Bollhoff Helicoil Plus Kits and Inserts Catalogue

0100/07.
02
Thread inserts for high strength fastenings

Simple fast long lasting
Contents
HELICOIL plus Thread Technology
page
The system
The technology
The versions
The applications
The advantages
57
Application examples
8/9
Materials / Thread forms
10
Design guidelines
11
Technical data of the thread inserts
11a 17
STRIPFEED magazined thread inserts

"pick-and-place" equipment
18
Installation
19
System components for installation

HELICOIL plus
page
Advisory service
20
Standard range of HELICOIL plus manual and machine taps
21
HELICOIL plus machine taps fr special requirements
22
Thread tolerances of the holding threads
23
Manual taps
24 27
Combined tap and cutting tools
26 / 27
Machine taps
28 31
Internal thread gauges for HELICOIL plus threads
32
Manual installation tools, electrical and battery installation tools and

installation accessories
33 37
Mechanical installation tools
38 40
Parallel system type S and automatic STRIPFEED unit
41
Parallel system type PR-E
42
Semi- and completely automatic installation tools,

tang break-off tool, unscrewing tools
43
Mechanical extracting tool and examples of equipment and special

machines for the semi-automatic installation of HELICOIL plus
44
HELICOIL plus repair kits, range kits and HELICOIL nuts

Bllhoff and the HELICOIL plus production
Subject to technical modifications without notification. All dimensions in mm.
44 45
45
The System
Thread inserts achieve a
heavy-duty connection
capability in low-strength
metal materials and have
been proven practice for
over fifty years. These
thread inserts, made from
a well-proven and tested
quality stainless steel are
formed from rhomboidally
profiled wire into a resilient spiral. After installation
the tang can be broken
off at the notch (pre-set
break-off point), if required for through hole applications.
The latest generation for this technology is called

HELICOIL plus.
Due to its optimal fitting structural shape, installation of
HELICOIL plus has been made far more simple. This is
guaranteed by the installation area, which facilitates
that the HELICOIL plus can be utilised as a screw and
screwed-in. The tool sleeve required until now with its
leader cartridge is no longer necessary. Only a fitting
mandrel is now required for screwing-in. But the
acceptable available structural form tools can still be
utilised.
Rm
HV
RZ
G
=
=
=
=
=
Tensile strength minimum 1400 N/mm2

Vickers hardness minimum 425 HV 0,2
Roughness depth approximately 2,5 m
Reduced and constant thread friction, results in a heightened pre-stressing force FV
Reduction in the torsion stress in the screw shank
The Technology
HELICOIL plus thread inserts distinguish themselves through a high wearing tensile strength, low thread friction
with tight tolerances, a high surface quality as well as corrosive and heat resistance.
The material and nut thread strength pre-determined performance limits are increased through the Internationally
tried and tested HELICOIL plus thread technology.
2
3
The Versions
HELICOIL plus thread inserts are available in two versions: HELICOIL plus free running and HELICOIL plus
SCREWLOCK. Both variations distinguish themselves due to an optimal design. As with a screw the threaded
inserts are simply screwed in by means of a fitting mandrel. The fitting time is reduced by up to 20% due to the
fact that the program of utilisable tools has been so radically extended compared to previous methods of
operations. HELICOIL plus is available for the sizes G, UNC and UNF less and equal 12" inch. All other sizes are
produced as HELICOIL classic.
HELICOIL plus free running

The thread insert with its precision-formed rhomboidal profile is coil for coil free running. The result is a
true-to-gauge internal thread, double sided utilisable.
After the HELICOIL installation the thread has the
tolerance 2B or 3B in accordanance to NASM
33537 for 3B, special tapping tool has been used.
(Details see page 23)
The HELICOIL plus free running is coloured green
for better identification in its fitted condition and the
colour does not come off.
Every Bllhoff original HELICOIL plus free running
thread insert is unmistakably identified by means of a
diamond shaped quality embossing at the end of the
final coil.
HELICOIL plus SCREWLOCK

HELICOIL plus SCREWLOCK offers the same
thread technological advantages as HELICOIL plus
free running. In addition, a screw-locking section is
worked in, which serves as a screw-locking device.
The locking of the screw is achieved by means of
one or several polygons formed coils, which grip the
threads of the installed screw. In this way an elastically resilient friction lock is created. The locking torque achieved in this way is defined in the standard
NASM 8846 for UNC and UNF sizes in accordance
to NASM 21209 or can be individually adapted to
problem solutions. Standard values for the lock
moments can be found in the table on page 7.
The red coloured HELICOIL plus SCREWLOCK
thread insert, also stamped with the diamond formed embossing, should only be utilised with higher
grade screws (starting from 8.8). High grade alloyed
screws should be lubricated according to the recommendations of the manufacturer. The same torque
should be applied as for the HELICOIL plus
free running.
The Applications
HELICOIL plus provides high strength threads, by means of transferring the
stress from flank to flank into the holding thread. A system of high reliability,
that has been registered for German and International Trade Mark Rights
with world-wide coverage. HELICOIL plus is a guarantee for standardised
material and quality requirements for manufactured thread inserts. They are
the basis of national standards, aeronautical standards, military standards,
and also for in-house standards of leading major users.
Basic design rule: The female thread should

be stronger than the screw!
Design Element
Anywhere where materials of low shearing strength are utilised (for example aluminium, alu-magnesium
alloys and reinforced plastic), HELICOIL plus is indispensable for thread reinforcement. Branches that are
especially effected by this are machine and plant construction, the automobile industry, electronic and medicine
technology as well as aeronautics and the astronautics industries. By use of the thread reinforcement, wear and
tear of the nut thread can be ruled out even with regular functions.
HELICOIL plus makes the development of miniaturisation and lightweight design for volume parts possible.
Stability is guaranteed by the use of threading reinforcement with HELICOIL plus.
Reject Reclamation and Repairing of Threads

HELICOIL plus thread inserts have been released world-wide for the economical and lasting repairing of damaged or worn out threads.
Alongside the repair of valuable individual components, the possibility of recycling damaged threads of rejected
large production volume component parts, allowing for the feed back into the production process, is of major
importance.
The Advantages
Wear and Tear

Stability
HELICOIL plus thread
inserts are manufactured from austenitic
chrome-nickel-steel
(tensile strength of a
minimum 1400 N/mm2).
The formed thread provides a high surface
quality. This guarantees
a heavy-duty, wear and
tear resistant thread
with an extremely low
constant thread friction
force. This allows for a
constant pre-stressing
being achieved with the
identical tightening torque upon repeated re-screwing. This leads simultaneously to a better utilisation of the yield point for high
strength screws. The torsion stress is noticeably reduced hereby: In comparison with cut threads, the surface
roughness depth is up to 90% lower with HELICOIL plus .
4
5
The Advantages
Stronger Assemblies
The flexible characteristics of the HELICOIL plus
thread inserts provide an uniform loading and
tension distribution and with that, a perfect thread
pitch angle. Pitch and angle defects are balanced
out over the entire length of the thread insert.
Therefore an ideal force transfer is achieved between the bolt and the nut thread. The durability of
the thread connection is significantly increased. This
applies to both static and dynamic work loads.
Due to the better repartition of the screw-load, the

fatigue strength of a screw will be encreased. This is
an argument for to use HELICOIL even in high
strength parent material, for example steel or casted
iron.
Corrosion Resistance, wide Temperature

Range
The material properties of the HELICOIL plus ensure
that locking and tight gripping of screws under
normal environmental conditions does not occur.
HELICOIL plus thread inserts made from nickel
based materials (INCONEL and NIMONIC 90) are
available for thermal high stressed thread
connections, with or without any coating. Elasticity
and springiness is preserved even under high
temperatures.
HELICOIL plus from high-strength hard coated
aluminium has been specially developed for utilisation with materials liable to high corrosion such as
magnesium. Contact corrosion is hereby ruled out.
The Advantages
Freedom of design
HELICOIL plus thread inserts allow a wide range for
the designer in the choice of materials and material
thickness. The actual trend towards lightweight
design (for example from magnesium) is fulfilled by
HELICOIL plus with highest loading capacity by
means of thread reinforcement with its simultaneous low area requirement. Due to fewer connection points and a reduction in screw sizes, the
saving of materials, size and weight with the same
or higher requirements HELICOIL plus leads to a
substantial reduction in costs.
shorter female threads
smaller screw with higher strength class
without
HELICOIL plus
with
HELICOIL plus
Fitting Stability
The outer diameter of the HELICOIL plus thread insert is larger than that of the tapped thread by a precisely
calculated value in the non-fitted condition. This difference ensures, in addition to the inherent spring action of
the HELICOIL plus thread insert material radial expansion, a stable, play-free positioning in the nut thread.
Additional fixing elements adhesives such as required for fixed bushes are no longer necessary. For utilisation of hammer driven screws please consult our technical consultant.
Enhanced Screw locking by using of HELICOIL plus SCREWLOCK

Thread technology and the polygonal coils of the HELICOIL plus SCREWLOCK ensure
a high enhanced screw gripping and with that a counteraction of the self-loosening of
the screws. An additional fixing connector such as of a splint, wire or washer is not
necessary. This reduces costs and ensures easier assembly.
Reference values for clamping torque to DIN 267 Part 15 or ISO 2320
Applicable to standard and fine threads
Values in Nm for screws class 8.8
Thread
M3
M4
M5
M6
M8
M 10
M 12
M 14
M 16
M 18
M 20
1th tightening, max
0.43
0.90
1.60
3.00
6.00
10.5
15.5
24.0
32.0
42.0
54.0
1th loosening, min.
0.12
0.18
0.29
0.45
0.85
1.5
2.3
3.3
4.5
6.0
7.5
5th loosening, min.
0.08
0.12
0.20
0.30
0.60
1.0
1.6
2.3
3.0
4.2
5.3
Locking torgues of other sizes on request.
6
7
Application examples HELICOIL plus Thread Inserts
Automobile, Aeronautics and Astronautics
Steering gear housing

made from aluminium
HELICOIL plus
M 14 x 1,5 x 14
free running
Gear box housings made from magnesium alloys

Thread reinforcement for oil drainage screws
Exhaust gas equipment
Satellite technology
Aeroplane power units
Repeated screwing
Maintenance and repairs
Electrical, Plating, Plastics

Light fittings
Electrical equipment
Hammer drill
Carrier plate for electronic

components made from
aluminium pressure die-casting
Machines and Plants
Machine construction consoles

Material: G-AlSi9 Mg
HELICOIL plus
M 8 x 12 free running
Further Examples
Oil drainage feature of a car

sump made from aluminium
Screw reinforcement with
HELICOIL plus
M 14 x 1,5 x 14 free running
Printing machines
High temperature areas
Expansion threads (adjustment screws)
Repeated screwing
Maintanance and repairs
Further Examples HELICOIL plus Thread Inserts
Car gearbox cover made from

aluminium die-cast
HELICOIL plus
Car roof railing brace made

from aluminium die-cast with
HELICOIL plus
M 6 x 6 SCREWLOCK
Housing made from aluminium

alloy Flanges with
HELICOIL plus
M 5 x 10 SCREWLOCK
Right angle grinder gearbox

housing made from aluminium.
HELICOIL plus
M 10 x 15 SCREWLOCK
HELICOIL plus
Engine support for garden

chopper made from aluminium
Screw loss safety device by
means of HELICOIL plus
SCREWLOCK M 8 x 12
Housing for electronic

components made from
aluminium.
Drive over protection for a

lighting fitting mounted into the
ground.
Material: aluminium die-cast
HELICOIL plus
Nuts in use high temperature

areas with HELICOIL fittings
made from INCONEL
silver plated and nuts with
HELICOIL SCREWLOCK
as a screw loss safety device.
8
9
Materials
Thread insert
Temperature
resistance
Materials
Stainless steel A 2
X5 CrNi 18 10
Material no. 1.4301
Minimum
tensile strength at
room temperature
Available
surface
treatment
1400 N/mm2
without
waxed
dry lubricating film
cadmium
plated
silver plated
425C short-time
315C long-time
Stainless steel A 4
X6 CrNiMoTi 17 12 2
Material no. 1.4571
425C short-time
315C long-time
1400 N/mm
Examples of use
standard uses for

all strength
categories > 8.8
and materials
general light
construction, e.g.
aluminium or
aluminium alloys
increased corrosive protection

high grade alloy
CrNi steel screws
low thread
friction
Bronze
CuSN 6
Material no. 2.1020.34
300C short-time
250C long-time
900 N/mm2
Inconel X 750
NiCr 15 Fe 7 TiAl
Material no. 2.4669
750C short-time
550C long-time
1150 N/mm2
Nimonic 90
NiCr 20 Co 18 Ti
Material no.- 2.4632
900C short-time
600C long-time
Aluminium alloy
AlZnMgCu 1.5
Material no. 3.4365
170C short-time
150C long-time
without
cadmium
plated
Cu work pieces
expansion threads
CrNi screws
without
silver plated
thermal stress
in conjunction with
corrosive protection
hard anodized magnesium

dry lubricawork pieces
ting film
500 N/mm2
general light
construction, sea
water / chlorinated
water
astronautics
aeronautics
turbo-chargers
vehicle technology
leightweight
construction
Other materials or surface upon enquiry

Special anti-corrosive measures must be made when utilising magnesium alloys
If CrNi screws are utilised, a commercially available lubricant must be used
Non-stock item, delivery upon enquiry
Thread Types
HELICOIL plus free running
Thread
Nominal
diameter
Nominal
length
Nominal
diameters
Nominal
length
Metric ISO thread

standard thread
M 2 to M 68
0.5 d to 3 d
M 2 to M 39
0.75 d to 3 d
Metric ISO thread

fine thread
M 8 x 1 to
M 160 x 6
0.5 d to 3 d
M 8 x 1 to
M 64 x 4
0.75 d to 3 d
Pipe thread ISO 228/1

British Standard Pipe thread
= BSP
G 18 to G 112
1 d to 2.5 d
UNIFIED or American National

Course thread = UNC/NC
2-56 to 112-6
1 d to 2.5 d
2-56 to 34-16
1 d to 2.5 d
UNIFIED or American National

fine thread = UNF/NF
3-56 to 112-12
1 d to 2.5 d
3-56 to 34-16
1 d to 2.5 d
8 to 112
1 d to 2.5 d
16 to 34
1 d to 3 d
16 to 112
1 d to 2.5 d
16 to 34
1 d to 2.5 d
0BA to 6BA
1 d to 2.5 d
0BA 2BA 4BA 6BA
1 d to 2.5 d
British Standard Whitworth

Thread = BSW
British Standard Fine Thread
= BSF
Britisches Association Standard
Thread = BA
Page
11-17
Not possible for M 2 and M 2.5.
HELICOIL plus thread inserts complying with multiple requirements and standards from general industry, aerospace
industry like DIN 8140, DIN 65536, LN 9039, LN 9499.
Further standards (p.e. MS or EN-standards) upon inquiry.
see
catalogue
0101
HELICOIL plus Thread Technology Design Guidelines
Determination of the Nominal Lengths

Guideline values for determining the length of the HELICOIL plus thread insert relative to the parent material
and the screw yield point, valid for temperatures of 20C
Strength of the
parent material
Tensile strength
Rm (N/mm )
2
Screw quality category

