Main Report in PDF

Download as pdf or txt
Download as pdf or txt
You are on page 1of 75

Economical and Ecological Feasibility of Plastic Recycling

Group3:
Kristina Jucyte Karolis Kevelaitis Jiang Renzhong Andrew Hirschpold Hector Perez Varona Liu Debin Supervisor: Claus Henrik Heinberg

1st semester, Autumn 2005 Natural Science Basic Studies (Nat-Bas) Roskilde University

RUC Nat-Bas 2005 Autumn

Table of Contents
ABSTRACT THE TEAM ACKNOWLEDGEMENTS INTRODUCTION PROBLEM FORMULATION METHODOLOGY TIME PLAN PLASTIC CONSUMPTION PLASTIC IS MADE OF PLASTIC TYPES TREATMENT OF PLASTIC WASTE PACKAGING AND HEALTH ISO ENVIRONMENTAL IMPACT THE SITUATION OF PLASTIC WASTE IMPACT IN CHINA The environment and social problem due to plastic waste The risk research of waste plastic impact to agriculture, animals and humans
Soil and crop Animals Human health

4 5 5 6 8 9 10 11 11 12 13 18 21 26 29 30 31 33
33 34 34

THE LAW

36

Group3: Economical and Ecological Feasibility of Plastic Recycling

RUC Nat-Bas 2005 Autumn


RECYCLING PLASTICS PROCESSING OF PLASTIC FOR REUSE PLASTICS PROCESS OF RECYCLING WHERE DO WE RECYCLE PLASTIC BOTTLES? WHERE CAN WE RECYCLE OTHER PLASTICS? HOW MANY KINDS OF PLASTIC ARE THERE IN THE RECYCLE SYSTEM? WHY DO WE RECYCLE PLASTICS? DRAWBACKS ABOUT PLASTIC RECYCLING TYPICAL CONSTRUCTION OF A PLASTIC WASTE COLLECTION SYSTEM NON-RECYCLABLE PLASTICS ALTERNATIVES COSTS RECYCLING COULD BE A GOOD BUSINESS ECONOMIC ANALYSIS GENERAL OBSTACLES AND SOLUTIONS TO PROCURING RECYCLED PLASTIC PRODUCTS RECYCLING IN DENMARK MARKET RESEARCH FOR A PROJECT CONCLUSION BIBLIOGRAPHY WEBIOGRAPHY 39 39 40 41 43 44 45 45 47 49 50 51 52 54 55 57 57 62 72 74 75

Group3: Economical and Ecological Feasibility of Plastic Recycling

RUC Nat-Bas 2005 Autumn

Abstract
This project is carried out as the final project for the first semester of Bachelor of Science studies. Our project will aim on plastic recycling.

Plastic is a manmade material which covers a range of synthetic or semi-synthetic products made thru polymerization. The development of plastic products has accompanied the development of human history since it was invented while they s have provided a great convenience for our daily life. But how to deal with the plastic waste is the hottest topic for environmental studies. The goal of our project was to find a useable way to deal with the plastic waste. First of all, we made an overall presentation on plastic and then we used some knowledge learned from the course and did research to analyze the different treatments of plastic waste. Finally, we focused on the recycling of plastic waste, deeply analyzing how it works, and the environmental benefits of recycling plastic waste.

After finishing our research we found out, that although plastic is an outstanding material, it still causes undesirable effects for both human beings and environment. For that reason it is necessary to avoid throwing plastic away just like any other household waste if it is possible and to recycle plastic waste. The best way for recycling plastic is to reuse it, but this is not possible to do with everything made from plastic as a matter of the most convenient current systems only bottles are easy to reuse.

Group3: Economical and Ecological Feasibility of Plastic Recycling

RUC Nat-Bas 2005 Autumn

The Team
Our project team comprises six members in nature science studies. We, as a group are equally responsible in project making and contributed good skills of cooperation with each other.

Members Kristina Jucyte Karolis Kevelaitis Jiang Renzhong Andrew Hirschpold Hector Perez Varona Liu Debin

Acknowledgements
First we would like to thank the following people for their suggestions, ideas and support that gave us a right direction and strong encouragement to do our project. We could not have done it without their kind help. As well, we would like to thank the researcher who was our guide when we visited the polymer research center and the work members at Vestforbrndingen waste incineration treatment plant.

Supervisor Claus Henrik Heinberg Tutor Prash Suravajhala

Group3: Economical and Ecological Feasibility of Plastic Recycling

RUC Nat-Bas 2005 Autumn

Introduction
Plastics have been developed and used extensively since its invention in the later nineteenth century. At this point in time, due to the limitation of technology for plastic production, there were just few and simple products of plastic for instance: the comb, letter openers, fastener and shoes, but the development of production and consumption of plastic products has been increasing rather fast. In the early 1980s the consumption of plastic products in USA was about 23.4 kg per person a year, the rate in the EU was about 15 kg per person a year.

Nowadays, the plastic product has become one of the most important parts of our human day-to-day life. Every day there is an immense amount of plastic products s produced and consumed all over the world. These plastic products are most everywhere we look and even places we don think twice about their existence. Our t dependence has risen exponentially in the last fifty years. In the meanwhile, while we have used such enormous amount of these products, we also produced enormous plastic waste. We can not only enjoy the benefits of using plastic products and ignore the environmental impact of the plastic waste. Their long term effects on the human and their immoderate uses are serious, giving us grave concern about our environment. There are many kinds of plastic and the different types cause diverse environmental problems. So the question is How to deal with the plastic waste?We feel it is not an easy question to be answered in the present society. The most popular ways to deal with plastic waste are local public or private landfills, incineration at special sites, and recycling. Landfill is the most traditional way to deal with waste, but has been known to cause serious environmental problems. Incineration of the waste can produce some energy for use, this producing toxins that may be released into the atmosphere and leaving metal remnants in the ash of burned plastic. Recycling is one of the methods of Group3: Economical and Ecological Feasibility of Plastic Recycling

RUC Nat-Bas 2005 Autumn treatment that the government and other environmental organization are recommended and deal with; many countries have been legislated to manage plastic waste especially in the developed countries. And those legislations have a common purpose to reduce the volume of plastic waste that goes to landfill or incineration and encourage the public to recycle as well as reuse the plastic waste as new products to prevent the generation of unwanted plastic materials. It is often not easy to recycle plastic waste because there are many different kinds of plastic and you must separate each type to recycle, the chemical structure decided that plastic wastes are very sensitive to handle. The heat can make them some breakable and weak, and if the plastics contain additives, such as stabilizers or elasticizers, it carries the possibilities of being a pollutant. Our group was very curious to find out what is the real beneficial way to deal with plastic waste in the present and future. Therefore, the purpose of this project was to analyze treatments of the plastic waste by comparing the pros and cons of the treatment methods to get a high efficiency technique, while we focus on more suitable and sustainable ways to deal with our problem. We planned to mainly focus on the recycling of plastic waste, the positives and the negatives, to prove whether it is better and more feasible then landfill and incineration or not. And in the process to prepare this project report based on the following analysis steps:

Production. This section is a general description of plastic and leads us to know various types, the distinction between them and usage of the different plastic types. Packaging. Just under half of all plastics are used for packaging. Environmental impact. Environmental impact is the most important

consideration of dealing with plastic waste. In this section we will find out the harmful impact and the potential risks of plastic waste in our environment. Recycling. This is the main part of our project. We will present processes of how to recycle plastic waste and the feasibility of it as our future sustainable way to cope with plastic waste.

Group3: Economical and Ecological Feasibility of Plastic Recycling

RUC Nat-Bas 2005 Autumn Costs. The sub-consideration of what is the best way to deal with plastic waste and to compare the costs. it expensive?and it acceptable by society? Is Is

The theoretical knowledge and some case studies of plastic treatment, which we had learned from the environmental course, will indeed benefit the making of our project. Browsing the library materials was the most important part of planning for our future project resource collecting. As the project was nearing the mid-point of the term we had a visit to the polymer research centre of Ris Danish national laboratory. From this trip our group obtained some useful information about the chemical structure and different properties of polymers. Another actual chance for us to learn and feel more about the treatment way of waste was to visit Vestforbrndingen waste incineration treatment plant in Glostrup. This experience helped our group more deeply understand the treatment of waste in the way of incineration; actually at this plant they are not only burning the waste but also producing power from it to generate electricity for local communities. However, the surprising aspect of this organization was that they had also agreed to prevent the waste that goes to incineration and divert it to the recycle system because of the environmental impact. Obviously, this is, ethically, the most important consideration in dealing with the waste. Our project target is to study the recycling in society and we will conclude with a result of the impact of plastic waste recycling.

Problem formulation
In our project we will answer the questions such as:

Main question: Is plastic waste recycling the most beneficial and sustainable way to deal with plastic waste?

Group3: Economical and Ecological Feasibility of Plastic Recycling

RUC Nat-Bas 2005 Autumn

Sub questions: ? ? ? ? ? ? ? ? ? ? What is plastic? What is the impact of plastic waste to our environment? What is plastic waste recycling? Why do we recycle plastic waste? How to construct plastic collection system? Where can we recycle plastic? How to recycle plastic waste? How many kinds of plastic waste are in the recycle system? Which ones are treated? How much are the costs used for the treatment of plastic waste?

