Laistung COMPR2024
Laistung COMPR2024
WHO WE ARE
EFFICIENCY REDEFINED
INTRODUCTION
IF IT CAN BE IMAGINED IT CAN BE ENGINEERED
OUR
efficiency.
❖ Industrial IoT (Internet of Things):
• Integration of IoT devices and sensors for data collection and remote
monitoring.
FOCUS
• Development of IoT platforms for predictive maintenance and proactive
problem-solving.
❖ Consultancy and Training:
• Professional consultation to determine the best automation strategies for your
business.
• Training programs for your team to effectively operate and maintain automation
systems.
VALUE ❖ In-House PLC Testing Labs & Remote Login Facilities: Having in-house PLC testing labs is
PROPOSITIONS
advantageous for testing and validating solutions before deployment. Additionally,
remote login facilities indicate a modern approach to providing support and
troubleshooting, enabling quick responses to client needs.
❖ Complete Solutions Across Automation Layers: Offering complete solutions across
various layers of automation demonstrates our capability to provide end-to-end
solutions that encompass different aspects of industrial automation. This streamlines
the process for our customers and ensures a cohesive approach to their automation
❖ Team Strength: The strength of our team is a vital asset. A skilled and dedicated team is the needs.
backbone of any successful business. our team's expertise is likely a combination of
engineering, automation, programming, and various other specialized fields. ❖ One-Stop Automation Services & Solutions Partner: Being a one-stop automation
services and solutions partner simplifies the customer's experience. They can rely on us
❖ Platform Independent Services: Offering platform-independent services is a key advantage in for a wide range of automation requirements without having to engage multiple
the automation industry. It means our solutions are adaptable to various hardware and providers.
software platforms, providing clients with flexibility and the ability to choose the technologies
that best fit their needs. ❖ Highly Qualified Automation Experts for Global Projects: our access to highly qualified
automation experts who can execute projects on a global scale is a significant
❖ High-Level Expertise: our expertise across a wide range of automation technologies is a advantage. This ensures that our customers receive top-tier expertise regardless of
significant differentiator. From PLC and DCS systems to SCADA, Batch, CNC, Robotics, MES, and where their projects are located.
ERP solutions, we are equipped to handle complex and diverse projects.
❖ Reliable Partner for Automation Upgrades & Migrations: Automation upgrades and
❖ Proven Global Delivery Model: A proven global delivery model indicates our ability to migrations can be complex and critical. Positioning our company as a reliable partner in
efficiently manage projects across different regions. This can be especially valuable for clients these endeavors assures our customers that we have the skills and experience needed
with international operations, as we have demonstrated effectiveness in coordinating and to execute such transitions seamlessly.
delivering projects on a global scale.
❖ Confidentiality of Information Systems & Processes: Highlighting the confidentiality of
❖ Geographical Flexibility: our ability to provide geographically flexible resources suggests that information systems and processes reinforces our commitment to protecting our
we can allocate skilled professionals where they are needed most. This flexibility could help customers' sensitive information. This is especially important in industries where
clients optimize project execution and respond to changing demands. proprietary data and processes are involved.
COMPREHENSIVE SOLUTIONS
MANUFACTURING-INTEGRATION AND INTELLIGENCE
SYSTEMS MIGRATION
❖ Legacy System Upgrades: We can update outdated control systems, PLCs, SCADA systems, and HMIs to modern, integrated
SYSTEMS
platforms.
❖ Integration with Industry 4.0 Technologies: We can incorporate advanced technologies like IoT, AI, and cloud computing to
enable real-time data analysis, predictive maintenance, and remote monitoring.
MIGRATION ❖ Migration to Standardized Protocols: We can transition from proprietary communication protocols to open standards like
OPC UA for seamless interoperability between different automation components.
AND
❖ Adoption of Modular Architectures: We can implement modular and scalable architectures that allow for easier expansion,
upgrades, and customization to meet evolving production requirements.
RETROFITTING
RETROFITTING ❖ Equipment Modernization: We can upgrade existing machinery and production lines with state-of-the-art sensors, actuators,
and control systems to improve performance, accuracy, and flexibility.
❖ Integration of Safety Systems: We can retrofit safety features such as emergency stop systems, safety interlocks, and machine
guarding to comply with industry regulations and enhance worker safety.
❖ Energy Efficiency Improvements: We can retrofit industrial processes with energy-efficient components and optimize energy
usage through advanced control algorithms and predictive analytics.
