SWIPE
SWIPE
1. General information
2. Revision history
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3. Document Overview
1. General information .........................................................................................................................................................1
2. Revision history................................................................................................................................................................1
3. Document Overview.........................................................................................................................................................2
4. Safety first ........................................................................................................................................................................3
5. Preface.............................................................................................................................................................................4
5.1. Explanation logo’s ........................................................................................................................................................4
5.2. Product Description ......................................................................................................................................................4
5.3. Product variants ...........................................................................................................................................................4
6. Glossary...........................................................................................................................................................................5
7. Liability .............................................................................................................................................................................5
8. Intended use.....................................................................................................................................................................6
8.1. Environmental conditions .............................................................................................................................................6
9. Mounting and installation. .................................................................................................................................................6
9.1. Mechanical mounting ...................................................................................................................................................6
9.2. Electrical installation.....................................................................................................................................................7
9.3. [Optional] RF Connectivity (2G/3G)..............................................................................................................................8
9.4. Connections .................................................................................................................................................................9
10. Switching on the module.................................................................................................................................................10
11. Maintenance during service ............................................................................................................................................10
11.1. The front-panel .......................................................................................................................................................10
12. Product Description ........................................................................................................................................................11
12.1. Overview features...................................................................................................................................................11
12.2. Digital Output ..........................................................................................................................................................11
12.3. Digital Input.............................................................................................................................................................12
12.4. Analog Input/Output ................................................................................................................................................12
12.5. On board temperature sensor ................................................................................................................................12
12.6. [Optional] 0…20mA output .....................................................................................................................................13
12.7. Ethernet bus ...........................................................................................................................................................13
12.8. CAN-Bus.................................................................................................................................................................13
12.9. [Optional] Phase sequence detection input ............................................................................................................13
12.10. IO-Bus .................................................................................................................................................................13
12.11. HMI......................................................................................................................................................................13
12.12. [Optional] 3G module ..........................................................................................................................................14
13. Technical Data ...............................................................................................................................................................15
14. Pin assignment ...............................................................................................................................................................19
14.1. Pin Assignment CAN -Bus ......................................................................................................................................19
14.2. Pin Assignment power supply, analogue and digital inputs......................................................................................20
14.3. Pin Assignment analog output.................................................................................................................................20
14.4. Pin Assignment Digital Output.................................................................................................................................20
14.5. Pin Assignment Phase sequence............................................................................................................................21
14.6. External antenna connection ...................................................................................................................................21
14.7. PE connection .........................................................................................................................................................21
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4. Safety first
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5. Preface
Remarks.
Attention.
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1900 5202 50
1900 5202 60
1900 5202 20
1900 5202 30
1900 5202 40
1900 5202 90
6. Glossary
ELEKTRONIKON® Mk5s Compressor control electronic upgrade after the 5th generation.
Main Controller Main control part of each compressor. Contains MMI, I/O’s, fieldbus, periphery
communication.
Expansion Remote I/O extend I/O’s Periphery I/O’s that can be connected to the Main Controller to extend I/O’s.
CAN-Bus Controller Area Network. Standard field bus, that is used in automotive as well as in
industrial applications.
IC Integrated circuit.
Flash EPROM Erasable Programmable Read Only Memory. Flash types allows an electronic erase.
7. Liability
We cannot accept any liability if the client:
• has not installed the module conform this manual
• has modified or altered the controller in any way
• has replaced parts/components
• has combined the controller with other machines or work equipment than specified in this installation manual.
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8. Intended use.
The controller shall be protected against direct sunlight. Direct sunlight may affect the visual
appearance of the controller.
Figure 1: excisions of the panel where the controller is designed to mount in.
• The seal should be mounted in a correct manner, to guarantee the IP54 dust and water tightness.
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The controller is fixed with 4 screws, M4, tightened with a MAX
torque of 2 Nm.
Max screw length = 6/10mm.
• The control box in which the controller is mounted should contain following label and may only be opened by key or
special tool.
• The ventilation openings must be free, with sufficient free area around the module to have ventilation, in order to not
reach the max operating temperature.