Based on these questions our problem formulation is as following:

The way the plastic waste and plastic recycling can impact our environment focusing on methods and costs of these.

Methodology
Methodology is the way in which information is found or something is done. The methodology includes the methods, procedures, and techniques used to collect and analyze information.

We used both theoretical method and empirical method. The theoretical method was that we gained some knowledge from the course and the library while the empirical method was that we did some actual practice followed the theoretical method, such as the visit to the polymer research center of Ris Danish national lab and the visit to a Group3: Economical and Ecological Feasibility of Plastic Recycling

RUC Nat-Bas 2005 Autumn local waste treatment plant. http://www.climnet.org/publicawareness/waste.html

Time plan

Group3: Economical and Ecological Feasibility of Plastic Recycling

10

RUC Nat-Bas 2005 Autumn

Plastic
Plastics play an important role in our lives. Plastics are used to produce everyday products. Benefits are flexibility and ability to modify specific technical needs, light weight, reducing fuel consumption during transportation, great durability, resistance to chemicals, water and impact, good safety, excellent thermal and electrical insulation properties; it is not very expensive to produce. Usage of this product demands good management.

Consumption
The world's yearly consumption of plastic materials has increased from around 5 million tones in the 1950s to nearly 100 million tones today.

The figure shows the total plastic consumption in Western Europe 2000:

Group3: Economical and Ecological Feasibility of Plastic Recycling

11

RUC Nat-Bas 2005 Autumn

Plastic is made of
Plastics are based on polymers, which are produced changing chemicals coming from oil, natural gas or coal. Polymers are chains of molecules. Links of the chain are made of carbon, hydrogen, nitrogen, chlorine and sulphur. To make the chain, links are polymerized together.

To create polymers, petroleum and other products are heated under controlled conditions and broken down into molecules such as ethylene C2H4, propylene C3H6, and butene C4H8 and other hydrocarbons, which are called monomers. Different combinations of monomers produce plastic resins without the same characteristics. Plastics can be divided in to two types: thermosets and thermoplastics. A thermoset is a polymer that becomes hard when heated. They are useful for their stability and strength, and therefore they are used in automobiles and construction applications. A thermoplastic is a polymer which molecules are kept together by bonds. Plastics became soft when it heated and return to original condition at room temperature. s

Group3: Economical and Ecological Feasibility of Plastic Recycling

12

RUC Nat-Bas 2005 Autumn

Plastic types
Most plastic can be recycled and collection of plastics for recycling is increasing rapidly. Plastic recycling has one huge problem: specific categories of plastic types. Now, it is hard to tell one type from another by looking at it but, consumers can identify the types of plastics by the numerical coding system created by the Society of the Plastics Industry. Actually, there are laws that each plastic product has to have a code printed inside the familiar three-arrow recycle system. The code helps to identify the type of plastic. According to the code, plastics can be distributed into following categories:

PET: Polyethylene plastic (#1). The most commonly recycled plastic. PET can be broken down into fibers that are used for polyester fabrics; it can also be rolled into clear sheets or tape band for VCR and audiocassettes. PET is used for liquor containers, boil-in food pouches, processed meat packages, egg cartons, fibers, industrial strapping, engineering plastic and automobile distributor caps to name a few.

Polyethylene plastic is characterized by: ? ? ? ? ? ? ? ? Hardness; Near-zero moisture absorption; Excellent chemical resistance; Excellent electrical chemical resistance; Excellent electrical insulating properties; Low coefficient of friction; Low cost; Low temperature properties;

Group3: Economical and Ecological Feasibility of Plastic Recycling

13

RUC Nat-Bas 2005 Autumn ? ? Special shrink grades; And ease of processing.

HDPE: High-density polyethylene (#2). HDPE can be used in direct food contact applications such as detergent, milk and water bottles. Also, it is found to be used in making many toys. Plastic HDPE is a recyclable. It is recycled into products like trashcans, recycling bins, engine oil containers and detergent bottles.

HDPE properties are: ? ? ? ? ? ? It is easy to mould; HPDE is more rigid and harder than lower density materials; Has a high tensile strength; Excellent compressive strength; Has a high resistance to impact; Is not affected by most chemicals.

PVC: Poly vinyl chloride (#3). PVC is one of the world's most widely used plastics. The advantage is its flexibility (during forming and moulding). Almost three-quarters of PVC plastic go into building and construction applications. It is also used in products such as piping (especially popular in plumbing), siding, window profiles, food wraps, surgical gloves, wire cable coating, flooring, toys and producing thermoforming boxes. Packaging is another major market for PVC plastic.

Properties of PVC are: ? ? ? ? Toughness; Strength; Ease of blending; Flame resistant and fire prevention. This is due to its chlorine compound;

Group3: Economical and Ecological Feasibility of Plastic Recycling

14

RUC Nat-Bas 2005 Autumn ? It is compatible with other additives that can provide PVC clear or colour, rigid or flexible; ? ? ? ? Excellent electrical insulation properties; Impact strength and resistant to bad weather conditions; Resistance to fat, oil and chemicals; Chemically stable and does not de-polymerise.

PVC plastics cause serious health and environmental problems. All consumers should avoid these plastics. Not all PVC products are recyclable and they are toxic in production with harmful ingredients like chloride that is left over after breakdown. PVC production melts vinyl chloride molecules with toxic metals such as lead and cadmium, which are added as plasticizers and stabilizers. Because of the chemical properties of chlorine, PVC production tends to be toxic. It is more persistent when leaching into the environment, fixating in the food and the bodies longer than other chemicals. There are many different additives used in the making of PVC causing the recycling of this plastic extremely difficult. If bottles made from PVC enter the wrong section of the recycling system then chemical additives from PVC can infect and damage other products which are being processed at that moment. When incinerated, PVC releases dioxins, which are carcinogens - highly toxic chemicals that enter in the food chain. When land filled, PVC creates environmental danger and chemical additives can leach into groundwater.

The plastics industry (in U.S.) reports that about 0,3 % of PVC bottles were recycled in 2001 and in 1996-1997 PVC bottle recycling was upper 2 %. In recent years no PVC bottles have been recycled.

Group3: Economical and Ecological Feasibility of Plastic Recycling

15

RUC Nat-Bas 2005 Autumn

LDPE: Low-density polyethylene (#4). Usually used for shrink-wrap film, bag films, and clothing bags. Plastic is not currently recycled but it can be recycled into new products that require lower quality raw materials. LDPE plastics are flexible, with high impact strength and relatively low heat resistance. It is an excellent material where corrosion resistance is an important factor, but solidity, high temperature and structural strength are not important considerations.

PP: Polypropylene (#5). PP is the most flexible of all plastics types. The usage of this plastic is on the rise. PP usually used for margarine and yoghurt containers, caps for containers, medicine bottles, and car seats.

Polypropylenes characteristics: ? Resistance to heat, water, water solutions such as salt and acid that are destructive to metals and chemicals; ? ? Has little water absorption with excellent electrical properties; Resistant to organic solvents and alkalis.

Group3: Economical and Ecological Feasibility of Plastic Recycling

16

RUC Nat-Bas 2005 Autumn

The process of recycling PP plastic is less efficient than other plastics.

PS: Polystyrene (#6). Commonly used for disposable plastic silverware, egg cartons, fast food packaging, videocassettes and televisions. Recycled in some areas and made into the same types of polystyrene products, insulation, plastic wood and hard plastic products such as rulers and pens.

Properties of the PS are: ? ? ? ? Hardness; Rigidity optical clarity; Dimensional stability; And processibility.

Other (#7). This category of plastics includes resins or combinations of plastics. No recycling - must be land filled. #7 plastic is any plastic material that does not fit one of the other categories. This includes PTFE plastic and ABS plastic. Some of these materials are recyclable, but #7 plastic is not possible to recycle because there are so many different types.

Group3: Economical and Ecological Feasibility of Plastic Recycling

17

RUC Nat-Bas 2005 Autumn

2002

The plastics industry is still in the early stages of recycling and does not recycle all types of plastic unless plastics are tested thought a test program.