3.6
4.8
4.6
5.8
5.6
6.8
6.6
6.9
8.8
9.8
10.9
12.9
14.9
up to 100
1.5 d
1.5 d
2 d
2.5 d
3 d
3 d
> 100 150
1.5 d
1.5 d
2 d
2 d
2.5 d
2.5 d
2.5 d
2.5 d
3 d
> 150 200
1 d
1.5 d
1.5 d
1.5 d
2 d
2 d
2 d
2.5 d
2.5 d
> 200 250
1 d
1 d
1.5 d
1.5 d
1.5 d
1.5 d
2 d
2.5 d
2.5 d
> 250 300
1 d
1 d
1 d
1 d
1.5 d
1.5 d
1.5 d
2 d
2 d
> 300 350
1 d
1 d
1 d
1 d
1 d
1.5 d
1.5 d
1.5 d
2 d
> 350 400
1 d
1 d
1 d
1 d
1 d
1 d
1.5 d
1.5 d
1.5 d
> 400 000
1 d
1 d
1 d
1 d
1 d
1 d
1.5 d
1.5 d
1.5 d
slear strength
The figures are valid for materials with a tensile to shear strength ratio of
tensile strength
0.65; like aluminium and steel alloys.
The guideline values must be assessed so that the screw is always the weakest connection member. Falling short
of recommended nominal lengths is acceptable, provided it is proven as acceptable by testing.
Intermediate lengths are also available.
The rating of the temperature stressed screw connection must take the change of temperature dependant materials into consideration.
Minimum Wall Thickness

Assessment of the minimum wall thickness is mainly
pre-determined by the individual operating data. These
in turn determine the strength of the material and the
length of the thread. The quoted guideline value formula applies to aluminium, cast and wrought alloys and a
HELICOIL plus screw-in thread length of 1.5 d.
d
DHC
a
=
=
=
nominal diameter
HELICOIL plus outer diameter
remaining wall thickness
Graphic representation for the example M 10 x 15:

HELICOIL plus
4130 0100 015
HELICOIL plus thread insert, inserted
M 10
M 10
HELICOIL plus
4130 0100 015
14,2
14,2
HELICOIL plus
4130 0100 015
max. 14,2
M 10
Mitnehmerzapfen
entfernt
Tang removed
Mitnehmerzapfen
nicht entfernt
Tang not removed
HELICOIL plus thread insert, inserted,

with screw
10
11
HELICOIL plus Thread Inserts

Technical Data
HELICOIL plus Thread Inserts

free running
W
SCREWLOCK
W
notch
d1
d1
notch
tang
tang
The free running and SCREWLOCK thread insert control

values are W and d1, when not inserted.
Its length can only measured when the insert is in position.
Holding thread
d
P
d1
W
DHC
D1HC
B
t1
t2
t3
t5
Composition
=
=
=
=
=
=
=
=
thread diameter
pitch
outer diameter of thread insert prior to installation
number of coils prior to installation
outer thread of tapped hole
thread core diameter
recommended twist drill diameter
minimum depth of core hole according to
DIN 76 Part 1
= nominal length of thread insert and
minimum length of holding thread
= maximum screw-in depth if tang has
not been broken off
= distance of thread insert from separating surface
= 0.25 P, if t2 complies with the above mentioned
minimum value
90 countersinking or deburring before tapping:

Countersinking diameter = DHC + 0,1.
By utilisation of HELICOIL plus thread inserts in series production it is recommended that the values t1 and t2 at a
minimum however the size of 1 x P is always added.
Materials
or surfaces are always to be recorded with the

5th digit of the ordering ref. no.:
Example:
4130 002 0005

0 = Stainless steel A 2, X 5 CrNi 18 10
1 = Bronze, CuSn 6
2 = Nimonic 90, NiCr 20 Co 18 Ti, silver plated*
3 = Stainless steel A 4, X 6 CrNiMoTi 17 12 2
4 = Inconel X 750, NiCr 15 fe 7 TiAl, silver plated*
5 = Inconel X 750, NiCr 15 fe 7 TiAl, polished
6 = Stainless steel A 2, X 5 CrNi 18 10, cadmium plated
7 = Stainless steel A 2, X 5 CrNi 18 10, magazine loaded**
8 = Bronze, CuSn 6, magazine loaded**
Other materials upon request
Please fold this page

outward for reading
** utilise special tools

** see page 18
All dimensions in mm. Subject to technical modifications.
11a
11b
Thread Inserts HELICOIL plus

t2 min.*
d
M2
M 2.5
M3
M 3.5
M4
M5
M6
M7
M8
00x d
mm
0.40
1.5
1.5
2.5
2.5
3.5
d
d
d
d
d
2.0
3.0
4.0
5.0
6.0
2.9
4.9
6.9
8.9
10.9
0.45
1.5
1.5
2.5
2.5
3.5
d
d
d
d
d
2.5
3.75
5.0
6.25
7.5
3.5
5.9
8.1
10.5
12.9
0.5
1.5
1.5
2.5
2.5
3.5
d
d
d
d
d
3.0
4.5
6.0
7.5
9.0
3.9
6.3
8.7
11.1
13.5
0.6
1.5
1.5
2.5
2.5
3.5
d
d
d
d
d
3.5
5.25
7.0
8.75
10.5
3.7
6.3
8.7
11.2
13.3
0.7
1.5
1.5
2.5
2.5
3.5
d
d
d
d
d
4.0
6.0
8.0
10.0
12.0
3.7
6.1
8.4
10.9
13.2
0.8
1.5
1.5
2.5
2.5
3.5
d
d
d
d
d
5.0
7.5
10.0
12.5
15.0
4.3
6.9
9.7
12.3
14.8
1.0
1.5
1.5
2.5
2.5
3.5
d
d
d
d
d
6.0
9.0
12.0
15.0
18.0
4.2
6.9
9.6
12.3
14.6
1.0
1.5
1.5
2.5
2.5
3.5
d
d
d
d
d
7.0
10.5
14.0
17.5
21.0
5.3
8.2
11.1
14.3
17.4
1.25
1.5
1.5
2.5
2.5
3.5
d
d
d
d
d
8.0
12.0
16.0
20.0
24.0
4.7
7.4
10.6
13.5
16.4
8.0
12.0
16.0
20.0
24.0
6.1
9.5
12.9
16.5
19.9
1.5 d
1.5 d
M8x1
1.0
2.5 d
2.5 d
3.5 d
*Other lengths upon request.
see folding page 11b
d1
D1HC
min.
max.
min.
max.
2.6
2.8
3.3
3.5
3.8
4.0
4.42
4.60
5.05
5.25
6.35
6.6
7.6
7.85
8.65
8.9
9.85
10.1
9.85
10.1
2.09
2.18
2.60
2.70
3.11
3.22
3.63
3.76
4.15
4.29
5.17
5.33
6.22
6.41
7.22
7.41
8.27
8.48
8.22
8.41
DHC
B
t3 max.
2.1
1.8
2.8
3.8
4.8
5.8
2.6
2.3
3.5
4.8
6.0
7.3
3.2
2.7
4.2
5.7
7.2
8.7
3.7
3.2
5.0
6.7
8.5
10.2
4.2
3.6
5.6
7.6
9.6
11.6
5.2
4.6
7.1
9.6
12.1
14.6
6.3
5.5
8.5
11.5
14.5
17.5
7.3
6.5
10.0
13.5
17.0
20.5
8.4
7.4
11.4
15.4
19.4
23.4
8.3
7.5
11.5
15.5
19.5
23.5
min.
B 61 000
B 62 000
free running
SCREWLOCK

Ordering ref. no. Ordering ref. no.
2.52
4130
4130
4130
4130
4130
002
002
002
002
002
0002
0003
0004
0005
0006
3.08
4130
4130
4130
4130
4130
025
025
025
025
025
0025
0375
0005
0625
0075
4132
4132
4132
4132
4132
025
025
025
025
025
0025
0375
0005
0625
0075
3.65
4130
4130
4130
4130
4130
003
003
003
003
003
0003
0045
0006
0075
0009
4132
4132
4132
4132
4132
003
003
003
003
003
0003
0045
0006
0075
0009
4.28
4130
4130
4130
4130
4130
035
035
035
035
035
0035
0053
0007
0875
0105
4132
4132
4132
4132
4132
035
035
035
035
035
0035
0053
0007
0875
0105
4.91
4130
4130
4130
4130
4130
004
004
004
004
004
0004
0006
0008
0010
0012
4132
4132
4132
4132
4132
004
004
004
004
004
0004
0006
0008
0010
0012
6.04
4130
4130
4130
4130
4130
005
005
005
005
005
0005
0075
0010
0125
0015
4132
4132
4132
4132
4132
005
005
005
005
005
0005
0075
0010
0125
0015
7.30
4130
4130
4130
4130
4130
006
006
006
006
006
0006
0009
0012
0015
0018
4132
4132
4132
4132
4132
006
006
006
006
006
0006
0009
0012
0015
0018
8.30
4130
4130
4130
4130
4130
007
007
007
007
007
0007
0105
0014
0175
0021
4132
4132
4132
4132
4132
007
007
007
007
007
0007
0105
0014
0175
0021
9.62
4130
4130
4130
4130
4130
008
008
008
008
008
0008
0012
0016
0020
0024
4132
4132
4132
4132
4132
008
008
008
008
008
0008
0012
0016
0020
0024
9.30
4130
4130
4130
4130
4130
008
008
008
008
008
3008
3012
3016
3020
3024
4132
4132
4132
4132
4132
008
008
008
008
008
3008
3012
3016
3020
3024
upon request
Further thread inserts on the following pages

t2 min.*
d
M9
M 10
M 10 x 1
M 10 x 1.25
M 11
M 12
M 12 x 1
M 12 x 1.25
M 12 x 1.5
00x d
mm
1.25
1.5
1.5
2.5
2.5
3.5
d
d
d
d
d
9.0
13.5
18.0
22.5
27.0
5.3
8.6
11.9
15.3
18.1
1.5
1.5
1.5
2.5
2.5
3.5
d
d
d
d
d
10.0
15.0
20.0
25.0
30.0
5.0
8.1
11.2
14.2
17.2
1.0
1.5
1.5
2.5
2.5
3.5
d
d
d
d
d
10.0
15.0
20.0
25.0
30.0
7.6
12.1
16.3
20.7
25.0
1.25
1.5
1.5
2.5
2.5
3.5
d
d
d
d
d
10.0
15.0
20.0
25.0
30.0
6.0
9.7
13.1
16.9
20.1
1.5
1.5
1.5
2.5
2.5
3.5
d
d
d
d
d
11.0
16.5
22.0
27.5
33.0
5.6
9.0
12.3
15.7
19.1
1.75
1.5
1.5
2.5
2.5
3.5
d
d
d
d
d
12.0
18.0
24.0
30.0
36.0
5.2
8.4
11.7
14.7
18.0
1.5
1.5
2.5
2.5
3.5
d
d
d
d
d
12.0
18.0
24.0
30.0
36.0
9.3
14.5
19.5
24.8
30.0
1.5
1.5
2.5
2.5
3.5
d
d
d
d
d
12.0
18.0
24.0
30.0
36.0
7.4
11.6
15.9
20.0
24.3
1.5
1.5
2.5
2.5
3.5
d
d
d
d
d
12.0
18.0
24.0
30.0
36.0
6.2
9.8
13.5
17.1
20.8
1 .0
1.25
1 .5

d1
D1HC
min.
max.
min.
max.
10.85
11.1
12.1
12.5
12.1
12.5
12.1
12.5
13.1
13.5
14.4
14.8
14.4
14.8
14.4
14.8
14.4
14.8
9.27
9.48
10.32
10.56
10.22
10.41
10.27
10.48
11.33
11.56
12.38
12.64
12.22
12.41
12.27
12.48
12.32
12.56
DHC
B
t3 max.
9.4
8.4
12.9
17.4
21.9
26.4
10.50
9.2
14.2
19.2
24.2
29.2
10.25
9.5
14.5
19.5
24.5
29.5
10.40
9.4
14.4
19.4
24.4
29.4
11.50
10.2
15.7
21.2
26.7
32.2
12.50
11.1
17.1
23.1
29.1
35.1
12.25
11.5
17.5
23.5
29.5
35.5
12.25
11.4
17.4
23.4
29.4
35.4
12.50
11.2
17.2
23.2
29.2
35.2
min.
B 61 000
B 62 000
free running
SCREWLOCK

10.62
4130
4130
4130
4130
4130
009
009
009
009
009
0009
0135
0018
0225
0027
11.95
4130
4130
4130
4130
4130
010
010
010
010
010
0010
0015
0020
0025
0030
4132
4132
4132
4132
4132
010
010
010
010
010
0010
0015
0020
0025
0030
11.30
4130
4130
4130
4130
4130
010
010
010
010
010
3010
3015
3020
3025
3030
4132
4132
4132
4132
4132
010
010
010
010
010
3010
3015
3020
3025
3030
11.62
4130
4130
4130
4130
4130
010
010
010
010
010
9010
9015
9020
9025
9030
4132
4132
4132
4132
4132
010
010
010
010
010
9010
9015
9020
9025
9030
12.95
4130
4130
4130
4130
4130
011
011
011
011
011
0011
0165
0022
0275
0033
14.27
4130
4130
4130
4130
4130
012
012
012
012
012
0012
0018
0024
0030
0036
13.30
4130
4130
4130
4130
4130
012
012
012
012
012
3012
3018
3024
3030
3036
13.62
4130
4130
4130
4130
4130
012
012
012
012
012
9012
9018
9024
9030
9036
4132
4132
4132
4132
4132
012
012
012
012
012
9012
9018
9024
9030
9036
13.95
4130
4130
4130
4130
4130
012
012
012
012
012
4012
4018
4024
4030
4036
4132
4132
4132
4132
4132
012
012
012
012
012
4012
4018
4024
4030
4036
upon request
upon request
4132
4132
4132
4132
4132
012
012
012
012
012
0012
0018
0024
0030
0036
upon request
12
13

t2 min.*
M 14
M 14 x 1
M 14 x 1.25
M 14 x 1.5
M 16
M 16 x 1.5
M 18
M 18 x 1.5
M 18 x 2
2.0
1.0
1.25
00x d
mm
1.75 d
1.5 d
2.5 d
2.5 d
14.0
21.0
28.0
35.0
5.6
8.8
12.0
15.2
1.5
1.5
2.5
2.5
14.0
21.0
28.0
35.0
d
d
d
d
spark plug
thread
d1
D1HC
min.
max.
min.
max.
16.8
17.2
14.43
14.73
11.2
17.2
23.2
29.2
16.8
17.2
14.22
14.41
8.4
12.4
14.4
16.4
4.6
7.4
9.1
10.2
16.8
17.2
14.27
14.48
1.5
1.5
2.5
2.5
d
d
d
d
14.0
21.0
28.0
35.0
7.4
11.6
15.7
19.9
16.8
17.2
14.38
14.56
1.5
1.5
2.5
2.5
d
d
d
d
16.0
24.0
32.0
40.0
6.5
10.1
13.8
17.5
19.0
19.4
16.43
16.73
1.5
1.5
2.5
2.5
d
d
d
d
16.0
24.0
32.0
40.0
8.7
13.4
18.1
22.9
19.0
19.4
16.32
16.56
2.5
0.5 d
0.75 d
1.5 d
1.5 d
2.5 d
9.0
13.5
18.0
27.0
36.0
2.3
3.8
5.6
9.0
12.3
1.5
0.5 d
0.75 d
1.5 d
1.5 d
2.5 d
9.0
13.5
18.0
27.0
36.0
4.2
7.0
9.5
14.9
20.2
2.0
0.5 d
0.75 d
1.5 d
1.5 d
2.5 d
9.0
13.5
18.0
27.0
36.0
3.1
5.1
7.1
11.2
15.1
1.5
2.0
1.5

