Wärtsilä Finland Oy Service

Made By:
Doc. id:
Date: 15 September 2008
Page: 1 (21)
Status: Ready
Made/Approved: JoM/THa
Revision:
Project: M/02991.M11 – MERWEDE 7716
Name: WISE User Document

WISE USER'S MANUAL, MERWEDE 7716

This is a manual for Wärtsilä Power Plants WISE (Wärtsilä Information System Environment)
applications. The purpose of WISE is, to calculate, save and show the important measurement
values for production and engine condition follow-up, as well as for long term diagnostics for the
engine. WISE gets its values from the WOIS (Wärtsilä Operator’s Interface System). This
manual describes the parts of WISE, how it is configured, the different displays and how to use
the system. Regarding hardware, (monitors, printers etc.) the manufacturer’s manuals need to
be checked for further information.

1. WISE IN GENERAL ...................................................................................................................................... 2

2. STARTING THE WISE WORKSTATION...................................................................................................... 2

3. DISPLAYS..................................................................................................................................................... 3

4. MAIN MENU .................................................................................................................................................. 4

5. PLANT OVERVIEW ...................................................................................................................................... 5

6. PRODUCTION REPORTS ............................................................................................................................ 6

7. TECHNICAL REPORTS ............................................................................................................................... 9

7.1 TECHNICAL REPORT MENU .................................................................................................................................... 11
7.2 TRENDING .............................................................................................................................................................. 13
8. LOGBOOK .................................................................................................................................................. 15

9. TIME SET .................................................................................................................................................... 17

10. RESTARTING OF THE WISE WORKSTATION ...................................................................................... 18

11. WISE REPORTING CYCLE...................................................................................................................... 20

13. TROUBLESHOOTING .............................................................................................................................. 21

Appendixes: System configuration

 Wärtsilä Finland Oy Service
Doc id:
Date: 15 September 2008
Page: 2 (21)

1. WISE in General

The Wärtsilä reporting system consists of two parts, the calculating part and the viewing part.
WGDI (Wärtsilä Generic Data Interface) calculates the required values for each measurement and
saves them to a database. The program named WISE shows these values.

WGDI uses SOLID™ (Solid Information Technology Oy) as database for storing of measurements,
values and calculations. The Viewing program, Wise is connected to the SOLID™ database. Data
source to WGDI is WOIS workstation.

The report calculating part starts automatically, when the WOIS computer is started. The WISE
viewing part starts automatically when WISE workstation is started.

2. Starting the WISE Workstation

If WISE is included in the WOIS workstation, are all reporting related programs automatically
started when the WOIS programs are started. If WISE is provided in a stand-alone computer, the
needed programs will be started automatically when that computer is started. Before turning the
computer on, make sure that the communication cables and power supply cables are connected to
the computer.

Warning!! Do not make any connection changes (printer, key, etc.) when the computer is
turned on.

When started, WGDI will establish contact with the WOIS. Thereafter, WGDI will start calculating
process data. WISE is responsible to show calculated report values. Connection to the SOLID
database is created always when the operator asks for any report.
The operating system is object oriented and thus easy to learn. When you point on an object with
the mouse, clicking with the left button on the mouse will get you another picture or function.
 Wärtsilä Finland Oy Service
Doc id:
Date: 15 September 2008
Page: 3 (21)

3. Displays

WISE includes a number of various displays for viewing the reports. When WISE is started will
the Main Menu/Plant overview display be the first to appear. The hierarchy of the report
displays is shown in the Figure 1. WISE main menu has ‘smart’ scroll so when moving mouse
to left on the screen WISE main menu appears. This scrolling isn’t report dependent.

Main Menu
Plant overview

Selected report

Sub reports

Figure 1. The report view system hierarchy.

