Servomex 1800-1900 Manual
Servomex 1800-1900 Manual
Service Manual
Reference: 01800/002B/1 Order as Part No. 01800002B
WARNINGS, CAUTIONS AND NOTES This publication includes WARNINGS, CAUTIONS AND NOTES which provide information relating to the following: WARNINGS : Hazards which could result in personal injury or death. Hazards which could result in equipment or property damage. Alert the user to pertinent facts and conditions.
CAUTIONS :
NOTES
WARNING The electrical power used in this equipment is at a voltage high enough to endanger life. Servicing should only be performed by trained personnel. Service training is available from Servomex. Before carrying out servicing or repair the equipment should be disconnected from the electrical power supply. Tests must be made to ensure that disconnection is complete. Note that relay contacts may be supplied from a separate source of electrical power. It may be necessary to fault find with the electrical power connected. Where this is necessary extreme caution should be exercised. The analyser may contain toxic, corrosive, flammable or asphyxiant gases. Vent the analyser to a safe area and flush with air before commencing work.
TABLE OF CONTENTS 1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 Service philosophy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 Location of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 Paramagnetic oxygen transducer . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6 Analogue outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7 Alarm relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8 Switch mode power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9 Sample gas requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10 Overview of the service manual . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 1.1 1.1 1.2 1.3 1.3 1.3 1.3 1.4 1.4 1.4
EQUIPMENT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 2.1 Mechanical overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 2.1.1 Xendos enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 2.1.2 Sample compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 2.1.3 Terminals compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6 2.2 Electrical overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.12 2.2.1 Terminals PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.15 2.2.2 Protection Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.17 2.2.3 Housekeeping PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.17 2.3 Oxygen analyser overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.19 2.3.1 The Transducer module . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.19 2.3.2 Transducer control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.21 2.4 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.22 2.5 Sample connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.23 2.5.1 1800 Series Sample conditions . . . . . . . . . . . . . . . . . . . . . 2.24 2.5.2 1900 Series Sample conditions . . . . . . . . . . . . . . . . . . . . . 2.25 2.6 Optional automatic flow control/filter assembly . . . . . . . . . . . . . . . 2.26 2.7 1800 Flow alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.28 2.8 1900 Flow Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.28 SPARES LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1 3.1 Spares for the Xendos 1800 Series . . . . . . . . . . . . . . . . . . . . . . . . 3.1 3.2 Spares for the Xendos 1900 Series . . . . . . . . . . . . . . . . . . . . . . . . 3.3 FAULT FINDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1 4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1 4.2. Power Supply Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1 4.3 Measurement faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3 4.3.1 Transducer faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3 4.3.2 Noise faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4 4.3.3 Stability faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6 4.3.4 Flow faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8 4.4 Flow alarm faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.10 4.5 Relays malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.11 Xendos 1800 and 1900 Series
Voltage output or current output malfunction . . . . . . . . . . . . . . . . The range cannot be changed . . . . . . . . . . . . . . . . . . . . . . . . . . . The concentration set point alarm cannot be set . . . . . . . . . . . . . Malfunction of the temperature controller . . . . . . . . . . . . . . . . . . .
PARTS REPLACEMENT PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . 5.1 5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1 5.2 Terminals compartment cover (1800 Series) . . . . . . . . . . . . . . . . . 5.1 5.3 Flameproof terminals compartment cover (1900 Series) . . . . . . . . 5.4 5.4 Sample compartment hinged cover . . . . . . . . . . . . . . . . . . . . . . . . 5.7 5.5 Window replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.8 5.6 Replace optional AFCD filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.12 5.7 Display PCB removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . 5.14 5.8 Housekeeping PCB removal and refitting . . . . . . . . . . . . . . . . . . . 5.16 5.9 Sampling options chassis removal and refitting . . . . . . . . . . . . . . 5.18 5.10 AFCD removal and replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 5.26 5.11 Back pressure regulator removal and replacement . . . . . . . . . . . . 5.27 5.12 Flow alarm removal and replacement (1800) . . . . . . . . . . . . . . . . 5.28 5.13 Flow alarm pressure switch removal and replacement (1900) . . . 5.29 5.14 Sample pump removal and replacement . . . . . . . . . . . . . . . . . . . 5.30 5.15 Stainless steel pipework removal and replacement . . . . . . . . . . . 5.31 5.16 Transducer assembly removal and refitting . . . . . . . . . . . . . . . . . 5.31 5.17 Terminals PCB and power supply removal and refitting . . . . . . . . 5.33 5.18 Protection block module removal and refitting (1900 Series only) 5.35 5.19 1156A Paramagnetic transducer removal and replacement . . . . . 5.38 5.20 1158 Paramagnetic transducer removal and replacement . . . . . . 5.39 5.21 Replacement of measuring cell (1156A and 1158) . . . . . . . . . . . . 5.40 5.22 Housekeeping PCB link configuration . . . . . . . . . . . . . . . . . . . . . . 5.42 5.23 Operation of Output status (LK6) . . . . . . . . . . . . . . . . . . . . . . . . . 5.43 5.24 Transducer failure (1158) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.43 DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1
APPENDIX A DETAILED ANALYSER PERFORMANCE TESTING . . . . . A.1 Notes and conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.2 Gas samples required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.3 Sample system leak tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.4 Preliminary adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.5 Operating temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.6 Range change indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.7 Display calibration and coarse analyser calibration . . . . . . . . . . . . . A.8 Zero calibration and low alarm check . . . . . . . . . . . . . . . . . . . . . . . A.9 Span calibration and high alarm checks (earlier type) . . . . . . . . . . A.10 Span calibration and high alarm checks (later type) . . . . . . . . . . . . A.11 Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.12 Flow alarm operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A1 A1 A1 A2 A3 A3 A3 A4 A4 A5 A6 A7 A7
APPENDIX B FULL ZERO AND SPAN ANALYSER SET UP . . . . . . . . . . B1 B.1 ZERO SETUP PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1 B.1.1 Transducer 01156A with a 01800902A or a 018000912A display PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1 B.1.2 Transducer 01156A with a 01800902 display PCB . . . . . . . B1 B.1.3 Transducer 01158 with a 01800902A or a 018000912A display PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2 B.1.4 Transducer 01158 with a 01800902 display PCB . . . . . . . . B2 B.2 SPAN SETUP PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2 B.2.1 Transducer 01156A with a 01800902A or a 018000912A display PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2 B.2.2 Transducer 01156A with a 01800902 display PCB . . . . . . . B3 B.2.3 Transducer 01158 with a 01800902A or a 018000912A display PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4 B.2.4 Transducer 01158 with a 01800902 display PCB . . . . . . . . B4 APPENDIX C PRODUCT ENHANCEMENT #1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.1 Summary of change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.2 Details of change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.2.1 Terminals PCB update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.2.2 Housekeeping PCB update . . . . . . . . . . . . . . . . . . . . . . . . . C.2.3 Xendos 1802 and 1902 transducer assembly modification . C.2.4 Corrosive sample pipework option . . . . . . . . . . . . . . . . . . . . C.2.5 Sample bypass option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PRODUCT ENHANCEMENT #2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.3 Summary of change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.4 Details of change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.4.1 Terminals PCB update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.4.2 Display PCB update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.4.3 Transducer update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C1 C1 C2 C2 C3 C3 C4 C5 C7 C7 C7 C7 C7 C7
LIST OF FIGURES Figure 2.1 - The Xendos enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 Figure 2.2 - Sample compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3 Figure 2.3 - Display panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 Figure 2.4 - Xendos 1800 Series mounting details . . . . . . . . . . . . . . . . . . . . . . . . 2.7 Figure 2.5 - Xendos 1900 Series mounting details . . . . . . . . . . . . . . . . . . . . . . . . 2.9 Figure 2.6 - Terminals compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.11 Figure 2.7 - Xendos 1800 Series electrical block diagram (1156A Transducer) . 2.13 Figure 2.8 - Xendos 1900 Series electrical block diagram (1156A Transducer) . 2.14 Figure 2.9 - Terminals PCB (in situ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.16 Figure 2.10 - Paramagnetic transducer - operating principle . . . . . . . . . . . . . . . 2.19 Figure 2.11 - Automatic Flow Control Device . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.27 Figure 5.1 - Terminals compartment cover removal (1800 Series) . . . . . . . . . . . . 5.3 Figure 5.2 - Flameproof compartment cover removal (1900 Series) . . . . . . . . . . 5.5 Figure 5.3 - Sample compartment hinged cover and display panel detail . . . . . . 5.9 Figure 5.4 - Window replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.10 Figure 5.5 - AFCD filter replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.13 Figure 5.6 - Display PCB removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.15 Figure 5.7 - Housekeeping PCB removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.17 Figure 5.8 - Option assembly flow diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.19 Figure 5.9 - Sampling options chassis removal (sheet 1 of 4) . . . . . . . . . . . . . . 5.21 Figure 5.9 - Sampling options chassis removal (sheet 2 of 4) . . . . . . . . . . . . . . 5.22 Figure 5.9 - Sampling options chassis removal (sheet 3 of 4) . . . . . . . . . . . . . . 5.23 Figure 5.9 - Sampling options chassis removal (sheet 4 of 4) . . . . . . . . . . . . . . 5.24 Figure 5.10 - Sampling options chassis detail . . . . . . . . . . . . . . . . . . . . . . . . . . 5.25 Figure 5.11 - AFCD mounting detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.26 Figure 5.12 - Back pressure regulator mounting detail . . . . . . . . . . . . . . . . . . . . 5.27 Figure 5.13 - 1800 Flow alarm detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.28 Figure 5.14 - 1900 Flow alarm pressure switch detail . . . . . . . . . . . . . . . . . . . . 5.29 Figure 5.15 - Sample pump installation detail . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.30 Figure 5.16 - Transducer assembly removal . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.32 Figure 5.17 - Terminals PCB and switched mode power supply removal . . . . . 5.34 Figure 5.18 - Protection assembly removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.36 Figure 5.19 - 1156A Transducer assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.37 Figure 5.20 - Cell replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.40 Figure 5.21 - Mechanical zero (1156A only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.41 Figure 5.22 - Link settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.44 Figure A.1 Sample gas connection (sample pump option) . . . . . . . . . . . . . . . . . . A2 Figure C.1 - Corrosive sample pipework option . . . . . . . . . . . . . . . . . . . . . . . . . . C4 Figure C.2 - Corrosive sample bypass pipework option . . . . . . . . . . . . . . . . . . . . C5 Figure C.3 - Stainless steel sample bypass pipework option . . . . . . . . . . . . . . . . C6
LIST OF TABLES Table 2.1 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.22 Table 2.2 Xendos 1800 Series - Sample Condition Requirements . . . . . . . . . . 2.24 Table 2.3 Xendos 1900 Series - Sample Gas Conditioning Requirement . . . . . 2.25 Table 3.1 Xendos 1800 recommended spares list . . . . . . . . . . . . . . . . . . . . . . . . 3.1 Table 3.2 Xendos 1800 comprehensive spares list . . . . . . . . . . . . . . . . . . . . . . . 3.3 Table 4.1 Low voltage output at PL2 connector . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2 Table 4.2 Power supply voltages on the Housekeeping PCB connector (TB1) . . 4.2 Table 5.1 Housekeeping PCB link settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.42 Table 6.1 Included drawings list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1
1 1.1
INTRODUCTION Introduction
NOTE This manual refers to the following xendos 1800 and 1900 analysers; product numbers 1800A1, 1802A1, 1900A1, 1902A1, 1800A2, 1802A2, 1900A2, 1902A2, 1800B1 and 1900B1. The general text in this manual refers to all ten product numbers, except where specifically stated. All analysers with Serial Numbers less than 2500 are prior to analyser release 1800B1 and 1900B1 and use the transducers assemblies 01156A. Analysers with Serial Numbers greater than 2500 are analyser release 1800B1 or 1900B1 and use transducers assemblies 01158. The analyser Serial Number is marked on the main identification label.
This manual contains essential information for the servicing of the Servomex Xendos 1800 Series and 1900 Series Oxygen Analysers. Some components referenced in this manual are specific to either the Xendos 1800 Series or the Xendos 1900 Series. Where this is the case then this is highlighted in the manual text. This service manual is intended for use by Servomex trained service personnel. The manual contains technical descriptions, fault diagnosis information, parts removal, refitting and test instructions, tool and test equipment lists. Electrical drawings are bound at the rear of this manual. 1.2 Service philosophy WARNING C C All servicing should be referred to qualified personnel. Do not attempt to replace fuses or components on the protection assembly or the intrinsic safety of the unit will be compromised (Xendos 1900 Series only).
Repairs to printed circuit boards are effected by module replacement. Component replacement is not recommended. The only exception to this is the mains fuse on the Terminal PCB.
1.1
1.3
General description The Xendos units are available in a number of versions based on the Servomex paramagnetic transducer. They are divided into two series of analysers as below. C C Xendos 1800 Series - safe area analyser Xendos 1900 Series - hazardous area analyser
The internal switched mode power supply on the ac inlet enables the unit to be installed anywhere in the world without modification to the internal wiring. (Note: sample pumps, where fitted, are voltage and frequency specific.) CAUTION On Xendos 1800 units fitted with the optional sample pump; the power supply voltage and frequency is dictated by the sample pump type fitted.
Isolated (4 to 20 mA) and non-isolated (0 to 1 V dc) analogue output signals allow the analyser to be connected to a chart recorder, data logger, PLC, PC, DCS or ESD system, as required. The Xendos is designed for use in modern industrial environments with emphasis on durable, rugged construction, low cost of ownership, reliable performance, simple operation and ease of service. As standard the analysers are fitted with a stainless steel cell with viton pipe work. A number of optional features are available. These include the following: C C C C C C C C C C Back pressure regulator (1800 only) Internal sample pump (1800 only) Automatic flow control device (AFCD) Flow alarm Stainless steel pipe work Solvent resistant cells and pipe work 60l/hr cells, both solvent resistant and stainless steel Enclosure purge Enclosure breather port Flush panel mounting
1.2
1.4
Location of components The enclosure design provides ease of access to all internal components. Refer to Section 5 for dismantling procedures.
1.5
Paramagnetic oxygen transducer High purity oxygen measurements are made using a Servomex 1156A or 1158 magneto-dynamic paramagnetic transducer. The measurement cell is temperature controlled at approximatly 40oC (50oC for 1156A transducers) to minimise the effects of ambient temperature variations on the accuracy of measurement. The small internal volume and special gas flow characteristics provide fast response and minimal flow errors. WARNING The 1156A or 1158 paramagnetic transducer used in these analysers is designed for compatibility with intrinsically safe hazardous area operating requirements. Do not fit any alternative transducer variant when the analyser is intended for use in hazardous areas.