❖ Remote Access and Monitoring: We can retrofit automation systems with remote access capabilities to enable real-time
monitoring, diagnostics, and troubleshooting from anywhere, thereby improving overall uptime and reducing downtime.
MAINTENANCE & ASSESSMENT
Enhancing Reliability and Performance
:
MAINTENANCE ASSESSMENT
❖ Preventive Maintenance: We can aid scheduled inspections, cleaning, ❖ Performance Evaluation: We can assist in evaluating the effectiveness and
and repairs to prevent breakdowns and prolong the life of equipment. efficiency of systems, processes, or equipment against predetermined
benchmarks or standards.
❖ Corrective Maintenance: We can assist in addressing issues that arise ❖ Risk Assessment: We can aid in identifying potential hazards or risks
unexpectedly or after a breakdown to restore functionality. associated with the operation or maintenance of equipment or processes.
❖ Predictive Maintenance: We can facilitate using data analysis and ❖ Compliance Assessment: We can support ensuring that systems or processes
monitoring to predict when equipment might fail and perform comply with relevant regulations, standards, or internal policies.
maintenance proactively.
❖ Root Cause Analysis: We can help investigate the underlying causes of issues
❖ Routine Inspections: We can help conduct regular checks to identify any or failures to implement corrective actions.
potential issues before they escalate.
System Design and Integration: We collaborate closely with clients to understand their automation needs and develop tailored solutions. This involves designing control systems,
selecting appropriate sensors and actuators, specifying communication protocols, and integrating various components into a cohesive automation system.
Process Optimization: We analyze existing manufacturing processes and identify areas where automation can improve efficiency, quality, and productivity. We propose
automation solutions that streamline workflows, minimize downtime, and reduce waste.
Technology Selection: We assist clients in selecting the right automation technologies and platforms for their specific applications. This may involve evaluating different
programmable logic controllers (PLCs), human-machine interface (HMI) systems, industrial robots, and other automation equipment.
Programming and Configuration: We develop custom software and programming logic to control automated systems. We write PLC code, design HMI interfaces, and configure
supervisory control and data acquisition (SCADA) systems to ensure smooth operation and effective monitoring of industrial processes.
Safety Compliance: We ensure that automated systems comply with relevant safety standards and regulations. We conduct risk assessments, design safety features such as
emergency stop circuits and interlocks, and implement safety protocols to protect workers and equipment.
Training and Support: We provide training to operators, maintenance personnel, and other stakeholders on how to use and maintain automated systems effectively. We also
offer ongoing technical support to troubleshoot issues, optimize performance, and implement software updates as needed.
Data Analytics and Visualization: We leverage data from automated systems to provide insights into production performance, identify trends, and support data-driven decision-
making. We develop dashboards, reports, and analytics tools to visualize key performance indicators (KPIs) and monitor process efficiency in real-time.
Scalability and Flexibility: We design automation solutions that are scalable and adaptable to future changes in production requirements. We consider factors such as
modularity, interoperability, and flexibility to accommodate new product lines, process variations, and business growth.
INDUSTRIES
EXPLORING OUR SPECIALIZED SECTORS
PHARMA & LIFE SCIENCE
Our expertise in bioprocessing equipment fabrication assures high-quality pharmaceutical production. We offer consultancy to
optimize manufacturing processes, ensuring efficiency and regulatory compliance. Automation services enhance precision and
reliability. Overseeing plant establishment across various scales, from R&D to full-scale production, we ensure proper facility
arrangement and equipment deployment. This seamless process initiation guarantees excellence from inception to execution. We
prioritize maintaining stringent standards, aligning with regulatory requirements and industry best practices. With our
comprehensive approach, we support pharmaceutical enterprises in achieving their production goals effectively and efficiently,
ensuring product excellence and regulatory adherence throughout the manufacturing journey.
AUTOMOTIVE
We have proven expertise in a wide range of automotive systems is impressive and showcases our
comprehensive capabilities in the automotive industry. Automotive manufacturing involves complex
processes that require precision, efficiency, and integration across various stages, and our proficiency
in areas like body shops, paint shops, machining, assembly lines, and power trains is invaluable.
The fact that we offer services related to PLC (Programmable Logic Controller), SCADA (Supervisory
Control and Data Acquisition), robotics, motion control, drives, vision systems, and barcode
technology underscores our ability to provide end-to-end solutions. These technologies play critical
roles in automating and optimizing different aspects of automotive production, from quality control
to assembly line efficiency.