• The controller integrates an internal 2G/3G mobile antenna. Care must be taken to maximize antenna performance. If
network connection is not possible or unstable an external antenna can be connected to the SMA connector on
backside.
• The controller is certified for Nema4, the test was done on a stainless-steel enclosure of 600x500x250mm with a sheet
thickness of 1,5mm. A hollow or non-flat sheet is not allowed. We prefer to use a metal fixation frame at the back to
increase the stiffness of the metal sheet.
Supply requirements
The device has no internal disconnecting device or fuse in the power supply line.
The power supply conductor shall have a disconnecting device according to a standard of the IEC 60417 series, plus an
external fuse 1.5A slow, shall be installed externally in the same cabinet within less than 3m supply cable. The supply cable
should be compliant with IEC60204-1 requirements. The disconnecting device must be provided with means to block it in
the OFF position.
The placement and accessibility of the disconnecting device should be according to IEC60204-1 requirements.
The controller shall be supplied by an external mains AC/AC transformer or AC/DC mains power supply which also provides
the protective earth connection to the equipment. Both are integrated by the manufacturer in the machine controller cabinet.
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The supply connections are not accessible to the operator (the equipment is intended for built-in external enclosure).
The secondary circuit of the supplying transformer/adaptor should be separated from the primary circuit by at least
reinforced insulation.
The supply voltage is:
• 24Vac +40%, -30%, frequency of 50-60 Hz
• 24Vdc +10%, -10%
A supply drop-out of maximum 40ms is permitted (at nominal supply voltage).
Earth terminals
This controller is made to build in into a compressor. Make earth connections according IEC 60204-1, IEC 60950-1, and
local legislation.
Impedance of the PE wire may not be bigger than the supply wires, diameter of the PE wire is minimum the
diameter of the supply wires.
Protective earth terminals shall be fixed by mechanical means (only can be removed by a tool).
An external residual current protection device (RCD) must be included in the electrical installation with
characteristics according to local legislation
EMC information
This equipment complies with immunity for industrial and emission limits for residential environments.
CAUTION: The controller contains an integrated GSM module with built-in antenna,
max 2Watt RF radiated power!
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9.4. Connections
On the back, all the connections are available on plug connectors. See chapter “Pin assignments” for more details. On the
back of the module a metallic silver-grey sticker is added that contains all info of the module.
The sections of the externally connected wires shall be according to the rated- power defined in the
chapter “Technical Data” and according Table 6 of IEC60204- 1.
Image is just for reference and shows the SWIPE/0 ICD model.
SWIPE/1
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SWIPE/2
Image is just for reference and shows the SWIPE/2 ICD model.
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12. Product Description
HMI
2-inch display (176 x176 segments)
LED Backlight
Keys
Sliders
4 Digital Inputs
Ethernet-Bus
CAN-Bus
IO-Bus
3G module
General
The relay outputs are not intended as disconnecting (isolating) device to disconnect electrical
equipment. For maintenance switch-off all external power supplies of the connected equipment.
The disconnecting device must be provided with means to block it in the OFF position.
The digital output relays are NOT intended to switch directly motor current but are controlling
external contactors. They are not performing any motor protection function.
The Digital Outputs relays are provided with SPST contacts. The contacts are voltage free and allow to switch up to
250VAC/10A.
Three of these relays (K01 – K03) are intended to switch high and /or inductive currents on loads and are protected by a RC
snubber. The relays comply with the B300 Pilot duty rating and 0.5HP@250Vac.
In the ELEKTRONIKON® Mk5 application the Digital Outputs are used for different loads. It must be taken into consideration
that the used relays are not suitable for signal switching. That means low current respectively low voltage signals cannot be
switched.
• Lifetime of relay contacts depends strongly on switched load. That means the number of switch cycles decrease by
higher loads.
• The provided relays are not suitable for switching low current.
• Relay contacts bounce.
• For inductive loads protection circuit must be provided externally.
• Inductive loads reduce the specified switching current.
• After Power-on all Outputs are guaranteed inactive.