1.6
Analogue outputs The analogue output signals measurement range can be configured, in earlier analysers, to be one of two pre-selected values from 0 to 5, 10, 25, 50 and 100% oxygen. In later analysers an alternative set of pre-selected range values has been supplied, where a 2.5% oxygen range has replaced the 50% range. The pre-selected ranges are indicated by a label which is inserted in a window on the display panel. It is Indicated that a particular range has been selected or has been changed by means of a panel mounted LED and a volt-free relay output. WARNING The Xendos 1900 Series hazardous area analysers are not suitable for use with oxygen enriched samples and should not be used for oxygen concentrations exceeding 22%.
1.7
Alarm relay outputs Oxygen concentration alarms are by means of two volt-free relay outputs and a LED on the control panel. The alarm outputs can be configured to be high or low alarms by the user. The set point is adjustable over the range 0 to 100% oxygen.
1.3
WARNING When used in hazardous atmospheres, at least one of the alarms must be configured as a HIGH alarm and be set at not more than 22% Oxygen.
1.8
Switch mode power supply The internal switch mode power supply is designed to accept universal mains voltages from 100 to 240 V 10% ac, 50 to 60 Hz and is not affected by mains voltage selection. (see Caution on next page) CAUTION Note that if the optional internal sample pump is fitted (1800 only) the electrical supply must be of the correct voltage and frequency for the sample pump fitted.
1.9
Sample gas requirements The sample gas requirements will differ according to the options fitted. Refer to Section 2 for details.
1.10
Overview of the service manual The various Sections of this service manual cover the following topics: SECTION 2 Provides a mechanical and electrical overview. This should be read to provide an overall understanding of the equipment before carrying out servicing operations. Lists the available spares. Describes fault finding procedures. Describes procedures to remove and replace parts. Electronic circuit diagrams. Provides a detailed performance test specification for the Xendos 1800 and 1900 Series analysers based on the standard factory test specification. Product enhancements and design changes.
APPENDIX B
1.4
2 2.1
1. 2.
Sample compartment (intrinsically safe for 1900 Series) Terminals compartment (flameproof for 1900 Series)
Figure 2.1 - The Xendos enclosure Xendos 1800 and 1900 Series 2.1
2.1.1 Xendos enclosure Refer to Figure 2.1. The Xendos unit is housed in a epoxy painted one piece aluminium casting with two compartments. Sealed covers and appropriate cable glands (not supplied) make the compartments weatherproof (IP66 and NEMA 4X) and, in the case of the Xendos 1900 Series, the right hand compartment is flameproof and explosion proof. The left hand compartment (1) houses the sample pipework, transducer assembly, control assembly, display panel and any factory fitted options. The right hand compartment (2) houses the electrical terminals PCB and switched mode power supply. In the case of the Xendos 1900 Series the right hand compartment also houses the protection assembly. 2.1.2 Sample compartment Refer to Figure 2.2 The left hand sample compartment has a hinged cover (9) secured by 4 screws (6) and sealed by a Viton 'O' ring (7). A glass window (8) in the cover provides visual access to the display panel LCD, power LED, flow and oxygen alarm LEDs, sensitivity range LEDs and the range label.
2.2
1. 2. 3. 4. 5. 6.
IP65 gland Transducer assembly Housekeeping PCB Display PCB Display panel Captive screws (4 off)
7. 8. 9. 10. 11.
Viton O ring Glass window Hinged access cover Interconnection cable Transducer PCB used with 1156A
Figure 2.2 - Sample compartment Xendos 1800 and 1900 Series 2.3
Refer to Figure 2.3 With the hinged cover open, access is given to the display panel including Span and Zero calibration presets (3, 2), the Alarm Set button (4) and Alarm set point potentiometers (5). Access is also given to the Range select button (12). If the optional Automatic Flow Control Device (AFCD) is fitted, it will be necessary to check the sample filter (14) periodically to prevent it from becoming blocked (refer to Section 5.6). The display panel is hinged on its left hand edge and secured by a pawl latch (9). With the display panel hinged open, access is given to the transducer assembly and housekeeping PCB and any sample options fitted. WARNING To maintain the ingress protection (IP20) required by hazardous area approval requirements the user must isolate the analyser from the electrical supply before opening the hinged display panel for any reason.
2.4
1. 2. 3. 4. 5. 6. 7.
Power On LED Set ZERO preset control Set SPAN preset control ALARM set button Alarm set point controls Alarm LEDs Digital display
Flow failure LED Pawl latch Alarm LED Range label Range selection button Range LEDs Sample filter
Figure 2.3 - Display panel Xendos 1800 and 1900 Series 2.5
2.1.3 Terminals compartment 2.1.3.1 Xendos 1800 Series Version Refer to Figure 2.4. The right hand terminals compartment has a lift off cover (4) secured by four screws (5)and sealed with a Viton 'O' ring. The Xendos 1800 is only suitable for installation in a safe, nonhazardous area and is not suitable for use with flammable sample gases. The terminals compartment houses the terminals PCB and switch mode power supply. Removal of the 4 screws and cover gives access to the terminals PCB. Electrical cables fitted with suitable glands are fed through the appropriate entry holes (10) and wired to the terminals as shown in Figure 2.9. Any unused cable entries should be fitted with appropriate blanking plugs. Access to the switch mode power supply can be achieved after disconnecting and withdrawing the electrical connection cables and removing the terminals PCB.
2.6
1. 2. 3. 4. 5. 6. 7.
Captive M6 screw (4 off) LH hinged cover Display window RH cover Captive M6 screw (4 off) M8 mounting slot (4 off) Purge outlet " NPT (if used)
Sample outlet " NPT Sample inlet " NPT Cable entries " NPT (3 off) M6 earth terminal Breather " NPT Purge inlet " NPT (if used)
Figure 2.4 - Xendos 1800 Series mounting details Xendos 1800 and 1900 Series 2.7
2.1.3.2
Refer to Figure 2.5. The right hand flame proof/explosion proof terminals compartment has a threaded access cover (4) sealed with a Viton 'O' ring. The enclosure is provided with three 3/4 inch NPT cable entry holes(10). These must be fitted with suitable certified flameproof/explosion proof cable entry devices. Unused cable entries must be closed by means of a suitable certified flameproof/explosion proof stopping plug. When the threaded access cover (4) is fully engaged, the cover position is locked via a M4 grub screw (5).
2.8
1. 2. 3. 4. 5. 6. 7.
Captive M6 screw (4 off) LH hinged cover Display window RH threaded cover M4 grub screw M8 mounting slot (4 off) Purge outlet " NPT (if used)
Sample outlet " NPT Sample inlet " NPT Cable entries " NPT (3 off) M6 earth terminal Breather " NPT Purge inlet " NPT (if used)
Figure 2.5 - Xendos 1900 Series mounting details Xendos 1800 and 1900 Series 2.9
Refer to Figure 2.6. The interconnecting cable between the two compartments is fitted with a flameproof/explosion proof gland (1). This cable is factory fitted and is not user serviceable to ensure the integrity of the flameproof/explosion proof hazardous area approvals. The terminals compartment houses the terminals PCB (8), switch mode power supply (3) and protection assembly (2). Unscrewing the threaded cover (6) gives access to the terminals PCB (8). Electrical cables fitted with suitable glands are fed through the appropriate entry holes and wired to the terminals shown in Figure 2.9. Access to the switch mode power supply (3) and protection assembly (2) can be achieved after disconnecting and withdrawing the electrical connection cables and removing the terminals PCB(8). WARNING There are no serviceable items on the protection assembly. In the event of a fault condition, the entire assembly must be replaced. Do not attempt to replace fuses on the protection assembly. Failure to follow this restriction may invalidate the intrinsically safe hazardous area approval.
2.10
1. 2. 3. 4. 5.
Flame proof cable gland Protection assembly Power supply assembly Insulating cover O ring
6. 7. 8. 9.
Figure 2.6 - Terminals compartment Xendos 1800 and 1900 Series 2.11
2.2
Electrical overview Refer to the electrical block diagrams Figures 2.7 and 2.8. All the electrical components are mounted on printed circuit boards interconnected by ribbon cables. A 15-way screened cable communicates between the sample and terminals compartments of the Xendos unit. The circuits are distributed between the two compartments as follows: Terminals compartment C C C Terminals PCB Power supply Protection assembly (Xendos 1900 Series only). See Figure 2.8.
Sample compartment C C C C Housekeeping PCB Display PCB Paramagnetic transducer assembly including heater and transducer control PCB. Factory fitted sample options
2.12
2.13
Figure 2.7 - Xendos 1800 Series electrical block diagram with 01158 and 01156A Transducers
2.14
Figure 2.8 - Xendos 1900 Series electrical block diagram with 01158 and 01156A Transducers
2.2.1 Terminals PCB Refer to Figure 2.9. The Terminals PCB carries the following terminal blocks: C C C TB-3 electrical supply mains inlet terminals TB-4 user analogue output terminals TB-2 user alarm relay terminals
Refer to the appropriate Circuit Diagram of the Terminals PCB. The a.c. mains supply at terminal block TB3 is applied to the switched mode power supply connector PL3 via the line fuse F1 and the EMC filter X1. The d.c. power rails from the power supply return on connector PL2. The power supply features overvoltage and short circuit protection with automatic restart. The auxiliary fused and filtered mains outlet at connector PL4 is used to provide power to the optional sample pump on the Xendos 1800. Connector PL4 is not used on the Xendos 1900. The voltage-free alarm relay changeover contacts are available at TB2 via EMC filters: Alarm 1 at pins 1,2 and 3; Alarm 2 at pins 4, 5 and 6; optional flow failure alarm at pins 7, 8 and 9; and range indication at pins 10, 11 and 12. The customer analogue outputs are available at TB4 via EMC filters. All other input/outputs are via connector PL1. The analogue signals are derived from the transducer signal at PL1 1,3. On the Xendos 1900 Series these signals are routed via the protection assembly to maintain intrinsically safe conditions within the sample compartment. The signal is filtered, buffered and output on TB4 (1, 2) as the non-isolated analogue voltage output. The signal also goes via the the isolated analogue output circuit, which includes zero and span set potentiometers, to TB4 (3, 4). The analyser heater control signal arriving at PL1 8 is fed to the power switching transistor to control the heater power.
1. 2. 3. 4. 5.
Range terminals Flow alarm terminals Alarm 2 terminals Alarm 1 terminals Output terminals (non-isolated)
6. 7. 8. 9. 10.
Output terminals (isolated) Electrical supply terminals Output cable gland entry Supply cable gland entry Alarm cable gland entry
2.15
Figure 2.9 - Terminals PCB (in situ) 2.16 Xendos 1800 and 1900 Series
The power rails used by other PCBs are given additional filtering on the Terminals PCB. The -5V rail is derived from the -12V rail. On the Xendos 1900 Series these power rails are transmitted via the protection assembly to limit the possible power dissipation within the intrinsically safe sample compartment. 2.2.2 Protection Assembly NOTE The protection assembly is only used on the Xendos 1900 Series and is not provided with the Xendos 1800 Series. WARNING There are no serviceable items on the protection assembly. In the event of a fault condition, the entire assembly must be replaced. Do not attempt to replace fuses on the protection assembly. The protection assembly is a pre-tested item which effects the safety approval status of the analyser. If necessary the complete assembly is available as a replacement. The protection assembly ensures the intrinsic safety of the sample compartment. The protection assembly contains twelve Zener shunts each consisting of three Zener diodes, a current limiting resistor and a series protection fuse. Two Zener shunts are necessary to transmit the power required to heat the transducer. Each shunt includes three Zener diodes and two power resistors connected in series. The remaining ten Zener shunts transmit the + 5 V and - 5 V power rails to the sample compartment and transmit the analogue and digital signal from the sample compartment to the terminals compartment. 2.2.3 Housekeeping PCB The output signal from the paramagnetic transducer at PL2 (9,10) is fed through the filter network and the differential amplifier to the display to show the Oxygen concentration. Links are provided to preset the two analogue output ranges. The analogue output range is selected by the push-button Range switch on the Display PCB. The two concentration alarms can be configured by the user to be high or low alarms by means of links LK1 and LK2. The momentary action
2.17
push-button Alarm Set on the Display PCB enables the alarm levels to be displayed. These are set using the multi-turn preset potentiometers on the Display PCB. When Alarm Set button is pressed, the alarm concentration is displayed and an LED indicates which alarm is to be set (1 or 2) and the configuration of the alarm (high or low). The temperature control circuit is preset at approximately 40oC (50oC for 1156A transducers) so that the effect of ambient temperature changes on the measurement cell is minimised.
2.18
2.3
1. 2. 3.
4. 5. 6.
2.19
A physical property of Oxygen is that it is paramagnetic, which can be used to discriminate between it and most other common gases. That is, molecules of oxygen (unlike most other gasses) are weakly attracted into a magnetic field. This characteristic is used in the Paramagnetic transducer to measure the concentration of oxygen in the sample gas mixture. Refer to Figure 2.10. Two glass spheres, filled with an inert gas are fixed to the ends of a bar to form a dumb-bell which is sealed (3). The sample gas surrounds the dumb-bell in the sample cell (2). The dumb-bell is suspended in a symmetrical but non-uniform magnetic field. The dumb-bell is slightly diamagnetic so that it rotates by a few degrees to take up a position away from the most intense part of the magnetic field. If the sample gas contains oxygen, then the oxygen molecules will be attracted into the strongest part of the magnetic field increasing the gas pressure at this point. This pushes the dumb-bell further out of the magnetic field due to the relatively stronger force on the paramagnetic oxygen. The magnitude of the torque acting on the dumb-bell will be proportional to the magnetic susceptibility of the surrounding gases and hence proportional to the oxygen concentration. The paramagnetic transducer incorporates a strong rare metal, taut-band suspension mechanism which supports the dumb-bell (3). The 'zero' position of the dumb-bell is sensed by a photocell assembly (6) which receives light from a mirror (1) attached to the bar of the dumb-bell. The output from the photocell is amplified (4) and fed back to a coil wound around the dumb-bell so that the torque acting upon it due to the presence of oxygen in the sample is balanced by an opposing torque due to the feedback current in the coil. This feedback current is directly proportional to the volume magnetic susceptibility of the sample gas and hence, after calibration, to the partial pressure of oxygen in the sample. A voltage output is derived which is proportional to the current. Linearity of scale is such that it is possible to calibrate the instrument for all ranges by checking at two points only. All materials in contact with the sample are highly resistant to aggressive substances. The internal design of the cell body has a special flow channel to optimise the flow characteristics, while the internal volume is kept to a minimum to provide an excellent response time. The optical carrier (5) has provisions for adjustment of the photocell mount for setting the initial zero and also incorporates the LED light source and temperature sensing devices.