21.5
22.0
21.5
22.0
21.5
22.0
18.54
18.90
18.32
18.56
18.43
18.72
DHC
B
14.50
14.25
14.25
14.50
16.50
16.50
t3 max.
13.0
20.0
27.0
34.0
13.5
20.5
27.5
34.5
7.8
11.8
13.8
15.8
13.2
20.2
27.2
34.2
15.0
23.0
31.0
39.0
15.2
23.2
31.2
39.2
18.75
7.7
12.2
16.7
25.7
34.7
18.50
8.2
12.7
17.2
26.2
35.2
18.50
8.0
12.5
17.0
26.0
35.0
min.
B 61 000
B 62 000
free running
SCREWLOCK

4130
4130
4130
4130
014
014
014
014
0014
0021
0028
0035
4130
4130
4130
4130
014
014
014
014
3014
3021
3028
3035
4130
4130
4130
4130
014
014
014
014
9084
9124
9144
9164
4130
4130
4130
4130
014
014
014
014
4014
4021
4028
4035
4132
4132
4132
4132
014
014
014
014
4014
4021
4028
4035
4130
4130
4130
4130
016
016
016
016
0016
0024
0032
0040
4132
4132
4132
4132
016
016
016
016
0016
0024
0032
0040
4130
4130
4130
4130
016
016
016
016
4016
4024
4032
4040
4132
4132
4132
4132
016
016
016
016
4016
4024
4032
4040
21.25
4130
4130
4130
4130
4130
018
018
018
018
018
0009
0135
0018
0027
0036
4132
4132
4132
4132
4132
018
018
018
018
018
0009
0135
0018
0027
0036
19.95
4130
4130
4130
4130
4130
018
018
018
018
018
4009
4135
4018
4027
4036
4132
4132
4132
4132
4132
018
018
018
018
018
4009
4135
4018
4027
4036
20.60
4130
4130
4130
4130
4130
018
018
018
018
018
5009
5135
5018
5027
5036
4132
4132
4132
4132
4132
018
018
018
018
018
5009
5135
5018
5027
5036
16.60
15.30
15.62
15.95
18.60
17.95
4132
4132
4132
4132
014
014
014
014
0014
0021
0028
0035
upon request
upon request

t2 min.*
d
M 20
M 20 x 1.5
M 20 x 2
M 22
M 22 x 1.5
M 22 x 2
M 24
M 24 x 1.5
M 24 x 2
00x d
mm
2.5
0.5 d
0.75 d
1.5 d
1.5 d
2.5 d
10.0
15.0
20.0
30.0
40.0
2.7
4.5
6.3
10.0
13.7
1.5
0.5 d
0.75 d
1.5 d
1.5 d
2.5 d
10.0
15.0
20.0
30.0
40.0
4.9
7.9
10.7
16.7
22.4
2.0
0.5 d
0.75 d
1.5 d
1.5 d
2.5 d
10.0
15.0
20.0
30.0
40.0
3.5
5.8
8.0
12.5
16.8
2.5
0.5 d
0.75 d
1.5 d
1.5 d
2.5 d
11.0
16.5
22.0
33.0
44.0
3.0
5.0
6.9
10.9
15.0
1.5
0.5 d
0.75 d
1.5 d
1.5 d
2.5 d
11.0
16.5
22.0
33.0
44.0
5.5
8.6
11.7
18.1
24.5
2.0
0.5 d
0.75 d
1.5 d
1.5 d
2.5 d
11.0
16.5
22.0
33.0
44.0
3.9
6.4
8.7
13.6
18.4
3.0
0.5 d
0.75 d
1.5 d
1.5 d
2.5 d
12.0
18.0
24.0
36.0
48.0
2.6
4.5
6.2
10.0
14.0
1.5
0.5 d
0.75 d
1.5 d
1.5 d
2.5 d
12.0
18.0
24.0
36.0
48.0
6.0
9.5
12.9
19.8
26.7
2.0
0.5 d
0.75 d
1.5 d
1.5 d
2.5 d
12.0
18.0
24.0
36.0
48.0
4.3
7.0
9.6
15.0
20.2

d1
D1HC
min.
max.
min.
max.
23.7
24.2
23.7
24.2
23.7
24.2
26.3
26.8
26.3
26.8
26.3
26.8
28.6
29.1
28.6
29.1
28.6
29.1
20.54
20.90
20.32
20.56
20.43
20.73
22.54
22.90
22.32
22.56
22.43
22.73
24.65
25.05
24.33
24.56
24.43
24.73
DHC
B
t3 max.
20.75
8.7
13.7
18.7
28.7
38.7
20.50
9.2
14.2
19.2
29.2
39.2
20.50
9.0
14.0
19.0
29.0
39.0
22.75
9.7
15.2
20.7
31.7
42.7
22.50
10.2
15.7
21.2
32.2
43.2
22.50
10.0
15.5
21.0
32.0
43.0
24.75
10.5
16.5
22.5
34.5
46.5
24.50
11.2
17.2
23.2
35.2
47.2
24.50
11.0
17.0
23.0
35.0
47.0
min.
B 61 000
B 62 000
free running
SCREWLOCK

23.25
4130
4130
4130
4130
4130
020
020
020
020
020
0010
0015
0020
0030
0040
4132
4132
4132
4132
4132
020
020
020
020
020
0010
0015
0020
0030
0040
21.95
4130
4130
4130
4130
4130
020
020
020
020
020
4010
4015
4020
4030
4040
4132
4132
4132
4132
4132
020
020
020
020
020
4010
4015
4020
4030
4040
22.60
4130
4130
4130
4130
4130
020
020
020
020
020
5010
5015
5020
5030
5040
4132
4132
4132
4132
4132
020
020
020
020
020
5010
5015
5020
5030
5040
25.25
4130
4130
4130
4130
4130
022
022
022
022
022
0011
0165
0022
0033
0044
4132
4132
4132
4132
4132
022
022
022
022
022
0011
0165
0022
0033
0044
23.95
4130
4130
4130
4130
4130
022
022
022
022
022
4011
4165
4022
4033
4044
24.60
4130
4130
4130
4130
4130
022
022
022
022
022
5011
5165
5022
5033
5044
4132
4132
4132
4132
4132
022
022
022
022
022
5011
5165
5022
5033
5044
27.90
4130
4130
4130
4130
4130
024
024
024
024
024
0012
0018
0024
0036
0048
4132
4132
4132
4132
024
024
024
024
0012
0018
0024
0036
25.95
4130
4130
4130
4130
4130
024
024
024
024
024
4012
4018
4024
4036
4048
26.60
4130
4130
4130
4130
4130
024
024
024
024
024
5012
5018
5024
5036
5048
upon request
upon request
4132
4132
4132
4132
4132
024
024
024
024
024
5012
5018
5024
5036
5048
14
15

t2 min.*
d
M 26 x 1.5
M 27
M 27 x 1.5
M 27 x 2
M 28 x 1.5
M 30
M 30 x 1.5
M 30 x 2
M 33
00x d
mm
1.5
0.5 d
0.75 d
1
d
1.5 d
2.5 d
13.0
19.5
26.0
39.0
52.0
6.5
10.3
14.0
21.6
29.1
3.0
0.5 d
0.75 d
1.5 d
1.5 d
2.5 d
13.5
20.3
27.0
40.5
54.0
3.2
5.0
7.1
11.4
15.4
1.5
0.5 d
0.75 d
1.5 d
1.5 d
2.5 d
13.5
20.3
27.0
40.5
54.0
6.7
10.7
14.6
22.6
30.0
2.0
0.5 d
0.75 d
1.5 d
1.5 d
2.5 d
13.5
20.3
27.0
40.5
54.0
5.1
7.9
10.8
16.8
22.6
1.5
0.5 d
0.75 d
1.5 d
1.5 d
2.5 d
14.0
21.0
28.0
42.0
56.0
7.1
11.1
15.2
23.3
31.4
3.5
0.5 d
0.75 d
1.5 d
1.5 d
2.5 d
15.0
22.5
30.0
45.0
60.0
3.0
4.9
7.0
11.0
14.9
1.5
0.5 d
0.75 d
1.5 d
1.5 d
2.5 d
15.0
22.5
30.0
45.0
60.0
7.8
12.2
16.5
25.3
34.0
2.0
0.5 d
0.75 d
1.5 d
1.5 d
2.5 d
15.0
22.5
30.0
45.0
60.0
5.7
9.0
12.3
19.0
25.5
3.5
0.5 d
0.75 d
1.5 d
1.5 d
2.5 d
16.5
24.8
33.0
49.5
66.0
3.4
5.6
7.8
12.2
16.5

d1
D1HC
min.
max.
min.
max.
31.0
31.5
32.2
32.7
32.2
32.7
32.2
32.7
33.1
33.6
35.2
35.7
35.2
35.7
35.2
35.7
38.3
38.8
26.33
26.56
27.65
28.05
27.33
27.56
27.43
27.73
28.33
28.56
30.76
31.21
30.33
30.56
30.43
30.73
33.76
34.21
DHC
B
t3 max.
26.50
12.2
18.7
25.2
38.2
51.2
27.75
12.0
18.8
25.5
39.0
52.5
27.50
12.7
19.5
26.2
39.7
53.2
27.50
12.5
19.3
26.0
39.5
53.0
28.50
13.2
20.2
27.2
41.2
55.2
31.00
13.2
20.7
28.2
43.2
58.2
30.50
14.2
21.7
29.2
44.2
59.2
30.50
14.0
21.5
29.0
44.0
59.0
34.00
14.7
23.0
31.2
47.7
64.2
min.
B 61 000
B 62 000
free running
SCREWLOCK

27.95
4130
4130
4130
4130
4130
026
026
026
026
026
4013
4195
4026
4039
4052
30.90
4130
4130
4130
4130
4130
027
027
027
027
027
0135
0203
0027
0405
0054
28.95
4130
4130
4130
4130
4130
027
027
027
027
027
4135
4203
4027
4405
4054
upon request
29.60
4130
4130
4130
4130
4130
027
027
027
027
027
5135
5203
5027
5405
5054
upon request
29.95
4130
4130
4130
4130
4130
028
028
028
028
028
4014
4021
4028
4042
4056
upon request
34.55
4130
4130
4130
4130
4130
030
030
030
030
030
0015
0225
0030
0045
0060
31.95
4130
4130
4130
4130
4130
030
030
030
030
030
4015
4225
4030
4045
4060
upon request
32.60
4130
4130
4130
4130
4130
030
030
030
030
030
5015
5225
5030
5045
5060
upon request
37.55
4130
4130
4130
4130
4130
033
033
033
033
033
0165
0248
0033
0495
0066
upon request
4132
4132
4132
4132
4132
4132
4132
4132
4132
4132
027
027
027
027
027
030
030
030
030
030
0135
0203
0027
0405
0054
0015
0225
0030
0045
0060
4132 033 0033

4132 033 0495
4132 033 0066

t2 min.*
d
M 33 x 2
M 36
M 36 x 1.5
M 36 x 2
M 36 x 3**
M 39
M 39 x 2
M 39 x 3
00x d
mm
2.0
0.5 d
0.75 d
1.5 d
1.5 d
2.5 d
16.5
24.8
33.0
49.5
66.0
6.4
10.1
13.7
21.2
28.4
4.0
0.5 d
0.75 d
1.5 d
1.5 d
2.5 d
18.0
27.0
36.0
54.0
72.0
3.2
5.0
7.0
11.1
15.2
1.5
0.5 d
0.75 d
1.5 d
1.5 d
2.5 d
18.0
27.0
36.0
54.0
72.0
9.5
14.7
19.9
30.5
41.0
2.0
0.5 d
0.75 d
1.5 d
1.5 d
2.5 d
18.0
27.0
36.0
54.0
72.0
6.8
10.3
14.1
21.9
31.1
3.0
0.5 d
0.75 d
1.5 d
1.5 d
2.5 d
18.0
27.0
36.0
54.0
72.0
4.4
7.2
9.9
15.3
20.5
4.0
0.75 d
1.5 d
1.25 d
1.5 d
2.5 d
29.3
39.0
48.8
58.5
78.0
5.5
7.7
9.9
12.3
16.6
2.0
0.5 d
0.75 d
1.5 d
1.25 d
1.5 d
19.5
29.3
39.0
48.8
58.5
7.5
11.9
16.3
20.6
25.0
3.0
0.5 d
0.75 d
1.5 d
1.25 d
1.5 d
19.5
29.3
39.0
48.8
58.5
4.9
7.8
10.8
13.7
16.8
d1
D1HC
min.
max.
min.
max.
38.3
38.8
42.1
42.6
42.1
42.6
42.1
42.6
42.1
42.6
45.1
45.6
45.1
45.6
45.1
45.6
33.43
33.73
36.87
37.34
36.33
36.56
36.43
36.73
36.65
37.05
39.87
40.34
39.43
39.73
39.65
40.05
DHC
B
t3 max.
33.50
15.5
23.8
32.0
48.5
65.0
37.00
16.0
25.0
34.0
52.0
70.0
36.50
17.2
26.2
35.2
53.2
71.2
36.50
17.0
26.0
35.0
53.0
71.0
37.00
16.5
25.5
34.5
52.5
70.5
40.00
23.4
33.1
42.9
52.6
72.1
39.50
16.6
26.3
36.1
45.8
55.6
40.00
15.1
24.8
34.6
44.3
54.1
min.
B 61 000
B 62 000
free running
SCREWLOCK

35.60
4130
4130
4130
4130
4130
033
033
033
033
033
5165
5248
5033
5495
5066
41.20
4130
4130
4130
4130
4130
036
036
036
036
036
0018
0027
0036
0054
0072
37.95
4130
4130
4130
4130
4130
036
036
036
036
036
4018
4027
4036
4054
4072
upon request
38.60
4130
4130
4130
4130
4130
036
036
036
036
036
5018
5027
5036
5054
5072
upon request
39.90
4130
4130
4130
4130
4130
036
036
036
036
036
6018
6027
6036
6054
6072
4132
4132
4132
4132
4132
036
036
036
036
036
6018
6027
6036
6054
6072
44.20
4130
4130
4130
4130
4130
039
039
039
039
039
0293
0039
0488
0585
0078
4132
4132
4132
4132
4132
039
039
039
039
039
0293
0039
0488
0585
0078
41.60
4130
4130
4130
4130
4130
039
039
039
039
039
5195
5293
5039
5488
5585
4132
4132
4132
4132
4132
039
039
039
039
039
5195
5293
5039
5488
5585
42.90
4130
4130
4130
4130
4130
039
039
039
039
039
6195
6293
6039
6488
6585
4132
4132
4132
4132
4132
039
039
039
039
039
6195
6293
6039
6488
6585
upon request
4132 036 0036

4132 036 0054
4132 036 0072
*Other length upon request. HELICOIL plus > M 24 upon request.