The reporting system consists of production, engine, common report, and logbook. displays.
Production reports show the values connected to the consumption of fuel and the production of
electricity or heat. They are calculated for four time periods: day, month, year. In the engine
report, daily average, minimum and maximum data is presented. In the common report the
important data for the common part of the power plant is shown. Logbook saves starts and
stops and keeps event logs entered by the operator. After the report station is started, the
main menu is always started and default window is "Plant Overview". It is automatically
activated. From the main menu the desired report can be selected.
 Wärtsilä Finland Oy Service
Doc id:
Date: 15 September 2008
Page: 4 (21)

4. Main menu
All WISE reports are handled via Main menu. Main menu is always sliding when mouse is
moved to the left on the screen

Figure 2. The reporting main menu display. Moving the mouse to the left on the screen menu
appears.

The report picture layout consists of four parts. Below that is the report header area, including the
following information:

− Project name
− Engine number
− Report type
− Date
− Screen updated date and time

The report type field shows the selected report: production, engine report and so on. The date for
calculated values is shown in the date field. Screen updated means the time when the report
values were updated .
Date means the date for the shown data and screen updated date, the date when the report was
printed to the screen.

The menu set is located at the left of the display and appears automatically when operator moves
mouse to left. The selections available can be seen by moving the mouse pointer onto a tree-view
menu. The menu set may vary depending on the report type or the project.

Between the report header area and the menu set at the bottom of the display, the report data is
shown.

Question marks are shown if no values for the report are found.
 Wärtsilä Finland Oy Service
Doc id:
Date: 15 September 2008
Page: 5 (21)

5. Plant overview
The Plant overview report is available if WISE station is standalone computer, otherwise WOIS
station have Plant overview picture and WISE isn’t shown in this report. Plant overview show
produced energy of day and running hours. Report is static and should update manually by
pushing refresh button on the right corner
 Wärtsilä Finland Oy Service
Doc id:
Date: 15 September 2008
Page: 6 (21)

6. Production reports
The production report is available for daily, monthly, yearly periods, and optionally for shift and
week. The production report shows the consumption of fuel and the production of active and
reactive power. In Figure 3, there is an example of the production report layout.

Figure 3. Production report for day period.

The menu set at the up of the display includes the following menus or push buttons: Production,
Period, Reports, Type, Others, Print and Exit. By pushing the production button, a selection of
different pages in the production report can be carried out. The production report includes
calculated values for the consumption of fuel and the production of energy. Usually there are three
values for each engine: fuel consumption, active and reactive electrical effect.

The Calendar control allows you to scan the data. The report Type includes the selections for day,
month and year periods (optionally also shift and week). Report selection gives access to the other
report types: plant and engine report. The Tools menu varies depending on the project; it may
 Wärtsilä Finland Oy Service
Doc id:
Date: 15 September 2008
Page: 7 (21)

include some of the following selection: language, main menu etc. The print push button sends the
report page on the screen to the report printer.
On the header area of the production report table, the engine numbers and measurement are
specified. The production report shows averages, minimums and maximums for the reactive
power, active power and fuel consumption, for each engine.
The column on the left side shows the time within which the sum value is calculated. The column
consists of push buttons, which can be used for moving to a shorter time period production report.
The averages, minimums, maximums and sum of the time period are shown under the production
report table.

Daily production report

The purpose of the daily production report is to show the consumption and production in a day. It
presents the sum values for active power, reactive power and fuel consumption in each hour of the
day. At the bottom of the table, the average, minimum, maximum and sum values for the hour are
shown. These values are saved for 186 days.

Monthly production report

The monthly production report shows the total production for each day in a month. The minimum,
maximum, average and sum of these days are presented under the table. Monthly production
report values are saved for 24 months, (2 years).

Yearly production report

The yearly production report presents the corresponding daily and monthly reports, the sum
production and consumption during each month, and the minimum, maximum, average and sum
for each month. Yearly production values are saved for 10 years.

Report selection

Different periods are easily selected by pressing buttons D,M,Y. All different periods are handled
via standard calendar control. Calendar can be activated by pressing any of the values with right
mouse button.