2.20
2.3.2 Transducer control The control electronics on the transducer control PCB provide all of the functions necessary to provide operation of the transducer and to produce an electrical output proportional to the partial pressure of oxygen. This PCB is mounted either externally to the transducer or on later versions internally. The Transducer control PCB includes the following circuit functions: C C C C C C C C C constant current source signal amplification/conditioning thermometer/signal circuits span temperature compensation output signal conditioning voltage reference zero temperature compensation 'kick' circuit negative supply NOTE The transducer module and its control PCB are supplied together. During factory test the control PCB is adjusted to compensate for the zero temperature coefficient of the measuring cell. It is not practical to perform this procedure in the field. The transducer module and control PCB must therefore be replaced together at the same time.
2.21
2.4
Electrical connections All electrical connections are made to the terminals PCB inside the right hand enclosure of the analyser (see figure 2.9). Full specifications are given in Table 2.1. To gain access refer to Figure 5.2, slacken off the M4 grub screw which locks the cover and unscrew the cover with the aid of a bar if needed. The cover thread is pre-greased and no additional non-setting sealant is required. After electrical connections are complete, ensure the threads are correctly aligned, screw the cover fully down and re-tighten the grub screw to lock the cover. Table 2.1 Electrical connections Power Connection Terminal TB-3 (1) TB-3 (2) TB-3 (3)
Electrical Power, 100V to 240Vac 10%, 50/60 Hz, 50VA maximum (Check sample pump voltage if fitted) Alarm Connection Alarm 1 250Vac, 3A 28Vdc, 1A Alarm 2 250Vac, 3A 28Vdc, 1A Flow Fail Alarm 250Vac, 3A 28Vdc, 1A
Terminal TB-2 (1) TB-2 (2) TB-2 (3) TB-2 (4) TB-2 (5) TB-2 (6) TB-2 (7) TB-2 (8) TB-2 (9) Terminal TB-2 (10) TB-2 (11) TB-2 (12) Terminal + ve - ve + ve - ve TB-4 (1) TB-4 (2) TB-4 (3) TB-4 (4)
Closes on Alarm 1 or Power Fail Opens on Alarm 1 or Power Fail Common Closes on Alarm 2 or Power Fail Opens on Alarm 2 or Power Fail Common Closes on Flow Fail Alarm or Power Fail Opens on Flow Fail Alarm or Power Fail Common Range Selected Output Connection
Analogue Output Signal Connection 0 to 1Vdc Oxygen output signal, (non-isolated), output impedance 470 Ohms typical 4 to 20 mA Oxygen output signal, (isolated), maximum load impedance 600 Ohms
2.22
2.5
Sample connections WARNING The sample and calibration gases may be toxic or asphyxiant. Verify that connections are leak free at full operating pressure before applying sample and calibration gases. Instrument vent gases may also be toxic. They should be vented into a suitable area. Before performing any service operations, ensure that the sample system has been flushed with inert gas before opening sample connections. This is to prevent accidental exposure to toxic gases. The Xendos 1800 Series are not suitable for operation with flammable gases. CAUTION Allow the analyser to warm up before admitting sample gas to prevent condensation of the sample in the measuring cell. The sample gas must not exceed the specified pressure or flow rate or damage can occur to the measuring cell. When leak testing the system ensure that the pressure is increased and decreased slowly. High internal flow rates when pressure is changed rapidly will damage the measuring cell. The sample port locations and sizes are given in Figures 2.4 and 2.5. The sample conditioning requirements are given in Tables 2.2 and 2.3.
2.23
2.5.1 1800 Series Sample conditions Table 2.2 Xendos 1800 Series - Sample Condition Requirements Sample Inlet / Outlet Connections Inlet Pressure Adjust pressure / flow externally 50 to 250 ml/min Adjust pressure / flow externally Base Analyser High-flow AFCD AFCD + Sample Pump AFCD + BPR
NPT female 1 to 5 psig 7 to 35 KPag -0.03 to 1 psig -0.2 to 7 KPag 1.6 to 1.8 l / min 17 to 22 psia 119 to 154 KPaa 1 to 2 l / min
Non-condensing at ambient temperature -10C to +50C (+14F to +122F) < 3Fm (micro metres) Clean, non-flammable *, non-corrosive ** and free from oil
* If the sample gas is flammable then use a Xendos 1900 Series ** Check compatibility of sample options if fitted before use with corrosive samples AFCD - Automatic Flow Control Device BPR - Back Pressure Regulator
The optional sample pump, back pressure regulator and automatic flow control device are not available for use with solvent resistant cells. If the automatic flow control device option is fitted no external flow control is necessary, the sample pressure must be between the limits specified in the above table. If the automatic flow control device option is not fitted it will be necessary to regulate the sample pressure / flow within the limits specified in the above table to ensure stable operation and to prevent damage to the measuring cell. If an external sample pump is used it may be necessary to reduce pressure pulsing with a reservoir. The sample exhaust from the analyser should be vented freely to atmosphere. The sample inlet and outlet connection sizes and location are shown in Figure 2.4. If the optional flow alarm is fitted then the red flow alarm indicator will flash if the sample flow falls below a satisfactory level.
2.24
2.5.2 1900 Series Sample conditions Table 2.3 Xendos 1900 Series - Sample Gas Conditioning Requirement Sample Inlet / Outlet Connections Inlet Pressure Flow Rate Dew point Temperature Particulates Condition Adjust pressure / flow externally 50 to 250 ml/min Base Analyser Xendos 1900 Series High-flow NPT female Adjust pressure / flow externally 50 to 70l/hr (601/hr nom.) 1 to 5 psig 7 to 35 KPag 1.2 to 3.5 l / min Xendos 1900 with AFCD
Non-condensing at ambient temperature -10EC to +50EC (+14EF to +122EF) < 3Fm (micro metres) Clean, non-corrosive * and free from oil
* Check the compatibility of sample options if fitted before using with corrosive samples or use the Xendos 1900 solvent resistant version. AFCD - Automatic Flow Control Device If the automatic flow control device option is fitted no external flow control is necessary, the sample pressure must be between the limits specified in the above table and/or Technical Data Sheet. If the optional automatic flow control device option is not fitted, it will be necessary to regulate the sample pressure / flow within the limits specified in the above table to ensure stable operation and to prevent damage to the measuring cell. If an external sample pump is used it may be necessary to reduce pressure pulsing with a reservoir. The sample exhaust from the analyser should be vented freely to atmosphere. See Warning above for safety details. If the optional flow alarm is fitted then the red flow alarm indicator will flash if the sample flow falls below a satisfactory level. The sample inlet and outlet connection sizes and locations are shown in Figure 2.5.
2.25
2.6
Optional automatic flow control/filter assembly Refer to Figure 2.11. The optional AFCD is a combination filter/flow control device designed to provide an approximately constant sample flow rate to the transducer for a wide range of inlet sample pressures. The sample gas enters the AFCD through the gas inlet port (1). This port is fitted with an orifice restriction to limit the total sample flow. A 0.6Fm cylindrical filter element (8) prevents particulate contamination of the transducer. A ball and spring valve (4 and 5) generates a constant pressure difference between the sample outlet port (2) and the sample bypass port (3). The bypass port is fitted with an orifice restriction to control the sample flow rate to the transducer. Excess sample gas is exhausted through the bypass port (3). If the optional flow alarm is fitted then the orifice restriction in the sample outlet port is omitted and the separate orifice restriction included within the flow alarm hardware controls the sample flow to the transducer. The spring tension is adjusted via the screw control (6). This is factory set and sealed. The transducer flow rate is adjusted by changing the diameter of the orifice restriction in the sample outlet port. The spring tension should only be adjusted in cases where the pressure pulsing on the outlet port results in excessive noise on the measured concentration reported. If the automatic flow control device is fitted, no external flow control is necessary. The sample pressure must be within the limits specified in Tables 2.2 and 2.3. The filter is not intended to provide primary sample conditioning but only to provide backup protection for the transducer. It is recommended that the filter be replaced at 3 monthly intervals. This period may be extended for clean samples. Refer to section 5.6 for removal and replacement instructions.
2.26
1 7 2
3 4 6 5
1. 2. 3. 4. 5.
Sample inlet port Sample outlet port Sample bypass port Ball valve Spring
6. 7. 8. 9.
Flow adjustment control Knurled sample filter cover Filter element AFCD body
Figure 2.11 - Automatic Flow Control Device Xendos 1800 and 1900 Series 2.27
2.7
1800 Flow alarm The optional low flow alarm for the Xendos 1800 (see Figure 5.8 E) is an integral unit which is inserted in the sample line to the transducer inlet. The flow alarm produces an output if the sample flow falls below the preset value. The sample flow is detected by measuring the pressure drop across an orifice restriction. In the Xendos 1800 flow alarm this pressure drop is measured using a differential pressure switch. The orifice restriction and differential pressure switch are integral to the flow alarm unit and are not user serviceable. The flow alarm option is also available in conjunction with the AFCD, sample pump and back pressure regulator options (Figure 5.8 B, C and D).
2.8
1900 Flow Alarm The optional flow alarm for the Xendos 1900 (see Figure 5.8 F) operates by measuring the pressure drop across an orifice restrictor in the sample line to the transducer. In the Xendos 1900 this pressure drop is detected by two gauge pressure switches P1 and P2. The Xendos 1900 flow alarm option is not available with the stainless steel pipework option and is not tolerant to solvent loaded samples.
2.28
SPARES LIST
The following spare patrs apply to the 1800B1 and 1900B1 analysers only (analyser with serial numbers 2500 and above). For spare parts prior to these releases, see the original Quickstart manuals supplied with the analyser. 3.1 Spares for the Xendos 1800 Series WARNING Xendos 1800 spares must be supplied by Servomex to comply with personnel safety requirements and to maintain performance specification.
The following spares are required to maintain normal operation of the Xendos 1800 analyser. Part Number Description - xendos 1800 Series Recommended qty. No. of analysers 1-2 S1800986 S1800987 Enclosure seals kit Fuse kit (F3.15A HBC) (10 off) with AFCD fitted S1800985 AFCD filter element kit (10 off) 1 2 2 1 1 3-5 1 1 6+ 1 1
Part Number
Housekeeping pcb complete 3.5 digit display pcb complete 4.5 digit display pcb complete Terminals pcb complete Switch mode power supply module Anti-static glass window
3.1
Part Number
S1800966 S1800981 S1800989B S1800967 S1800982 S1800983 S1800984 S1800988 00570915 S1420935
Sample Inlet & Outlet Tubes (SS316) Kit Sample Flow Alarm (xendos 1800) Standard O2 Transducer Assy. Standard O2 Paramagnetic Cell Sample pump 240V 50Hz Sample pump 110V 50Hz Sample pump 110V 60Hz Back Pressure Regulator AFCD for analysers without optional flow alarm AFCD for analysers fitted with optional flow alarm Description - xendos 1800 sample option - solvent resistant/highflow cell Sample Inlet & Outlet Tubes (Hastelloy C276) Kit Solvent resistant O2 Paramagnetic Cell High-flow O2 Paramagnetic Cell Solvent resistant high-flow O2 Paramagnetic Cell Solvent resistant O2 Transducer Assy. High-flow O2 Transducer Assy. Solvent resistant high-flow O2 Transducer Assy.
Part Number
3.2
3.2
Xendos 1900 spares must be supplied by Servomex to comply with hazardous area approvals, personnel safety requirements and to maintain performance specification.
The following spares are required to maintain normal operation of the Xendos 1900 analysers. Part Number Description - xendos 1900 Series Recommended qty. No. of analysers 1-2 S1800986 S1800987 Enclosure seals kit Fuse kit (F3.15A HBC) (10 off) with AFCD fitted S1800985 AFCD filter element kit (10 off) 1 2 2 1 1 3-5 1 1 6+ 1 1
The following spare items are also available for the analyser.
Part Number
Housekeeping pcb complete 3.5 digit display pcb complete 4.5 digit display pcb complete Terminals pcb complete IS Protection Block Module Switch mode power supply module Anti-static glass window
3.3
Part Number
Sample Inlet & Outlet Tubes (SS316) Kit Sample Flow Alarm (xendos 1900) Standard O2 Paramagnetic Cell Standard O2 Transducer Assy. AFCD for analysers without optional flow alarm AFCD for analysers fitted with optional flow alarm Description - xendos 1900 sample option - solvent resistant/highflow cell Sample Inlet & Outlet Tubes (Hastelloy C276) Kit Solvent resistant O2 Paramagnetic Cell High-flow O2 Paramagnetic Cell Solvent resistant high-flow O2 Paramagnetic Cell solvent resistant O2 Transducer Assy. high-flow O2 Transducer Assy. solvent resistant high-flow O2 Transducer Assy.
Part Number
3.4
4 4.1
FAULT FINDING Introduction This section is included as a guide to possible fault symptoms and their diagnosis and is not intended as a complete list of potential fault conditions. Because there are basically only four PCBs with active circuitry, the service philosophy is to diagnose any fault which is not immediately apparent by substituting PCBs until the fault is cleared. WARNING The electrical power used in this equipment is at a voltage high enough to endanger life. Servicing should only be performed by trained personnel. It may be necessary to fault find with the electrical power connected. Where this is necessary extreme caution should be exercised. The Xendos 1900 Series are designed for installation in potentially hazardous environments. Servicing of these analysers should be referred to personnel trained in hazardous area operation. All service operations should comply with local codes of practice.
4.2.
Power Supply Failure Symptoms: Display panel without power (no LEDs or LCD illuminated). Measurements and diagnosis 1. Check that the supply voltage is present on the TB3 terminals; TB3 pin 1 is the live connection, TB3 pin 2 is the neutral connection and TB3 pin 3 is the earth connection. If the supply voltage does not reach TB3, check the installation wiring, connections and any associated fuses. If the supply voltage at TB3 is satisfactory, proceed to the next point. Check the mains fuse (F1) on the Terminals PCB and replace it if necessary. If the front panel display is still without power, proceed to the next point. Check the low voltage outputs from the power supply in accordance with the Table 4.1.
2.
3.
4.1
Table 4.1 Low voltage output at PL2 connector Pins of PL 2 connector between pins 1 and 4 between pins 6 and 4 between pins 2 and 4 Lower limit voltage 11.5 Volts -11.5 Volts 4.8 Volts Upper limit voltage 12.5 Volts -12.5 Volts 5.3 Volts
These voltages can be measured on the Terminal board behind the label. WARNING Parts of the power supply are connected to the mains and mains supply is also present on the Terminals board. It is necessary to fault find with the electrical power connected. Therefore extreme caution should be exercised.