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Connection with a Programmable Logic Control:
24VDC
R = 240Ω / 2.5W
Relay
Main
Note: An additional resistor is necessary so that a minimum current of 100mA can flow.
Pressure Input
The Atlas Copco pressure sensor needs +5V stabilized supply that is supplied by the Main Controller. In dependence on
measured pressure the sensor returns a linear voltage in the range 0.5V....4.5V. The sensor has a single ended voltage
output. The analogue output from the pressure sensor is ratiometric to the power supply. That means that power supply
changes are directly coupled to the signal output. The power supply for the sensor has not to be very accurate but stable. The
offset correction must be done by software in production.
• The supply for the pressure sensor is short circuit protected to ground.
• Value conversion is performed by low level SW.
• Shielded cable must be used for analogue inputs to reduce external disturbance.
Temperature Input
To measure the temperature a standard platinum resistor Pt1000 (1kΩ / T=0°C) is provided. Today temperature sensors are
used with a 2-wire connection. The disadvantage of a 2-wire connection is that cable resistance and connector resistance
must be added to the Pt1000 resistor. The Main Controller provides a current source that generate a voltage over the Pt1000
resistor. A continuous current source is used to generate a voltage over the Pt1000.
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12.6. [Optional] 0…20mA output
This output is compatible to standard 4…20mA analogue sensors. It is usable up too 0mA. The input is galvanically coupled
to the module grounding. The output resistor can be between minimum 100 & maximum 500 Ohm. The each output has an
open loop detection signal.
• Value conversion is performed by low level SW.
• Shielded cable must be used for analogue inputs to reduce external disturbance.
12.8. CAN-Bus
The BF536 has an integrated On-Chip CAN unit according the CAN specification V2.0-part B.
This module handles the completely autonomous transmission and reception of CAN telegrams. That means, once the
transmit buffer has written or the receive buffer is empty no CPU time is required. The CAN unit can receive and transmit
standard frames with 11-bit identifier as well as extended frames with 29-bit identifier. Which kind of configuration will be
used depends on the software protocol. The baud rate is programmable in a wide range, but only standards will be
implemented.
The phase sequence is a sensing input only. For maintenance switch-off all external power
supplies of the connected equipment. The disconnecting device must be provided with means
to block it in the OFF position.
Phase sequence control circuit for detecting the sequence of the connected phase lines. The goal is to detect wrong
sequence & missing phase.
The device has no fuse in the phase lines. Fuses must be provided externally.
Measurements are only valid before closing the motor contacts.
12.10.IO-Bus
The IO-Bus interface provides a means to expand the IO capabilities of the controller by means of expansion units. The
communication between the main controller and the IO expansion units is performed by an RS485-alike communication bus
with an integrated line for order recognition of the expansion units on the bus. The baudrate is fixed to 200kbaud with a
proprietary protocol for address and data recognition.
12.11.HMI
The HMI (Human Machine Interface) consist of:
• 2-inch LCD screen
• 3 keys
• 3 Sliders
• 4 LED’s
The functionality of the display, sliders and 2 buttons is under application SW control through low level SW drivers.
LED’s
4 LEDs with different colours (red, green, yellow, blue) are provided. The LEDs are mounted in the front plane, visible for the
operator and have the function to indicate machine status.
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Three LEDs are directly under application SW control and one LED is used to indicate power on.
The power-on LED is controlled by the power down signal and lights only if the supply voltage is in the specified range.
12.12.[Optional] 3G module
3G module is based on a Sierra wireless Airprime WP8548. The module contains a component SIM and communicates with
the main controller by UART communication. The antenna connected to the WP8548 is a SMT 5bands ceramic antenna.
The WP8548 module controls an external SPDT RF switch to select between an PCB antenna or an external antenna.
Connection of the external antenna is done by a 50E 0-4GHz SMA connector. The connector is placed close to the WP8548
& RF switch to minimize the length of the RF traces.
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13. Technical Data
LCD-Display
Parameter Value
Type 2-inch graphical display
resolution 176*176
Display area 31,68 x 31,68mm
Contrast ratio 300 min
Brightness 200cd/m² min
LCD-Controller HX8340 or equiv.