** Other thread nominal diameters are available. See table thread types on page 10.
16
17
Magazined HELICOIL plus Thread Inserts for Optimized Installation
HELICOIL plus STRIPFEED

Magazined HELICOIL plus thread inserts offer
advantages especially when working with smaller
thread inserts.
Hand operated and stationary installation devices are
available for this.
The working advantages for short and long series are:
More simple handling
An improvement to the working conditions in
production assembly
Performance improvement due to reliable feeding
Reduction in costs
Inch sizes, please refer seperate catalogue 0101.
Accessory: see page 41
Thread
nominal
Nominal
length
Magazined on reels = 320 mm

Magazined on reels
HELICOIL plus Number HELICOIL plus
Number HELICOIL plus
of
free running
of
free running
SCREWLOCK
inserts Ordering ref. no. Ordering ref. no.. inserts Ordering ref. no.
= 220 mm
Strips for "pick and place"
HELICOIL plus Number HELICOIL plus
HELICOIL plus
SCREWLOCK
of
free running
SCREWLOCK
Ordering ref. no. inserts Ordering ref. no.
Ordering ref. no.
M2
1.5 x d
2 x d
5000*
5000*
4130 702 0006*

4130 702 0008*
4132 702 0006*

4132 702 0008*
1000*
1000*
4130 702 0026*

4130 702 0028*
4132 702 0026*

4132 702 0028*
150*
150*
4130 702 0016*

4130 702 0018*
4132 702 0016*

4132 702 0018*
M 2.5
1 x d
1.5 x d
2 x d
5000*
4000*
3000*
4130 725 0004*

4130 725 0006*
4130 725 0008*
4132 725 0004*

4132 725 0006*
4132 725 0008*
1000*
1000*
1000*
4130 725 0024*

4130 725 0026*
4130 725 0028*
4132 725 0024*

4132 725 0026*
4132 725 0028*
150*
150*
150*
4130 725 0014*

4130 725 0016*
4130 725 0018*
4132 725 0014*

4132 725 0016*
4132 725 0018*
M3
1 x d
1.5 x d
2 x d
4000*
2800*
2000*
4130 703 0004*

4130 703 0006*
4130 703 0008*
4132 703 0004*

4132 703 0006*
4132 703 0008*
1000*
1000*
1000*
4130 703 0024*

4130 703 0026*
4130 703 0028*
4132 703 0024*

4132 703 0026*
4132 703 0028*
100*
100*
100*
4130 703 0014*

4130 703 0016*
4130 703 0018*
4132 703 0014*

4132 703 0016*
4132 703 0018*
M 3.5
1 x d
1.5 x d
2 x d
5000*
5000*
5000*
4130 735 0004*

4130 735 0006*
4130 735 0008*
4132 735 0004*

4132 735 0006*
4132 735 0008*
1000*
1000*
1000*
4130 735 0024*

4130 735 0026*
4130 735 0028*
4132 735 0024*

4132 735 0026*
4132 735 0028*
100*
100*
100*
4130 735 0014*

4130 735 0016*
4130 735 0018*
4132 735 0014*

4132 735 0016*
4132 735 0018*
M4
1 x d
1.5 x d
2 x d
2200*
1500*
1300*
4130 704 0004*

4130 704 0006*
4130 704 0008*
4132 704 0004*

4132 704 0006*
4132 704 0008*
1000*
1000*
4130 704 0024*

4130 704 0026*
4132 704 0024*

4132 704 0026*
100*
100*
100*
4130 704 0014*

4130 704 0016*
4130 704 0018*
4132 704 0014*

4132 704 0016*
4132 704 0018*
1 x d
1.5 x d
2 x d
1500*
1000*
800*
4130 705 0004*

4130 705 0006*
4130 705 0008*
4132 705 0004*

4132 705 0006*
4132 705 0008*
1000*
4130 705 0024*
4132 705 0024*
M5
100*
100*
100*
4130 705 0014*

4130 705 0016*
4130 705 0018*
4132 705 0014*

4132 705 0016*
4132 705 0018*
M6
1 x d
1.5 x d
2 x d
1100*
750*
550*
4130 706 0004*

4130 706 0006*
4130 706 0008*
4132 706 0004*

4132 706 0006*
4132 706 0008*
100*
100*
100*
4130 706 0014*

4130 706 0016*
4130 706 0018*
4132 706 0014*

4132 706 0016*
4132 706 0018*
M8
1 x d
1.5 x d
2 x d
650*
400*
300*
4130 708 0004*

4130 708 0006*
4130 708 0008*
4132 708 0004*

4132 708 0006*
4132 708 0008*
100*
100*
100*
4130 708 0014*

4130 708 0016*
4130 708 0018*
4132 708 0014*

4132 708 0016*
4132 708 0018*
M 10
1 x d
1.5 x d
2 x d
400*
270*
200*
4130 710 0004*

4130 710 0006*
4130 710 0008*
4132 710 0004*

4132 710 0006*
4132 710 0008*
* Upon request
HELICOIL plus
Withdrawal
Equipment
pick-and-place
Thread
nom.
Ordering
ref. no.
M2
4148 002 0000
M 2.5
4148 002 0000
M3
4148 002 0000
M 3.5
4148 002 0000
M4
4148 004 0000
M5
4148 004 0000
M6
4148 006 0000
M8
4148 008 0000

Withdrawal equipment "pick-and-place"
Installation of HELICOIL plus
Installation of HELICOIL plus Thread Inserts
HELICOIL plus STRIPFEED

Drilling of the core hole

Standard commercial twist drills are used.
Reference points for diameters and core hole depths
are found on pages 11 to 17.
90 countersinkung or deburring before tapping:
countersinking diameter = DHC + 0,1 mm
Tapping
System adapted original HELICOIL plus taps must
be used for tapping the thread. Recommendations
for the selection of suitable manual and machine
taps are listed on pages 21 to 31. HELICOIL plus
internal thread limit gauges must be used for
checking that the thread is true to gauge. (Refer to
page 32).
Thread forming
Non-tapping production of female threads by the
use of thread formers is the rational method of
production for many materials today; this also
applies to HELICOIL plus (refer to pages 30/31).
Installation process
Fitting the thread insert

Installation is possible either from hand or by the use
of a mechanical installation tool or an automatic
installation machine. The HELICOIL plus thread insert
is screwed onto the installation mandrel with its tang
pointing downwards (3A), fitted into the pre-stressing
3A
3B
3C
4A
4B
4C
5A
5B
5C
cartridge (3B) or placed onto the fly-over tool (3C)

and the equipment is then placed over the tapped
hole.
Installation
By means of revolving the thread tang (4A), the
mandrel (4B) or the fly-over tool (4C) by hand or
starting the driver the thread insert is screwed in. It
must be installed with a minimum of 0.25 P underneath the surface (refer to page 11 t5).
Breaking the tang off

For creation of a through-hole thread the tang is broken off at the notch. This is completed by the use of
a tang break-off tool (5A and 5B). For threads of M
14 fine and normal gradients, a pair of pointed
pliers (5C) can break off the tang.
The tang must not be removed for blind hole threads
if the maximum screw-in depth t3 of the screw is
adhered to.
18
19
Advisory Service for Threaded Inserts HELICOIL plus
Customer data
Information request date:

Company:
Address:
Tel.:
Fax:
Telex:
Contact person (name and responsibilities):
Applicable department:
Customer registration guidelines:
Requested date for visit from technical marketing advisor:
Application
Technical description
(Function, sizes, tolerances, as well as requirements made on HELICOIL plus)
Can Bllhoff
be supplied with a sample (according to application)?
yes
no
be supplied with a drawing (of the application)?
yes
no
Processing and working principle:

Appendix:
New applications:
yes
no
Annual requirement:
Sample required:
yes
no
yes
no
if yes, then date and number:
Delivery amount:
Pre-series required:
Duration of application:
Information
Series start (date):

Present solution (this or a similar application):
Technische Problempunkte:
if yes, then date and number:
System Components for Installation
Standard range from HELICOIL plus Manual and Machine taps

Range of types
Manual
tap
Materials
Recommended standard valuesa
Machine tap
Through hole tapping
Blind hole tapping
all
drilling forms
Aluminium and cast
0140.0(-2)*
aluminium alloys
0140.1-2*()
(brittle, short chips)
0140.3-5**
Aluminium and cast
0140.0(-2)*
aluminium alloys
0140.1-2*()
(malleable, long chips)
0140.3-5**
Magnesium
0140.0(-2)*
alloys
0140.1-2*()
Cutting
speed
[m/min]
Cooling
lubrication
0141.1
0141.5*
1020
Emulsion
0141.1
0141.4*
1520
Emulsion
0141.1
0141.4*
25
Dry
0141.1
0141.5*
0140.3-5**
Steel to 700 N/mm2
0140.0(-2)*
Cast iron soft Rm 250 N/mm2
0140.1-2*()
Cast iron hard Rm > 250 N/mm2
0140.3-5**
Malleable cast iron

Copper
0140.0(-2)*
Bronze/gunmetal
0140.1-2*()
Brass tough
0140.3-5**
0141.1
0141.5*
Zinc alloys
0140.0(-2)*
Brass Brittle
0140.1-2*()
0140.3-5**
0141.1
0141.5*
16
Oil/Emulsion
15
Petroleum/Emulsion
10
Emulsion
10
Oil/Emulsion
16
Oil/Emulsion
512
Oil/Emulsion
16
Oil/Emulsion
20
Oil/Emulsion
25
Oil
Dry
In individual cases a test should be made.
* Set manual taps (two parts)

** Set manual taps (three parts)
We also supply TiN coated taps.
For materials that are very difficult to machine, not listed, such as:
stainless steel
heat resistant steel
other steel alloys
titan alloys
we also supply special taps!
20
21
HELICOIL machine taps for special applications
Standard HELICOIL taps fulfil the requirements of most applications.

In special applications where cutting specifications are a critical factor, special versions of machine taps are
required.
Material
Through
holes
Blind
holes
Cutting
speed
(m/min.)
Coolant /
Lubricant
Aluminium alloys
with high silicium content
SI > 12 %
0141 9XXX 444
0141 9XXX 451
10
oil / emulsion
Difficult to machine
materials, such as:
0141 9XXX 444
0141 9XXX 451
oil / emulsion
Stainless and corrosion

resistant steel
High-temperature steel
Hard materials
Cast iron
0141 9XXX 418
0141 9XXX 418
Ductile, jamming
materials, such as:
0141 9XXX 445
0141 9XXX 451
8 10
petrol /
emulsion
oil
Electrolytic copper
12
Hard bronze
Brittle brass
0141 9XXX 424
0141 9XXX 424
25
oil
Titanium alloys
700 N/mm2
0141 9XXX 444
0141 9XXX 451
> 700 N/mm2
0141 9XXX 447
0141 9XXX 432
Soft plastics,
Thermoplastics
0141 9XXX 445
0141 9XXX 451
compressed air /
emulsion
Brittle plastics,
Duroplast
0141 9XXX 446
0141 9XXX 446
compressed air
oil
Example designation: M 4 size: 0141 9040 451

Other special taps (e.g. taps with TIN coating or oversize taps) are available on request.
Thread tolerances for thread inserts
Metric threads
Standard tolerance for metric threads:

HELICOIL threads have a tolerance of 6H mod as per DIN 8140 Part 2 standard.
6H mod has the same precision as the tolerance 5H (see the marking on the plug gauge for the HELICOIL
threads.
After assembly of the HELICOIL plus thread inserts, the completed ISO thread has a tolerance of 6H.
Precision tolerances for metric threads:

Aerospace industry standards specify an ISO thread tolerance of 5H:
HELICOIL threads must therfore have a tolerance of 5H mod.
5H mod has the same precision as the tolerance 4H (see the marking on the plug gauge for the HELICOIL
threads).
After assembly of the HELICOIL plus thread inserts, the completed ISO thread has a tolerance of 5H.
MJ threads:
Threaded bolts with an MJ profile thread do not require a particular HELICOIL thread.
Ordering ref. no. / Example:

Effect of the HELICOIL screw tap on the item number
For tolerance classes 6H mod and 5H, the ninth number in the item no. is 1
Example: M 10
65000 0141 410 0152
Example: M 10
65000 0141 410 0252
Effect of the HELICOIL thread former on the item number

Example: M 10
65000 0144 110 0004
Example: M 10
65000 0144 110 0204
Effect of the HELICOIL bottom tap plug gauge on the item number
Example: M 10
65000 0147 310 0500
Example: M 10
65000 0147 310 0400
22
23
Manual taps for HELICOIL plus
Nominalthread
B 65 000
Cutting taps
for tolerance class 6 H*
B 65 000
Set taps
Type 0140.0
Ordering ref. no.
Pre-cutter
Type 0140.1
Ordering ref. no.
Final cutter
Type 0140.2
Ordering ref. no.
M2
0140 002 0104
0140 102 0104
0140 202 0102
M 2.5
0140 025 0104
0140 125 0104
0140 225 0102
M3
0140 003 0104
0140 103 0104
0140 203 0102
M 3.5
0140 035 0104
0140 135 0104
0140 235 0102
M4
0140 004 0104
0140 104 0104
0140 204 0102
M5
0140 005 0104
0140 105 0104
0140 205 0102
M6
0140 006 0104
0140 106 0104
0140 206 0102
M7
0140 007 0104
0140 107 0104
0140 207 0102
M8
0140 008 0104
0140 108 0104
0140 208 0102
M8x1
0140 008 3104
0140 108 3104
0140 208 3102
M9
0140 009 0104
0140 109 0104
0140 209 0102
M 10
0140 010 0104
0140 110 0104
0140 210 0102
M 10 x 1
0140 010 3104
0140 110 3104
0140 210 3102
M 10 x 1.25
0140 010 9104
0140 110 9104
0140 210 9102
Type 0140.1-2
M 11
0140 011 0104
0140 111 0104
0140 211 0102
HELICOIL manual taps, set of 2

Two parts set, graded pitch
Pre-tap
4 action cut
Final tap
2 action cut
M 12
0140 012 0104
0140 112 0104
0140 212 0102
M 12 x 1
0140 012 3104
0140 112 3104
0140 212 3102
M 12 x 1.25
0140 012 9104
0140 112 9104
0140 212 9102
Type 0140.0
HELICOIL manual taps, cut
For standard threads up to P = 2 mm
For fine threads
up to P = 3 mm
For tapping materials up to 700 N/mm2 strength.
For through-holes.
For blind holes only if sufficient tapping space is
available. Minimum requirement 1 d deeper than the
fully cut thread length.
0140.1
0140.2
M 12 x 1.5
0140 012 4104
0140 112 4104
0140 212 4102
M 14
0140 014 0104
0140 114 0104
0140 214 0102
For tapping materials over 700 N/mm2 strength.
M 14 x 1
0140 014 3104
0140 114 3104
0140 214 3102
For through-hole and blind-hole tapping.
M 14 x 1.25
0140 014 9104
0140 114 9104
0140 214 9102
M 14 x 1.5
0140 014 4104
0140 114 4104
0140 214 4102
M 16
0140 016 0104
0140 116 0104
0140 216 0102
M 16 x 1.5
0140 016 4104
For pitches up to P = 3.5 mm
M 18
Type 0140.3-5 refer to page 26
0140 216 4102

0140 218 0102
0140 218 4102
M 18 x 1.5
0140 018 4104
0140 118 4104
M 18 x 2
0140 018 5104
0140 118 5104
0140 218 5102
0140 120 0104
0140 220 0102
M 20
M 20 x 1.5
0140 020 4104
0140 120 4104
0140 220 4102
M 20 x 2
0140 020 5104
0140 120 5104
0140 220 5102
M 22
Combined drill and tapping tools

refer to page 26
0140 116 4104

0140 118 0104
0140 122 0104
0140 222 0102
M 22 x 1.5
0140 022 4104
0140 122 4104
0140 222 4102
M 22 x 2
0140 022 5104
0140 122 5104
0140 222 5102
0140 124 0104
0140 224 0102
M 24
M 24 x 1.5
0140 024 4104
0140 124 4104
0140 224 4102
M 24 x 2
0140 024 5104
0140 124 5104
0140 224 5102
Further sizes upon request.