COMPETENCE IN AUTOMOTIVE
Being a system partner for Yaskawa robotics in India is a significant achievement. Yaskawa is a
well-known and respected name in the robotics industry, and being associated with them
indicates our commitment to quality and innovation. This partnership likely provides us access to
advanced robotics technology and expertise that can be leveraged to create tailored solutions for
our clients.
COMPETENCE IN ROBOTICS
COMPETENCE IN AUTOMOTIVE
Designation: COO
As a seasoned Chief Operating Officer (COO) with over twenty years of expertise in Industrial
Automation across Water Treatment, Oil & Gas, Energy, and Food & Beverage sectors, He specialize
in compliance, quality control, and business development. His strengths lie in implementing regulatory
standards, optimizing manufacturing processes, and expanding market reach. Leveraging advanced
automation technologies, He drive efficiency, minimize costs, and achieve organizational objectives
across diverse industries.
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NUCLEUS TEAM
Name: Vijay Prabu
With over 15 years of extensive Industrial Automation experience spanning diverse sectors including
Pharma, Oil & Gas, Energy, Machine Building, and Food & Beverage, He bring expertise as an
Automation Director. Specializing in seamless system integration, PLC programming, SCADA/HMI
development, process optimization, compliance, quality control, energy management, remote
monitoring, and training, He drive innovation and efficiency in automation initiatives across various
industries.
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NUCLEUS TEAM
Name: Khamis Salim Alkhatri
With over a decade of deep expertise in Industrial Automation across various sectors such as Energy,
Oil and Gas, he specializes in seamless system integration, electrical and instrumentation
enhancements, process optimization, compliance enforcement, quality control maintenance, Team
management.
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NUCLEUS TEAM
Name: Arun TM
With 13+ years in Industrial Automation, specializing in robotics as a Sales and Application Engineer,
transitioning to Director of Sales. Bringing expertise in revenue growth, strategy, and client relations, He
capitalize on emerging market opportunities. He leverage this expertise to drive revenue growth
through strategic planning, team leadership, and client relationship management, capitalizing on
emerging market opportunities with a keen understanding of industry dynamics.
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NUCLEUS TEAM
Name: Amith Nath T K
With over a decade of extensive Industrial Automation expertise spanning sectors such as Pharma,
Food and Beverage, Water Treatment, Energy, Oil and Gas, and SPM, He specialize in seamless
system integration, PLC programming, SCADA/HMI development, robotics, process optimization,
compliance, quality control, energy management, and training.
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NUCLEUS TEAM
Name: Nidheesh N
With over 16 years of diverse experience in Industrial Automation across Automotive, Pharma, Food
and Beverages, Oil and Gas and Special Purpose Machinery (SPM) sectors, His forte lies in
proficiently executing seamless system integration., PLC programming, SCADA/HMI development,
robotics, compliance, quality control, energy management, remote monitoring, and comprehensive
training programs. His expertise spans various industries, ensuring optimal performance and
innovation across integrated systems.
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NUCLEUS TEAM
Name: Saravanan Madhavan
Boasting over a decade of diverse Industrial Automation experience spanning Pharma, Process
industries, and a managerial role at Siemens India, He possess strong competencies in PLC
programming, SCADA/HMI development, and instrumentation. His expertise extends to ensuring
compliance, maintaining stringent quality control, optimizing energy management, implementing
remote monitoring solutions, and conducting comprehensive training programs. This multifaceted
experience equips him to drive efficiency and innovation across industrial operations with precision and
effectiveness.
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NUCLEUS TEAM
Name: Loyid Jospeh
With more than a decade of broad experience in Industrial Automation within Automotive and Special
Purpose Machinery (SPM) domains, he excels in smoothly executing system integration, PLC
programming, SCADA/HMI development, robotics, compliance, quality control, energy management,
and thorough training initiatives. His adeptness extends across diverse industries, guaranteeing peak
performance and inventive solutions for system integration.
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NUCLEUS TEAM
Name: Naveen Kumar
Drawing on over eight years of diverse Industrial Automation experience across sectors such as
Pharma and Process Automation, He specialize in seamless system integration, PLC programming,
SCADA/HMI development, robotics, process optimization, compliance, quality control, energy
management, remote monitoring, and training. His expertise enables him to deliver tailored solutions
that enhance operational efficiency, ensure regulatory compliance, and drive continuous improvement
across various manufacturing environments.