Treatment of plastic waste


The most popular treatments of plastic waste are landfill disposal, incineration and recycling. ? Incineration. The burning of plastic waste. Incineration of plastics, especially chlorinated such as PVC releases harmful dioxin, which is a potent human carcinogen. Since plastics are made from fossil fuels, then it can be incinerated and used as fuel in energy power stations that provide heat and electricity for homes, schools and industries. Plastics contain the same amount of energy as petroleum or natural gas. Plastics have an energy value of 11,000 20,000

Group3: Economical and Ecological Feasibility of Plastic Recycling

18

RUC Nat-Bas 2005 Autumn BTU per pound as compared to wood at 6,700 BTU per pound. (15,585 KJ/kg) (BTU British Thermal Unit that is defined as an amount of the heat required to raise the temperature of pound (1 pound = 453, 59237 grams) of water by one degree Fahrenheit). In 2003, Sweden got energy from 56% of its plastics, where 15% was used for heating. In Denmark, 62% of plastics waste was recovered and used to create energy. ? Landfill. It is a traditional way to deal with waste. But the impact of the surrounding environment of the landfill is still serious. Plastics affect wild habitats, including animals and plants, which face the danger of being lost or damaged. Modern landfills are carefully managed to prevent pollution, but there are two main problems: Leachate - a mix of chemicals, which are formed by rainfall and other water that passes through the refuse. It is poisonous. Modern landfill sites have a complicated liner and drainage system to prevent the leachate escaping. Methane - this gas is formed as vegetable or other organic material decomposes. If the gas gets trapped it can cause an explosion. Vents are used to allow the gas to escape into the atmosphere. Some tips are designed to gather the methane as the organic material decays. The landfill gas can then be burnt and used to provide heating or generate electricity. If it just escapes to the air, it contributes to global warming. Unfortunately, land filled waste lies in the ground for many years. After some time a little of it will decompose and decay, the airless conditions do not help this and many materials, including plastics, stay more or less unchanged.

? Recycling. By the 1990s, plastic recycling programs were common in all over the world. By then it was known that thermoplastics can be re-melted and reused while thermoset plastics can be gather and used as filler. There are

Group3: Economical and Ecological Feasibility of Plastic Recycling

19

RUC Nat-Bas 2005 Autumn methods by which plastics can be broken back down to a feedstock state for reentering the production line in the beginning stages. Unfortunately, recycling plastics proved difficult. The biggest problem with plastic recycling is that it is difficult to automate the sorting of plastic waste, and so it is labor-intensive.

Group3: Economical and Ecological Feasibility of Plastic Recycling

20

RUC Nat-Bas 2005 Autumn

Packaging and Health


One of the common uses for plastic is packaging. Plastic has several simple properties that have made it an invaluable material in this field:

? ?

It is flexible it can be used in a very wide range of packaging; It is light weighted because of it light weight, plastic requires less energy to s be produced and transported;

It is cost-effective it requires less resources to be made and as it offers a longer life time and helps to save resources as well;

It can be hygienical and safe it can be used for protecting sensitive things such as medicine or food;

It is transparent it allows customers to see goods without handling them directly and so this cuts risk for goods to be bruised, damaged or contaminated;

It is durable and practically unbreakable it is really difficult to damage goods that are packaged in plastic.

The following figure compares two ways of packaging: with plastic or without it.

http://www.bpf.co.uk/bpfissues/packaging.cfm

Group3: Economical and Ecological Feasibility of Plastic Recycling

21

RUC Nat-Bas 2005 Autumn

As we can see, plastic helps to save weight, energy and even volume of waste. As a matter of fact 50% of European goods are packed in plastic, but the weight of the plastic packaging contributes only to 17% of the whole weight. But, is plastic packaging really that good, as it sounds?

Well, it is comes with a few concerns about affecting human health. One of the theories states that plastic causes hormonal problems, because the structure of many plastics represents estrogens. In the connection with this the Fox Chase Cancer Center (FCCC) made a case about plastic causing breast cancer. The results are not very pleasing, because tests on the rats proved that there is a connection between plastic and breast cancer. It is so because compounds from plastic can leach into the food or beverages we consume. It is especially likely to happen if the plastic is old or scratched. What is more is that it is highly recommended not to heat one food with plastic around it. We s will give an overview of plastics that are good, bad or OK in the sense of leaching the compounds (good no leaching, bad - leaching):

1. Polyethylene terephthalate (PET) is known to be good as it is not leaching any

chemicals that are suspected to be the cause for a cancer or interfere with hormones

2. High density polyethylene (HDPE) is known to be good as it is not leaching any

chemicals that are suspected to be the cause for a cancer or interfere with hormones

3. Polyvinyl chloride (PVC) is a bad type of plastic as manufacturers add

plasticizers during the production of it so PVC would be flexible. And it is the traces of these chemicals that can leach out and mix with the food. National Institutes of Health refers to di-2- ethylhexyl phthalate (DEHP), commonly found in PVC as a human carcinogen

Group3: Economical and Ecological Feasibility of Plastic Recycling

22

RUC Nat-Bas 2005 Autumn

4. Low density polyethylene (LDPE) is known to be OK as it does not leach any

chemicals that might cause cancer or interrupt with the hormones

5. Polypropylene (PP) is known to be OK as it does not leach any chemicals that

might cause cancer or interrupt with the hormones, but it is hazardous during the production of it

6. Polystyrene (PS) is classified as bad because of the materials that are used in the

production of it: benzene is a known human carcinogen, while butadiene and styrene (the basic building block of the plastic) are suspected to be carcinogens

7. Other (usually polycarbonate) is considered to be bad, because it is made with

biphenyl-A (chemical invented in search for synthetic estrogens). It simulates the action of estrogen when tested in human breast cancer studies (http://www.care2.com/channels/solutions/home/2082)

As seen from this little summarization, not all plastics are known to be hazardous for humans health, but as plastic is so commonly used, the risk to encounter one of the dangerous ones is quite high.

Still, there are a lot of side effects that can be caused by plastic contents. This is very s likely to happen when people consume food which was packaged in plastic. We can see plastics used in food packaging and their effects on human health in the following table:

Group3: Economical and Ecological Feasibility of Plastic Recycling

23

RUC Nat-Bas 2005 Autumn

Group3: Economical and Ecological Feasibility of Plastic Recycling

24

RUC Nat-Bas 2005 Autumn

http://www.ecologycenter.org/erc/fact_sheets/plastichealtheffects.html

As seen from the table it is really difficult to avoid plastic, because it follows us anywhere we go and the possible effects are not very nice to experience.

Group3: Economical and Ecological Feasibility of Plastic Recycling

25

RUC Nat-Bas 2005 Autumn

ISO
ISO is an International Organization for Standardization. It might be a question for some why we need something like standards at all. Well, as long as everything works fine nobody usually is concerned about a lot, but as soon as something goes wrong - we are worried. Let say that someone bought a piece of new hardware hoping to update s his computer and when he took it home he found out that it does not fit with his old hardware. So this is when standards come in play. If that poor guy had taken a look at the standards his hardware needs, he then would have been able to buy something that meets the same standards. Nevertheless, ISO has a lot of standards for almost every aspect of our life; they also have two very special families of standards: ISO 9000 and ISO 14000. What makes these two to stand out from the rest is that they are known as generic management system standards

(http://www.iso.org/iso/en/aboutiso/introduction/index.html#twelve). This means that these standards can be applied in every company never minding the size or products they are producing. Now we should distinguish between these two families of standards: ? ISO 9000 is everything about quality management - what the company does to meet customers needs and satisfy them and what does the company do to continuously improve quality. ? ISO 14000 is everything about environmental management - what the company does to be as friendly to our environment as possible.

As far as our project is about environment we will focus on ISO 14000 more. The whole ISO 14000 family provides tools for organizations to control their environment aspects and improve environment performance

Group3: Economical and Ecological Feasibility of Plastic Recycling

26

RUC Nat-Bas 2005 Autumn

(http://www.iso.org/iso/en/iso9000-14000/understand/basics/basics14000/basics14000 _3.html). What is more, the organizations, that implement it can achieve following benefits: ? ? ? ? ? reduced raw material/resource use reduced energy consumption improved process efficiency reduced waste generation and disposal costs utilization of recoverable resources

http://www.iso.org/iso/en/iso9000-14000/understand/basics/basics14000/basics14000 _3.html Why should a company or organization implement ISO 14000? Well, nowadays organizations undoubtedly are aware of the regulations for pollution. There are several ways to stay away from the conflicts with government about the pollution: one way would be to do everything that is possible to avoid pollution, while the other, more sophisticated way would be to implement ISO 14000. If some go for the first way, they are always tensed and they always have to make new changes in the organization to keep up with the regulations. On the other hand, if some implement ISO 14000, then they get the confidence about going hand in hand with all the regulations. In addition, the companies that have implemented ISO 14000 usually have a better image among regulators, customers and the public. That might be the stimulus for some of the organizations to implement this family of standards.

During small research we found several Danish companies that have achieved ISO standard. All of those companies either produce plastic goods or produce and recycle them. In the following table you can see three companies and standards they have implemented:

Group3: Economical and Ecological Feasibility of Plastic Recycling

27

RUC Nat-Bas 2005 Autumn

Company PRIMO DANMARK A/S BJCO A/S PLUS PACK AS

ISO Standard ISO:9001, ISO:14001 ISO:9001 ISO:9001

Web page http://www.vestplast.dk http://www.bojco.dk/ http://www.pluspack.dk/

We also found out quite an interesting fact, that Fredericia Municipality was the first one to obtain ISO standard for recycling activities. The most remarkable fact is that all this would be impossible to achieve if not for the peoplesattitude. Every household sorts the waste and every three of four homeowners compost their biodegradable waste.

We feel that it is really very advisable for any company that encounters production and/or recycling of plastics to implement ISO standards, so everyone will be sure, that the company fulfills all the requirements and is polluting the environmental as little as possible, if any.