* for tolerance class 4H the ninth digit of the ordering ref. no. changes from 1 to 2.
Details refer to page 23.
Types 0140.0 and 0140.2 can be utilised as machine taps.
Shaft diameter tolerance h9. They are especially suitable for brittle materials such as cast iron, brass
and magnesium.
Dimensions for Manual taps

Nominal
thread
d
Version A
Version B
Version C
Version
Outer
min.
DHC
Shaft
h9
d2
First cut Overall
length
d3
L1
Thread Square
length length
max. L2
L3
Square
h 12
K
L4
d4
2.6
M2
2.5
2.8
40
2.1
M 2.5
3.1
3.5
2.5
40
10
2.7
13.5
M3
3.6
45
10
13.5
3.1
M 3.5
4.3
4.5
3.5
45
12
3.4
15.5
3.6
M4
4.9
50
14
4.9
17.5
4.2
19.5
5.2
M5
6.0
50
16
4.9
M6
7.3
56
19
4.9
M7
8.3
63
19
5.5
M8
9.6
70
22
5.5
M8x1
9.3
63
19
5.5
M9
10.6
70
24
6.2
M 10
11.9
10
75
27
10
M 10 x 1
11.3
10
70
22
10
M 10 x 1.25
11.6
10
70
22
10
M 11
12.9
11
11
70
22
12
M 12
14.3
11
12
80
30
12
M 12 x 1
13.3
11
12
70
22
12
M 12 x 1.25
13.6
11
12
70
22
12
M 12 x 1.5
14.0
11
12
70
22
12
M 14
16.6
12
14
80
32
12
M 14 x 1
15.3
12
14
70
22
12
M 14 x 1.25
15.6
12
14
70
22
12
M 14 x 1.5
16.0
12
14
70
22
12
M 16
18.6
14
16
80
22
14
11
M 16 x 1.5
18.0
14
16
80
22
14
11
M 18
21.3
16
18
95
40
15
12
M 18 x 1.5
20.0
16
18
80
22
15
12
M 18 x 2
20.6
16
18
80
22
15
12
M 20
23.3
18
20
100
40
17
14.5
M 20 x 1.5
22.0
18
20
80
22
17
14.5
M 20 x 2
22.6
18
20
80
22
17
14.5
M 22
25.3
18
22
110
50
17
14.5
M 22 x 1.5
24.0
18
22
90
22
17
14.5
M 22 x 2
24.6
18
22
90
22
17
14.5
M 24
27.9
20
24
110
50
19
16
M 24 x 1.5
26.0
18
24
90
22
17
14.5
M 24 x 2
26.6
20
24
90
22
19
16
24
25
Manual taps for HELICOIL plus
Nominalthread
Type 0140.0
B 65 000
Cutting taps
HELICOIL manual taps, cut
Type 0140.0
Ordering ref. no.
For standard threads up to P = 2 mm

For fine threads
up to P = 3 mm
M 26 x 1.5
0140 026 4104
For tapping materials up to 700 N/mm2 strength.
M 27 x 1.5
M 27 x 2
M 28 x 1.5
0140 028 4104
For blind holes only if sufficient tapping space is

available. Minimum requirement 1 d deeper than the
fully cut thread length.
Pre-cutter
Type 0140.1
Ordering ref. no.
Final cutter
Type 0140.2
Ordering ref. no.
0140 126 4104
0140 226 4102
0140 127 0104
0140 227 0102
0140 027 4104
0140 127 4104
0140 227 4102
0140 027 5104
0140 127 5104
0140 227 5102
M 27
For through-holes.
B 65 000
Set taps
M 30
0140 128 4104
0140 228 4102
0140 130 0104
0140 230 0102

0140 230 4102
M 30 x 1.5
0140 030 4104
0140 130 4104
M 30 x 2
0140 030 5104
0140 130 5104
0140 230 5102
0140 133 0104
0140 233 0102
0140 033 5104
0140 133 5104
0140 233 5102
M 36 x 1.5
0140 036 4104
0140 136 4104
0140 236 4102
M 36 x 2
0140 036 5104
0140 136 5104
0140 236 5102
M 36 x 3
0140 036 6104
0140 136 6104
0140 236 6102
M 33
M 33 x 2
M 36**
Type 0140.1-2
Two parts set, graded pitch
Pre-tap
4 action cut
Final tap
2 action cut
0140.1
0140.2

For tapping materials over 700 N/mm2 strength.
For through-hole and blind-hole tapping.

* for tolerance class 4H the ninth digit of the ordering ref. no. changes from 1 to 2.
** set of taps (three lipped), in addition middle cutter 0140 436 0104.
Types 0140.0 and 0140.2 can be utilised as machine taps.
Shaft diameter tolerance h9. They are especially suitable for brittle materials such as cast iron, brass
and magnesium.
Type 0140.3-5
as of M 36 with controlled pitch
Pre-tap
Middle tap
Final tap
0140.3
0140.4
0140.5
Combined Drill and Tapping Tools

Nominal
B 65 000
thread
d
Ordering ref. no.
For tapping HELICOIL holding threads in damaged

metric standard and fine threads.
M6
0142 006 0102
M8
0142 008 0102
Pre-drilling of the HELICOIL holding thread is not

necessary. Due to the guiding unit d 3 x L 5 for blind
holes only use under certain conditions.
M 10
0142 010 0102
M 10 x 1
0142 910 3450
M 12
0142 912 0450
M 12 x 1.25
0142 912 9450
M 12 x 1.5
0142 912 4450
M 14
0142 914 0450
M 14 x 1.25*
0142 914 9450
M 14 x 1.25**
0142 014 9102
M 14 x 1.5
0142 914 4450
M 16
0142 916 0450
M 16 x 1.5
0142 916 4450
* L 1 = 92
** L 1 = 153
Dimensions for Manual taps

Nominal
thread
d
Version A refer to pages 24/25
Version B refer to pages 24/25
Version
Outer
min.
DHC
Shaft First cut Overall

h9
length
d2
d3
L1
Thread Square
length length
max. L2
L3
Square
h 12
K
M 26 x 1.5
28.0
20
26
90
22
19
16
M 27
30.9
22
27
125
56
21
18
M 27 x 1.5
29.0
22
27
90
22
21
18
M 27 x 2
29.6
22
27
90
22
21
18
M 28 x 1.5
30.0
22
28
90
22
21
18
M 30
34.6
28
30
125
40
25
22
M 30 x 1.5
32.0
22
30
90
22
21
18
M 30 x 2
32.6
25
30
100
22
23
20
M 33
37.6
28
33
125
40
25
22
M 33 x 2
35.6
28
33
125
40
25
22
M 36
41.2
32
36
150
63
27
24
M 36 x 1.5
38.0
28
36
100
25
25
22
M 36 x 2
38.6
32
36
125
40
27
24
M 36 x 3
39.9
32
36
125
40
27
24
L4
d4
Version C refer to pages 24 27
Dimensions for combined Drilling and Tapping Tools
d3
L3
L2
L4
L1
DHC
d2
L3
Nominal
thread
d
Outer
min.
DHC
Shaft
h9
d2
First cut
d3
Overall Thread Square

length
length
length
L1
max. L 2
L3
L4
min.
Lead Thread Square

Length
h 12
L5
K
M6
7.3
M6
90
26
36
6.2
M8
9.7
10
M8
90
28
11
38
7.5
M 10
12.0
12
M 10
100
31
12
42
M 10 x 1
11.3
M 10 x 1
92
31
10
42
M 12
14.3
11
M 12
92
35
12
43
10
M 12 x 1.25
13.7
11
M 12 x 1.25
92
35
12
43
10
M 12 x 1.5
13.7
11
M 12 x 1.25
92
35
12
43
10
M 14
13.7
11
M 12 x 1.25
92
35
12
43
10
M 14 x 1.25
15.7
11
M 14 x 1.25
92
35
12
43
10
M 14 x 1.25
15.7
11
M 14 x 1.25
153
35
12
43
10
M 14 x 1.5
16.0
11
M 14 x 1.5
92
35
12
43
10
M 16
18.7
14
M 16
90
39
14
50
11
M 16 x 1.5
18.0
14
M 16 x 1.5
92
39
14
50
10
11
26
27
Machine taps for HELICOIL plus
Nominal
thread
Type 0141.1
HELICOIL machine taps, straight grooved, cutting
angle 10, with curling cut, 4 action cut for through
holes, for blind holes with deep-drilled thread hole.
For pitches up to P = 3.5 mm.
For materials below and above 700 N/mm2 strength.
For through-hole tapping.
Type 0141.4
HELICOIL machine taps, spiral grooves 45 right-hand
twist, cutting angle 15, 2-turn cut for blind holes.
For materials up to approximately 700 N/mm2 strength.
For blind hole tapping.
Type 0141.5
HELICOIL machine taps, spiral grooves 40 right hand
twist, cutting angle 10, 2-3 turn cut for blind holes,
for blind holes with deep-drilled thread hole.
For pitches up to p = 3 mm.
For materials over 700 N/mm2 strength.
B 65 000
B 65 000
B 65 000
for tolerance class 6 H* for tolerance class 6 H* for tolerance class 6 H*
Type 0141.1
Ordering ref. no.
Type 0141.4
Ordering ref. no.
Type 0141.5
Ordering ref. no.
M2
0141 102 0104
0141 402 0152
0141 502 0102
M 2.5
0141 125 0104
0141 425 0152
0141 525 0102
M3
0141 103 0104
0141 403 0152
0141 503 0102
M 3.5
0141 135 0104
0141 435 0152
0141 535 0102
M4
0141 104 0104
0141 404 0152
0141 504 0102
M5
0141 105 0104
0141 405 0152
0141 505 0102
M6
0141 106 0104
0141 406 0152
0141 506 0102
M7
0141 107 0104
0141 407 0152
0141 507 0102
M8
0141 108 0104
0141 408 0152
0141 508 0102
M8x1
0141 108 3104
0141 408 3152
0141 508 3102
M9
0141 109 0104
0141 409 0152
0141 509 0102
M 10
0141 110 0104
0141 410 0152
0141 510 0102
M 10 x 1
0141 110 3104
0141 410 3152
0141 510 3102
M 10 x 1.25
0141 110 9104
M 11
0141 111 0104
0141 411 0152
0141 511 0102
0141 510 9102
M 12
0141 112 0104
0141 412 0152
0141 512 0102
M 12 x 1
0141 112 3104
0141 412 3152
0141 512 3102
M 12 x 1.25
0141 112 9104
M 12 x 1.5
0141 112 4104
M 14
0141 114 0104
M 14 x 1
0141 114 3104
M 14 x 1.25
0141 114 9104
M 14 x 1.5
0141 114 4104
M 16
0141 116 0104
M 16 x 1.5
0141 116 4104
0141 512 9102

0141 412 4152
0141 512 4102
0141 414 3152
0141 514 3102
0141 414 4152
0141 514 4102
0141 416 4152
0141 516 4102
0141 418 4152
0141 518 4102
0141 514 0102
0141 516 0102
M 18
0141 118 0104
M 18 x 1.5
0141 118 4104
M 18 x 2
0141 118 5104
0141 518 5102
M 20
0141 120 0104
0141 520 0102
M 20 x 1.5
0141 120 4104
M 20 x 2
0141 120 5104
M 22
0141 122 0104
M 22 x 1.5
0141 122 4104
M 22 x 2
0141 122 5104
M 24
0141 124 0104
M 24 x 1.5
0141 124 4104
M 24 x 2
0141 124 5104
0141 518 0102
0141 420 4152
0141 520 4102

0141 520 5102
0141 522 0102
0141 422 4152
0141 522 4102

0141 522 5102
0141 524 0102
0141 424 4152
0141 524 4102

0141 524 5102

* for tolerance class 4H the ninth digit in the ordering ref. no. changes from 1 to 2.
Dimensions for Machine taps
Nominal
thread
d
Version A
Version B
Version C
Version
Outer
min.
DHC

h9
length
d2
d3
L1
Types
0141.1 /
0141.4
Thread
length
max. L2
Type
0141.5
Thread Square
length length
max. L2
L3
Square
h 12
K
M2
2.5
2.8
50
2.1
M 2.5
3.1
3.5
2.5
56
11
2.7
L4
d4
18
2.6
M3
3.7
56
13
2.7
20
3.1
M 3.5
4.3
4.5
3.5
63
13
3.1
21
3.6
M4
4.9
70
16
4.9
25
4.2
M5
6.0
80
17
10
4.7
30
5.2
M6
7.3
90
20
12
6.2
35
6.2
M7
8.3
90
20
12
10
35
7.2
M8
9.6
10
100
20
14
11
39
8.3
M8x1
9.3
90
20
12
10
35
8.2
M9
10.6
100
22
14
6.2
M 10
12.0
10
110
24/16
16
10
M 10 x 1
11.3
10
100
22
16
10
M 10 x 1.25
11.6
10
100
22
16
10
M 11
13.0
11
11
100
22/20
20
11
M 12
14.3
11
12
110
26/20
20
12
M 12 x 1
13.3
11
12
100
22/20
20
12
M 12 x 1.25
13.6
11
12
100
22/20
20
12
M 12 x 1.5
14.0
11
12
100
22/20
20
12
M 14
16.6
12
14
110
28/20
20
12
M 14 x 1
15.3
12
14
100
22/20
20
12
M 14 x 1.25
15.6
12
14
100
22/20
20
12
M 14 x 1.5
16.0
12
14
100
22/20
20
12
M 16
18.6
14
16
125
34/25
25
14
11
M 16 x 1.5
18.0
14
16
110
25
25
14
11
M 18
21.3
16
18
140
34/25
25
15
12
M 18 x 1.5
20.0
16
18
125
25
25
15
12
M 18 x 2
20.6
16
18
140
34
25
15
12
M 20
23.3
18
20
140
34/25
25
17
14.5
M 20 x 1.5
22.0
18
20
125
25
25
17
14.5
M 20 x 2
22.6
18
20
140
34
25
17
14.5
M 22
25.3
18
22
160
38/30
30
17
14.5
M 22 x 1.5
24.0
18
22
140
28
28
17
14.5
14.5
M 22 x 2
24.6
18
22
140
28
28
17
M 24
27.9
20
24
160
38/30
30
19
16
M 24 x 1.5
26.0
18
24
140
28
28
17
14.5
M 24 x 2
26.6
20
24
140
28
28
19
16
28
29
Machine taps for HELICOIL plus
Nominal
thread
Type 0141.1
Type 0141.1
Ordering ref. no.
Type 0141.4
Ordering ref. no.
Type 0141.5
Ordering ref. no.
M 26 x 1.5
0141 126 4104
0141 426 4152
0141 526 4102
M 27
0141 127 0104
M 27 x 1.5
0141 127 4104
0141 427 4152
0141 527 4102
M 27 x 2
0141 127 5104
M 28 x 1.5
0141 128 4104
M 30
0141 130 0104
M 30 x 1.5
0141 130 4104
M 30 x 2
0141 130 5104
HELICOIL machine taps, straight grooved, tapping

angle 10, with curling cut, 4 action cut for through
holes, for blind holes with deep-drilled thread hole
For materials below and above 700 N/mm2 strength.
For through-hole tapping.
Type 0141.4
HELICOIL machine taps, spiral grooves 45 right-hand
twist, tapping angle 15, 2-turn cut for blind holes
B 65 000
B 65 000
B 65 000
for tolerance class 6 H* for tolerance class 6 H* for tolerance class 6 H*
0141 527 0102