PL2 is the row of pads at the top of the board and pin 1 is on the right. If any voltage is outside the limits stated in Table 4.1 replace the power supply. If the voltages are still outside the limits the fault must be assumed to be on one of the four PCBs. Replace the PCBs in turn in order to identify the faulty PCB. If the voltages are within the limits and the display panel is still without power, proceed to the next point. 4. Check the power supply voltages on the Housekeeping PC in accordance with Table 4.2: Table 4.2 Power supply voltages on the Housekeeping PCB connector (TB1) Pins of TB 1 connector between pins 2 and 9 between pins 11 and 9 between pins 10 and 9 Lower limit voltage 3.5 Volts 3.5 Volts -3.5 Volts Upper limit voltage 5.1 Volts 5.1 Volts -5.1 Volts
If any voltage is outside the limits stated in Table 4.2, disconnect the PL1 connector and check the voltages again. If the voltages are still outside the limits, check that the that the ribbon cable between the Protection block module and the Terminals PCB is not damaged (Xendos 1900 Series only). If the ribbon cable is not damaged, replace the Protection block module. If the voltages are within the limits proceed to the next step.
4.2
5.
Replace the Display PCB. If the fault is not cured, replace the Housekeeping PCB.
4.3
Measurement faults 4.3.1 Transducer faults Symptoms: C C C No response to changing gas composition. Transducer producing invalid results. Instrument fails to meet performance specification.
Check: 1. Determine the general nature of the fault and the conditions under which it occurs. Faults will usually fall into one of three categories: C Sample system. C Transducer. C Electrical or interconnection. For diagnostic purposes, the transducer may be temporarily disconnected by unplugging the ribbon cable connector at PL2 on the Housekeeping PCB. While the transducer is disconnected, the instrument should give a reading of zero % oxygen and the analogue current output should be stable (at 4mA) and essentially free from noise. If the condition in point 3' above cannot be achieved, the fault is associated with either the Housekeeping PCB, the Terminals PCB, or the Protection block module (Xendos 1900 Series only). These should be replaced in turn until the fault is located. If the condition in point 3' above can be achieved the fault is with the transducer or gas sampling system. Ensure that the connector at PL2 on the Housekeeping PCB is correctly and securely refitted. According to the fault symptoms observed, perform the appropriate measurement and diagnostic checks described in sections 4.3.2 to 4.3.4.
2.
3.
4.
5.
6.
7.
4.3
4.3.2 Noise faults Symptoms: C C C C Unstable reading Noisy reading. Reading drifts. Instrument requires frequent re-calibration.
Measurements and Diagnosis: 1. Check which sampling options are fitted and refer to the appropriate sample flow diagram (see Figure 5.8). If a sample conditioning system is fitted external to the analyser, verify that it is free from leaks and that the sample gas is being supplied at a stable pressure and flow and in a condition which is appropriate to the sample options fitted. Carry out corrective actions as necessary and re-verify the instrument performance. NOTE Any excessive output noise or short term instability that can be corrected by temporarily reducing the sample flow to zero is usually due to sample system faults. 3. Verify that the sample flow rate through the transducer is in the range 50 to 250 ml/min (50 to 70 l/hr, for analysers fitted with high flow cells) and is stable. Check that any flow restrictors within the instrument are not blocked. Correct or replace where necessary and re-verify the instrument performance. Perform a leak test to verify that the internal pipework is free from leaks. Tighten fittings and replace seals or tubing where necessary and re-verify the instrument performance. CAUTION Ensure that the test pressure is applied and released slowly to avoid damage to the measuring cell.
2.
4.
4.4
5.
Verify that the instrument is free from liquid condensate. Small amounts of water droplets which have accidentally entered the sample system may sometimes be removed by passing a dry gas sample through the sample system for several hours. Correct or replace where necessary and re-verify the instrument performance. AFCD option ( if fitted) Verify that the sample filter is not blocked or wet and that the restrictors in each of the inlet and sample hose fittings of the AFCD are not blocked. Ensure that there are no obstructions in the AFCD or instrument vent line and that the instrument vents freely to atmosphere. Note that dirt or liquid deposits within the AFCD can produce excessive noise or unstable readings. Replace the filter or AFCD as necessary and re-verify the performance.
6.
7.
1800 Pump option (if fitted) Verify that the pump is operating satisfactorily and that an adequate pressure and flow is being generated. If the pump is not operating satisfactorily then check the following: C C C C C C The pump is operating with the correct voltage and frequency. The pump is free from leaks. The pump armature moves freely. There is no blockage or restriction in the pump inlet pipework. There is an adequate supply of sample gas available. The sample source pressure is not too high or too low, relative to atmosphere.
Correct the problem or replace the pump as necessary and reverify the instrument performance.
4.5
8.
1800 Flow Alarm option (if fitted) Verify that the restrictor within the flow alarm assembly is not blocked. If necessary, replace the flow alarm assembly and reverify the instrument performance.
9.
1900 Flow Alarm option (if fitted) Verify that the restrictor located between the two pressure switches is not blocked. Replace if necessary and re-verify the instrument performance.
10.
1800 Back pressure regulator option (if fitted) Verify that the vent flow from the back pressure regulator is within the range 1 to 2 litres / min and is stable. NOTE Dirt or liquid deposits within the back pressure regulator may cause excessive noise or unstable readings.
11.
Verify that the transducer operating temperature is correct and stable. The temperature output voltage measured at TP3 with respect to TP2 on the Housekeeping PCB is 620mV2mV (635mV2mV for 1156A transducers). If the temperature is incorrect, refer to Section 4.9. Check instrument sensitivity by performing a zero and span calibration. If the instrument sensitivity is low then perform the instrument stability fault checks in Section 4.3.3. If none of these checks cure the problem then replace the transducer and verify the instrument performance.
12.
13.
4.3.3 Stability faults Symptoms: C C C C C Unable to perform a satisfactory zero calibration. Unable to perform a satisfactory span calibration. Low instrument sensitivity. Poor instrument accuracy. Instrument requires frequent re-calibration.
4.6
Measurements and Diagnosis: 1. Check which sampling options are fitted and refer to the appropriate sample flow diagram (see Figure 5.8). If a sample conditioning system is fitted external to the analyser, verify that it is free from leaks and that the sample gas is being supplied at a stable pressure and flow and in a condition which is appropriate to the sample options fitted. Carry out corrective actions as necessary and re-verify the instrument performance. Verify the contents of the calibration gas samples and check that the calibration gases are correctly connected. Check that the calibration gas container is not empty and ensure that the gas is reaching the instrument. Correct or replace where necessary and perform instrument calibration to verify performance. If any calibration valves are fitted external to the analyser, verify that they are free from leaks and operate correctly. Correct or replace where necessary and perform instrument calibration to verify performance. Perform a leak test to verify that the internal piping of the instrument is free from leaks. Correct or replace where necessary and re-verify the instrument performance. CAUTION Ensure that the test pressure is applied and released slowly to avoid damage to the measuring cell. 6. Verify that the sample flow rate through the transducer is in the range 50 to 250 ml/min (50 to 70 l/hr, for analysers fitted with high flow cells) and is stable. Check that any flow restrictors within the instrument are not blocked. Correct or replace where necessary and re-verify the instrument performance. AFCD option (if fitted) Verify that the sample filter is not blocked or wet and that the restrictors in each of the inlet and sample hose fittings of the AFCD are not blocked. Ensure that there are no obstructions in the AFCD or instrument vent line and that the instrument vents freely to atmosphere.
2.
3.
4.
5.
7.
4.7
NOTE Dirt or liquid deposits within the AFCD may cause excessive noise or unstable readings. Replace the filter or AFCD as necessary and re-verify the instrument performance. 8. 1800 Flow Alarm option (if fitted) Verify that the restrictor within the flow alarm assembly is not blocked. If necessary, replace the flow alarm assembly and reverify the instrument performance. 9. 1900 Flow Alarm option (if fitted) Verify that the restrictor located between the two pressure switches is not blocked. Replace if necessary and re-verify the instrument performance. 10. Verify that the instrument exhaust port is not restricted and that the instrument is not being pressurised above ambient pressure. Correct or replace where necessary and perform instrument calibration to verify performance. If none of these checks cure the problem then replace the transducer and verify the instrument performance.
11.
4.3.4 Flow faults Symptoms: C C C C Slow instrument response. Drift. Noise. Flow sensitive results.
4.8
Measurement and Diagnosis: 1. Check which options are fitted and refer to the appropriate sample flow diagram (see Figure 5.8). Verify that the sample flow rate through the transducer is in the range 50-250 ml/min (50 to 70 l/hr, for analysers fitted with high flow cells) and is stable. If any flow stability problems are encountered, verify that they are not produced by any sample conditioning system used prior to sample entry into the instrument. Particular attention should be made to knock out pots, sample pumps, chillers and filters. Correct or replace where necessary and re-verify instrument performance. By performing a leak test verify that the external pipework of the sample system is leak tight. Pay particular attention to leaks from needle valves and flow meters, if these are fitted. Correct or replace where necessary and re-verify instrument performance. Perform a leak test to verify that the internal pipework is free from leaks. Correct or replace where necessary and re-verify the instrument performance. CAUTION Ensure that the test pressure is applied and released slowly to avoid damage to the measuring cell. 5. Verify that the optional sample filter (if fitted) is clean and not blocked. Correct or replace where necessary and re-verify instrument performance. Verify that the sample flow through the transducer is in the range 50 to 250 ml/min (50 to 70 l/hr, for analysers fitted with high flow cells) and is stable. Check that the orifice flow restrictors within the instrument are not blocked. Correct or replace where necessary and re-verify instrument performance. Verify that the pipework attached to the instrument vent is not restrictive and resulting in pressurization of the sample cell. Correct or replace where necessary and re-verify instrument performance. Verify that the transducer is not contaminated (particularly with condensed water). Correct or replace the transducer if necessary and re-verify instrument performance.
2.
3.
4.
6.
7.
8.
4.9
4.4
Flow alarm faults Symptoms: C C C The flow alarm is permanently on. The flow alarm is permanently off. The analogue outputs are off scale.
Measurements and diagnosis 1. When the flow failure alarm operates, the analogue outputs will optionally be driven off scale in either a positive or negative polarity according to the position of link LK6 on the Housekeeping PCB. Verify that the sample flow through the transducer is within the range 100 to 250 ml/min. Refer also to Section 4.3.4. For 1900 analysers, verify that the sample gas vents freely to atmosphere. Temporarily move the link LK5 on the Housekeeping PCB into the upper position. In this position, the link disables the flow alarm. The flow alarm LED on the display panel should be off; the flow alarm relay energised (terminals 8 and 9 on terminal block TB2 on the Terminals PCB should be short circuit); and the analogue output voltage and current should reflect the oxygen concentration. If any of these conditions are not correct, the Housekeeping PCB, Display PCB, or the Terminals PCB should be substituted until the fault is located and rectified. Ensure that link LK5 on the Housekeeping PCB is replaced into the lower position (FLAL). 1800 Flow alarm option. Verify that with a flow of nominally 100 ml/min the switch contacts are closed and with a flow below 50 ml/min the contacts are open. If necessary replace the flow sensor assembly and revalidate the instrument performance. 5. 1900 Flow alarm option. Each switch is set to nominally 12 cm water gauge (relative to atmospheric pressure). The switch at the vent side of the analyser uses the normally closed contacts which will open (and indicate an alarm) if the vent pressure exceeds the pressure setting. The switch at the pressurised side of the restrictor uses the normally open contacts which close when the pressure reaches the set point. Verify that the restrictor is not blocked and replace as necessary. Check that the micro switches operate at the appropriate pressure setting and replace as necessary.
2.
3.
4.
4.10
4.5
Relays malfunction Symptoms: The relays on the Terminals PCB do not operate correctly. Measurements and diagnosis Check that the respective LED is working on the front panel (alarm LED for the alarm relay, range LED for the range relay or flow LED for the flow alarm relay). If the LED is working on the front panel, change the Terminals PCB. Check the connection cable and that the connectors are fully inserted before changing the Terminals PCB. If the front panel LED is not working, replace in turn the Display PCB or Housekeeping PCB.
4.6
Voltage output or current output malfunction Symptoms: The voltage output or current output does not correspond to the Oxygen concentration on the display. Measurements and diagnosis 1. 2. If a flow alarm is fitted then refer to Section 4.4. Carry out a zero and span calibration and check that the digital display corresponds to the concentration of the calibration gases used. Change the transducer if you cannot set either the zero or span concentration on the display. If the calibration is completed successfully, replace in turn the Protection block module or the Terminals PCB. Check that the connection cable is undamaged and that the connectors are fully inserted before changing the PCBs.
3.
4.7
The range cannot be changed Symptoms: The range LEDs do not change when the range switch is pressed. Measurements and diagnosis Replace in turn the Display PCB or the Housekeeping PCB.
4.11
4.8
The concentration set point alarm cannot be set Symptoms: The set point alarm is unstable. + + The alarm can not be set at the desired level. + The alarm does not activate for the specified concentration. Measurements and diagnosis Change the Housekeeping PCB.
4.9
Malfunction of the temperature controller Symptoms: The transducer temperature is not maintained at 40C (50oC for 1156A transducers). Measurements and diagnosis 1. Check that the voltage at test point TP3 with respect to TP2 on the Housekeeping PCB is 620mV2mV (635mV2mV for 1156A transducers). If the voltage is outside the limits, set the voltage using the RV1 potentiometer on the Housekeeping PCB. If the voltage at TP3 is correct, check that the voltage on TP4 is 620mV2mV (635mV2mV for 1156A transducers). If this voltage is outside these limits, check that the heaters are working by measuring the voltage between TB3 pins 1 and 2 on the Housekeeping PCB. This voltage should be higher than 5 Volts when the heaters are on. Change the transducer if the heating voltage is higher than 5 Volts but the transducer does not warm up. If the heating voltages on TB3 pins 1 and 2 are lower than 5 Volts and the voltage on TP3 is lower than 618mV (633mV for 1156A transducers), change the Housekeeping PCB. NOTE
2.
3.
The transducer requires up to two hours to reach a stable temperature. If the analyser was switched off before starting the investigation, allow at least two hours for the transducer to warm up. The heating circuit will keep the transducer above 40C if the ambient temperature is higher than 10C. If the ambient temperature is lower than 10C, the heaters should be fully on (the voltage between pins 1 and 2 of TB3 higher than 5 Volts). The voltage on TP4 may be less than 620mV (635mV for 1156A transducers) for ambient temperatures below 10C.