Group3: Economical and Ecological Feasibility of Plastic Recycling

28

RUC Nat-Bas 2005 Autumn

Environmental impact
In our opinion, plastic waste impact on our environment can be divided into two parts: The first part is visible pollution: abandoned plastic products can spoil the face of city and sights. In big cities, travel industry sites and near water bodies, a lot of plastic waste is abandoned by people after use.

The second part is potential risk: plastic waste produces long term and deeper environmental problem for society in nature, because plastic can own a steady chemical structure which cannot be destroyed by microbes and is non-biodegradable. Based on above senses, plastic waste may pose long-term problems as a pollution source if we don use our awareness and put them into the recycle system. Therefore t plastic waste impaction can be the following:

a.

Plastic will greatly retard agricultural development and other farming activities

(i.e., it diminishes crops abilities to absorb moisture and nutrients harshly, and finally the crop output reduction).

b.

It is harmful for animals when they eat a lot of plastic waste from the land, air and

water. These facts are common occurrences in zoos, oceans and fields.

c.

Accumulation of such plastic waste can result into hazardous effects to both

human and plant life. If we don deal with plastic waste in a proper disposal and it t accumulates this can prove to be a danger to the environment as it becomes a pollutant that doesn decompose. This results in a loss of soil fertility and is dangerous to the t circulation of minerals and water in the soil. Unless we deal with plastic waste in the right recycle forms we will be surrounded by it and our offspring will lose more and more potential living room to roam. Group3: Economical and Ecological Feasibility of Plastic Recycling

29

RUC Nat-Bas 2005 Autumn

In analyzing plastics we cannot ignore the damage of our environment from plastic waste. Not only the health and safety concerns of using plastic products but also the concerns of the environmental impact have risen in recent years as well. Several types of plastics appear to be safe, but some potentially affect health. We have read to avoid plastics PVC and PC (#7), which leach out hazardous chemicals. Chemicals can affect people not only during manufacturing, but also by using plastic packages, because some chemicals migrate from the plastic packaging to the foods they contain: plastics, which include styrene from polystyrene, plasticizers from PVC, antioxidants from polyethylene, and acetaldehyde from PET. The most dangerous chemicals are: phthalates, plasticizers, which are added to many PVC products such as medical devices, toys, food wraps, cooking-oil bottles, and building products. Polycarbonate (PC) is used in baby bottles and tin-can lines.

The situation of plastic waste impact in China


Contemporary lifestyles nowadays are not viable without plastics. They are being increasingly used in one form or another from cell phones to toothbrushes and cars. Increase of plastic production means an amplification of plastic waste in the municipal refuse. A lot of social problems are brought up along with plastic industry developing in a fast period. Thereby, we found that plastic waste not only impacts our environment dramatically but can also negatively impact human health and body life. Some examples; agriculture production is reducing caused by abandoned farmland film; white pollution makes life troubled to human beings, non-biodegradable plastic waste can be recycled easily and no sustainable method for disposing plastic waste t exists.(The economic feasibility of recycling: a case study of plastic wastes by

Group3: Economical and Ecological Feasibility of Plastic Recycling

30

RUC Nat-Bas 2005 Autumn T.Randall Curlee.1986)

According to the research of China, we got a figure; amount of garbage in China is 12 billion tons each year. Of this amount, plastic waste takes 2%-4%, this means China produces about 2.4 million to 4.8 million tons of plastic waste each year. So this increase of plastic waste impacts our life and environment heavily more and more in the following ways: (http://news.pack.net.cn/newscenter/xzyc/2005-12/2005121214383621.shtml)

The environment and social problem due to plastic waste


According to the research we know that this continuous increase of plastic waste brings a huge burden to our environment. Although the rate of plastic waste in the household garbage is not even 10%, plastic non-biodegradability, big volume and s hard disposing makes it take up a lot of land and so it occupies and pollutes the environment. What is more, production of plastic is not environmentally sound itself. Furthermore, one-time-use plastic also produces extra source of waste. China produces 6 billons tons of solid waste and 1 billion tons of city garbage per year. Complex use, disposing and process are done for only around 40% of waste; a large part of that waste is disposed of by simple accumulation outdoor. In 1996, the accumulation amount of factory solid waste approached 60 billions tons; taking area of 500km2. Plastic waste does not only result in environment and visual pollution, but it also affects crop farms. The reason this continues is people attitude toward plastic waste and recycling. s

In recent years, environmental pollution has resulted in a lot of economic expenses by the Chinese government. The amount is closely to 2 trillion Chinese Yuan for each year. According to this statistics, about half of that money was lost because of Group3: Economical and Ecological Feasibility of Plastic Recycling

31

RUC Nat-Bas 2005 Autumn eco-environment pollution. Crop production decreased by 12,800,000 tons and about 30 million tons of crops died because of pesticide pollution. From World Bank public news, in 1995 in China 800 thousand persons died before their time and 7,400,000 were made sick by environment pollution. The medical expenses covered by Chinese government were up to 340 billion. Research estimates that in the year 2020 these kinds of expenses will approach 1.04 trillion Chinese Yuan. The Chinese government has started to invest more money into protection of environment. The example of that would be the five years national science development plan in 1990-1995 the investment to environment protection was 0.7% in GDP (Gross Domestic Product), in 1996-2000 this investment added extra 4.5 trillion (it is about 12% in GDP). It is more than the investment to Chinese national science development (0.7%-0.8%), but still it is not enough when we compare that number with developed countries. It is so because of the strong economic background. Developed countries can protect environment better than developing countries, because the investment to the environment protection is 7% of GDP. These developed countries share the idea that they should return the environment source back to nature after they have used it. In China the rate of non-toxic methods of disposing city waste is less than 5%. Every year the amount of waste from packaging is 1,500,000 tons where plastic film products contribute the most. The main source of these plastic films is from packaging film and farm product films. Due to ignorance of these ageing and destroyed waste plastic films now we have so much of that garbage. This pollution does not only waste environment energy, but also impacts lands, rivers, oceans and living creatures. Furthermore it limits the sustainable development of country. (http://info.china.alibaba.com/news/detail/v5003220-d5575272.html)

Group3: Economical and Ecological Feasibility of Plastic Recycling

32

RUC Nat-Bas 2005 Autumn

The risk research of waste plastic impact to agriculture, animals and humans

Soil and crop


Use of films and package films in the agriculture is the main source of plastic waste all over the world especially in China. Farm plastic waste includes land films, shed films, fresh films, and protect films. Because covering films can increase the temperature and keep it constant the use of water and fertilizers does not change. That is why the consumption and use rate of films were increasing in China. But the lifetime of farm plastic film is short: Chinese farm film usage is between one and two years; thereby they became the main factor in plastic pollution.

As an example of the material of plastic waste, the molecular weight of these materials are between 104-105, so the relationship between molecule and molecule is strong, so in the nature level, plastic waste can not be bio-degradable easily. For example, it would take 300-400 years for PE films and PVC films to totally degrade. These plastic wastes are held up in soil and so they destroy the breathing ability of it and reduce the ability to keep the water. Consequently, crops absorb the moisture and nutrient from the soil and it hinders growing of the root of plants. This reduces crop production and results in farmland degradation.

The heavy metals and toxic materials in plastic additives can scatter and permeate to

Group3: Economical and Ecological Feasibility of Plastic Recycling

33

RUC Nat-Bas 2005 Autumn anywhere. These toxic materials impact the quality of water and plants start to grow strangely. According to the research if there are 3.9kg of plastic waste film per hectare, corn production will be reduced by 11%-13%; potato production will be reduced by 5.5%-9.0% and vegetables production will be reduced by 14.2%-59.2%.

Animals
The effect of plastic waste for the sea animal is four times more serious than the effect of diffusive oil. Every year the number of aban7doned fish nets is over 150 thousand tons, various plastic waste are over hundreds of millions. The main effect from plastic to animal is caused when plastic is eaten it hurts esophagus and results in a stomach canker. Toxic plastic additive polynomere can impact animal receptors, reduce s steroid and hormone level and in the end animalsbreeding rate reduces. They might as well end dead. According to the research, 100 of millions of animalsdeaths reasons s were eating plastic waste. Nowadays, fifty kinds of sea birds like to eat plastic balls and everything else that resembles spawns and fish grubs. Chelonians often eat plastic products as acaleph (sea jelly), and seals will be trapped in fishnet resulting in death. In the land lake cows, sheep and birds often eat the sheet of plastic waste; this plastic waste accumulation can lead to the ileus and death. For example, there was a case when 13 kg of plastic film waste was found in a dead cow in one of the farmlands in Beijing. (http://env.people.com.cn/GB/1072/3426234.html)

Human health
People often experience the fire accidences. When plastic is burning, according to the research, this burning plastic can produce toxic smog, for example burning polyethylene produces HCl, burning ABS and propylene produces HCl, and poly

Group3: Economical and Ecological Feasibility of Plastic Recycling

34

RUC Nat-Bas 2005 Autumn carbonic acid produces toxic smog. Burning HCl produces dioxin and toxic smog that can make animals and birds bodies to disintegrate and finally can kill them. For people, this ends as a hypohepatia and neurasthenic and it increases the rate of cancer. Danish researchers are the first ones who found that the number of human semen cell have reduced more than 50% in last 50 years, in 40th century the average of semen level of male was 60 millions/ml, now it is just 20millions/ml. This toxic smog reduced male sex ability by two thirds. The sick rate of testicles cancer is twice forty years ago. (http://mzepb.meizhou.net/%D3%D0%B9%D8%BB%B7%BE%B3%BA%CD%BB %B7%BE%B3%CE%DB%C8%BE%BB%F9%B1%BE%D6%AA%CA%B6.htm)

Group3: Economical and Ecological Feasibility of Plastic Recycling

35

RUC Nat-Bas 2005 Autumn

The law
We have learned that waste plastic, both industrial and municipal source, amounted to approximately 9.5 million tons in 1997. Of this figure 34% (approximately 3.5 millions) was disposed of by burying in landfills, and the remaining 6 million tons were incinerated, approximately 2.8 million tons being used to generate electricity or for thermal recovery. Even if the recycled proportion is included, only little more than 40%, or four million tons, was used effectively in some manner. (Plastic waste management institutes1999).