Figure 4. Production menu

Menu Buttons:
1. Plant overview
2. Save
3. Daily production report
4. Monthly production report
5. Year production report
6. Trend
7. Print
 Wärtsilä Finland Oy Service
Doc id:
Date: 15 September 2008
Page: 8 (21)

Figure 5. Calendar. Visible or Hide calendar by clicking with mouse on the scroll bar.
 Wärtsilä Finland Oy Service
Doc id:
Date: 15 September 2008
Page: 9 (21)

7. Technical reports

The engine report shows the calculated values that are important for the long-term follow-up of the
engine, Figure . The minimum, maximum and average values are computed in daily periods. The
engine report shows the following values for the engine:

− Generator active power

− Thrust bearing temperature
− Main bearings temperatures
− Lubrication oil temperatures inlet and outlet
− Lubrication oil pressure inlet
− Charge air temperature
− Charge air pressure
− Turbo speeds
− Starting air pressure
− Engine speed
− Engine running hour total.
− HT water temperatures inlet and outlet
− LT water temperatures inlet and outlet
− HT water pressure
− LT water pressure
− Generator windings temperatures
− Exhaust gas temperatures on each cylinders
− Cylinder liner temperatures on each cylinders

Some of these may vary depending on the project. The calculated values are saved to the
database and stored there for 186 days. Thus, even six months old data can be reviewed.
 Wärtsilä Finland Oy Service
Doc id:
Date: 15 September 2008
Page: 10 (21)

Figure 6. An example of the technical report.

When the engine report is chosen, the WISE program automatically selects the present day to be
shown. Another day can be selected from calendar. Calendar can be activated by pressing any of
the values (White area) with the right mouse button. Other menus available in the engine report are
Engine, Report, Other and Print.
 Wärtsilä Finland Oy Service
Doc id:
Date: 15 September 2008
Page: 11 (21)

7.1 Technical report menu

Menu Buttons:
1 Plant overview
2 Save
3 Daily report
4 Load depended report
5 Instant report
6 Trend
7 Print

Plant Overview
Deactivate current report by pressing Plant overview button. Depending on the installation WISE
popups to the WOIS or WISE plant overview picture. Selecting a different report from WISE main
display always deactivates the current report.

Saving
Save option is active only if predefined path is defined to the database. Values are saved to the
hard disk with comma separated values (CSV)

Daily report
Measurements like (Lube oil pressure, HT-Water temp, Starting air pressure etc.) are calculated in
every cycle. Most other measurements are calculated only when the engine is running and its limit
is higher than predefined limit.

Daily report 90%

Daily report 90 values are calculated only when current load is >= 90 %
 Wärtsilä Finland Oy Service
Doc id:
Date: 15 September 2008
Page: 12 (21)

Instant report
Instant reports are not available

Trending
Select measurement you want to view by long term trending (max. 12 pens) and push trend button.
 Wärtsilä Finland Oy Service
Doc id:
Date: 15 September 2008
Page: 13 (21)

7.2 Trending

Figure 7. An example of the WISE trend

By right click in trend popup menu is displayed and trend can be handled.

Trend popup menu

1. Hide allows new pen selection.
2. Clear removes all pen selections and returns to the report
 Wärtsilä Finland Oy Service
Doc id:
Date: 15 September 2008
Page: 14 (21)

3. Date selection visible or hide calendar control and different date periods can be handled via
calendar
4. Trend length can be from week to half year.
5. Measurement can be selected min max or average.
6. Save takes snapshot from trend and saving it to predefined path.
 Wärtsilä Finland Oy Service
Doc id:
Date: 15 September 2008
Page: 15 (21)

8. Logbook
The Logbook is the replacement for the normal paper logbook used by the operator to follow the
plant operation, log events and maintenance etc. The logbook automatically inserts events like
engine starts and stops into the logbook, together with a timestamp for the event. The operator has
then the possibility to add own comments on e.g. the cause to the problem, actions taken etc.
The operator can also add own comments, tied to e.g. certain equipment, maintenance notes etc.