4.12
5 5.1
PARTS REPLACEMENT PROCEDURES Introduction The Xendos instrument is designed for ease of access for maintenance. Covers are easily removed and refitted and internal PCBs and components are easily replaceable. Before opening the compartments, brush off any dust and wipe away any oil or liquid which could contaminate or damage the seals. Take care when removing or refitting PCBs and components to avoid sharp edges. WARNING The Xendos Unit weighs approximately 26kg (57lbs) and care must be taken when handling. It is recommended that it is lifted with the fingers positioned underneath the rear casting. On the Xendos 1900 Series the Terminals compartment on the right hand side of the analyser must not be opened while energised or within 3 minutes following removal of power to allow time for capacitors to discharge. The Xendos 1900 Series is designed for operation in a potentially hazardous area. Refer servicing to personnel experienced in working in potentially flammable atmospheres.
5.2
Terminals compartment cover (1800 Series) Refer to Figure 5.1. The non-hazardous terminals compartment of the Xendos 1800 Series are fitted with a Viton O ring sealed cover secured by four screws. Removal 1. 2. Undo the 4 captive M6 screws (5) and lift off the cover (4). To gain access to the electrical terminals and the mains fuse, remove the retaining screw (1) and lift out the clear plastic cover (3) which insulates the terminals. Be sure to refit the plastic cover (3) when you reassemble the analyser as it is a safety item.
5.1
WARNING Removal of the plastic insulating cover exposes the user to potentially lethal voltages. It is essential that only suitably trained and competent personnel are allowed access to hazardous live parts. Refitting 1. Check that all the electrical connections are secure, check the insulating label (2) position and refit the clear plastic cover (3) and secure it with the screw (1). Check that the 'O' ring seal (6) in the cover is correctly located and undamaged. Wipe the 'O' ring and mating surfaces to remove any dust or grease. Refit the cover (4) and secure it with the 4 captive screws (5).
2.
3.
5.2
Xendos 1800 and 1900 Series Retaining screw Insulating label Plastic cover (safety item) 4. 5. 6. Compartment cover Captive M6 screw (4 off) O ring
1. 2. 3.
5.3
5.3
Flameproof terminals compartment cover (1900 Series) Refer to Figure 5.2. NOTE The threaded right hand cover on the Xendos 1900 Series has an antiscuffing paste lubricant applied to the thread. Avoid touching the thread when you remove the cover as the lubricant is difficult to remove from clothes and surfaces. Removal 1. 2. Loosen the M4 grubscrew (6) which locks the screw cover (4). Apply a suitable lever or large screwdriver across the slots (7) in the cover (4) and exert sufficient anti-clockwise force to release the O ring seal (5). It should then be possible to unscrew the cover by hand. Place the cover aside on a clean disposable material. CAUTION The use of a soft surface material on the cover will prevent damage to paint work. 3. To gain access to the electrical terminals and the mains fuse, remove the retaining screw (1) and lift out the clear plastic cover (3) which insulates the terminals. Be sure to refit the plastic cover (3) when you reassemble the analyser as it is a safety item. WARNING Removal of the plastic insulating cover exposes the user to potentially lethal voltages. It is essential that only suitably trained and competent personnel are allowed access to hazardous live parts. Refitting 1. Check that all the electrical connections are secure, check the insulating label (2) position and refit the clear plastic cover (3) and secure it with the screw (1).
5.4
Xendos 1800 and 1900 Series 1. 2. 3. 4. Retaining screw Insulating label Plastic cover (safety item) Compartment cover 5. 6. 7. O ring M4 grub screw Slots in cover
5.5
2.
Check that the 'O' ring seal (5) in the cover (4) is correctly located and undamaged. Wipe the 'O' ring and mating faces with a clean lint-free cloth to remove any dust or grease. Offer up the cover (4) and engage the thread in the compartment. Rotate the cover clockwise until hand tight. CAUTION
3.
Check that no dust or dirt has collected onto the enclosure thread, brush off if necessary. If necessary, renew the anti-scuffing grease before refitting the cover. Failure to do this may make the cover difficult to remove. 4. Apply a suitable lever or large screwdriver across the slots (7) in the cover (4) and turn clockwise to compress the seal (approximately 1/16 turn). CAUTION The use of a soft surface material on the cover will prevent damage to paint work. 5. Tighten the M4 grubscrew (6) to lock the thread. WARNING Tightening the M4 grub screw is a requirement of the hazardous area safety standard. Failure to do this may invalidate the hazardous area classification.
5.6
5.4
Sample compartment hinged cover Refer to Figure 5.3. The sample compartment has a hinged cover (1) fitted with a Viton O ring and secured with 4 captive M6 screws (2). To open the hinged cover 1. 2. Undo the 4 captive M6 screws (2) and open the cover (1). Access is obtained to the controls on the display panel (3). If further dismantling is required the display panel (3) can also be hinged open by releasing the pawl latch (4). WARNING For the Xendos 1900 Series. To maintain the ingress protection (IP20) required by hazardous area approval requirements the user must not open the internal hinged display panel to make adjustments and changes. Appropriate alternative protection methods should be observed should the hinged display panel be opened while the analyser is under power.
To close and seal the hinged cover 1. Check that the Viton O ring in the cover is correctly located and undamaged. Wipe the seal and mating surface with a clean lint-free cloth to remove any dust or grease. Close the cover (1) and secure it with the 4 captive M6 screws (2).
2.
5.7
5.5
Window replacement Refer to Figure 5.4. The sample compartment hinged cover is fitted with a glass window. The inside surface has a conductive metallised coating for the purpose of EMC screening. One corner of the window is radiused so that it can only be fitted in the correct orientation. CAUTION Handle the glass window by the edges and place it on a soft clean surface to avoid damage to the inner conductive coating.
Removal 1. Open the sample compartment cover (see Section 5.4) and remove the M3 socket head screws (1) which retain the window (2). Lift off the bracket frame (3) and remove the window (2).
2.
Refitting 1. Check that the 'O' ring (4) is undamaged and correctly located in the groove. If necessary, fit a new 'O' ring. CAUTION Ensure that all mating surfaces are cleaned and free from dirt and dust. If necessary remove the O ring to clean out the O ring groove.
2.
If a new glass is to be fitted, peel off the protective film from both faces of the glass. Take care not to touch or damage the back face of the glass. NOTE
If necessary the inside of the glass window may be cleaned using a lint free cloth and clean water. 3. Fit the glass window (2) into position observing correct orientation (note the position of the radiused corner ( A)).
5.8
1. 2.
3. 4.
Figure 5.3 - Sample compartment hinged cover and display panel detail Xendos 1800 and 1900 Series 5.9
A 1. 2.
Figure 5.4 - Window replacement 5.10 Xendos 1800 and 1900 Series
4.
Refit the retaining frame (3) and secure with the M3 screws (1). Fit all 8 screws and then tighten the screws evenly. Close the sample compartment hinged cover (see Section 5.4).
5.
5.11
5.6
Replace optional AFCD filter Refer to Figure 5.5. The AFCD filter should be checked and replaced if necessary at approximately 3 monthly intervals. (Less frequently if sample gases are clean). Removal and replacement 1. Open the sample compartment (see Section 5.4) and undo the knurled screw cover (2) to remove the filter element. NOTE If the knurled screw cover (2) is tight then it may be necessary to open the display panel (1) to gain better access to it. 2. 3. Inspect the filter element and replace it if necessary. Refit the knurled filter cover (2) and close the compartment (see Section 5.4).
5.12
1. 2. 3.
Figure 5.5 - AFCD filter replacement Xendos 1800 and 1900 Series 5.13
5.7
Display PCB removal and refitting Refer to Figure 5.6. The Display PCB is mounted on the rear of the hinged display panel. Removal and refitting 1. Open the sample compartment hinged cover and open the hinged display panel (see Section 5.4). Remove the 6 screws (3) retaining the Display PCB (2) to the display panel (1). Carefully ease off the 34 way ribbon cable (4) using the ejector latches from the edge of the Display PCB. Reassemble using the reverse procedure. CAUTION When attaching the Display PCB to the display panel, ensure that the LEDs, LCD display and switches are aligned with the holes in the display panel before tightening the 6 retaining screws. Ensure that the switch operation is not hindered.
2.
3.
4.
5.14
1. 2. 3.
4. 5.
Figure 5.6 - Display PCB removal Xendos 1800 and 1900 Series 5.15
5.8
Housekeeping PCB removal and refitting Refer to Figure 5.7. The Housekeeping PCB is mounted on top of the transducer assembly. Removal and refitting 1. Open the sample compartment hinged cover and the hinged display panel (see Section 5.4). Disconnect the two ribbon cables from connections PL1 (9) and PL2 (8) on the right hand side of the Housekeeping PCB (3). Disconnect the 4 off heater wires from terminal block TB3 (6) on the left hand side of the Housekeeping PCB noting the wire colours and corresponding terminal numbers. If the optional flow alarm is fitted then disconnect the two wires from terminal block TB2 (5) on the left hand side of the Housekeeping PCB. Unplug the 15 way interconnecting cable from the connector TB1 (7) at the top of the Housekeeping PCB. Remove the three screws (10) retaining the Housekeeping PCB to the transducer assembly (4). Carefully remove the Housekeeping PCB from the sample enclosure. Replace using the reverse procedure.
2.
3.
4.
5.
6.
7. 8.
WARNING When refitting the Housekeeping PCB into the sample enclosure ensure that the plastic insulation shield is correctly located over the PCB mounting pillars. NOTE When reconnecting the 4 heater wires to terminal block TB3 on the Housekeeping PCB, the two orange wires are connected to terminals 1 and 2 and the two grey wires are connected to terminals 3 and 4. For instructions on setting links refer to the setup instructions in Section 5.20.
5.16
1. 2. 3. 4. 5.
Display panel Display PCB Housekeeping PCB Transducer assembly Terminal block TB2
6. 7. 8. 9. 10.
Terminal block TB3 15-way cable connector TB1 16-way ribbon connector PL2 34-way ribbon connector PL1 Screws (3 off)
Figure 5.7 - Housekeeping PCB removal Xendos 1800 and 1900 Series 5.17
5.9
Sampling options chassis removal and refitting Refer to Figure 5.8 for example option assembly flow diagrams. The optional sample features are mounted on a separate metal chassis that may be removed from the sample compartment. The sample options may include the following:Xendos 1800 options: C C C C C C AFCD option - see Figure 5.8 (A) AFCD and flow alarm options - see Figure 5.8 (B) Sample pump, AFCD and flow alarm options - see Figure 5.8 (C) AFCD, flow alarm and back pressure regulator (BPR) - see Figure 5.8 (D) Flow alarm option only - see Figure 5.8 (E) Stainless steel sample pipework - see Figure 5.9 (G)
Xendos 1900 options: C Flow alarm option - see Figure 5.8 (F)
Access for servicing of any of these options is obtained by removal of the entire options chassis from the analyser compartment. Attempting to service these options in situ is not recommended.
5.18
A = assembly with AFCD option (Xendos 1800) B = assembly with AFCD and flow alarm options (Xendos 1800) C = assembly with sample pump AFCD and flow alarm options (Xendos 1800) D = assembly with AFCD, flow alarm and back pressure regulator (BPR) (Xendos1800) E = Flow alarm option (Xendos 1800) F = Flow alarm option (Xendos 1900)
Figure 5.8 - Option assembly flow diagrams Xendos 1800 and 1900 Series 5.19
Removal and refitting Refer to Figure 5.10. 1. Open the sample compartment hinged cover and open the hinged display panel (see Section 5.4). If the optional flow alarm is fitted then disconnect the flow alarm wires from the terminal block TB2 (7) on the Housekeeping PCB. If the sample pump option is fitted then unplug the sample pump at the in line connector inside of the sample compartment. Detach the flexible inlet and outlet pipes (1, 6) from the transducer assembly inlet and outlet pipes (it is advisable to label the pipes before removal to highlight inlet and outlet). Slide the pipe retaining clips back from the connection points and ease off the tubing by applying gentle leverage with a screwdriver. Do not apply excessive force when removing the pipework. Detach the flexible inlet and outlet pipes from the analyser inlet and outlet ports (3, 4). Slide the pipe retaining clips back from the connection points and ease off the tubing by applying gentle leverage with a screwdriver. Do not apply excessive force when removing the pipework. NOTE It may be necessary to cut the pipework from tubes to prevent excessive force. Note that the analyser inlet bore is smaller than the outlet bore. The inlet is the right hand pipe when viewed from the front of the analyser.
2.
3.
4.
5.
6.
Loosen the 3 screws (2) which secure the sample options chassis to the base of the casting. Slide the assembly upwards to clear the screw heads from the keyhole slots and then carefully lift out the sample options chassis. Refit using reverse procedure.
7.
5.20
A = assembly with AFCD option B = assembly with AFCD and flow alarm option Figure 5.9 - Sampling options chassis removal (sheet 1 of 4) Xendos 1800 and 1900 Series 5.21
C = assembly with sample pump (3), AFCD (1) and flow alarm (2) options D = assembly with AFCD (1), flow alarm (2) and back pressure regulator (BPR) (4) Figure 5.9 - Sampling options chassis removal (sheet 2 of 4) 5.22 Xendos 1800 and 1900 Series
E = assembly with flow alarm option (5) (Xendos 1800) F = assembly with flow alarm option (6) (Xendos 1900) Figure 5.9 - Sampling options chassis removal (sheet 3 of 4) Xendos 1800 and 1900 Series 5.23
Figure 5.9 - Sampling options chassis removal (sheet 4 of 4) 5.24 Xendos 1800 and 1900 Series
1. 2. 3. 4. 5. 6. 7.
Transducer inlet pipe Screws (3 off) Analyser inlet port Analyser outlet port Options chassis Transducer outlet pipe Terminal block TB2
5.25
5.10
5 6 4 7 3 8 2 1
1. 2. 3. 4.
Knurled filter cover Knurled locking ring Spring tension adjustment Sample bypass port
5. 6. 7. 8.
Sample outlet port Sample inlet port Bracket mounting screws AFCD mounting bracket
Refer to figure 5.11 1. 2. Refer to Section 5.9 to remove the Sampling options chassis. Remove the pipework from the back of the AFCD(4,5,6), taking note of its position for reassembly. Remove the knurled cover(1) and then the knurled locking ring (2) and withdraw the AFCD from the bracket (8). Note how the bracket is keyed for correct orientation when reassembling. Inspect the AFCD and clean it if necessary. If the AFCD is corroded or severely contaminated, we recommend that you replace the unit. Refit using the reverse procedure. NOTE If a flow alarm is fitted then replace the outlet restrictor (5) when fitting a new AFCD.
3.
4.
5.