When people face the risk of plastic waste pollution, local government must publish the law for managing these wastes and solve the problems. According to the research, we found that in the 1994 European Union Directive on Packaging and Packaging Waste 94/62/EC was issued in order to make producers responsible for packaging waste. This directive was implemented in the UK through the Producer Responsibility Obligations Regulations (1997) and the Packaging Regulations (1998). The national packaging recycling and recovery targets for 2004 and beyond were published by the UK government. Those targets required 21.5 percent of plastics waste to be recycled by 2004, rising to 23.5 percent by 2008. In order to promote sustainable waste management The Waste and Resources Action Program (WRAP) was established in the UK in 2001. WRAP is primarily focusing on s creating markets that would be stable and efficient for recycled materials and products. WRAP runs a specific program on plastic wastes. The target is to increase mixed plastic reprocessing by 20,000 tons by 2003/2004 was set and still was not met. What is more it has plans for 2004/2006 to work with the wider plastics industry in order to increase the

Group3: Economical and Ecological Feasibility of Plastic Recycling

36

RUC Nat-Bas 2005 Autumn use of recycled plastic throughout the supply chain. Then the target for delivering an additional 20,000 tons of domestic plastic bottle recycling capacity was set and WRAP is planning to ensure that an additional 11,000 tons of non-bottle plastics are recycled. Last year an action plan for a farm plastic collection and recovering scheme was put out by UK Department for the Environment, Food and Rural Affairs and Waste s Management Regulations will apply to agricultural waste in 2005. It was done because farms produce more than 80,000 tons of waste in plastic a year (i.e. fertilizer bags, animal feed bags and agrochemical containers). The most popular current way of dealing with that waste - burning waste plastics either in the open or in an incinerator may no longer be permitted in the future. (http://www.ecologycenter.org/iptf/recycling/)

We can divide pollution into two parts: one is production pollution and the other one is after post-consumer use pollution. The law can regulate both of these parts. In production, as we have mentioned above, the producer has to limit the emissions and rubbish. What is more, they have to recycle and they are encouraged to use more bio-degradable materials for producing plastic product. As well, users have to protect environment handling these plastic wastes in the right way, like putting the plastic in the specified bins and purchase/use the plastic products which can be recycled.

For example Danish government published the following laws: ? ? ? ? ? Beverage packaging ordinance 1996 Act on deposit and return systems 2001 Statutory order no.299 of 30 April 1997 on certain requirements for packaging Statutory order no.299 of 30 April 1997 on waste Statutory Order no.124 of February 27, 1989 on packaging for beer and soft

Group3: Economical and Ecological Feasibility of Plastic Recycling

37

RUC Nat-Bas 2005 Autumn drinks as amended by statutory order no.540 of 1991 and no.583 of 1996 and no.300of 30 April 1997 The Act aims at "a more effective and more future-proof deposit and return system which benefits the environment". Statutory Order no. 124, states that beers and soft drinks may only be marketed in Denmark in refillable packaging. Imported drinks may be sold provided a system of return and deposit has been set up for their packaging. (http://www.petcore.org/euro_naleg_01.html#denmark )

Group3: Economical and Ecological Feasibility of Plastic Recycling

38

RUC Nat-Bas 2005 Autumn

Recycling Plastics
Processing of Plastic for Reuse
Recycling is a term that covers many areas of the process, but may be too broad to use on its own. Some examples of methods we have learnt about in our studies that are part of the process are separation, primary, tertiary and quaternary. In this section we are going to follow the plastic from its source to the marketplace and the consumer thru the path of reusing. There has been an ever growing popularity for developing nations to take on recycling and reusing to reduce waste and become more sustainable, therefore minimizing waste. The pollution from recycling arises as an issue of future development and environmental impact as well. Plastic waste is present in our world and surrounds us daily. Inevitably, we will have to deal with it as it will one day reach our immediate environment again. Reusing is definitely a way of keeping plastic products in the cycle and avoiding waste. Hospitals, for example, are turning to sterilizable polyvinyl chloride while they have plenty of PVC based waste that is usually incinerated on site or taken to a special hazardous goods landfill. Researchers are in the process of, and have created some of these, plastic materials that can be sterilized instead of disposing them but it is not widespread. Initiatives like this, especially in this example of large institutions, can greatly reduce and avoid waste. Collection and sorting can be heartaches of a task for society as a whole so then much organization is needed for optimal production at minimal costs. Nothing comes for free! An extreme statement for an extraordinary dream that we hope can take place in our lifetime. In some parts of the United States and Canada they have a Blue Box home pickup collection service that is similar to the waste-compacting truck pickup that is found in many developed nations. At home the people collect their plastics that are included in the guidelines set up for processing and reuse in their respective areas. Group3: Economical and Ecological Feasibility of Plastic Recycling

39

RUC Nat-Bas 2005 Autumn Included in most areas are paper, tin and aluminum but that is not our focus. One type of life cycle we can take into account simply is the plastic soda bottle. Have you ever wondered what the chances may be that you are using the same bottle plastic as one s you had before? Not all plastics are currently recycled or recyclable. During our research we have found PVC, polyvinyl carbonate to be one with many difficulties in recycling for it has Chlorine as a byproduct after melting or incinerating. Many other plastics are toxin containing but we will try to focus on those that are most commonly recycled first. We must add that there are non-petrol based plastics that are degradable but most are not in high production use quite yet. Throughout this paper you may have come across plastics with names as acronyms (i.e. PC, PVC, PP, PET, PUR, HDPE, LDPE and PS) and also represented as a number (i.e. #1-7).This is a resin coding system and is widely used but only to the legislation of each country or governing body. These codes are according to the Society of the Plastics Industry, Inc., and they are representatives for the United States in the entire plastics industry accounting for more than 1, 5 trillion DKK.

Plastics
Plastics are a type of polymer. Polymers can be found in many of the plants and animals around us. Polymers are giant molecules made up of simple molecules. Proteins, cellulose, starch and lignin are all examples of naturally existing polymers. Molecules must have a cohesive force between them- electrical in origin, also called secondary forces, (Vander Waal forces) acting down the sides and ends of the s molecules. With small molecules, they begin to vibrate when heat is added and melt into liquids. With long molecules, in the case of plastic chains, the secondary cohesive forces are very great and are greater the longer the chains. Thus these plastics do not melt but only gradually soften as heat increases the energy of the molecules. If only a Group3: Economical and Ecological Feasibility of Plastic Recycling

40

RUC Nat-Bas 2005 Autumn small amount of a very non-volatile solvent is used plasticization occurs and the solvent is described as a plasticizer Acetone is an example which starts with alcohol . in the making of it. The point at which elastic stretching is replaced by a flowing of the material may be described approximately as a yield point The presence of . plasticizers lowers the yield point and increases the stretch.

Process of recycling
In short this is the main or ideal steps within plastic use at home and where it goes; 1. Collection Plastics are collected from the public and private houses for recycling. PET and HDPE bottles are the most common collected plastics.

2. Sorting Collected plastics are sorting by resin type. Sorting can be performed manually or by automated system. The use of the automatic sorting systems rapidly increased. These systems improve efficiency and quality, reducing the cost of plastics recycling. Plastic sorting and separation has to follow all necessary requirements as mixed plastics type can seriously affect the quality of the flakes (plastic chopped into smaller size) and pellets (pellets are made by melting plastic and creating thin threads that are then chopped into small pieces). composure. For example PVC mixed with PET can form acids that break down the physical and chemical structure of PET, because of that the PET bottles becomes yellow and weak. This change will influence the PET material quality that can be unacceptable for many end-use products.

3. Washing/Disinfection This is the step to remove labels, glue, or product remains. If the bottles are to be reused this will become a lot closer to the final

Group3: Economical and Ecological Feasibility of Plastic Recycling

41

RUC Nat-Bas 2005 Autumn steps. Flakes are washed. Some reclaimers use water-based systems and others use water and chemical based systems using detergents, emulsifiers and other chemicals, which used to clean remains from flakes. After flakes are washed chemicals, surfactants, detergents should be removed as well.

