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Fabrication Process

The document discusses conventional and reverse redrawing, two metal forming processes used to shape tubes or rods. Conventional redrawing reduces diameter through pulling, offering high production rates but limited precision, while reverse redrawing expands diameter through pushing, providing high precision and better surface finish. Both processes have distinct advantages and limitations, with applications in various industries, and future directions include advancements in equipment and expanding applications.

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7 views3 pages

Fabrication Process

The document discusses conventional and reverse redrawing, two metal forming processes used to shape tubes or rods. Conventional redrawing reduces diameter through pulling, offering high production rates but limited precision, while reverse redrawing expands diameter through pushing, providing high precision and better surface finish. Both processes have distinct advantages and limitations, with applications in various industries, and future directions include advancements in equipment and expanding applications.

Uploaded by

awedavid857
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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Matric Number: F/ND/23/3470013

Name: Awe David Oluwafemi


Date: 11/2/2025
Course Code: WEC 123
Course Title: Fabrication Process
Institution: Yaba College Of Technology
Lecturer: Engr. Musilim

FOCUS: CONVENTIONAL REDRAWING AND REVERSE REDRAWING

CONVENTIONAL REDRAWING
Conventional redrawing is a metal forming process that involves reducing the diameter of a tube
or rod by pulling it through a die. Here are the steps involved in conventional redrawing:

Steps Involved in Conventional Redrawing


1. Preparation of the Tube or Rod: The tube or rod is cleaned and lubricated to reduce friction
during the redrawing process.
2. Selection of the Die: A die is selected based on the desired diameter and shape of the tube or
rod.
3. Insertion of the Tube or Rod: The tube or rod is inserted into the die, and the die is closed to
hold the tube or rod in place.
4. Pulling the Tube or Rod: The tube or rod is pulled through the die using a pulling mechanism,
such as a hydraulic cylinder or a mechanical puller.
5. Reducing the Diameter: As the tube or rod is pulled through the die, its diameter is reduced to
the desired size.
6. Inspecting the Tube or Rod: The tube or rod is inspected for any defects or irregularities after
the redrawing process.

Advantages of Conventional Redrawing


1. High Production Rates: Conventional redrawing can produce high volumes of tubes or rods
quickly and efficiently.
2. Low Equipment Costs: The equipment required for conventional redrawing is relatively
inexpensive compared to other metal forming processes.
3. Simple Operation: Conventional redrawing is a relatively simple process that requires minimal
training and expertise.

Limitations of Conventional Redrawing


1. Limited Precision: Conventional redrawing can result in limited precision and accuracy due to
the pulling mechanism.
2. Surface Damage: The pulling mechanism can cause surface damage, scratches, and marks on
the tube or rod.
3. Material Waste: Conventional redrawing can result in material waste due to the need for
lubrication and the potential for surface damage.
REVERSE REDRAWING
Reverse redrawing is a metal forming process that involves expanding the diameter of a tube or
rod by pushing it through a die. Here are the steps involved in reverse redrawing:

Steps Involved in Reverse Redrawing


1. Preparation of the Tube or Rod: The tube or rod is cleaned and lubricated to reduce friction
during the reverse redrawing process.
2. Selection of the Die: A die is selected based on the desired diameter and shape of the tube or
rod.
3. Insertion of the Tube or Rod: The tube or rod is inserted into the die, and the die is closed to
hold the tube or rod in place.
4. Pushing the Tube or Rod: The tube or rod is pushed through the die using a hydraulic or
mechanical system.
5. Expanding the Diameter: As the tube or rod is pushed through the die, its diameter is
expanded to the desired size.
6. Inspecting the Tube or Rod: The tube or rod is inspected for any defects or irregularities after
the reverse redrawing process.

Advantages of Reverse Redrawing


1. High Precision: Reverse redrawing can produce high-precision tubes or rods with accurate
dimensions.
2. Improved Surface Finish: Reverse redrawing can produce a better surface finish compared to
conventional redrawing.
3. Reduced Material Waste: Reverse redrawing can reduce material waste by minimizing the
amount of material that needs to be removed.

Limitations of Reverse Redrawing


1. Higher Equipment Costs: The equipment required for reverse redrawing is more expensive
compared to conventional redrawing.
2. Complex Operation: Reverse redrawing requires more complex equipment and operation
compared to conventional redrawing.
3. Limited Flexibility: Reverse redrawing is limited to expanding tubes or rods, and may not be
suitable for reducing or shaping operations.

SIMILARITIES AND DIFFERENCES BETWEEN CONVENTIONAL AND REVERSE REDRAWING


Similarities
1. Die Material: Both conventional and reverse redrawing use dies made of hardened steel or
tungsten carbide.
2. Mandrel Material: Both processes use mandrels made of steel or aluminum.
3. Machine Frame: Both conventional and reverse redrawing machines have a similar frame
design.
Differences
1. Machine Type: Conventional redrawing machines are designed to pull the tube or rod through
the die, while reverse redrawing machines are designed to push the tube or rod through the die.
2. Die Design: Conventional redrawing dies are designed to reduce the diameter of the tube or
rod, while reverse redrawing dies are designed to expand the diameter.
3. Force Generation: Conventional redrawing machines use a pulling mechanism to generate
force, while reverse redrawing machines use a hydraulic system to generate force.
4. Lubrication: Conventional redrawing requires a lubrication system to reduce friction, while
reverse redrawing does not require lubrication.
5. Control System: Reverse redrawing machines often have more complex control systems to
regulate the hydraulic pressure and ensure precise control over the expanding process.

CONCLUSION
In conclusion, conventional and reverse redrawing are two metal forming processes used to
shape and resize tubes or rods. While both processes have their advantages and limitations, they
serve distinct purposes in various industries.

Key Takeaways
1. Conventional Redrawing: Suitable for high-volume production, conventional redrawing is a
cost-effective process for reducing tube or rod diameters.
2. Reverse Redrawing: Ideal for applications requiring high precision and improved surface finish,
reverse redrawing expands tube or rod diameters with minimal material waste.
3. Equipment and Operation: Conventional redrawing equipment is relatively simple and
inexpensive, while reverse redrawing requires more complex and expensive equipment.
4. Applications: Conventional redrawing is commonly used in industries like automotive and
construction, while reverse redrawing is often used in aerospace, medical, and other high-
precision applications.

Future Directions
1. Advancements in Equipment: Continued innovation in equipment design and materials can
improve process efficiency, precision, and cost-effectiveness.
2. Expanding Applications: Exploring new industries and applications can further increase the
demand for conventional and reverse redrawing processes.
3. Integration with Other Processes: Combining redrawing with other metal forming processes
can enhance overall efficiency and product quality.

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