Contents

Safety instructions

Page

.......................................................

1.6

..............................................................
Application ..............................................................
Design ..................................................................
Mode of operation of the main spindle drive ................................
Mode of operation of the feed drive .......................................
Technical data ..........................................................
Ordering data overview. options ..........................................

Installation

1.1
1.2

1.3
1.4
1.5

Description

2.5

.............................................................
Mounting in cabinets or machine frames ..................................
Connecting instructions ..................................................
Connection of the main spindle drive ......................................
Sensor cable between motor and PWM inverter ............................
Terminals of the main spindle drive .......................................
Relay functions .........................................................
Connection of the feed drive .............................................
Sensor cable between feed motor and PWM inverter .......................
Shield connection and strain relief of cables ................................
Terminals of the feed drive control ........................................
Enabling conditions for main spindle and feed axes .........................

Commissioningthe main spindle drive

2.1
2.2

2.3
2.3.1
2.3.2
2.3.3
2.4
2.4.1
2.4.2
2.4.3

3.1
3.2
3.3
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
3.3.7
3.3.8
3.3.9
3.3.10
3.3.1 1
3.3.1 2
3.3.13

.....................................
Display and control elements .............................................
Operator control and parameter indication ................................
Parameter groups .......................................................
Status indications .......................................................
Measured value and status indications ....................................
Standardization of analog outputs ........................................
Speed settings ..........................................................
Ramp function generator settings ........................................
Speed monitor settings ..................................................
Speed controller settings .................................................
Torque limit settings ....................................................
Key and control words ...................................................

............
...............

Parametersfor auxiliary NCfunction M19 (oriented spindle stop)

Motor data and supply cable resistance ....................................
Assignment and standardization of the DACs and test sockets
Forming of the DC link capacitors .........................................

Siemens AG
SlMODRlVE

GWE 462 01 1.9000.76 Jf-101

Instructions

7
7
7
8
9
10
11

14
14

15
16
16
17
18
20
20
21
22
23

24
24
25
26
27
31
31
32
32
32
33
34
35
36
37
38
42

Page
3.3.14
.3.3.15
3.3.16
3.3.17
3.3.18
3.3.19
3.3.20
3.3.21
3.3.22
3.3.23
3.3.24

42
Assignment of functions t o terminals ......................................
Matching t o motor and inverter data ......................................
44
Software release ........................................................ 45
Status indications in P-100 ................................................ 46
ParametersP-101 toP.150.Pl57to P.159and P195 ......................... 46
OsciIlation setpoi nts ..................................................... 47
Motor data P-160 t o P-177 ................................................ 47
Voltage-frequency (V/Hz) controlled operation ............................. 47
48
Selectable relay function .................................................
48
Precontrol ..............................................................
48
Damping element .......................................................

3.4
3.4.1
3.4.2
3.4.3
3.4.4
3.4.5
3.4.6

Faults .................................................................. 49
FauIt indication .........................................................49
Faults after power-up .................................................... 49
Fault code list ...........................................................50
Faultresetting .......................................................... 53
53
Changeover t o the operator communication level ..........................
Diagnostics aids .........................................................
54

3.5
3.5.1
3.5.2

Commissioning flowchart ................................................ 57

Commissioning of auxiliary NC function M19 ............................... 64
66
Two-motor three-phase main spindle drive ................................

Commissioning the feed drive

............................................
Adapting the control system ..............................................
Tacho-generator voltage .................................................
Setting elements (controller modules N2. N3) ..............................
Motor/PWM inverter matching tables .....................................

69

Nominal data ...........................................................

Testing the load cycle ....................................................
Current setpoint limitation; holding against a hard stop .....................
Speed controller adaptation ..............................................
Reversal ................................................................
Electrical weight compensation ...........................................
Current-controlled operation .............................................
Current setpoint for parallel operation ....................................
External power supply for controller enabling ..............................
Circuit modifications in the speed setpoint channel .........................
Monitoring for speed controller integration limit ...........................
Operation of control axes without power circuit module ....................

69
69
70
71
75
76
77
78
79
79
80
82
82
82
83
83

4.2
4.2.1
4.2.2
4.2.3

Si g naIs .................................................................
Ready/Fault signal .......................................................
Reset fault memories ....................................................
I2t and motor overtemperature signals ....................................

84
84
84
84

4.3

Test sockets, display elements

85

4.4

Faults

86

4.5

Commissioning flowchart

4.1
4.1.1
4.1.2
4.1.3
4.1.4
4.1.5
4.1.6
4.1.7
4.1.8
4.1.9
4.1.10
4.1.1 1
4.1.12
4.1.13
4.1.14
4.1.15

............................................
.................................................................

...............................................

Siemens AG

88

GWE 462 01 1.9000.76 Jf-101

SIMODRIVE Instructions

Page

5.3

...........................................................
Inspection and servicing .................................................
Changing the software and bootstrapping .................................
Spareparts .............................................................

Appendix

Maintenance

5.1
5.2

6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.7.1
6.7.2
6.8

90

90
90
92

............................................................... 93
Block diagram ..........................................................
93
Terminal connection diagrams ............................................ 95
Circuit diagrams .........................................................
97
Installation drawing ....................................................
101
Parameter schematic ...................................................
103
Parameter l i s t ..........................................................
104
Setting and checking data ...............................................
108
Main spindle drive settings ..............................................
108
Feed drive settings .....................................................
115
Elektrostaticallysensitive devices (ESD) ...................................
117
Addresses .............................................................
118
Standards and specifications ............................................
118

NOTE
These instructions do not urport to cover all details 01 variations in equi ment. no: to
provide for every possib e contingency to be met in connection wit installation.
operation or maintenance.
Should further information be desired or should particular problems arise which are not
covered sufficiently for the Purchaser's purposes. the matter should be referred t o the
local Siemens Sales Office.
The contents of this instruction manual shall not become part or modify any prior or
existing agreement. commitment or relationship. The Sales Contract contains the entire
obligations of Siemens. The warranty contained in the contract between the parties i s the
sole warranty of Siemens.Any statements contained herein do not create new warranties
or modify the existing warranty.

Siemens AG
SlMODRlVE

GWE 46201 1.9000.76 Jf-101

Instructions