Figure 8. Logbook report

 Wärtsilä Finland Oy Service
Doc id:
Date: 15 September 2008
Page: 16 (21)

Logbook menu

Buttons:
1 Plant overview. Deactivate Logbook report
2 Save. Save your note to the database
3 Undo. Cancel your note
4 Find. By user, by text or by time search.
5 Scroll. Next items from selected period.
6 Write note. Start write your note
7 Print

Fast write column

Just write your comment and accept by pressing Enter. Text goes to under System General and
Category Info User name is Anonymous.

Text edit

When any text on the logbook screen is clicked WISE transfers the text to fast write column , just
modify text and when accepting by enter text is changed.
 Wärtsilä Finland Oy Service
Doc id:
Date: 15 September 2008
Page: 17 (21)

9. Time Set

If the time in the report PC and Supervision PC differs too much from the actual daytime, a new
time can be set from the report main menu. Clicking the Time set from the Tools category will open
a Password window. After typing the right password, the Change system time window opens. The
new time set value is entered in format hh:mm:ss. The maximum time difference between current
time and new set value is 30 minutes.

Figure 9. Time Set

 Wärtsilä Finland Oy Service
Doc id:
Date: 15 September 2008
Page: 18 (21)

10. Restarting of the WISE Workstation

The WISE workstation should always be running in order to continuously log report data.
Sometimes, e.g. during a longer power lost in the plant, the workstation might be forced to be shut
down in controlled manner. The system is shutdown is accessed from the Plant Overview screen
or from the main menu.

Figure 10. WISE system shutdown

 Wärtsilä Finland Oy Service
Doc id:
Date: 15 September 2008
Page: 19 (21)

To shutdown the system, click on the Boot symbol on the upper right corner of the
Plant Overview screen or select from the main menu -> Tools -> Shutdown. A
Shutdown Password window will open.

After typing password operator the system shutdown indication opens. After approx. 20 seconds
the station will shutdown itself.
 Wärtsilä Finland Oy Service
Doc id:
Date: 15 September 2008
Page: 20 (21)

11. WISE reporting cycle

Sample interval 15s Max & min point is set as Average is calculated
day max /min in every cycle (15s)

Report saving starts at even hour and takes approx.

10s
1 hour
Figure 11. WISE report cycle diagram

1h = MAX 240 samples (Depended of engine run signal)

1day = Daily report and Daily load depended report = 240*24 samples = MAX 5760 samples
Sample count is depended on engine running signal and in case of load dependent report, the load
must be above predefined level e.g. 90%.
 Wärtsilä Finland Oy Service
Doc id:
Date: 15 September 2008
Page: 21 (21)

13. Troubleshooting

If something seems to be out of order, try the following:

1. The WISE workstation will not start

- Check that the power cable is connected both to the workstation and the monitor and that
the cable in between is connected.
- Check that the power switch is in the ON-state both in the workstation and the monitor
- Reboot the workstation
- The monitor displays “IDE DEVICE ERROR…” See Item 5.

2. The WISE workstation computer starts, but the WISE program does not start
- Check that the network cables are connected to the correct ports (Plant network cable to
the plant network board etc.).
- Check that the passwords are correct (Usernamefield/Passwordfield).
- Reboot the workstation

3. Some measurements are lost or the display shows strange values

- Check that the plant network cables are connected throughout the system and that the
cabling is unbroken.
- Reboot the WISE workstation
- Reboot WOIS station.

4. Values missing after power loss

If the WISE or WOIS station is not shut down as mentioned in chapter 11, reporting data will be
lost. The amount of lost data varies from one to 10 hours. This is due to normal operation of the
database server therefore always shutdown the WISE and WOIS station according to instructions
in chapter 11, if needed.

5. PC has stopped and/or the monitor displays e.g. “IDE DEVICE ERROR…”
The hard disk has been damaged and the hard disk has to be replaced, contact nearest Wärtsilä
representative.