5.26
5.11
5 1
Refer to figure 5.12. 1. 2. Refer to Section 5.9 to remove the Sampling options chassis. Disconnect the pipework (5) from the back pressure regulator (BPR) (4), taking note of its position for reassembly. Loosen the 2 M4 retaining screws (3) holding the bracket (2) to the options chassis (1) and slide the BPR (5) from the bracket. Inspect the BPR and clean it if necessary. If the BPR is corroded or severely contaminated, we recommend that you replace the unit. Refit using the reverse procedure.
3.
4.
5.
5.27
5.12
1 6
4. Flow alarm unit 5. Flow alarm mounting screws 6. Options mounting chassis
Refer to figure 5.13. 1. 2. Refer to Section 5.9 to remove the Sampling options chassis. Disconnect the pipework from the flow alarm, taking note of its position for reassembly. Loosen the two screws (1) and remove the alarm with the bracket attached. Remove the two screws (5) that hold the flow alarm to the bracket. Inspect the flow alarm and clean it if necessary. If the flow alarm is corroded or severely contaminated, we recommend replacing the unit. Refit using the reverse procedure. NOTE If installing a new flow alarm in an analyser not previously fitted with a flow alarm then it is necessary to replace the AFCD outlet restrictor (if an AFCD is fitted).
3.
4. 5.
6.
5.28
5.13
2 3 1
Refer to figure 5.14 1. 2. Refer to Section 5.9 to remove the Sampling options chassis. Disconnect the pipes (1) and electrical connections (2) from the pressure switches (3,4) noting the positions of the pipes and wires for reassembly. Remove the flow alarm pressure switch retaining screws from the underside of the Options chassis(6). Inspect, test and replace the switch if necessary. Refit using the reverse procedure. NOTE If installing a new flow alarm in an analyser not previously fitted with a flow alarm then it is necessary to replace the AFCD outlet restrictor (if an AFCD is fitted).
3.
4. 5.
5.29
5.14
3 4
2 5
Refer to figure 15.5. 1. 2. Refer to Section 5.9 to remove the sampling option chassis. Disconnect the pipework (5) from the sample pump (3) and take note of its position for reassembly. Remove the 4 off M4 retaining screws(4) to release the pump from the chassis (1). Inspect and test the pump and replace it if necessary. Refit using the reverse procedure.
3.
4. 5.
5.30
5.15
Stainless steel pipework removal and replacement CAUTION Take care when removing and refitting connections to avoid damaging the transducer inlet/outlet pipes. 1. Use a suitable spanner to hold the couplings before loosening the compression nut. Undo the fittings from both ends of the pipes. Compress the tubing slightly to release it from the fittings. Inspect and clean the pipework and replace it if necessary. When fitting new pipes, adjust the pipe alignment by hand before making the final connections to reduce the strain on the transducer connections.
2. 3. 4.
5.16
Transducer assembly removal and refitting Refer to Figure 5.16. The paramagnetic transducer assembly has the Housekeeping PCB attached to the front of the assembly. Removal and refitting 1. Remove the sample options chassis as described in Section 5.9. If no sample options are fitted then detach the inlet and outlet pipes from the transducer assembly, taking note of the positions for reassembly. Unplug the 15-way interconnection cable from connector TB1 (1) on the top of the Housekeeping PCB (2). Disconnect the 34 way ribbon cable from the edge of the Display PCB using the ejector latches. Loosen the 3 screws (3) which secure the transducer bracket (4) to the base of the analyser casting. Slide the transducer assembly sideways to the left (A) to clear the screw heads (3) from the keyhole slots. Withdraw the transducer assembly clear of the screw heads (B) then rotate the assembly 90o clockwise (C) and remove from the enclosure. Be careful not to damage the PCBs on the top and side (where fitted) of the assembly as you withdraw the assembly. Reassemble using the reverse procedure.
2.
3.
4.
5.
5.31
1. 2. 3. 4.
15-way cable connector TB1 Housekeeping PCB Screws (3 off) Transducer bracket
Figure 5.16 - Transducer assembly removal 5.32 Xendos 1800 and 1900 Series
5.17
Terminals PCB and power supply removal and refitting Refer to Figure 5.17. Removal and refitting 1. Refer to Section 5.2 for Xendos 1800 Series or Section 5.3 for Xendos 1900. Remove the terminals compartment cover and the clear plastic insulation cover. Disconnect all the wires from the terminals and withdraw the cables to allow clearance for PCB removal. Undo the earth retaining screw and disconnect the earth wire (ring terminal). Remove the plastic insulating label to uncover the Terminals PCB. Undo the 3 screws (4) and lift out the Terminals PCB (3). As you lift the PCB, take note of the way the ribbon cable is folded to assist in reassembly later. Carefully remove the ribbon cable connector PL1 from the edge of the PCB. The Switched Mode PSU (2) is fixed to the PCB with 4 screws (7). To remove the PSU from the PCB, undo the 4 screws and pull out the ribbon cable connectors PL2, PL3 and PL4. Replace using the reverse procedure.
2.
3. 4.
5.
6.
5.33
1. 2. 3. 4. 5. 6. 7.
Terminals PCB insulating cover Switched mode PSU Terminals PCB Terminals PCB retaining screw (3 off) Terminals PCB cover screw Lid PSU retaining screws (4 off)
Figure 5.17 - Terminals PCB and switched mode power supply removal 5.34 Xendos 1800 and 1900 Series
5.18
Protection block module removal and refitting (1900 Series only) NOTE The protection assembly is only used on the Xendos 1900 Series and is not provided with the Xendos 1800 Series WARNING The Protection block module is not a serviceable item. Do not attempt to replace fuses or any other components mounted on the assembly or you will invalidate the safety approval status of the equipment. Refer to Figure 5.18. Removal 1. Refer to Section 5.2 (Xendos 1800) or Section 5.3 (Xendos 1900/1902). Remove the terminals compartment cover and the clear plastic insulation cover. Remove the Terminals PCB and switched mode power supply (see Section 5.17). Remove 2 off M4 screws (2) and washers and lift out the clear plastic insulating panel (3). Remove the 2 off M5 screws (4) which secure the Protection block module (5) to the casting (do not remove any of the remaining screws). Withdraw the protection block module (5) carefully to avoid damage to components. Note the correct route of the 15-way cable around the fixing posts to assist reassembly later. Disconnect the ribbon cable and the 15way cable from the Protection block module and remove the module . Replace using the reverse procedure.
2.
3.
4.
5.
5.35
1. 2. 3. 4. 5. 6.
Terminals PCB insulating cover Protection block cover screw Protection block insulating cover Protection block retaining screw (2 off) Protection block module Ribbon connector
7. 8. 9. 10. 11.
Switched mode PSU Terminals PCB Terminals PCB retaining screw (3 off) Terminals PCB cover screw Compartment cover
Figure 5.18 - Protection assembly removal 5.36 Xendos 1800 and 1900 Series
1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
Thermal insulation boot Transducer (1156A) Foam pad Isolation mounts (3 off) Clinch stand off (3 off) Insulation sheet Housekeeping PCB Screw and washer (3 off) 34-way ribbon connection to Display PCB (PL1) Nut and washer (3 off)
16-way ribbon connector to Transducer Control PCB (PL7) Screw (3 off) Transducer Control PCB Clinch stand off (3 off) Earth tag, stud, washers, nut Bracket 10-way ribbon connector to Control PCB Heat exchanger coil and plate
Figure 5.19 - 1156A Transducer assembly (see text for 1158 transducer) Xendos 1800 and 1900 Series 5.37
5.19
1156A Paramagnetic transducer removal and replacement NOTE The spare transducer assembly provided for the Xendos 1800 and 1900 Series analysers is supplied complete with Control PCB, heaters and connection wires. Refer to Figure 5.19. Removal 1. Remove the transducer assembly from the sample compartment (see Section 5.16). Disconnect the ribbon cable (17) to the 1156A transducer from the Transducer Control PCB (13) mounted on the side of the transducer bracket (16). Disconnect the 16-way ribbon cable (11) to the analyser housekeeping PCB (7) from the Transducer Control PCB (13). Remove the 3 mounting screws (12) retaining the transducer control PCB (13) to the transducer bracket and remove the transducer control PCB. Remove the black high density foam thermal insulation boot (1) from the transducer assembly (2). Ease it off progressively as it is a tight fit and wires are fed through slots in the boot. At the same time thread the ribbon cable (17) through the hole in the thermal insulation boot until the boot is free from the transducer assembly. Disconnect the transducer earth tag (15) from the transducer mounting bracket (16). Undo the 3 nuts (10) on the underside of the transducer assembly to release the transducer from the mounting bracket (16). Undo the heater coil inlet pipe and sample exit pipe from the transducer measurement cell. Gently work off the thermal base (3) from the isolation mounts (4) and undo the 3 isolation mounts (4) to release the heater coil plate (18). Reassemble using the reverse procedure.
2.
3.
4.
5.
6.
7.
8.
9.
5.38
NOTES C C Use thread lock on the isolation mounting points. Check that the heater wires are carefully routed around the transducer body to the exit point on the black thermal boot and not snagged. Ensure the heater wire sleeving is pushed far enough through the boot to be encased by the thermal boot. Note that the black thermal boot is a tight fit onto the transducer and care is needed on insertion to avoid dislodging the heater wires and ribbon cable.
5.20
1158 Paramagnetic Transducer Removal and Replacement The later type 1158 transducer has a built-in control board. Refer to section 5.19 and Figure 5.19 Follow the procedure for the 1156A transducer but note that the Transducer control PCB (item 13) is not used for the 1158 transducer. Also note the ribbon cable (item 11) is longer for the 1158 and connects the Housekeeping PCB (item 7) to the 1158 transducer directly, and that the earth lead and thermal boot are changed.
5.39
Figure 5.20 - Cell Replacement 5.21 Replacement of Measuring Cell (1156A and 1158).
This procedure is only applicable to 1156A transducers serial numbers 1250 and above, and to all 1158 transducers. It should only be attempted with the instrument in a service workshop on a suitable bench. Clean and dry Nitrogen and Air supplies are required, controlled either by a needle-valve and flowmeter or AFCD to provide a flow rate of 100mL/min maximum. 1. 2. Refer to section 5.9 to remove Sampling options chassis. Refer to section 5.16 to remove Transducer assembly.
Refer to Figures 5.19 and 5.20 3. Pull off the thermal boot (1) and disconnect ribbon cable (17) from the transducer (2). Disconnect the sample pipe connections and remove the three nuts and washers (10) from under the transducer assembly. (note that the wires to the heating resistors can remain connected) Unsolder the yellow and black wires from the measuring cell and with an Allen key loosen the cell locking clamp screw. Grip the cell by the sides and pull the cell out of the magnet frame. (note that the magnet will exert a very strong holding force on the cell) The replacement cell must be fitted the correct way up with the yellow spot connection at the top. With the cell fully home tighten the cell locking clamp screw and resolder the wires to the cell with the yellow wire to the connection marked with the yellow spot. Refit the transducer to the bracket and reconnect the sample pipes using new O rings and only tighten the connector nuts one half turn beyond finger tight. Xendos 1800 and 1900 Series
4.
5.
6.
7.
5.40
8.
Reconnect the ribbon cable (17) to the transducer but do not fit thermal boot at this stage Set the Zero on the front panel to mid point (5 turns from either end). Connect the Nitrogen supply (flow of 100mL/min) to the transducer assembly input pipe (the right-hand pipe when viewed from the housekeeping board side). Support the transducer assembly using the upturned thermal boot in front of the analyser with the housekeeping board towards the analyser. Connect the display ribbon cable (9) and the 15 way cable from the analyser to the houskeeping board. Ensure the electrical safety of all parts and power-up the analyser.
9. 10.
11.
SETTING MECHANICAL ZERO (1156A ONLY) (follows on from cell change procedure) 12. Set RV1 on the transducer control PCB (13) to mid position (12 turns from either end).
Refer to Figure 5.21 13. Loosen photo cell clamping screw and slide photo cell assembly a small amount left or right as required to obtain a display reading of zero within 2%. Tighten the screw and ensure the display reading is still within limits.
5.41
SETTING ELECTRICAL ZERO (1158 ONLY) (follows on from cell change procedure) 14. Adjust the ZERO pot on the top of the 1158 transducer for a display reading of zero within 2%
SETTING SPAN (1156A and 1158) (follows on from cell change procedure) 15. Set the Span control on the front panel fully clockwise (maximum). Connect the Air supply (100ml/min) to the transducer input pipe. Adjust the coarse span pot for the transducer as defined below: For 1156A the coarse span pot is RV3 on the transducer control board (13). For 1158 the coarse span pot is marked Coarse Span on the top of the transducer. Remove power from the analyser and re-assemble with reference to sections 5.9 and 5.16. Calibrate analyser for fine setting of front panel Zero and Span controls.
16.
17.
5.22
Housekeeping PCB link configuration Refer to Figure 5.20. Check that the link setting on the Housekeeping PCB match the users requirements. Table 5.1 details the functions of the different links and the normal factory configuration. Table 5.1 Housekeeping PCB link settings Link LK1 LK2 LK3 LK4 LK5 LK6 Parameter Alarm 1 Alarm 2 Range 1 Range 2 Flow alarm Output status Factory setting Low = 0.0% Oxygen High= 21.0% Oxygen 0-10% Oxygen 0-25% Oxygen Fitted if option included Low on fault
5.42
5.23
Where the sample flow failure alarm option is fitted and a low sample flow condition is detected then, depending on the link setting selected, the voltage output and the isolated 4-20mA output will go to the fault indicating states as below. Voltage output fault states (flow fail) - High on Fault = +1.2V. Low on Fault = -1.2V. mA output fault states (flow fail) - High on Fault = >20mA. Low on Fault = 0mA.
5.24
The 1158 transducer has in-built failure monitoring circuits that cause the signal output of the transducer to go to the -5V supply on failure. The failures detected within the transducer are - no LED output - photocell open or short circuit - cell suspension broken or jammed - wire broken. Failure of the 1158 transducer will produce a Low on Fault condition on both the voltage and mA outputs. Transducer failure will also cause the front panel display to show a reading of -1.
5.43
1. 2. 3. 4. 5. 6.
