M10 Ladder Diagram Programming
M10 Ladder Diagram Programming
MODULE NUMBER
V. MODULE TITLE / Ladder Diagram Programming
NUMBER 13
VII. COURSE OUTCOME Construct a ladder diagram for a given sequence control circuit.
A. Learning Outcome: At the end of the modules, the students should be able to:
LO2.7 Convert a relay logic to a ladder logic diagram
1.
2. Grading system of each activity or assessment are based on a given rubrics attach on the last page of
this module.
3. The contents of the lesson is either given in complete package or is just an example. The full content
will be given as an activity for the student to do research.
4. Some of the activities are mark as an assessment, this is to comply the LO (Learning objective),
competency or KUP (Knowledge Understanding and Proficiency) of a given topic with reference to the
STCW’78 as amended.
5. At the end of the topic a final written assessment is given to assess the understanding of the student.
6. After complying with the activity and assessment, the student is required to upload the output into the
forms for grading purposes.
Source: https://forumautomation.com/t/what-is-ladder-diagram/1227
Overview
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1 The vertical lines of the diagram represent the power rails between which circuits are
connected. The power flow is taken to be from the left-hand vertical across a rung.
2 Each rung on the ladder defines one operation in the control process.
3 A ladder diagram is read from left to right and from top to bottom, Figure 13.2 showing
the scanning motion employed by the PLC. The top rung is read from left to right. Then
the second rung down is read from left to right and so on. When the PLC is in its run
mode, it goes through the entire ladder program to the end, the end rung of the program
being clearly denoted, and then promptly resumes at the start. This procedure of going
through all the rungs of the program is termed a cycle. The end rung might be indicated
by a block with the word END or RET for return, since the program promptly returns to
its beginning.
5 Electrical devices are shown in their normal condition. Thus, a switch which is
normally open until some object closes it, is shown as open on the ladder diagram. A
switch that is normally closed is shown closed.
6 A particular device can appear in more than one rung of a ladder. For example, we
might have a relay which switches on one or more devices. The same letters and/or
numbers are used to label the device in each situation.
7 The inputs and outputs are all identified by their addresses, the notation used
depending on the PLC manufacturer. This is the address of the input or output in the
memory of the PLC.
IEC 1131-3 symbols that are used for input and output devices.
Figure 13.4 A ladder rung (a) Normally open (NO), (b) Normally closed (NC)
In Fig. (a), The output will only be energized when the input is activated for
example a switch is closed.
While in Fig. (b), the output is always running unless the input is activated
(meaning is open)
Notation:
Individual PLC manufacturer has its own notation designation for each device. Below
are the samples.
Figure 13.5 Notation: (a) Mitsubishi, (b) Siemens, (c) Allen-Bradley, (d) Telemecanique
There are many control situations requiring actions to be initiated when a certain
combination of conditions is realized.
In real situation, there are many instances that needs a combination of 2 or more input
devices to activate simultaneously for a particular output device to turn on. For example,
for application where high risk or fatal accident might happen. Many of the safety
measure are incorporated into the machine to minimize accidents. Like safety doors are
lock during operation, two start buttons placed a considerable distance are employed to
ensure that both hands are away from the operating devices and many more. This
operations need a logic function to achieve a desirable output.
Figure 13.6 (a) AND electrical circuit, (b) AND logic gate (c) Truth
table
On a ladder diagram contacts in a horizontal rung, i.e., contacts in series, represent the
logical AND operations.
13.2.2 OR function
Figure 13.8 (a) OR electrical circuit, (b) OR logic gate (c) Truth table
Figure 13.10 (a) NOT circuit, (b) NOT logic with a ladder rung,
(c) high output when no input to A (d) Truth table
Figure 13.11 (a) NAND ladder diagram, (b) signal, (c) Truth table
Both the inputs A and B have to be 0 for there to be a 1 output.
The combination of OR and NOT gates is termed a NOR gate. There is an output when
neither input A or input B is 1.
Figure 13.13 (a) XOR ladder diagram, (b) signal, (c) Truth table
There will be an output if either of the input is 1 but no output if both inputs are 0 or 1.
13.3 Latching
Effective use of
Poor vocabulary and Competent vocabulary
vocabulary and no
numerous errors and occasional errors
Vocabulary errors
0~3 4~7
8 ~ 10
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