0141 527 5102
0141 428 4152
0141 528 4102
0141 430 4152
0141 530 4102
0141 530 0102

0141 530 5102
M 33
0141 133 0104
0141 533 0102
M 33 x 2
0141 133 5104
0141 533 5102
M 36
0141 136 0104
M 36 x 1.5
0141 136 4104
0141 536 0102
M 36 x 2
0141 136 5104
0141 536 5102
M 36 x 3
0141 136 6104
0141 536 6102
0141 436 4152

For materials up to approximately 700 N/mm2 strength

Type 0141.5
HELICOIL machine taps, spiral grooves 40 right hand
twist, cutting angle 10, 2-3 turn cut for blind holes,
for blind holes with deep-drilled thread hole
For pitches up to p = 3 mm
For materials over 700 N/mm2 strength
Machine tap former for HELICOIL plus

Non-cutting forming of inner threads and through hole
threads
Nominal
Standard value
thread
formed hole
With lubrication grooves
Perfect lubrication even at larger depths
dF
B 65 000
Ordering ref. no.
M3
3.4
0144 103 0004
Speeds corresponding to thread tap
M 3.5
4.0
0144 135 0004
Lubrication:
M4
4.6
0144 104 0004
Lubricant containing oils or emulsions containing

grease
M5
5.6
0144 105 0004
M6
6.8
0144 106 0004
Material range:
M8
9.0
0144 108 0004
M 10
11.2
0144 110 0004
M 12
13.4
0144 112 0004
Mouldable materials such as aluminium, copper and

zinc alloys, steel up to 700 N/mm2, stainless steels
Other dimensions upon request.

We also supply TiN coated tap formers.
* for tolerance class 4H the ninth digit in the ordering ref. no.
changes from 1 to 2. Details refer to page 23.
Dimensions for Machine taps
Nominal
thread
d
Version A refer to pages 28/29
Version B refer to pages 28/29

h9
length
d2
d3
L1
Types
0141.1 /
0141.4
Thread
length
max. L2
Type
0141.5
Thread Square
length length
max. L2
L3
Version
Outer
min.
DHC
Square
h 12
K
M 26 x 1.5
28.0
20
26
140
28
28
19
16
M 27
30.9
22
27
180
50
50
21
18
M 27 x 1.5
29.0
22
27
150
28
28
21
18
M 27 x 2
29.6
22
27
150
28
28
21
18
M 28 x 1.5
30.0
22
28
150
28
28
21
18
M 30
34.5
28
30
200
56
56
25
22
M 30 x 1.5
32.0
22
30
150
28
28
21
18
M 30 x 2
32.6
25
30
160
30
28
23
20
M 33
37.5
28
33
200
56
56
25
22
M 33 x 2
35.6
28
33
170
30
30
25
22
M 36
41.2
32
36
200
60
60
27
24
M 36 x 1.5
38.0
28
36
170
30
30
25
22
M 36 x 2
38.6
32
36
170
30
30
27
24
M 36 x 3
39.9
32
36
200
60
60
27
24
L4
d4
Version C refer to pages 28 31
Dimensions for Machine taps for HELICOIL plus

Nominal
thread
Outer Shaft
Version
Version B
Version C
Overall
Thread
Square
Square
min.
h9
length
length
length
h 12
DHC
d2
L1
max. L2
L3
L4
d4
M3
3.69
56
13
2.7
20
3.1
M 3.5
4.33
4.5
63
13
3.1
21
3.6
M4
4.96
70
16
4.9
25
4.2
M5
6.09
80
17
4.7
30
5.2
M6
7.37
90
20
6.2
35
7.2
M8
9.69
10
100
20
11
8.0
39
8.9
M 10
12.02
110
24
10
7.0
M 12
14.37
11
110
26
12
9.0

We also supply TiN coated tap formers.
for tolerance class 4H the ninth digit in the ordering ref. no. changes from 0 to 2.
30
31
Internal Thread Gauges for HELICOIL plus Holding Thread

Nominal
B 65 000
thread
d
Nominal
B 65 000
thread
P
M2
0.4
Ordering ref. no.*
0147 302 0500
M 18 x 1.5
P
1.5
Ordering ref. no.*

0147 318 4500
M 2.5
0.45
0147 325 0500
M 18 x 2
0147 318 5500
M3
0.5
0147 303 0500
M 20
2.5
0147 320 0500
M 3.5
0.6
0147 335 0500
M 20 x 1.5
1.5
0147 320 4500
M4
0.7
0147 304 0500
M 20 x 2
0147 320 5500
M5
0.8
0147 305 0500
M 22
2.5
0147 322 0500
M6
0147 306 0500
M 22 x 1.5
1.5
0147 322 4500
M7
0147 307 0500
M 22 x 2
0147 322 5500
M8
1.25
0147 308 0500
M 24
0147 324 0500
M8x1
0147 308 3500
M 24 x 1.5
1.5
0147 324 4500
M9
1.25
0147 309 0500
M 24 x 2
0147 324 5500
M 10
1.5
0147 310 0500
M 26 x 1.5
1.5
0147 326 4500
M 10 x 1
0147 310 3500
M 27
0147 327 0500
M 10 x 1.25 1.25
0147 310 9500
M 27 x 1.5
1.5
0147 327 4500
M 11
1.5
0147 311 0500
M 27 x 2
0147 327 5500
M 12
1.75
0147 312 0500
M 28 x 1.5
1.5
0147 328 4500
M 12 x 1
0147 312 3500
M 30
3.5
0147 330 0500
M 12 x 1.25 1.25
0147 312 9500
M 30 x 1.5
1.5
0147 330 4500
M 12 x 1.5
1.5
0147 312 4500
M 30 x 2
0147 330 5500
M 14
0147 314 0500
M 33
3.5
0147 333 0500
M 14 x 1
0147 314 3500
M 33 x 2
0147 333 5500
0147 314 9500
M 36
0147 336 0500
M 14 x 1.25 1.25
M 14 x 1.5
1.5
0147 314 4500
M 36 x 1.5
1.5
0147 336 4500
M 16
0147 316 0500
M 36 x 2
0147 336 5500
M 16 x 1.5
1.5
0147 316 4500
M 36 x 3
0147 336 6500
M 18
2.5
0147 318 0500

Manual Installation Tools for HELICOIL plus

Manual Installation tool, with pre-stressing
cartridge for HELICOIL and HELICOIL plus
only for special utilisation and fine thread pitches.
Nominal
thread
Type
Not necessary for HELICOIL plus.

Manual installation mandrels you will find on
page 34.
Type H-PSG:
Threaded mandrel, pitch guided, with bit gauge
Ordering ref. no. 0150 01. ...*
Type H-PMG:
Flat mandrel, pitch guided, with bit gauge
Type H-PM:
Flat mandrel, without pitch guiding, with bit gauge
Fly-over tool for

HELICOIL and HELICOIL plus
Type H-M
with bit gauge
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
2
2.5
3
3.5
4
5
6
7
8
8x1
9
10
10 x 1
10 x 1.25
11
12
12 x 1
12 x 1.25
12 x 1.5
14
14 x 1
14 x 1.25
14 x 1.5
16
16 x 1.5
18
18 x 1.5
18 x 2
20
20 x 1.5
20 x 2
22
22 x 1.5
22 x 2
24
24 x 1.5
24 x 2
26 x 1.5
27
27 x 1.5
27 x 2
28 x 1.5
30
30 x 1.5
30 x 2
33
33 x 2
36
36 x 1.5
36 x 2
36 x 3
H-PMG M 2
H-PMG M 2.5
H-PMG M 3
H-PMG M 3.5
H-PMG M 4
H-PMG M 5
H-PM M 6
H-PSG M 7
H-PM M 8
H-PSG M 8 x 1
H-PM M 9
H-PM M 10
H-PSG M 10 x 1
H-PSG M 10 x 1.25
H-PM M 11
H-PM M 12
H-PSG M 12 x 1
H-PSG M 12 x 1.25
H-PSG M 12 x 1.5
H-PM M 14
H-PSG M 14 x 1
H-PSG M 14 x 1.25
H-PSG M 14 x 1.5
H-PM M 16
H-PMG M 16 x 1.5
H-M M 18
H-PSG M 18 x 1.5
H-PSG M 18 x 2
H-M M 20
H-PSG M 20 x 1.5
H-PSG M 20 x 2
H-M M 22
H-PSG M 22 x 1.5
H-PSG M 22 x 2
H-M M 24
H-PSG M 24 x 1.5
H-PSG M 24 x 2
H-PSG M 26 x 1.5
H-M M 27
H-PSG M 27 x 1.5
H-PSG M 27 x 2
H-PSG M 28 x 1.5
H-M M 30
H-PSG M 30 x 1.5
H-PSG M 30 x 2
H-M M 33
H-PSG M 33 x 2
H-M M 36
H-PSG M 36 x 1.5
H-PSG M 36 x 2
H-PSG M 36 x 3
B 65 000
Installation tools with
pre-stressing cartridge
Ordering ref. no.
0150
0150
0150
0150
0150
0150
0150
0150
0150
0150
0150
0150
0150
0150
0150
0150
0150
0150
0150
0150
0150
0150
0150
0150
0150
020
022
020
023
020
020
040
010
040
010
040
041
011
011
041
041
011
011
011
041
011
011
011
041
021
B 65 000
Fly-over tools
Type H-M
Ordering ref. no.
2000
5000
3000
5000
4000
5000
6000
7000
8000
8300
9000
0000
0300
0900
1000
2000
2300
2900
2400
4000
4300
4900
4400
6000
6400
0150 071 8000
0150 021 8400

0150 011 8500
0150 072 0000
0150 012 0400
0150 012 0500
0150 072 2000
0150 012 2400
0150 012 2500
0150 072 4000
0150 012 4400
0150 012 4500
0150 012 6400
0150 072 7000
0150 012 7400
0150 022 7500
0150 012 8400
0150 073 0000
0150 013 0400
0150 013 0500
0150 073 3000
0150 013 3500
0150 073 6000
0150 013 6400
0150 013 6500
0150 013 6600
* For thread inserts made from NiCr 15 Fe 7 Ti Al, NiCr 20 Co 18 Ti, AlZn Mg Cu 1.5
adapted tools upon request.
32
33
HELICOIL plus Installation mandrels fr Electric Installation Tools Type E-S 206 and
E-S 410, Battery Installation Tools Type B-S 206 and B-S 824 and Pneumatic Installation
Tools Type P-S 412
Installation mandrel with 14" hexagon
D
Only suitable for installation of HELICOIL plus free running and SCREWLOCK.
With external 14" hexagon (DIN 3126 - E 6.3).
Ring groove
For Installation Tools Type B-S 206, E-S 206, E-S 410, P-S 412
Nominal
thread
B 65 000
Mandrel
free running
Ordering ref. no.
B 65 000
Mandrel
SCREWLOCK
Ordering ref. no.
Type 4160.23
M2
4160 2302 020
(Structural Shape 1)
M 2.5
4160 2325 020
M3
M 3.5
L1
L2
ma
x
Important:
This installation mandrels can be also used for
manually installation.
L2
max
D1
D2 Struct.
h9 shape
4160 2302 022
25
100
4160 2325 022
25
100
4160 2303 020
4160 2303 022
30
14
100
4160 2335 020
4160 2335 022
30
14
100
M4
4160 2304 020
4160 2304 022
35
16
100
M5
4160 2305 020
4160 2305 022
40
20
105
10
M6
4160 2306 020
4160 2306 022
40
20
105
11
L1
L2
max
D1
For Installation Tools Type B-S 824, E-S 410, P-S 412
Nominal
thread
B 65 000
Mandrel for
free running
Ordering ref. no.
B 65 000
Mandrel for
SCREWLOCK
Ordering ref. no.
D2 Struct.
h9 shape
M7
4160 2507 020
4160 2507 022
55
30
105
15
M8
4160 2508 020
4160 2508 022
55
30
105
15
2
2
M8x1
4160 2508 320
4160 2508 322
55
30
105
15
M9
4160 2509 020
4160 2509 022
65
40
110
15
M 10
4160 2510 020
4160 2510 022
60
40
110
15
M 10 x 1
4160 2510 320
4160 2510 322
65
40
115
16
M 10 x 1.25 4160 2510 920
4160 2510 922
65
40
115
16
M 12
4160 2512 022
70
45
115
20
4160 2512 020
SCREWLOCK installation tools are marked with a ring

groove on the drive spindle. Free running installation
tools have a flat-side drive spindle.
L1
L
L1
Type 4160.25
(Structural Shape 2)
L2
ma
x
M 12 x 1.25 4160 2512 920
4160 2512 922
70
45
120
20
M 12 x 1.5
4160 2512 422
65
45
115
20
4160 2512 420
M 14
4160 2514 020
4160 2514 022
70
50
120
20
M 14 x 1.5
4160 2514 420
4160 2514 422
70
50
120
20
M 16
4160 2516 020
4160 2516 022
80
55
135
22
M 16 x 1.5
4160 2516 420
4160 2516 422
80
55
135
22
M 18
4160 2518 020
4160 2518 022
90
65
135
24
M 20
4160 2520 020
4160 2520 022
100
70
145
25
M 22
4160 2522 020
4160 2522 022
110
80
155
27
M 24
4160 2524 020
4160 2524 022
120
90
165
30
For inserts made from NiCr15Fe7TiAl, NiCr20Co18Ti and AlZnMgCu1,5

adapted tools upon request.
Drill chuck, external hexagonal

DIN 3126 - E 6.3 for Type B-S 206
Ordering ref. no. 65000 4160 000 0100
HELICOIL plus Installation Mandrels for the rapid installation of HELICOIL plus
M 2 M 24 with HELICOIL plus Installation Tools. Also suitable for the pick and place
installation method.
The benefits to you:
Simple installation mandrel

for critical installation points
rapid conversion
lower cost tools
Size M 2 ... M 24
HELICOILplus STRIPFEED (M 2 ... M 10)
HELICOILplus loose inserts (M 2 ... M 24)
flexible
Pick and Place installation

simple handling with HELICOILplus
shorter assembly time
Direction of rotation simple to change

easy operation
Pick-and-place equipment facility see page 18.
Electric and Battery power pack Installation Tools for HELICOIL plus
Battery power pack Installation Tool Type B-S 206
For working with HELICOIL plus M 4 M 6 with HELICOIL plus installation mandrel
see page 34.
Extent of delivery:
Accumulator pistol baton installation tool (bendable)
2 pcs. Accumulator pack 3.6 V; 1.2 Ah
Fast battery charger
Carrying case
Technical details:
Load-free revolutions:
2 stage 200 min-1 and 600 min-1, reversible
Torque:
Adjust. 21 steps 0.3 3.0 Nm / max. 4.4 Nm
Tool holding fixture:
14
internal hexagonal
Weight including accumulator battery: 0.52 kg