Technology TFT
Backlight LED
Backlight Lifetime 20k hours min @ 25°c
(brightness 50%)
Foil Material Polycarbonate
LED 4 (Gr,Y,R,Blue)
Sliders 3
Keys 3
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Digital Inputs:
Parameter Value
Number 4
Identification DI01-DI04
DI-OUT (24VDC supply)
Input Voltage Low 0……. 5.0V DC
High 15…....48.0V DC
Input Current Low 0….15mA
High 5….15mA
Impedance 4800E
Isolated No
Supply by Controller 24.0V +/- 10% DC
Supply Current max. 100 mA (dissipation for all DI together)
Analog Inputs/Outputs:
Pt1000
Parameter Value
Number 3
Identification T01-T03
(return terminal: GND)
Temperature Range -50ºC…...+300ºC
Resolution <0.2ºC
error +/- 1°C (0-100°C range)
+/- 2°C (full range) (2% accuracy under extreme EMC
stress)
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Current typ. 1,5mA
Protection none
Resolution A/D Converter 12 Bit
Sensor Type 2 wire
Pressure
Parameter Value
Number 1
Identification P01
(5V supply: V+ ; GND)
Input Voltage 0.2….4.8V
Resolution 1,2 mV
Error max. +/- 0.7%
Input Resistance typ. 100kΩ
Supply Current (each sensor) max. 5mA
0…20mA output
Parameter Value
Number 1
Identification AO01 (return terminal: GND)
Output current 0… 20mA
Resolution 12 bit
Error max. +/- 2%
Load Resistance >100 Ω & <500Ω
Supply for Analog Sensor short circuit protected to ground
Sensor Type 2 wire
Isolated No
Ethernet
Parameter Value
Controller Integrated in CPU
Specification IEEE 802.3
Baudrate 100 Mbit
Isolated yes
Connector Type1) RJ45
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IO-bus
Parameter Value
Controller integrated in CPU
Type RS-485 (proprietary)
Number of nodes max.10
Configuration half duplex
Baud rate 200kbaud
Differential Output Voltage min. 1.5V
CAN-Bus
Parameter Value
Controller Integrated in CPU
Type Full CAN / BASIC CAN
Number of nodes max.32
Specification V2.0 Part B
Physical Layer1) ISO11898
Baudrate Programmable (max 1Mbaud)
Phase sequence
Parameter Value
Rated supply Voltage 160V - 575V
Rated frequency 50/60 Hz
Rated impulse withstand 6 kV
voltage
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General
Parameter Value
Maximum Voltage 24Vac +40%/-30% (50-60Hz)
24Vdc +10%/-10%
Permissible Humidity Relative humidity 90%@45°C no condensation
Temperature Range
Operating -10°C…. +60°C
Storage -30°C…. +70°C
Noise emission EN 55022 class B: 1998
EN 50081-2: 1993
Noise immunity EN 50082-2: 1995
EN 61000-6-2: 1999
Dimension 240x190x80 mm
Housing PCABS-V0
Mounting cabinet door
Permissible Humidity Relative humidity 90%@45°C no condensation
Dimension 240x190x80mm
Housing PCABS-V0
Mounting cabinet door
Certifications
CE
cCSAus
FCC
2X21
Pin Function
1 Reserved
2 CAN_LOW
3 CAN_GND
6
4 Reserved
1
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5 Reserved
6 CAN_GND
7 CAN_HIGH
8 Reserved
9 Reserved
2 Temperature Input 01
2
3 GND
4 Temperature Input 02
5 GND
6 Temperature Input 03
7 GND
8 Pressure Input 01
11 Digital Input 02
12 Digital Input 01
13 Digital Input 04
14 Digital Input 03
15 Supply Input
16 Supply Input
Pin Function
1 Analog Output 01
2 GND
Pin Function
L1
L3
L2
1 L1 Phase L1
2 L2 Phase L2
14.7. PE connection
Fast-on for 6.3mm connection.
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