Break (B) contact

15 16
This contact opens when the relay operate
17 18 coil is energized.
19 20 Table 2 provides the terminal wiring assignment for
21 22 each of the contact configurations available with the
AR12 relay version.
23 24
This wiring table is also printed on the side panel of
25 26
the draw out module for easy reference in the field.
27 28
+ Operate -

Case terminations
(REAR VIEW)
Figure 7: AR12 rear terminal layout
* Electrical reset only fitted where specified
Note: Refer contact configuration code & wiring table 2

Contact AR12 Case Terminal Number Pairs

Configuration 3-4 5-6 7-8 9-10 11-12 13-14 15-16 17-18 19-20 21-22 23-24 25-26
A 12M+00B M M M M M M M M M M M M
B 11M+01B M M M M M M M M M M M B
C 10M+02B B M M M M M M M M M M B
D 09M+03B B M M M M M M M M M B B
E 08M+04B B B M M M M M M M M B B
F 07M+05B B B M M M M M M M B B B
G 06M+06B B B B M M M M M M B B B

Table 2

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Wiring Diagram Alpha AR25
• Product name

Terminal Layout Standard Wiring Configuration

The case termination diagrams in figure 8 depicts the
2C73
rear screw terminals and position of the operate and
reset coils for the AR25 version. Note the connection
polarity for correct DC operation.
Terminals
1 2 Top Element
+ Operate - Operate coil 1+ 2-
3 4
Reset coil 13+ 14-
5 6
Bottom Element
Refer note **

7 8 AR25 Operate coil 15+ 16-

9 10 Top Reset coil 27+ 28-
Ele ment
11 12

13 14 The contact function between each pairs of terminals

+ Reset* - is determined by the order code selected.
15 16
+ Operate - M Normally open Make (M) contact
17 18
This contact closes when the relay operate
19 20 AR5 coil is energized.
Refer note **

21 22 and B Normally closed Break (B) contact

AR25
23 24
Bottom This contact opens when the relay operate
25 26 Ele ment
coil is energized.
Table 3 provides the terminal wiring assignment for
27 28
+ Reset* - each of the contact configurations available with the
AR25 relay version.
Case terminati ons This wiring table is also printed on the side panel of
(REAR VIEW) the draw out module for easy reference in the field.
Figure 8: AR25 rear terminal layout
* Electrical reset only fitted where specified
Note: Refer contact configuration code & wiring table 3

AR5 and AR25 Case Terminal Number Pairs

Contact
AR25 Top Relay Element AR5 and AR25 Bottom Relay Element
Configuration
3-4 5-6 7-8 9-10 11-12 17-18 19-20 21-22 23-24 25-26
N 5M+0B M M M M M M M M M M
P 4M+1B M M M M B M M M M B
Q 3M+2B B M M M B B M M M B
R 2M+3B B M M B B B M M B B
S 1M+4B B B M B B B B M B B

Table 3

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Case Detail 2M28-S
• Product name

Case Construction M Series Draw Out Case

The outer case is manufactured from The M Series case range has been specifically designed to meet
zinc coated mild steel providing the demanding and varied requirements for applications in power
considerable strength and long term utility sub-station environments. The standard 4U high 19 inch rack
durability. The entire case surface is mounting modular configuration simplifies panel design and
powder coated to provide corrosion installation.
protection and an attractive textured Mounting points and overall panel dimensions meet international
finish. Relay elements are mounted standards such that the cases may be interchanged with other
on fabricated fiberglass and acetal similar types available. Refer to the M Series Technical Bulletin for
components to provide reliable additional information on case mounting and wiring.
electrical isolation.
Front View Rear View
51

Screw lug 4mm (O/D 8.0mm MAX)

Wire 2.5mm 2 MAX
1 2

P/N 263-635-008

Indicative
177 position

27 28

Panel Cut-out Side View

27 217 25

Size 2M28-S
draw out case
Drawing units: mm 157

Suits flush panel mounting &

4U high 19 inch rack frame

2 holes of 3.7 18
MAX

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Order Codes Alpha AR5
• Product name