Accumulator battery:
3.6 V / 1.2 Ah / charging time 15 min.
Ordering ref. no.:
65000 4160 330 0000
Spare parts and equipment:

Spare accumulator battery:
Ordering ref. no. 65000 4160 330 0200
Fast battery charger:
Ordering ref. no. 65000 4160 330 0300
Battery power pack Installation Tool Type B-S 824

For working with HELICOIL plus M 7 M 24 with HELICOIL plus installation mandrel
see page 34.
Extent of delivery:
Accumulator pistol screwdriver
2 pcs. Accumulator pack 15.6 V; 3 Ah
Fast battery charger
Carrying case
Technical details:
Load free revolutions:
Step 1 / stage-less 65 450 min-1, reversible

Step 2 / stage-less 200 1450 min-1, reversible
Torque:
Adjust. 19 steps 1 6.9 Nm / max. 31.9 Nm
Three parts chuck 1.0 13 mm
Weight including accumulator battery: 2.0 kg

Accumulator battery:
15.6 V / 3 Ah / charging time 45 min.
Ordering ref. no.:
65000 4160 350 0000
Spare parts and equipment:

Spare accumulator battery:
Ordering ref. no. 65000 4160 350 0200
Fast battery charger:
Ordering ref. no. 65000 4160 350 0300
34
35
Electric Installation tool for HELICOIL plus

Electric Installation tool Type E-S 206
For the speedy working with HELICOIL plus M 2 M 6
with HELICOIL plus installation mandrel
Extent of delivery:
Baton screw driver with 14" hexagonal chuck
Power supply unit for two screw drivers
Carrying case
Technical details:
720 min-1
Output voltage:
35 V DC
Torque:
M = 0.45 0.95 Nm
stepless adjustable clutch
14"
Weight:
0.31 kg
Ordering ref. no.:
65000 4160 220 0000
hexagon socket chuck with radial bearing
Special size HELICOIL plus mandrels with 14" hexagon should be ordered separately,
see page 34.
Electric Installation tool Type E-S 410

For speedy working with HELICOIL plus M 4 M 10
with HELICOIL plus installation mandrel
Extent or delivery:
Baton screw driver with 14" hexagonal chuck
Revolution adjustment by means of high running ramp control
Carrying case
Technical details:
Stage-less adjustable on the adjusting equipment,

720 min-1 RPM. Automatic reversing switch
upon reaching the screw-in depth
Torque:
M = 0.9 3.5 Nm
14"
Weight:
0.66 kg
Ordering ref. no.:
65000 4160 440 0000
hexagon socket chuck with radial bearing
see page 34.
Pneumatic Installation tool for HELICOIL plus

/4
G1
Pneumatic Installation tool Type P-S 412

For the rapid installation of HELICOIL plus M 4 M 12 with
3
3
HELICOIL plus installation mandrel

Technical details:
1500 min-1 at p = 6.3 bar

adjustable by adjusting air pressure
265
Air consumption:
5.5 L/s at p = 6.3 bar
Torque:
M = 1.2 4.5 Nm
14"
hexagon socket chuck
with radial bearing

Weight:
0.8 kg
Ordering ref. no.:
65000 4160 270 0010
see page 34.
/4
G1
Pneumatic Installation tool Type P-S 1216

For the rapid installation of HELICOIL plus M 12 M 16 with
3
3
HELICOIL plus installation mandrel

Technical details:
950 min-1 at p = 6.3 bar

adjustable by adjusting air pressure
265
Air consumption:
5.5 L/s at p = 6.3 bar
Torque:
M = 1.2 5.5 Nm
4" hexagon socket chuck
with radial bearing

Weight:
0.8 kg
Ordering ref. no.:
65000 4160 180 0010
Special size HELICOIL plus mandrels with 14" hexaxon should be ordered
separately, see page 34.
Fittings:
Extra hand grip for P-S 1216
Hand grip for safe positioning during insert torqueing, for sizes M 12.
Ordering ref. no.: 65000 4160 180 0006
Hanger bracket for P-S 412 and P-S 1216

For hanging power tools horizontally on balance systems.
For details, see page 41.
Ordering ref. no.: 65000 4160 180 0007
36
37
Mechanical Installation Tool Type P-PSG for HELICOIL plus

For HELICOIL plus
free running and SCREWLOCK
Push-start HELICOIL and HELICOILplus installation tool for handling bulk-fed inserts.
Power installation tool with reversing compressed air motor and
size change part (exchange unit).
The HELICOIL installation depth is set by changing the compensating discs.
This tool is recommended for medium- to large-series production
applications.
P-PSG 256
Example when ordering

M 6:
P-PSG 256 M 6
Ordering ref. no.
0160 370 6000
P-PSG 714
P-PSG 1626
ge
han
Exc nit
u
Nominal
thread
d
M 2.5
M3
M4
M5
M6
M7
M8
M8x1
M 10
M 10 x 1.25
M 10 x 1
M 12
M 12 x 1.5
M 12 x 1.25
M 12 x 1
M 14*
M 14 x 1.5
M 14 x 1.25
M 16
M 16 x 1.5
M 18 x 1.5
M 20
M 20 x 1.5
M 22 x 1.5
M 24 x 1.5*
M 26 x 1.5*
Type
Complete tool
9
2
B 65 000
Complete
tool
Ordering ref. no.
0160 372 5000
0160 370 3000
0160 370 4000
0160 370 5000
0160 370 6000
0160 280 7000
0160 280 8000
0160 280 8300
0160 281 0000
0160 281 0900
0160 281 0300
0160 281 2000
0160 281 2400
0160 281 2900
0160 281 2300
0160 281 4000
0160 281 4400
0160 281 4900
0160 191 6000
0160 191 6400
0160 191 8400
0160 192 0000
0160 192 0400
0160 192 2400
0160 192 4400
0160 192 6400
Construction
size
D
28
28
28
28
28
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
L
240
240
240
240
240
360
360
360
360
360
360
360
360
360
360
360
360
360
440
440
440
440
440
440
440
440
Weight
kg
0.6
0.6
0.6
0.6
0.6
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
Connection
bar
2.5-4.0
2.5-4.0
2.5-4.0
2.5-4.0
2.5-4.0
4.0-5.0
4.0-5.0
4.0-5.0
4.0-5.0
4.0-5.0
4.0-5.0
4.0-5.0
4.0-5.0
4.0-5.0
4.0-5.0
4.0-5.0
4.0-5.0
4.0-5.0
4.0-6.0
4.0-6.0
4.0-6.0
4.0-6.0
4.0-6.0
4.0-6.0
4.0-6.0
4.0-6.0
**Compressed
air consumption
l/Min.
204
204
204
204
204
282
282
282
282
282
282
282
282
282
282
282
282
282
282
282
282
282
282
282
282
282
Components
Basic tool
P-PSG 256
P-PSG 714
P-PSG 1626
Motor
Nominal
thread
d
M 2.5
M3
M4
M5
M6
M7
M8
M8x1
M 10
M 10 x 1.25
M 10 x 1
M 12
M 12 x 1.5
M 12 x 1.25
M 12 x 1
M 14*
M 14 x 1.5
M 14 x 1.25
M 16
M 16 x 1.5
M 18 x 1.5
M 20
M 20 x 1.5
M 22 x 1.5
M 24 x 1.5*
M 26 x 1.5*
Type
Exchange unit
B 65 000
Exchange
unit
Ordering ref. no.
0160 272 5050
0160 270 3050
0160 270 4050
0160 270 5050
0160 270 6050
0160 280 7050
0160 280 8050
0160 281 8350
0160 281 0050
0160 281 0950
0160 281 0350
0160 281 2050
0160 281 2450
0160 281 2950
0160 281 2350
0160 281 4050
0160 281 4450
0160 281 4950
0160 191 6050
0160 191 6450
0160 191 8450
0160 192 0050
0160 192 0450
0160 192 2450
0160 192 4450
0160 192 6450
B 65 000
Basic
tool
Ordering ref. no.
B 65 000
Motor
Ordering ref. no.
0160 370 0040
0160 370 0010
0160 180 0010

0160 180 0040
0160 090 0011

0160 180 0010
0160 090 0011

0160 090 0040
Mechanical Installation Tools Type P-PSG for HELICOIL plus

Pre-winder cartridge
For HELICOIL plus

free running and SCREWLOCK
Clutch for installation mandrel
Compensating disc assortment
P-PSG 256
P-PSG 714
P-PSG 1626
Installation mandrel
Nominal
thread
d
M 2.5
M3
M4
M5
M6
M7
M8
M8x1
M 10
M 10 x 1.25
M 10 x 1
M 12
M 12 x 1.5
M 12 x 1.25
M 12 x 1
M 14*
M 14 x 1.5
M 14 x 1.25
M 16
M 16 x 1.5
M 18 x 1.5
M 20
M 20 x 1.5
M 22 x 1.5
M 24 x 1.5*
M 26 x 1.5*
Type
Wear and spare parts

B 65 000
Pre-winder
cartridge
Ordering ref. no.
0160 172 5032
0160 170 3032
0160 170 4032
0160 170 5032
0160 170 6032
0160 280 7032
0160 280 8032
0160 280 8332
0160 281 0032
0160 281 0932
0160 281 0332
0160 281 2032
0160 281 2432
0160 281 2932
0160 281 2332
0160 281 4032
0160 281 4432
0160 281 4932
0160 191 6032
0160 191 6432
0160 191 8432
0160 192 0032
0160 192 0432
0160 192 2432
0160 192 4432
0160 192 6432
B 65 000
Installation
mandrel
Ordering ref. no.
0160 372 5020
0160 270 3020
0160 270 4020
0160 270 5020
0160 270 6020
0160 280 7020
0160 280 8020
0160 280 8320
0160 281 0020
0160 281 0920
0160 281 0320
0160 281 2020
0160 281 2420
0160 281 2920
0160 281 2320
0160 281 4020
0160 281 4420
0160 281 4920
0160 091 6020
0160 091 6420
0160 091 8420
0160 092 0020
0160 192 0420
0160 192 2420
0160 192 4420
0160 192 6420
B 65 000
B 65 000
Clutch for instal- Compensating
lation mandrel disc assortment
0160 170 0006 0160 170 0060
0160 170 0066
0160 180 0006 0160 280 0060
0160 090 0006 0160 190 0060
Important notes when ordering:

When ordering tools please quote type, dimensions and length of the HELICOIL plus inserts to be utilised. For fitting HELICOIL plus thread inserts > 2.5 d, information upon request. The Types P-PSG 714
and P-PSG 1626 are fitted with a sliding sleeve as per the requirements of the Accident Prevention
Regulations for finger safety. These protective sleeves must never be removed. The installation tools
are fitted with Bosch motors, ** compressed air requirements approximately 6.3 bar. (See page 38).
* Basic tool is fitted with a strengthened motor.
For inserts made from NiCr15Fe7TiAl, NiCr20Co18Ti and AlZnMgCu1.5 adapted tools upon request.
38
39
Mechanical Installation Tool Type P-PSG for HELICOIL plus

For HELICOIL plus
STRIPFEED
D
Push-start HELICOIL und HELICOILplus installation tool for

handling magazine-fed threaded inserts.
Power installation tool with reversing compressed air motor and
size change part (exchange unit).
The HELICOIL installation depth is set by changing the
compensating discs.
This tool is recommended for medium- to large-series production
applications.
P-PSG 256 SF
P-PSG 714 SF
gehan
Exc nit
u
Nominal
thread
d
M 2.5
M 2.5
M3
M3
M4
M4
M5
M5
M6
M6
M7
M7
M8
M8
M 10
M 10
Type
Complete tool
B 65 000
Complete
tool
Ordering ref. no.
0160 372 5002
0160 372 5003
0160 370 3002
0160 370 3003
0160 370 4002
0160 370 4003
0160 370 5002
0160 370 5003
0160 370 6002
0160 370 6003
0160 280 7002
0160 280 7003
0160 280 8002
0160 280 8003
0160 281 0002
0160 281 0003
max.
length
1.25 d
1.5-2.5 d
1.25 d
1.5-2.5 d
1.25 d
1.5-2.5 d
1.25 d
1.5-2.5 d
1.25 d
1.5-2.5 d
1.25 d
1.5-2.5 d
1.25 d
1.5-2.5 d
1.25 d
1.5-2.5 d
Construction
size
D
28
28
28
28
28
28
28
28
28
28
42
42
42
42
42
42
L
240
240
240
240
240
240
240
240
240
240
360
360
360
360
360
360
Weight
kg
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
1.4
1.4
1.4
1.4
1.4
1.4
Connection
bar
2.5-4.0
2.5-4.0
2.5-4.0
2.5-4.0
2.5-4.0
2.5-4.0
2.5-4.0
2.5-4.0
2.5-4.0
2.5-4.0
4.0-5.0
4.0-5.0
4.0-5.0
4.0-5.0
4.0-5.0
4.0-5.0
**Compressed
air consumption
l/Min.
204
204
204
204
204
204
204
204
204
204
282
282
282
282
282
282
Important notes when ordering:

When ordering a tool please quote type, size and length of the HELICOIL plus thread inserts to be
utilised.
The installation tools are fitted with Bosch motors, **compressed air requirements approximately 6.3
bar.
Installations with SCREWLOCK are possible for all sizes.
For inserts made from NiCr15Fe7TiAl, NiCr20Co18Ti and AlZnMgCu1.5 adapted tools upon request.
Motor
Nominal
thread
d
M 2.5
M3
M4
M5
M6
M7
M8
M 10
P-PSG 714 SF
Exchange unit
P-PSG 256 SF Type
Components
B 65 000
Exchange
unit m1.25 d
Ordering ref. no.
0160 272 5052
0160 270 3052
0160 270 4052
0160 270 5052
0160 270 6052
0160 280 7052
0160 280 8052
0160 281 0052
B 65 000
B 65 000
B 65 000
Exchange
Basic
Motor
unit 1.5-2 d
tool
Ordering ref. no. Ordering ref. no. Ordering ref. no.
0160 272 5053
0160 270 3053
0160 270 4053 0160 370 0040 0160 370 0010
0160 270 5053
0160 270 6053
0160 280 7053
0160 280 8053 0160 180 0040 0160 180 0010
0160 281 0053
P-PSG 714 SF
Basic tool
Nominal
thread
d
M 2.5
M3
M4
M5
M6
M7
M8
M 10
P-PSG 256 SF Type
Wear and spare parts