Flow alarm (LK5) Range 1 (LK3) (later ranges - 2.5%, 5%, 10%, 25%, 100%) Range 2 (LK4) (later ranges - 2.5%, 5%, 10%, 25%, 100%) Failure mode (LK6) Alarm 2 (LK2) Alarm 1 (LK1)
5.44
DIAGRAMS The following electronic circuit diagrams are included as part of this service manual. Table 6.1 Included drawings list Drawing No. 01800/101 01800/111 01800/102 01800/102A 01800/112A 01800/103 01800/113 01800/113A 01800/113C 01900/101 01156/103 01156/104 Description Housekeeping PCB Housekeeping PCB Display PCB Display PCB Display PCB Terminals PCB Terminals PCB Terminals PCB Terminals PCB Protection PCB Transducer Terminal PCB Transducer Control PCB
6.1
6.2
APPENDIX A A.1
Notes and conditions The performance tests detailed in this section are based on the factory test specification for the Xendos 1800 and 1900 Series analysers. As standard, the analysers are tested at 240V unless the sample pump options are fitted. If the sample pump options are fitted then the analysers are tested at the specified voltage and frequency for the sample pump. WARNING The procedure detailed within this section involves the use of pure oxygen for span calibration, display calibration and analogue output adjustment. These tests must not be performed upon an analyser installed within a hazardous area. If necessary the tests should be performed using clean dry air as an alternative to oxygen and the specified output values listed in this section scaled accordingly.
A.2
Gas samples required The gas samples required to adjust and test the analyser are as follows: C C C Zero gas Span gas Test gas Plant nitrogen. Commercially pure oxygen. Plant air.
When the optional automatic flow control device (AFCD ) is fitted then the sample gases should be applied at pressures between 1 and 5 psig. When the optional back pressure regulator is fitted then the sample gases should be applied at pressures between 3 and 8 psig. When the optional sample pump is fitted then the sample gases should be applied in the manner shown in Figure A.1. When the optional sample bypass option is fitted then the sample flow rate should be externally regulated to provide a sample flow to the analyser of 750 ml/min. If no sampling options are fitted then the sample flow rate should be externally regulated to provide a sample flow to the analyser of 150 ml/min.
A.1
Figure A.1 Sample gas connection (sample pump option) A.3 Sample system leak tests CAUTION The analyser sample system should be pressurised and depressurised slowly. Failure to do this may result in damage to the transducer cell. a) No sampling options fitted. Connect the sample inlet pipe to a vacuum leak tester. Seal the sample outlet pipe. The test is passed if the measured leak rate is less than 10-6 mbar litres/second. Alternatively connect a manometer to the sample outlet and pressurise the sample system to 500mm WG via the inlet pipe. The test is passed if the observed leak rate is less than 1mm WG/2 minutes.
A.2
b)
Sampling options fitted. Connect a manometer to the sample outlet pipe and pressurise the sample system to 500mm WG via the inlet pipe. The test is passed if the observed leak rate is less than 2mm WG/minute. Alternatively an equivalent test may be performed with leak test apparatus.
A.4
Preliminary adjustments Before powering up the analyser, set up the options on the Housekeeping PCB as follows: 1. Set the default ranges of the analyser to be 0-25% (range 1) and 0-100% (range 2) using links LK4 and LK3. Set alarm 1 to Low and alarm 2 to High using links LK1 and LK2. If the flow alarm option is fitted then select position FLAL on link LK5. If no flow alarm is fitted then select position opposite to FLAL on link LK5. Set the analogue output to read high on flow failure by setting link LK6 to its lower position.
2. 3.
4.
A.5
Operating temperature With the instrument powered up at 240 V nominal supply, set the transducer operating temperature by adjusting potentiometer RV1 until the voltage between test point TP3 and TP2 on the House keeping PCB is 620mV 2mV (635mV 2mV for 1156A transducers). Monitor the temperature output voltage (TP4 and TP2 on the House keeping PCB) on a chart recorder until the output voltage has been stable to 1mV for a period of at least one hour. When stabilised, check the transducer operating temperature. The temperature output voltage should be 620mV 2mV (635mV 2mV for 1156A transducers). The display should be stable with no more than 0.1% O2 change. The peak to peak variation on the chart over a one hour period should be less than 2mV.
A.6
Range change indication Select range 1 on the front panel of the instrument. Check that pins 11 and 12 of terminal block TB2 of the Terminals PCB are short circuit and that pins 10 and 12 are open circuit. Select range 2 on the front panel of the instrument. Check that pins 10 and 12 of terminal block TB2 of the Terminals PCB are short circuit and that pins 11 and 12 are open circuit.
A.3
A.7
Display calibration and coarse analyser calibration The analogue output voltage is monitored on pins 1 and 2 on terminal block TB4 on the Terminals PCB. The analogue current output is monitored between pins 3 and 4 on terminal block TB4. Set the range switch to range 2 (0-100%). Connect a clean, dry nitrogen sample in accordance with Section A.2. Wait until the analogue output voltage has been stable (1 mV) for at least 1 minute. Adjust the instrument zero calibration control to give an analogue voltage output of 0 mV 1 mV. Connect a clean, dry oxygen sample in accordance with Section A.2. Wait until the analogue output voltage has been stable (1 mV) for at least 1 minute. Adjust the instrument span calibration control to give an analogue voltage output of 1000mV 1 mV. Adjust the potentiometer RV2 on the Housekeeping PCB until the LCD display reads 100.0 0.1 % O2.
A.8
Zero calibration and low alarm check Ensure that the transducer temperature has stabilised prior to calibrating the instrument. The analogue output voltage is monitored on pins 1 and 2 on terminal block TB4 on the Terminals PCB. The analogue current output is monitored between pins 3 and 4 on terminal block TB4. Set the range switch to range 2 ( 0-100% ). Press the alarm switch ( SW1 ) on the display panel until the LO LED for alarm 1 is lit and then hold the switch in. Adjust the alarm 1 set potentiometer ( RV1 ) on the display panel while holding SW1 in until the LCD display reads 0.0% O2. Release switch SW1. Connect a clean, dry nitrogen sample in accordance with Section A.2. Wait until the analogue output voltage has been stable (1 mV) for at least 2 minutes. Adjust the calibration zero control on the front panel so that alarm 1 is off. Verify that pins 2 and 3 on terminal block TB2 on the Terminals PCB are short circuit and pins 1 and 3 are open circuit. Adjust the calibration zero control counter clockwise until alarm 1 just triggers. Verify that pins 1 and 3 on terminal block TB2 on the Terminals PCB are short circuit and pins 2 and 3 are open circuit. Verify that the LCD display reads 0.0 0.3 % O2. Adjust the calibration zero control clockwise until alarm 1 just turns off. Verify that the display reading is in the range 0.0 to 0.5% O2.
A.4
Adjust the zero calibration potentiometer on the front panel until the analogue output is 0mV 1mV. Check that the analogue current output is 4.00 mA 0.05 mA. If necessary adjust RV1 on the Terminals PCB to obtain a stable analogue current output reading of 4.00mA0.05mA Verify that the display reads 0.0 0.1 % O2. A.9 Span calibration and high alarm checks (earlier type) with 01800902 display board and 1156A transducer. Ensure that the transducer temperature has stabilised prior to calibrating the instrument. The analogue output voltage is monitored on pins 1 and 2 on terminal block TB4 on the Terminals PCB. The analogue current output is monitored between pins 3 and 4 on terminal block TB4. Set the range switch to range 2 ( 0-100% ). Connect a clean, dry oxygen sample in accordance with Section A.2. Wait until the analogue output voltage has been stable ( 1 mV ) for at least 2 minutes. Adjust the instrument span calibration control to give an analogue voltage output of 1000mV 1 mV. Check that the analogue current output reads 20.00mA 0.05 mA. If necessary adjust RV2 on the Terminals PCB to obtain a stable analogue current output of 20.00mA0.05mA. Press the alarm switch ( SW1 ) on the display panel until the HI LED for alarm 2 is lit and hold the switch in. Adjust the alarm 2 set potentiometer ( RV2 ) on the display panel while holding SW1 in until the LCD display reads 105.0% O2. Release switch SW1. Verify that pins 5 and 6 on terminal block TB2 on the Terminals PCB are short circuit and that pins 4 and 6 are open circuit. Adjust the calibration span control clockwise until alarm 2 just triggers. Verify that pins 4 and 6 on terminal block TB2 on the Terminals PCB are short circuit and that pins 5 and 6 are open circuit. Verify that the LCD display reads 105.00.3 % O2. Adjust the calibration span control fully clockwise. Adjust potentiometer RV2 on the Transducer PCB until the LCD display reads 116 % O2. RV2 is the upper of the two potentiometers visible on the edge of the PCB as viewed from the front of the instrument. Adjust the calibration span control slowly counter clockwise until alarm 2 just turns off. The LCD display at this point should be in the range 104.5 to 105.0 %O2. Continue to adjust the calibration span control fully counter clockwise. Verify that the LCD display reading is less than 95 % O2. Xendos 1800 and 1900 Series A.5
Adjust the calibration span control until the LCD display reads 99.7 0.1 % O2. A.10 Span calibration and high alarm checks (later type) with coarse span potentiometer RV3 on display board (any transducer). Ensure that the transducer temperature has stabilised prior to calibrating the instrument. The analogue output voltage is monitored on pins 1 and 2 on terminal block TB4 on the Terminals PCB. The analogue current output is monitored between pins 3 and 4 on terminal block TB4. Set the range switch to range 2 ( 0-100% ). Connect a clean, dry oxygen sample in accordance with Section A.2. Wait until the analogue output voltage has been stable ( 1 mV ) for at least 2 minutes. Adjust the instrument span calibration control to give an analogue voltage output of 1000mV 1 mV. Check that the analogue current output reads 20.00mA 0.05 mA. If necessary adjust RV2 on the Terminals PCB to obtain a stable analogue current output of 20.00mA0.05mA. Press the alarm switch ( SW1 ) on the display panel until the HI LED for alarm 2 is lit and hold the switch in. Adjust the alarm 2 set potentiometer ( RV2 ) on the display panel while holding SW1 in until the LCD display reads 105.0% O2. Release switch SW1. Verify that pins 5 and 6 on terminal block TB2 on the Terminals PCB are short circuit and that pins 4 and 6 are open circuit. Adjust the calibration span control clockwise until alarm 2 just triggers. Verify that pins 4 and 6 on terminal block TB2 on the Terminals PCB are short circuit and that pins 5 and 6 are open circuit. Verify that the LCD display reads 105.00.3 % O2. Adjust the calibration span control fully clockwise. Adjust the coarse span potentiometer RV3, accessible from the edge of the display board, until the LCD display reads 116 % O2. Adjust the calibration span control slowly counter clockwise until alarm 2 just turns off. The LCD display at this point should be in the range 104.5 to 105.0 %O2. Continue to adjust the calibration span control fully counter clockwise. Verify that the LCD display reading is less than 95 % O2. Adjust the calibration span control until the LCD display reads 99.7 0.1 % O2.
A.6
A.11 Noise Connect a clean, dry nitrogen sample in accordance with Section A.2. Set the output to 0-5% O2 ( range 1 ) using link LK4 on the Housekeeping PCB. Set the output range to range 1 on the display panel. Monitor the analogue output voltage on pins 1 and 2 at terminal block TB4 on the Terminals PCB on a chart recorder. Wait until the analogue output voltage has been stable (1 mV) for at least 5 minutes. Measure the peak to peak noise on the analogue output voltage for a five minute period. Verify that the peak to peak noise value measured on the analogue voltage is less than the values given in the following table. The noise on the analogue current output is determined by measuring the voltage across a 100 Ohm resistor. The voltage across this resistor should be measured using a chart recorder. Verify that the peak to peak noise value measured on the analogue current is less than the values given in the following table. Sample option Fitted No sample options fitted AFCD only AFCD plus sample pump AFCD plus back pressure regulator Analogue voltage noise level 1 mV 1.5mV 3 mV 2 mV Analogue current noise level 0.016 mA 0.024 mA 0.048 mA 0.032 mA
A.12 Flow alarm operation If the optional flow alarm hardware is fitted then perform the following tests as appropriate. a) AFCD only or AFCD and back pressure regulator fitted. Connect a clean, dry air or nitrogen supply in accordance with section A.2, then reduce the sample pressure to zero. Check that the flow alarm indicator is flashing. On terminal block TB2 on the Terminals PCB check that pins 7 and 9 are short circuit and pins 8 and 9 are open circuit. Increase the supply pressure to approximately 1.5 psig and then slowly reduce to 1 psig. Check that the flow alarm indicator is off. On terminal
A.7
block TB2 on the terminals PCB check that pins 8 and 9 are short circuit and pins 7 and 9 are open circuit. Temporarily block the outlet pipe and ensure that the flow alarm LED is flashing. Remove the blockage. Slowly reduce the supply pressure until the flow alarm indicator begins flashing. The sample pressure for the AFCD only should be in the range 0.3 to 1.0 psig. With the back pressure regulator fitted the pressure may be 0.5 psig higher. b) AFCD and pump fitted. With the pump operating normally, sampling ambient air, check that the flow alarm indicator is off. On the terminal block TB2 on the Terminals PCB check that pins 8 and 9 are short circuit and pins 7 and 9 are open circuit. Block the inlet and outlet in turn and check that the flow alarm indicator is flashing in each case. Check on the Terminals PCB that TB2 pins 7 and 9 are short circuit and pins 8 and 9 are open circuit. c) No AFCD fitted. Connect a clean dry air or nitrogen supply, externally flow regulated, in accordance with Section A.2. Reduce the flow alarm to 80 ml/min and ensure that the flow alarm LED is ON, and TB2 pins 7 and 9 are connected and pins 8 and 9 are open circuit. Increase the flow to 120 ml/min and ensure that the flow alarm LED is OFF, and TB2 pins 8 and 9 are connected and pins 7 and 9 are open circuit.
A.8
APPENDIX B
The following procedures are to be used if difficulties are experienced in the setup of the analyser. They are intended as a comprehensive guide to the setup and calibration of the analyser. B.1 ZERO SETUP PROCEDURES B.1.1 Transducer 01156A with a 01800902A or a 01800912A display PCB a. b. c. Supply the analyser with zero gas (usually clean, dry nitrogen). Set the links on the display PCB (LK1 and LK2) to position B (see figure 5.7, item 2). Check that the display of the analyser can be adjusted to <-2% O2 and >2% O2 , using the front panel zero. If this cannot be achieved, proceed to d. If this can be achieved, proceed to f. Only perform procedure d, if procedure c cannot be achieved. Set the front panel zero to its mid point (5 turns from either end). Adjust RV1, bottom of the two visible potentiometers on the transducer control PCB, on the side of the transducer thermal assembly (see figure 5.19, item 13), so as obtain a zero reading on the display PCB of 02%O2. If this cannot be achieved, proceed to e. If this can be achieved, repeat procedure c. Only perform procedure e, if procedures c and d cannot be achieved. Carry out the procedures detailed in section 5.9 to remove the Sampling options chassis, section 5.16 to remove the transducer assembly and section 5.21, procedures 8 to 13, so as to setup the mechanical zero of the 01156A. Refit transducer assembly and repeat procedure c. Using the front panel zero, set the display to 0.0% O2 (0.00% O2).
d.
e.
f.