Alpha AR5 Relay Order Code 2C73

AR5 -

Compliance heading to go here

Nominal Operate Voltage B 32 V dc
C 48 V dc
D 110 V dc
E 125 V dc
F 220 V dc
G 240 V dc
H 250 V dc
L 110 V ac
P 240 V ac
Contact Configuration N 5 Make + 0 Break
P 4 Make + 1 Break
Q 3 Make + 2 Break
R 2 Make + 3 Break
S 1 Make + 4 Break
Contact Function 1 Self-reset contacts
2 Latching contacts Hand reset
3 Latching contacts Electrical reset
4 Latching contacts Hand and electrical reset
Flag Function 1 Armature flag Flag resets with contacts
2 Hand reset flag Flag resets with front panel reset
3 Both flags fitted Refer order codes 1 and 2
4 No flags fitted
5 Reverse acting armature flag Flag visible with armature reset
6 Reverse acting hand reset flag Flag visible with contacts reset
Options - No options required
C Operation counter
G Gold plated contacts
L Coil operation LED
S Electrical reset inhibit switch

Cross Reference
Alpha AR Code
MVAA11 AR111 AR5-00-12
MVAA13 AR112 AR5-00-22
MVAA14 AR106 AR5-00-32
MVAA15 AR113 AR5-00-42

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Order Codes Alpha AR12
• Product name

Alpha AR12 Relay Order Code 2C73

AR12 -

Compliance heading to go here

Nominal Operate Voltage B 32 V dc
C 48 V dc
D 110 V dc
E 125 V dc
F 220 V dc
G 240 V dc
H 250 V dc
L 110 V ac
P 240 V ac
Contact Configuration A 12 Make + 00 Break
B 11 Make + 01 Break
C 10 Make + 02 Break
D 09 Make + 03 Break
E 08 Make + 04 Break
F 07 Make + 05 Break
G 06 Make + 06 Break
Contact Function 1 Self-reset contacts
2 Latching contacts Hand reset
3 Latching contacts Electrical reset
4 Latching contacts Hand and electrical reset
Flag Function 1 Armature flag Flag resets with contacts
2 Hand reset flag Flag resets with front panel reset
3 Both flags fitted Refer order codes 1 and 2
4 No flags fitted
5 Reverse acting armature flag Flag visible with armature reset
6 Reverse acting hand reset flag Flag visible with contacts reset
Options - No options required
C Operation counter
G Gold plated contacts
L Coil operation LED
S Electrical reset inhibit switch

Cross Reference
Alpha AR Code
MVAA11 AR111 AR12-00-12
MVAA13 AR112 AR12-00-22
MVAA14 AR106 AR12-00-32
MVAA15 AR113 AR12-00-42

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Order Codes Alpha AR25
• Product name

Alpha AR25 Relay Order Code 2C73

AR25 -

Compliance heading to go here

Nominal Operate Voltage B 32 V dc
C 48 V dc
D 110 V dc
E 125 V dc
F 220 V dc
G 240 V dc
H 250 V dc
L 110 V ac
P 240 V ac
Contact Configuration N 5 Make + 0 Break
P 4 Make + 1 Break
Q 3 Make + 2 Break
R 2 Make + 3 Break
S 1 Make + 4 Break
Contact Function 1 Self-reset contacts
2 Latching contacts Hand reset
3 Latching contacts Electrical reset
4 Latching contacts Hand and electrical reset
Flag Function 1 Armature flag Flag resets with contacts
2 Hand reset flag Flag resets with front panel reset
3 Both flags fitted Refer order codes 1 and 2
4 No flags fitted
5 Reverse acting armature flag Flag visible with armature reset
6 Reverse acting hand reset flag Flag visible with contacts reset
Options - No options required
G Gold plated contacts
L Coil operation LED

Cross Reference
Alpha AR Code
MVAA21 AR211 AR25-00-12
MVAA23 AR212 AR25-00-22

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 www.morssmitt.com/rms
u

R e l a y M o n i t o r i n g Sy s t e m s P t y L t d d e s i g n ,
manufacture and market a wide range of
electrical protection and control products
for application on high voltage power
systems. The company's depth of
manufacturing and engineering expertise is
backed up by many years of experience
since the formation of its predecessor,
Relays Pty Ltd (RPL), in 1955. This
experience combined with a broad base of
field proven product types enables RMS to
service specific customer needs by
producing relays on demand and with
typically short lead times.

®
R e l a y M o n i t o r i n g S y s t e m s P t y L t d

6 Anzed Court
Mulgrave, Victoria 3170
ISO9001 Quality Accreditation
AUSTRALIA RMS holds BSI (British Standards Institute) registration number 6869 for the
Ph: +61 3 8544 1200 certification of a quality system to AS/NZS ISO9001:2008.
Fax +61 3 8544 1201
Sales: sales.rms@wabtec.com Due to RMS continuous product improvement policy the information contained
in this document is subject to change without prior notice.
www.morssmitt.com/rms
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