4. Drying The flakes have to be dry. A dryer uses heated air to remove wetness from the clean flakes. All sterilizers must be removed to ensure quality and purity.

5. Reclamation After flakes become dry, they are melted and the plastics may be converted into pellets. The majority of our products like bottles and highly consumed house ware can be made from flakes or more particular products from pellets.

6. End Use flakes and pellets used to produce new plastic products like the bottle.

One of the sample examples of how a plastic waste recycled is the empty bottles recycle system in Denmark and illustrates as below.

Group3: Economical and Ecological Feasibility of Plastic Recycling

42

RUC Nat-Bas 2005 Autumn

Where do we recycle plastic bottles?


When people buy beverages in plastic containers in Denmark the bill includes deposits for the bottle. The figures above show how an empty plastic bottle is put through the recycle system. At the beginning stages an empty plastic bottle is brought when the public go shopping at a store or supermarket where we can find the plastic bottle collection machine (in Denmark you can find the collection machine at many supermarkets). In some places this machine is called a Reverse Vending Machine. After returning the bottle you get a receipt that shows how much money (deposit return) you get back. So you can use this receipt do some shopping at the supermarket (it is very convenient for people to return it at the same place the goods are purchased). After the supermarket workers sorted the different types of bottles, then the plastic

Group3: Economical and Ecological Feasibility of Plastic Recycling

43

RUC Nat-Bas 2005 Autumn bottles are collected and transported to a plastic bottle treatment plant for some processes to make these plastic bottles usable again. In a lot of the cases in Denmark the bottles are sterilized for reuse. After the treatment at the plant these cleaned plastic bottles are transported to a beverage (re)fill factory. The workers at the factory (re)fill and package these bottles. These new beverages are sent to stores or supermarkets for sale. When the customers consume the beverage the emptied bottle goes back to the beginning of the recycle system. And so it continues.

We think it is a very good return system for empty bottles. One of the advantages of the system is that whatever number of plastic bottles is produced, these plastic bottles are circulating around. And none of these goes to nature and pollutes our environment. Another advantage is that during the process of this system the emptied bottles are reused again and again so this reduces the production of new bottles.

Where can we recycle other plastics?


There are many recycle depotsin modern cities and in some parts of the countryside. We have found out that these stations for bringing your recyclable materials, in part of the outer Copenhagen region, tend to have more of an all-in-one reception area. These spots have the backing of more advertising and a smaller audience to get the message through to. Keep in mind, this comparison is with the urban populous of the inner city where the recycling receptors are spread between apartment building courtyards, public parks and other lesser known or hard to find locations. This may be typical for larger cities but the effect the larger population areas have on plastic waste along with other types of potentially useful refuse is quite significant. If you visit one of these depots or stations they are often found outside the suburbs and take the most different Group3: Economical and Ecological Feasibility of Plastic Recycling

44

RUC Nat-Bas 2005 Autumn types of materials (often with reference to the SPI system for the plastic types) that the system can handle. These are some thoughts we come across, we have to drive If somewhere to recycle small products is it worth the while? I don know if it is , If t recyclable should I throw it away?and What can I throw away?

How many kinds of plastic are there in the recycle system?


Systems vary from area to area. The targets may differ quite extraordinarily. The current waste management systems are means of getting to a better future. In each local or municipal system there is an acceptance list of what is possible to recycle.

Why do we recycle plastics?


There are three classic R in the public awareness of pollution; reduce, reuse and s recycle. In our project we are focusing on the plastic recycling aspect. Of course with reducing and reusing there would be less of the product at hand to have to recycle. Since we have become dependant upon the many different polymer products the production has skyrocketed, turning plastics into an independent elementary resource. We depend on it so much that the public prefers it to pre-plastic products, while it has only been on the market for less than a century.

In the last fifty years the plastic use, production and consumption of plastics has increased by more than 2000%. Polyehtylene bags that have been recycled versus virgin ingredients can result in less energy demand, water use, SO2, CO2 and NO2

Group3: Economical and Ecological Feasibility of Plastic Recycling

45

RUC Nat-Bas 2005 Autumn emissions than from production from virgin plastics. Plastics can be tougher than glass, absorbing or transmitting shock while still having high heat resistibility. The plastics that are recyclable may not be the toughest of plastics. And as our research showed neither is the compostable or biodegradable as strong and durable as the ones that are used somewhere like an automobile body. Some of the plastics that are used and consumed at incredibly high rates are those that we often do not retrieve or may not be able to recycle locally like computer wire cable coatings and others of such.

Pondering the mass consumption of products that consist of, are accompanied by or shipped in some sort of plastic, the decision seemed clear to choose what sits on most tables every day, the plastic bottle. Going to work, hiking, survival kits, getting soda at the store, playing sports and even making it to the office cooler is the plastic bottle. Of course, there are many plastics in other styles and methods of travel for liquids yet we see these plastic water/soda bottles on our daily grind at life. In many nations the production far out numbers that that is being recycled. Some of them don even have a t system to do so. We have found that some of the nations that produce these plastic bottles are developing nations that don prioritize these three r in the government t s agenda while it seems that local municipal initiatives are on the growth through a variety of nations regardless of economical status.

My Nalgene (brand) water bottle is made of polycarbonate. I have used it for over a year and, just as the majority of letters of adornment sent to the company, love it and have taken it halfway across the world. I have left it in the freezer at almost maximum capacity resulting in three vertical cracks along the outer edge only. It really is tough and tough to decide whether to think of plastics as superior equipment and tools in characteristics. This type of plastic is lightweight, high heat resistant and retains optical clarity. It is also used in CD DVD cars, sports equipment and electronic s, s, equipment. It also contains a controversially important ingredient BPA. BPA is

Group3: Economical and Ecological Feasibility of Plastic Recycling

46

RUC Nat-Bas 2005 Autumn bisphenol A, an industrial chemical used primarily to make polycarbonate plastic and epoxy resins. First put in practice in 1905. In 2002 nearly 2.8 million tons were produced. (Source: Chemical Market Associates, Inc. (CMAI)). It seems as though the harm of ingesting this chemical from polycarbonate containers under normal conditions deems no serious danger. One style of recycling PET bottles is thermally through a melt process and spinning the fibers that can be used for numerous wares and goods. As PET enters the recycle stream/cycle it is called post-consumer PETand is separated from PVC and the more common relatively low density polyethylene (PE). Post-consumer PET(for example) is sorted into four sections; transparent, blue/green and mixed. The clear or uncolored post-consumer PET is preferred to the blue and green for its uniquely separable clarity and versatility. Clear plastic beverage containers are baled, shredded and the plastic flakes are sold as a commodity. In some cases the plastic is then put through a process whereby it is turned into a fiber that can be used to make nylon, polyester and fleece jackets and vests among other items. Also this is ideal for heavy duty bottles as well for the chemical and corrosive resistant properties.

Drawbacks about plastic recycling


? Recycling plants. Workers breathing indoor air pollution. The working place is covered in fumes and smell of melting materials, which can cause nausea; ? Identification and separation of plastic bottles for example made from PET and PVC are more apparent while PE and PP are not so clear. More exact automated sorting requires technology for separation, which is very expensive. ? It is expensive to collect and sort plastics. If the different types of plastics will be mixed then the plastic will be defected, which leads to worse properties. Sometimes contamination leads to change of the polymer; ? Resins are difficult to clean;

Group3: Economical and Ecological Feasibility of Plastic Recycling

47

RUC Nat-Bas 2005 Autumn ? Bromine dioxins are formed if plastics are burnt or melted for recycling. Bromine dioxins and the combined bromine - chlorinated dioxins in the flue gas can be created, which effects the environment. Dioxins extremely toxic even in very low doses. It can build up in our bodies and it can cause cancer and may affect hormones and unborn children. Dioxins can be found in soil, air, water and vegetation; ? Brominates flame-retardants are used in fabrics and plastics to neutralize the fires. Some brominates flame-retardants can act as hormone disrupters; ? Recycling often requires the use of chemicals to clean and reprocess materials for use; ? The process of recycling uses a lot of energy; ? Many recycled-content products are not recyclable; ? Plastics are sensitive to heat and handling and therefore they cannot be reprocessed many times; ? If the thermal recycling is done improperly, then burning plastics can cause toxic gas emissions; ? Cleaning - most plastics that have been used for packaging are often badly contaminated; ? Wastewaters that have a contact with plastics may contain pthalates, phenols and heavy metals, all of which are toxic; ? The heat and pressure of the molding and extruding processes may release organic compounds plus heavy metals; ? Plastic recycling plants produce plastic pellets or flakes to be used in reproduction. Sometimes during loading and transport pellets can drop and harm marine life. Birds and other species die from swallowing these plastic pellets.

Group3: Economical and Ecological Feasibility of Plastic Recycling

48

RUC Nat-Bas 2005 Autumn

Typical construction of a plastic waste collection system


Typical steps of a thermoplastic reproduction; 1.grinding and screening, 2.mixing with dyes and fillers, 3.extrusion or pressing, 4.formalizing the extruded or pressed material, 5.drying and polishing

The easiest to control and often recycled plastics is process scrap from industry of plastic production (also called reprocessing). This is easy because it is uncontaminated. Mechanical recycling includes melting and shredding of pre sorted plastics according to polymer code. There have been recent technological advancements in machines that can identify plastics making the task simple and reliable. The main step in this process is melting and remolding new products.