B 65 000
Pre-winder
cartridge m1.25 d
Ordering ref. no.
0160 172 5035
0160 170 3035
0160 170 4035
0160 170 5035
0160 170 6035
0160 180 7035
0160 180 8035
0160 181 0035
B 65 000
Pre-winder
cartridge 1.5-2.5 d
Ordering ref. no.
0160 172 5033
0160 170 3034
0160 170 4033
0160 170 5033
0160 170 6033
0160 180 7033
0160 180 8033
0160 181 0033
B 65 000
Installation
mandrel
Ordering ref. no.
0160 272 5020
0160 270 3020
0160 270 4020
0160 270 5020
0160 270 6020
0160 280 7020
0160 280 8020
0160 281 0020
B 65 000
Clutch for installation mandrel
Ordering ref. no.
0160 170 0006
0160 170 0066

0160 180 0006
Compensating disc assortment M 6: Ordering ref. no. 65 000 0160 170 0060, M 8: 65 000 0160 280 0060.
Parallel system type S for HELICOIL and HELICOIL plus installation tools
Type
S 600
Product characteristic
Working radius
Working height
Weight without tool
Max. permitted torque
B 65000
Ordering Ref. no.
140 mm 600 mm
50 mm 430 mm
8 kg
Max. 15 Nm
0182 080 0003
Advantages
Ergonomic
Quick, accurate positioning
Precise installation direction
No reaction torque
Tool holder
Light and easy to use
Flexibility
Suitable for use with electrical and pneumatic HELICOIL installation tools
Rapid tool changeover
360 rotation
Roller bearings for light, smooth movement
Safe, orderly workstation
Included in delivery
3-axis guide system
Accessories
Tool holder
1 Balancer 1-3 kg
Type
Base plate made from extruded aluminium profile

with slots, dimensions: w x h x l: 240 x 40 x 500 mm
for 6 bar
nominal flow
G 14" = 700 L/min
Stationary roll holder for HELICOIL plus STRIPFEED
Hose
LW 6
Hose clip
8 12 mm
Hose liner
G 18"-6
Hose liner
G 14"-6
Waste air hose
15 mm
Maintenance unit
Dimensions
B 65 000
Ordering Ref no.
0182 080 1001
0182 080 0004
0196 000 1130
0196 000 1150
0196 000 1151
0196 000 1152
0196 000 1131
Automatic STRIPFEED unit

For integration into
Assembly lines
Robot/handling systems
These units are assembled to customer applicationrequirements. Please ask concerning any extension
systems.
Magazined HELICOIL plus thread inserts offer many
advantages especially when processing smaller thread
inserts.
Automatic Installation of HELICOIL plus

M 8 SCREWLOCK.
40
41
Parallel system type PR-E

for HELICOIL and HELICOIL plus installation tools
3-axis parallel system with positioning control

The type PR-E is a universal, flexible, cost-effective
positioning system with programmable, user defined
position settings.
Position detection on the X- Y- and Z-axes
Monitoring of installation depth, installation position
and progress of the HELICOIL installation process
10 programs
Memory for 25 installation positions per program
Control outputs, e.g. for controlling magnetic valves
(24DC) for pneumatic clamping devices
3
a
b
2
5
c
The type PR-E is suitable for use with the HELICOIL

plus installation tool type E-S 410. (see page 36 / other
electrical screwing tools on request)
The large extension length opens up a broader operating range. The tool is always precisely vertically aligned,
eliminating tool torque reactions.
Other benefits:
No quality problems caused by forgetting the operating position of the HELICOIL plus
Installation depth assured
Installation faults are recorded
Type
PR-E 400
Max.
work angle
Z-axis
work height
300
80 mm 420 mm
Y-axis working radius (extension length)
160 mm 400 mm
Max.
tool weight
2.0 kg
Stand total weight
6.3 kg
Included in delivery of type PR-E

(1) Support arm with positioning control
(2) Regulator unit (can be networked together with others)
(3) Electrical screwdriver 0.9 3.5 Nm 730 U/min 14" hex. with start lever (picture with E-S 410 for M4 to M10)
(4) Operating box
(5) Control unit
Maintenance unit
Accessories
(a) Pneumatic tang break-off tool (see page 43)
(b) Stationary roll holder for HELICOIL plus STRIPFEED
(c) HELICOIL plus pick-and-place system (see page 18)
Tang break off and extracting tools for HELICOIL plus
Tang break-off tools for HELICOIL plus

B 65 000
Tang break-off tool
Semi automatic tang break-off tool with

spring loadedd tension Typ TB-M
Nominal
Tang
Type
thread
break-off tool
Ordering ref. no.
Type
Striking pin
semi-automatic
pneumatic*
(spare part)
Ordering ref. no. Ordering ref. no. Ordering ref. no.
M2
0158 040 0000
0158 602 0000
M 2.5
0158 040 1000
0158 625 0000
M3
0158 040 1000
0158 603 0000
M 3.5
0158 040 2000
0158 635 0000
M4
0158 040 2000
0158 604 0000
0168 020 2000 0168 020 2020
M5
0158 040 3000
0158 605 0000
0168 020 3000 0168 020 3020
M6
0158 040 3000
0158 606 0000
0168 020 4000 0168 020 4020
M7
0158 040 4000
0158 607 0000
0168 021 4000 0168 021 4020
M8
0158 040 4000
0158 608 0000
0168 020 5000 0168 020 5020
M9
0158 040 4000
0158 609 0000
M 10
0158 040 5000
0158 610 0000
M 11
0158 040 5000
0158 610 0000
M 12
0158 040 6000
0158 612 0000
0168 020 6000 0168 020 6020

0168 020 7000 0168 020 7020
* Operating pressures 3 4 bar, connection G 14"

As of M 14 the tang must be removed by narrow nose.
Pneumatc tang break-off tool

with push start Typ TB-P
Manual extracting tools for HELICOIL plus

Nominal
thread d
M2
M 2.5
M3
M 3.5
M4
M5
M6
M7
M8
M8x1
M9
M 10
M 10 x 1
M 10 x 1.25
M 11
M 12
M 12 x 1
M 12 x 1.25
M 12 x 1.5
M 14
M 14 x 1
M 14 x 1.25
M 14 x 1.5
M 16
M 16 x 1.5
B 65 000
Ordering ref. no.
0180 300 0000
0180 301 0000
0180 302 0000
Nominal
thread d
M 18
M 18 x 1.5
M 18 x 2
M 20
M 20 x 1.5
M 20 x 2
M 22
M 22 x 1.5
M 22 x 2
M 24
M 24 x 1.5
M 24 x 2
M 26 x 1.5
M 27
M 27 x 1.5
M 27 x 2
M 28 x 1.5
M 30
M 30 x 1.5
M 30 x 2
M 33
M 33 x 2
M 36
M 36 x 1.5
M 36 x 2
M 36 x 3
B 65 000
Ordering ref. no.
0180 303 0000
0180 304 0000
0180 305 0000
42
43
Mechanical extracting tools for HELICOIL and HELICOIL plus
With 14" hexagon, insert bit as per DIN 3126 E 6.3 for
battery tools B-S 206 und type B-S 824.
Nominal
thread
M 2 bis M 6
M 7 bis M 16
Examples of Equipment and Special Machines for

the semi-automatic installation of HELICOIL plus
B 65 000
Ordering Ref. no.
0180 501 0000
0180 502 0000
HELICOIL plus Packungen, Ksten und HELICOIL Muttern
Reject Reclamation and Thread Repair

HELICOIL plus Repair Kits
M 2 to M 16 x 1.5
The repair kits contained:
HELICOIL plus thread inserts in three length
Twist drill (up to M 12)
Hand tap made of HSS
Tang break-off tool (up to M 12)
Special repair kits are available for repairing damaged
spark plug threads M 10 x 1 to M 14 x 1.25 and
damaged oil drain threads M 12 x 1.5 to M 16 x 1.5.
HELICOIL plus Repair Kits

M 18 to M 36 x 1.5
The repair kits contained:
HELICOIL plus thread inserts
Hand tap
Installation mandrel (M 18 to M 24 normal pitch)
Installation tool (M 27 to M 33 normal pitch and M 18 x 1.5 to M 36 x 1.5 threads with fine screw)
Special repair kits are available for repairing damaged lambda probe threads M 18 x 1.5.
HELICOIL plus Range Kits

M 2.5 to M 6, M 4 to M 10, M 5 to M 12 and M 6 to M 14 x 1.25
The range kits contained:
HELICOIL plus thread inserts of different sizes and lengths
Twist drill up to M 12 (by M 14 x 1.25 with combined drilling and tapping tool)
Hand tap made of HSS
Tang break-off tool
Special range kits are available for repairing damaged spark plug threads M 10 x 1 to M 14 x 1.25 and damaged
oil drain threads M 12 x 1.5 x 9 to M 16 x 1.5 x 24.
For follow-up requirements HELICOIL plus thread inserts are available in refill packs (B 63 301).
Please order our catalogue 0180 for a detailed overview
of our thread repair range also for inch sizes.
44
45
HELICOIL plus TWINSERT thread inserts for metals
Reject Reclamation and Thread Repair

Repair Kits HELICOIL plus TWINSERT
Repair Kits HELICOIL plus TWINSERT
If tapped holes that are largely stripped, damaged, offcentre or beyond repairing have to be repaired and
cannot be replaced with a larger format bolt, then
HELICOIL plus TWINSERT offers repairs by means of
HELICOIL plus in HELICOIL plus. Sizes that can be
delivered are M 2 to M 16.
Further information concerning TWINSERT can be
given by our customer service department.
Please order our catalogue 0180 for a detailed overview of our thread repair range also for inch sizes.
TWINSERT
HELICOIL free running nuts

and SCREWLOCK
HELICOIL plus securing nuts are fitted with vibration
resistance by means of the fitted thread insert
HELICOIL plus SCREWLOCK. The screw locking is
achieved by means of one or several polygons formed
coils. This achieves a clamp onto the flanks of a
screwed-in screw, so that an elastically resilient friction
is achieved. The locking moment achieved in this way
is comparable with the requirements in DIN 267 Part
15 and ISO 2320. HELICOIL nuts are available in
several different materials.
Apply for our catalogue 0560.
Bllhoff. The Competent Partner for Innovative Industry

We maintain a close co-operation with our customers
within our development and the range policy. This
co-operative dialogue is the strong support for product
competence and market closeness. On top of this, a
target group orientated service offer clearly according
to the business areas guarantees that a competent
contact person is available for users from all branches.
Automobile, aeronautics and astronautics
Machine and plant
Electrical, plate and plastics
Overground and underground construction
Furniture and Wood
Bllhoff, the International Service Provider

in Fastening and Assembly Systems with its own
Manufacturing Plants and Innovative Development
Technical competence due to own manufacturing,
application technical consulting and customer close
service. On top of that a saturation-covering network of
service strong branches with a wide spectrum of over
60.000 articles of certified quality from standard parts
to screwing equipment. Over and above that ECOSIT,
the economical delivery systems.
A complete service package from a dependable partner for the innovative industry.
Manufacturing of HELICOIL plus Thread Inserts

We manufacture free running and SCREWLOCK
thread inserts with special wire manufacturing
machines. High precision wire profiles with a rhombic
cross section serve for the production of all HELICOIL
inserts.
Metric as well as inch sizes are produced. The size
range covers M 2 up to M 600 x 6 or the comparative
sizes in inches.
HELICOIL plus, the Original.

Recognized by the diamond shaped embossing.
Quality ever since 1956
Billions of inserts over the decades, from a simple problem solution of repairs to threads up to the high stress
high-tech-thread in materials of low strength.
There is no supplement for precision and reliability.
Service and delivery sources are to be found in all
industrial nations due to the world-wide licensed
HELICOIL technology.
46
47
Bllhoff International with companies in:

Argentina
Austria
Brazil
Canada
China
Czech Republic
France
Germany
Hungary
India
Italy
Mexico
Poland
Rumania
Russia
Slovakia
South Africa
Spain
Turkey
United Kingdom
USA
Apart from these 21 countries, Bllhoff supports its international

customers in other important industrial markets in close partnership
with agents and dealers.
Subject to technical change.

Reprinting, even in extract form, only permitted with express consent.
Observe protective note according to DIN 34.
Bllhoff Verbindungstechnik GmbH

Archimedesstrae 14 33649 Bielefeld Germany
Phone +49 (0)521 / 4482-05 (326) Fax +49 (0)521 / 4482 - 658
www.boellhoff.com fasteningtechnology@boellhoff.com

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0100/07.

Thread inserts for high strength fastenings

HELICOIL plus Thread Technology

Materials / Thread forms

Technical data of the thread inserts

STRIPFEED magazined thread inserts

System components for installation

Standard range of HELICOIL plus manual and machine taps

HELICOIL plus machine taps fr special requirements

Thread tolerances of the holding threads

Combined tap and cutting tools

Internal thread gauges for HELICOIL plus threads

Manual installation tools, electrical and battery installation tools and

Mechanical installation tools

Parallel system type S and automatic STRIPFEED unit

Parallel system type PR-E

Semi- and completely automatic installation tools,

Mechanical extracting tool and examples of equipment and special

HELICOIL plus repair kits, range kits and HELICOIL nuts

HELICOIL plus Thread Technology

The latest generation for this technology is called

Tensile strength minimum 1400 N/mm2

HELICOIL plus Thread Technology

HELICOIL plus free running

HELICOIL plus SCREWLOCK

HELICOIL plus Thread Technology

Basic design rule: The female thread should

Reject Reclamation and Repairing of Threads

Wear and Tear

HELICOIL plus Thread Technology

Due to the better repartition of the screw-load, the

Corrosion Resistance, wide Temperature

HELICOIL plus Thread Technology

Enhanced Screw locking by using of HELICOIL plus SCREWLOCK

1th tightening, max

1th loosening, min.

5th loosening, min.

Locking torgues of other sizes on request.

Application examples HELICOIL plus Thread Inserts

Automobile, Aeronautics and Astronautics

Steering gear housing

Gear box housings made from magnesium alloys

Electrical, Plating, Plastics

Carrier plate for electronic

Machines and Plants

Machine construction consoles

Oil drainage feature of a car

Further Examples HELICOIL plus Thread Inserts

Car gearbox cover made from

Car roof railing brace made

Housing made from aluminium

Right angle grinder gearbox

Engine support for garden

Housing for electronic

Drive over protection for a

Nuts in use high temperature

HELICOIL plus Thread Technology

standard uses for

increased corrosive protection

hard anodized magnesium

Not possible for M 2 and M 2.5.