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NUCLEUS TEAM
Name: Cibin Babu
With over 7 years of diverse Industrial Automation experience, He excel in PLC programming,
SCADA/HMI development, robotics, compliance, quality control, and energy management. His
expertise spans Oil and Gas, Energy, and Process system integration, driving efficiency, safety, and
optimization while empowering teams through training and mentorship.
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RECENT ENDEAVORS
Our recent projects showcase the culmination of our expertise in
developing cutting-edge supervisory control and data acquisition (SCADA)
and PLC systems and intuitive human-machine interface (HMI) screens. In
each project, we meticulously design and implement SCADA systems that
enable centralized monitoring and control of industrial processes, coupled
with HMI screens that provide operators with intuitive interfaces for
seamless interaction.
Our most recent completed project entails the automation of the Apron
light control system at Muscat International Airport. In this initiative, we
automated the control of the light system and implemented monitoring
through SCADA. This project includes the integration of 44 Allen Bradley
Compact Logix PLC and Redundant Factory Talk SCADA.
expand
Internal Grinding Machine RaneMadrass(Mysore) Siemens 802D Programing Tool PLC 802D
Wrapper-400 ITC (Bangalore) Siemens S7- 300, 315 2PN/DP TIA Portal V13 SP1
Flex Over Wrapper ITC (Bangalore) Siemens S7-300 315 2PN/DP TIA Portal V13
Optima Boxer-50 ITC (Bangalore) Siemens S7-300 315 2PN/DP TIA Portal V13
OUR PLC
PROJECTS Optima Over Wrapper ITC (Bangalore) Siemens S7-300 315 2PN/DP TIA Portal V13
AND THEIR Ezee Wrapper 180 Moliens (UK) Siemens 1200 TIA Portal V13
Siemens S7-300
END USERS VS VG Pressing Machine Mahindhra (Pune)
Kistler Pressing unit
TIA Portal V13
Leak Test Machine Tata Motors (Lucknow) Siemens S7-300 Simatic Manager V5.5
MP Cap Nutrunner Eicher (Pithampur) Siemens S7- 1500 TIA Portal V13
H-series engine assembly line Ashok Leyland Hosur Siemens S7- 1500 TIA Portal V14
Cyl-Head Assembly Line Johndeere Pune Siemens S7-300 TIA Portal V15
UDS Assembly Line Albonair Chennai Siemens S7-1500 TIA Portal V15.1
TG Case Assembly Ashok Leyland Hosur Siemens S7-1500 TIA Portal V15.1
Cell stacking Machine Ather Energy Hosur Siemens S7-1500 TIA 17
Filter Assembly Line Mahle Chennai Allen Bradley L72 Studio 5000
PFS Assembly Line Dr.Reddy Hydrabad Siemens S7-1500 TIA 17
Pencitland STW Scottish Water Scotland Siemens S7-1500 TIA 18
PROJECT NAME CLIENT PLC/Robot Description
Honda Motorcycles and MA1400/DX100 36 Yaskawa robots with CC link communication. Mig-Mag welding,
Frame line assembly Scooter India Limited - 36 Siemens S7-300 315 Welding parameter settings are included. Complete installation
Robots 2PN/DP and commissioning and production support.
08 Yaskawa robots with Profinet/ CC Link communication. Program
Siemens S7- 1500 flow check with I/O logic interlock with PLC Gripper functions,
Crank case line TVSM Hosur - 8 Robots
MH24/ DX200 welding parameter check, interference zoning checking, I/O
commenting.
Siemens S7- 1500 32 Fanuc robots with CC link communication. Program flow
TVSM Mysuru - 32 Robots
Frame welding line ARC Mate 50iD creation with I/O logic interlock with PLC, welding, Offline
on 16 cells
Programming and interference zoning checking, I/O commenting.
OUR I/O wiring with robot controller and PLC (Hard wiring), Program
AB MicroLogix
ROBOTIC KMP and KMS line Titan Jwellery - 3 Robots
MH50-20/ DX100
flow creation with I/O logic interlock with PLC, Programming and
Prove out of respective cell
PROJECTS
AND THEIR Crank shaft line MUSASHI - 21 robots
AB MicroLogix
21 Yaskawa robots with Profinet communication. Program flow
creation with I/O logic interlock with PLC Gripper functions, Offline
END USERS MH5/ DX100
Programming and interference zoning checking, I/O commenting.
Toyota Kirloskar Motors - 1 Mitsubishi-Qseries/ Laser cutting application with CC link PLC communication.
PMSP line
robot GP35/ YRC1000 Complete installation and commissioning and production support.
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