Feedstock recycling is the break down of polymers into monomers for refineries, petrochemical and chemical production. Some examples of methods used or in development when dealing with feedstock are pyrolysis, hydrogenation, gasification and thermal cracking. These methods retain a greater flexibility over composition and tolerant to impurities than mechanical recycling. We take the petrochemical feedstock (mixed polymer waste that is cracked )-(back) to the PET bottle

manufacturing-retail/consumer use- then either to disposal/landfill OR waste recovery and processing. At this stage we are separating the necessary reusable fibers for manufacturing and much like step two we have the addition of ingredient one, the petrochemical feedstock and then the recovered and recycled plastics carry on into another part of the cycle. Either they re-enter the cycle (closed loop recycling) or they go to a definite product that is destined for a single lifetime (open loop recycling). This method is expensive and requires large amounts of plastic waste, at least 50, 000 tons

Group3: Economical and Ecological Feasibility of Plastic Recycling

49

RUC Nat-Bas 2005 Autumn is a good starting point.

Of course, it is best to prevent waste before it enters the stream of pollutants and prolong the life of plastic products through reuse whenever possible. Although this method does well to convince the public to take good intentioned initiatives the lawmakers and plastic producers do anything but slow production. Increasing the idea of plastics pros in possibilities the marketing heads have created another scheme to move sales into exponential numbers. Profit margin is easily achievable because the denial of plastics space age properties is not feasible with 21st century living standards. We accept plastic without thinking twice. Can society live on without? Will that be paper or plastic?

Non-recyclable Plastics
In some countries like Denmark the policies have been against including non-recyclables in the market. The information we have found on this example have been changing due to globalizing and the newer EU regulations. This is unfortunate to hear for the smaller nations that depend on trade and are conforming to larger unities, compromising ideals for the bigger picture. In general thermosets are not recycled as easily, if at all. As we have stated before they usually contain stabilizers to increase hardness and resistant properties. Brominated flame retardants that are discarded after use 1. Plastic Tubs - Non-bottles (those not having a neck that is narrower than the base) even those resin coded with #1 or #4 are actually different and cannot be recycled together with plastic bottles. For example, resin code #2 appears on many types of both blow-molded containers (bottles) and injection molded

Group3: Economical and Ecological Feasibility of Plastic Recycling

50

RUC Nat-Bas 2005 Autumn containers (tubs). Blow molding requires plastics with low viscosity or melt-flow index while injection molding requires a higher melt-flow index. To maintain these properties in recycled resin, the two container types can not recycled together. While there are a few processors of the non-bottle type containers around the country, we do not have a local end use market for this type of plastic.

Alternatives
Biopolymers may be the future of plastics and other materials. These are deriving from plants and plant oils. Since plastics cannot break down easily and most come from nonrenewable resources. A discovery of recent science is the ability to transfer plastic producing genes from bacteria into oil rape seed plants. These genetically engineered plants store energy in a type of plastic polymer called polyhydroxybutyrate (PHB) to be extracted from the oil after harvest. Potato waste has been transformed from starch, broken down into glucose, added bacteria in order to ferment the glucose for making lactic acid. This is dried and powdered for plastic production. There have been other bio-plastic bases such as barley, corn, wheat, soy and rice, all which have potential of compost and/or biodegradability because of its origin as a starch. These can be made into dinnerware, egg trays, coffee cups, plastic films and packaging. This type of plastic from starch also has the capability to dissolve in water after a long period of being submerged.

Group3: Economical and Ecological Feasibility of Plastic Recycling

51

RUC Nat-Bas 2005 Autumn

Costs
During the process of plastic recycling the costs depend on the quality and variety of the types of plastic and also, of course, on the volume of plastic that will be recycled. The costs of recycling need to include processing and producing new materials from the originals. Recycling is good for the future of humans, economy and the environment but most of the governments of the world don demand recycling. The t reason is because refuse disposal is commonly a local problem; the success and the feasibility of recycling depend on the resources and the community. A community must consider the costs of recycling also the availability of the recovery markets. In some areas they don have enough resources for making recycling an economic t option.

How much does it cost the community- recycling to deposit the waste? The answer to this question depends on the place where you live. How much does it cost to make a pen from recycled plastic cups? How much does it cost to make furniture from recycled plastics bag? All these questions have a common theme about the recycling process.

Comparing the costs of the program of recycling and others of waste management has relation with the capacity of waste creating a difficult problem. Recycling costs money, but it also comes with costs for the arrangement of the waste. Making an evaluation on how recycling impacts the community requires having a view of the benefits and the costs of recycling in the environment and economic point of view compared with incineration and landfills. Most plastics we see daily are recyclable materials and many goods made from plastic are found in the recycle system contemporarily.

Before we analyze the costs we should see the benefits and disadvantages of plastics Group3: Economical and Ecological Feasibility of Plastic Recycling

52

RUC Nat-Bas 2005 Autumn recycling: Benefits:

Recycling reduces the volume of plastic waste disposed in landfills. Conserves prospective energy and natural resources needed to produce new plastics containers.

By increasing landfill disposal fees people turn to recycling. Certain methods require minimal processing equipment. Save energy and prevent the pollution caused for extraction and processing of virgin materials and the built of the products.

Reduces the gases that cause the greenhouse effect for example methane. If plastic is recycled, the production of future virgin plastics are reduced. Lowering air pollution and conserving oil and gas.

Disadvantages:

May not be economical to recycle small quantities of plastics. New technology will be required so that waste can be separated properly. Recycling is thought of more as an idea by the public, this means consciousness precedes true interest in environmental issues.

Only #1PET and #2 HDPE are best suited for recycling. Plastic can not be recycled indefinitely and is generally not recycled into food containers.

Plastics can be expensive to collect and sort partially because they are lightweight creating a higher volume than most (heavier) materials being recycled.

Automatic sorting equipment can be expensive. Some resins are difficult to clean.

Group3: Economical and Ecological Feasibility of Plastic Recycling

53

RUC Nat-Bas 2005 Autumn

Recycling plastic can be expensive for any industry, country or local community. The cause for this is it is including the costs of process, transport, production and building.

If we compare the cost of recycling with another form of dealing with the waste, like incineration and landfills, it is lower in most of the local or regional case. Higher prices are the result when we add to the costs, the profits. In the recycling processing, when we finally have the product of recycling there are some profits involved. Now we have a question, Could recycling be a good business?

Recycling Could Be a Good Business


The demand for recyclable materials is determined by the marketability of their end uses. If these recycled products are in high demand, demand for the materials will be high. But, if demand for the end products is low, or nonexistent, there will be little need for the recyclable or recycled materials. Prices for recyclable materials follow the laws of supply and demand like other industrial commodities. If supply exceeds demand, prices will be low and there will be little incentive for recycling businesses to take materials. In fact, recycling businesses are likely to charge for taking materials in such instances to cover costs. But, if demand exceeds supply, prices will be high and even small quantities of material will have value. The demand for, and prices of, recycled materials is heavily influenced by the availability and prices of comparable virgin materials. End of the cycle producers prefer to use virgin materials rather than recycled materials if availability and prices are the same. We have found this situation of prices being equal, or even nearly, to be rare. As a result, recycled materials have difficulty

Group3: Economical and Ecological Feasibility of Plastic Recycling

54

RUC Nat-Bas 2005 Autumn competing with virgin materials unless there are price advantages. If markets for recyclables are to be strong, individual and business consumers must put priority on purchasing products having recycled material content. Recycling is a business. Like other commercial enterprises, recycling businesses are profit-motivated. Most must survive in a competitive environment. They try to deliver services and products that meet customer needs with favorable returns. The unique thing about recycling businesses is that their raw materials and products are used materials. This is where it becomes interesting in the tussle between capitalist motivation and wholesome recycling for betterment of the society. We visited the Danish West Combustion (Vestforbrnding) plant where our group was shown part of the processing of plastic waste. This industrial unit recycles 65% of waste, incinerate 25%, and 10% goes to landfill. The capacity of the factory is the 450,000 tons per year. 110,000 tons of this is plastic waste.

The cost of recycling includes the cost of transportation, the cost of operation, human power and the cost of materials. The costs of production are the sum of the costs of the transportation and the costs of operation.

Economic Analysis
Plastic container recycling can easily be incorporated into residential and commercial/industrial recycling programs with a minimum of additional capital costs.

The same collection containers used for curbside collection of residential recyclables can be used for plastic collection. Dedicated collection containers could be purchased for offices or other commercial/industrial areas to increase plastic recovery from the

Group3: Economical and Ecological Feasibility of Plastic Recycling

55

RUC Nat-Bas 2005 Autumn commercial/industrial waste stream. Operating costs for recycling plastic include labor costs for a coordinator/monitor, collection costs (if applicable), materials handling costs (e.g., separation of plastic by composition), and transportation costs to deliver the material, if pick up service is not arranged with the contractor. These operating costs can be partially offset with reduced landfill disposal fees and revenue from the sale of the plastic.