B.1.2 Transducer 01156A with a 01800902 display PCB a. b. Supply the analyser with zero gas (usually clean, dry nitrogen). Check that the display of the analyser can be adjusted to <-2% O2 and >2% O2 , using the front panel zero. If this cannot be achieved, proceed to c. If this can be achieved, proceed to e. Only perform procedure c, if procedure b cannot be achieved. Set the front panel zero to its mid point (5 turns from either end). Adjust RV1, bottom of the two visible potentiometers on the transducer control PCB, on the side of the transducer thermal assembly (see figure 5.19, item 13), so as obtain a zero reading on the display PCB of 02%O2. If this cannot be achieved, proceed to d. If this can be achieved, repeat procedure b.
c.
B.1
d.
e.
Only perform procedure d, if procedures b and c cannot be achieved. Carry out the procedures detailed in section 5.9 to remove the Sampling options chassis, section 5.16 to remove the transducer assembly and section 5.21, procedures 8 to 13, so as to setup the mechanical zero of the 01156A. Refit transducer assembly and repeat procedure b. Using the front panel zero, set the display to 0.0% O2 (0.00% O2).
B.1.3 Transducer 01158 with a 01800902A or a 01800912A display PCB a. b. c. Supply the analyser with zero gas (usually clean, dry nitrogen). Set the links on the display PCB (LK1 and LK2) to position A (see figure 5.7, item 2). Check that the display of the analyser can be adjusted to <-2% O2 and >2% O2, using the front panel zero. If this cannot be achieved, proceed to d. If this can be achieved, proceed to e. Only perform procedure d, if procedure c cannot be achieved. Carry out the procedures detailed in section 5.9 to remove the Sampling options chassis, section 5.16 to remove the transducer assembly and section 5.21, procedures 8, 9, 10, 11 and 13 so as to setup the zero of the 01158. Refit transducer assembly and repeat procedure c. Using the front panel zero, set the display to 0.0% O2 (0.00% O2).
d.
e.
B.1.4 Transducer 01158 with a 01800902 display PCB a. b. Supply the analyser with zero gas (usually clean, dry nitrogen). Check that the display of the analyser can be adjusted to <-2% O2 and >2% O2, using the front panel zero. If this cannot be achieved, proceed to c. If this can be achieved, proceed to d. Only perform procedure c, if procedure b cannot be achieved. Carry out the procedures detailed in section 5.9 to remove the Sampling options chassis, section 5.16 to remove the transducer assembly and section 5.21, procedures 8, 9, 10, 11 and 14 so as to setup the zero of the 01158. Refit transducer assembly and repeat procedure b. Using the front panel zero, set the display to 0.0% O2 (0.00% O2).
c.
d.
B.2
SPAN SETUP PROCEDURES B.2.1 Transducer 01156A with a 01800902A or a 01800912A display PCB a. Fit the transducer to the thermal assembly, but do not fit the thermal assembly to the analyser. Connect to the analyser via the ribbon cable of the thermal assembly. Adjust RV2, top of the two potentiometers on the transducer control PCB, on the side of the transducer thermal assembly (see figure 5.19, item 13), fully clockwise.
B.2
b.
c.
d.
e. f. g.
Set potentiometer RV3 (coarse span adjustment) on the display PCB (accessible at the side of the display PCB with the front panel open), fully counter clockwise. Set the front panel span fully clockwise. Supply the thermal assembly with span gas and adjust RV3 on the transducer control PCB, on the side of the transducer thermal assembly (see figure 5.19, item 13), so that the 0-1V output reads 1064% of the span gas concentration. Fit the thermal assembly into the analyser. Set potentiometer RV3 (coarse span adjustment) on the display PCB (accessible at the side of the display PCB with the front panel open), so that the 0-1V output reads 1161% of the span gas concentration. Set the front panel span so that the 0-1V output reads 1000.1% of the span gas concentration. Adjust RV2 on the terminals PCB (see figure 5.17, item 3), so that the mA output reads 1000.1% of the span gas concentration. Adjust RV2 on the housekeeping PCB (see figure 5.7, item 3), so that the display reads 1000.1% of the span gas concentration.
B.2.2 Transducer 01156A with a 01800902 display PCB a. Fit the transducer to the thermal assembly, but do not fit the thermal assembly to the analyser. Connect to the analyser via the ribbon cable of the thermal assembly. Adjust RV2, top of the two potentiometers on the transducer control PCB, on the side of the transducer thermal assembly (see figure 5.19, item 13), fully clockwise. Set the front panel span fully counter clockwise. Supply the thermal assembly with span gas and adjust RV3 on the transducer control PCB, on the side of the transducer thermal assembly (see figure 5.19, item 13), so that the 0-1V output reads 1084% of the span gas concentration. Fit the thermal assembly into the analyser. Set the front panel span fully clockwise and adjust RV2, top of the two visible potentiometer on the transducer control PCB, on the side of the transducer thermal assembly (see figure 5.19, item 13), so that the 0-1V output reads 1161% of the span gas concentration. Set the front panel span so that the 0-1V output reads 1000.1% of the span gas concentration. Adjust RV2 on the terminals PCB (see figure 5.17, item 3), so that the mA output reads 1000.1% of the span gas concentration. Adjust RV2 on the housekeeping PCB (see figure 5.7, item 3), so that the display reads 1000.1% of the span gas concentration.
b. c.
d.
e. f. g.
B.3
B.2.3 Transducer 01158 with a 01800902A or a 01800912A display PCB a. b. For new transducers, make sure that the Fine Span on the transducer body is fully clockwise. Fit the transducer to the thermal assembly, but do not fit the thermal assembly to the analyser, nor fit the thermal boot. Connect to the analyser via the ribbon cable of the thermal assembly. Set potentiometer RV3 (coarse span adjustment) on the display PCB (accessible at the side of the display PCB with the front panel open), fully counter clockwise. Set the front panel span fully clockwise. Supply the thermal assembly with span gas and adjust the coarse span on the transducer so that the 0-1V output reads 1084% of the span gas concentration. Fit the thermal assembly into the analyser. Set potentiometer RV3 (coarse span adjustment) on the display PCB (accessible at the side of the display PCB with the front panel open), so that the 0-1V output reads 1161% of the span gas concentration. Set the front panel span so that the 0-1V output reads 1000.1% of the span gas concentration. Adjust RV2 on the terminals PCB (see figure 5.17, item 3), so that the mA output reads 1000.1% of the span gas concentration. Adjust RV2 on the housekeeping PCB (see figure 5.7, item 3), so that the display reads 1000.1% of the span gas concentration.
c.
d.
e.
f. g. h.
B.2.4 Transducer 01158 with a 01800902 display PCB a. b. For new transducers, make sure that the Fine Span on the transducer body is fully clockwise. Fit the transducer to the thermal assembly, but do not fit the thermal assembly to the analyser, nor fit the thermal boot. Connect to the analyser via the ribbon cable of the thermal assembly. Set the front panel span fully counter clockwise. Supply the thermal assembly with span gas and adjust the coarse span on the transducer so that the 0-1V output reads 1114% of the span gas concentration. Adjust the front panel span fully clockwise and adjust the fine span on the transducer so that the 0-1V output reads 1161% of the span gas concentration. Fit the thermal assembly into the analyser. Set the front panel span so that the 0-1V output reads 1000.1% of the span gas concentration. Adjust RV2 on the terminals PCB (see figure 5.17, item 3), so that the mA output reads 1000.1% of the span gas concentration. Adjust RV2 on the housekeeping PCB (see figure 5.7, item 3), so that the display reads 1000.1% of the span gas concentration.
c. d.
e.
f. g. h.
B.4
APPENDIX C PRODUCT ENHANCEMENT #1 (Nov 1996) C.1 Summary of change This appendix covers the first product changes and enhancements to the Xendos 1800, 1900 and 1902 product range implemented in November 1996. The product enhancement covers 5 additions and changes to the original product range. A brief description of the product enhancements is as follows: 1. 2. The addition of a corrosive resistant sample pipework option. The addition of a sample bypass option extending the sample flow rate range for those analysers configured with metallic internal pipework. The addition of PG13.5 to the list of supplied cable gland adaptors. The replacement of the 0-50% measuring range for the analogue outputs with a 0-2.5% range. Modification of the analogue current output circuitry to limit the maximum analogue output current to a maximum of 22mA.
3. 4.
5.
The changes resulted in minor modifications to the 01900A1 and 01902A1 products, an updated issue number for the Xendos 1800 product plus the addition of three new product variants to the analyser range. A summary description of the changes to the existing products and the new products are as follows: Xendos 01800A2 The existing Xendos 1800 analyser (part number 01800A1) has been replaced by a later issue (part number 01800A2) and includes all of the proposed product enhancements excepting the corrosive sample option. Xendos 01802A2 This is a new safe area oxygen analyser for use with solvent containing or corrosive gas samples. It includes all of the proposed product enhancements.
C.1
Xendos 01900A1 Minor enhancement to include the new PG13.5 cable gland option only. All modifications to the 1900A1 are backwards compatible to all earlier analyser versions. Xendos 01902A1 Modified to use a nickel plated paramagnetic measuring cell and hastelloy C transducer inlet and outlet tubes as standard and to include the PG13.5 cable gland option. All modifications are backwards compatible to all earlier analyser versions. Xendos 01900A1EUR A new version of the Xendos 1900 hazardous area analyser certified by ATEX only. This includes all of the proposed product enhancements excepting the corrosive sample option. Xendos 01902A1EUR A new version of the Xendos 1902 hazardous area analyser certified by ATEX only. This includes all of the proposed product enhancements. C.2 Details of change C.2.1 Terminals PCB update A new version of the Terminals PCB has been produced for use in the Xendos 1800, 1802, 1900EUR and 1902EUR analysers. The new Terminals PCB has part number 01800913. The new Terminals PCB implements the analogue output current limit and includes the following changes (see drawing number 01800/113). C C C Resistor R11 changed to a value of 100kS to modify the gain of the operational amplifier IC2. Diode D7 is changed to a 6.2V Zener diode type BZX79B6V2 in order to clamp the maximum voltage applied to the isolation amplifier. The voltage applied to the isolation amplifier is divided by using resistors R12, R20 and R21.
C.2
C.2.2 Housekeeping PCB update A new version of the Housekeeping PCB has been produced for use in the Xendos 1800, 1802, 1900EUR and 1902EUR analysers. The new Housekeeping PCB has part number 01800911. The new Housekeeping PCB implements the output gain range modifications and includes the following changes (see drawing number 01800/111). C C C C C Resistor R47 is changed to a value of 51kS. Resistor R46 is changed to a value of 4.7kS. Resistor R50 is changed to a value of 40kS. Resistor R71 is changed to a value of 10kS. Resistor R52 is changed to a value of 5kS.
The new resistors change the ratios of the IC12 operational amplifier in order to implement the following analogue output ranges: 0-2.5%, 0-5%, 0-10%, 0-25% and 0-100%.
C.2.3 Xendos 1802 and 1902 transducer assembly modification The transducer assembly used in the existing Xendos 1902 and the new Xendos 1802 and 1902EUR analysers has been modified to be compatible with corrosive as well as solvent containing sample gases. The changes are as follows: C C The paramagnetic measuring cell in the 1156A701 transducer has been modified to use a nickel plated version of the existing 364 cell. The material used for the transducer inlet and outlet sample tubes has been modified from stainless steel to Hastelloy C.
The modification is backwards compatible to all earlier 1902 analysers without effecting hazardous area certification. This enhancement is provided as standard on all Xendos 1802, 1902 and 1902EUR analysers.
C.3
3 2
5 6 7
1 1. 2. 3. 4. 5. Hastelloy Bulkhead connector. PTFE ferrule set. Bulkhead holding nut. Swagelock nut. Washer. 6. 7. 8. 9. Anti rotation plate. Plate mounting screws. PFA 1/8" equal union. Hastelloy sample tubes.
Figure C.1 - Corrosive sample pipework option A new option has been provided for use with corrosive samples. The new option is available on the new Xendos 1802 and 1902EUR analysers. The new option is similar to the existing stainless steel pipework option but with the following changes: C C C A Hastelloy C, 1/4" NPT threaded, bulkhead for user sample connections. Hastelloy C internal sample tubes. A PFA 1/8" equal union connecting the internal sample tubes and the transducer inlet and outlet tubes .
C.4
C.2.5 Sample bypass option Refer to Figure B.2. A new option has been introduced to implement a sample bypass for use with higher sample flow rates. The new option is available on the new Xendos 1802 and 1902EUR analysers. Two versions of the bypass option are provided for use with the stainless steel and hastelloy C pipework options. The design of the bypass option is to use two proprietary tee fittings with the 1156 transducer fitted across the branch port of the tee. The sample bypass consists of a stainless steel or Hastelloy C pipe 1/8" outside diameter and 120 mm long.
5 9 4 3 6 2 7 1
10
1. 2. 3. 4. 5.
Hastelloy Bulkhead connector. PTFE ferrule set. Washer.. Bulkhead holding nut.. Swagelock nut.
6. 7. 8. 9. 10.
Anti rotation plate. Plate mounting screws. PFA 1/8" equal tee. Hastelloy sample bypass tube. Hastelloy sample tubes.
C.5
C.6
PRODUCT ENHANCEMENT #2 (July 2000) C.3 Summary of change This appendix covers the enhancements to the Xendos 1800 and 1900 Series implemented in May 2000. A brief description of the product enhancements is as follows. The xendos 1800 and 1900 Series has been raised to revision B1. This includes new features and options codings and improvements to the Terminals board, the Display board and a new Transducer.
C.4
Details of change
C.4.1 Terminals board update The Terminals board (01800913B) now has an improved current output circuit more compatible with data-logging systems and shows improved temperature stability. It is fully retro-fitable in all xendos 1800 and 1900 Series analysers. C.4.2 Display board update The 3.5 digit Display board (01800902A) update was required to provide the option of reversing the operating direction of the front panel Zero control for the new 1158 Transducer. In addition a course span control is now provided on the display board to increase the range of operation of the front panel Span control. A new version of the optional 4.5 digit Display board (01800912A) is also available with the same improvements as the 3.5 digit Display board. Both boards are fully retro-fitable in all xendos 1800 and 1900 Series analysers. C.4.3 Transducer update The Transducer used in the xendos 1800 and 1900 Series analysers is now the 1158 paramagnetic oxygen transducer. A complete transducer assembly is available enabling it to be used for spares requirements. A new High-Flow cell is also available which removes the requirement for a piped bypass in the high flow analyser option.
C.7
C.8