Assumptions:

-Medium scale plastic container collection program: 2 tons/month

-Purchase of 40 curbside recycling containers: DKK 140/container

-Purchase of one large collection bin: DKK 4,700

-Labor for collection/separation of plastic containers: 10 hrs/week

-Landfill fee: DKK 240/ton

-Labor rate: DKK 280/hour

-Transportation cost to recycle center or landfill: DKK 1400/month

-Recycled plastic price: DKK 1,900/ton Some restrictions apply to the recycling of plastics. Most notably, recycled plastic cannot be re-used in the manufacture of food containers. The only exception is co-extrusion, in which a virgin layer of plastic is used to line the inside of the container

Group3: Economical and Ecological Feasibility of Plastic Recycling

56

RUC Nat-Bas 2005 Autumn so that only virgin plastic comes in contact with the food product. Another restriction concerns the market for recycled plastics. Recycled or not, clear plastic is preferred and depending upon the market demands, the need for colored plastics may be limited. Recyclers may also be limited as to the type of containers that they can process.

General Obstacles and Solutions to Procuring Recycled Plastic Products


People usually are driven by feelings when comparing virgin and recycled materials and they tend not to look at the specifications. Here are some difficulties that are met:

1) Performance: Some believe products made with recycled materials will not perform as well as those made with virgin materials.

2) Prohibitive Standards: Some construction standards prohibit the use of recycled materials in construction applications.

3) Independent Contractors: governments (in the U.S.) can specify in the request for bid that in order to win the award, a contractor must use recycled plastic products in appropriate applications.

4) Lack of Information on Recycled Content: Procurement officials need to know if products actually contain recycled material, how much, and how recycled content is defined.

Recycling in Denmark

Group3: Economical and Ecological Feasibility of Plastic Recycling

57

RUC Nat-Bas 2005 Autumn Since Denmark's bottle return system began in 1904, Danish brewers have employed 30 types of refillable glass or polyethylene terepththalate (PET) bottles, ensuring that beverage containers are reused. Throughout its tenure, the system has continued to evolve--not always due to the greenest motives. In 1977, Denmark initiated a ban on one-way packaging, targeting in particular metal beer and soft drink cans. In 1981, Denmark required all beer and carbonated soft drinks to be sold in refillable packaging approved by the Danish Environmental Protection Agency (DEPA). These restrictive standards were supported by Danish Breweries Ltd.--parent company to Carlsberg and Tuborg breweries, and owner of Denmark's sole glass bottling facility--in response to a smaller brewing company's switch to one-way cans.

In the 1990s, the container return system was expanded to include PET bottles. The law also required that the packaging of all beverages, including imports, be covered by a deposit-return system to ensure the recovery of the containers for refilling.

Denmark's deposit-return system is not so different from those operating in the US. Consumers purchase beverages, pay a deposit fee per container, and return the empty bottles to designated retailers in exchange for their deposit. Aside from the fact that most bottles in the US are melted down as scrap glass for recycling rather than being refilled, the biggest difference is that Danes pay a higher deposit per container: 20 US cents per 1/3 litter glass bottle, 24 US cents per 1/2 litter plastic bottle, 63 US cents per 1.5 litter plastic bottle, and $1.97 for an empty crate. Compare this to two and a half or five cents Americans invest per container: it's no mystery where the motivation lies.

According to the DEPA's Ministry of Environment and Energy, 2.8 million bottles are refilled each year, preventing the disposal of 390,000 tons of waste, equivalent to nearly 20%t of the total domestic waste collected in Denmark.

Group3: Economical and Ecological Feasibility of Plastic Recycling

58

RUC Nat-Bas 2005 Autumn In 1999, another innovation took Danish recycling to a new plateau as Carlsberg introduced the world's first refillable polyethylene naphthalene (PEN) plastic beer bottle. (In the US, Miller Brewing Company was quick to follow with a non-refillable PET beer bottle in March of 2000.) These non-breakable PEN bottles weigh 35 percent less than their glass counterparts, hold 15 percent more suds, and still prevent the loss of carbonation. In their predicted 20-use lifetime, these lightweights are expected to help reduce fuel costs during shipping and minimize wear and tear on the roadways. And besides, they're allowed at sporting events.

Costs and Benefits of Established Refilling Systems


Once a refilling system has been established, bottlers can earn a return on their investments. For bottlers, the essential cost savings from refilling come through return process. To attain the return process required to obtain these cost savings, bottlers depend on consumers' returning their empty bottles. In almost all refilling systems that exist, consumers return their bottles to stores. Therefore, the success of any refilling system depends on the cooperation of retailers. Bottlers. The reuse of containers several times rewards bottlers more than any other actor in the packaging chain. Although a refillable container initially costs the bottler more than its one-way counterpart, the cost-per-filling of the refillable container is less. To illustrate this point, consider the typical costs of 500-ml beverage containers in Europe that are shown by the table below: Costs of 500-ml Beverage Containers in Europe
Type Container Trips Production Cost

Group3: Economical and Ecological Feasibility of Plastic Recycling

59

RUC Nat-Bas 2005 Autumn


Cost (Euros) Refillable Glass Bottle Refillable PET Bottle One-Way Glass Bottle One-Way PET Bottle Aluminum Can 0.103 1.133 0.047 0.069 0.103 per Life 20 20 1 1 1 per Trip (Euros) 0.005 0.007 0.047 0.069 0.103

Based on these figures, the cost-per-filling of the refillable PET bottle making 20 trips is 0.007 Euro, which is about one-tenth of the cost-per-filling of the one-way bottle. The cost-per-filling of the refillable glass bottle making 20 trips is 0.005 Euro, which is about one-twentieth of the cost-per-filling of the aluminum can. Comparing one-way to refillable containers requires examining not only the costs of the containers themselves but also the costs of labor. A study involving 1-liter juice containers--cartons, one-way glass bottles, and refillable glass bottles--concluded the following:
?

Refilling glass bottles costs less than packaging juices in cartons, the least-expensive one-way packaging option that the study considered.

? ?

The most expensive option is one-way glass bottles. For refillable glass bottles, 50 percent of the cost of production is labor, and only 20 percent is packaging. Most of that 20 percent involves caps and labels.

For production with one-way containers, more than 50 percent of the cost is packaging.

The findings of this study may suggest that the extra labor costs incurred by refilling can be offset by the reduced packaging costs. Another cost comparison, one which investigated the bottling and distribution of soft drinks in refillable and one-way PET

Group3: Economical and Ecological Feasibility of Plastic Recycling

60

RUC Nat-Bas 2005 Autumn bottles, found that the cost-per-filling is about four cents less for the refillable. Production rates are another important aspect of the economics of packaging beverages. Because filling machines for one-way PET bottles can be used for refillable PET bottles, the production rates for refillable will match the rates for one-way bottles of the same size if empty refillable bottles enter the filling line at the same rate that new one-way bottles do. If that filling line originally processed 2-liter one-way bottles, however, then processing 1.5-liter refillable on it will result in a slower rate per unit volume. Retailers. Selling beverages in refillable containers is expensive for retailers, who are stuck with managing a deposit-return system for the containers and with almost no inherent way to make profits from such a system. For the retailer, half of the cost involves managing a deposit-return system and the other half entails storage space for both full and empty containers. Deposit-return systems not only occupy valuable retail space but also increase labor and other operating costs. Automatic take-back machines, which are widely used in Europe, can minimize or eliminate labor costs. In spite of automation, however, retailers who sell beverages in refillable still have bottle-handling costs. In some European countries, the beer and soft-drink industries compensate retailers for the costs of stocking beverages in refillable containers and for the costs of handling empty containers. Such arrangements have worked well in markets with only a few large bottlers and a few large retailers. Finland's breweries, mainly the four largest, deliver beverages directly to stores, retrieve the empty bottles, and pay them a handling fee of 0.15-0.17 FMK per bottle. The stores' actual handling costs range from 0.08 FMK to 0.30 FMK per bottle. Instead of receiving a handling fee from the bottler, the retailer could keep part of the consumer's deposit as a handling fee. Another example of bottler-retailer cooperation is found in Denmark, where brewers and soft-drink bottlers recently established a non-profit organization to provide technical assistance to retailers and to administer the payment of bottle-handling fees Group3: Economical and Ecological Feasibility of Plastic Recycling

61

RUC Nat-Bas 2005 Autumn to retailers.

Market research for a project


1) TECHNICAL INFORMATION OF THE PRODUCT

There are more than a hundred types of plastics, but the most common are just six, and one can identify them with the number inside the triangle logo.

PE: Polyethylene. It is white, solid and no toxic. There are three kinds of it:

? ? ?

High density (HDPE) Low density (LDPE) Linear low density (LLPE)

PET: Polyethylene terephthelate PP: Polypropylene. It is solid, white and transparent. Its fusions point is between

170o and 200oC. PVC: Polyclourure of Vinyl. It is inodorous, insipid, non-toxic, combustible but auto extinguishable and strength to time and moisture. High and low density polyethylenes come from two different places< industrial waste and domestic waste.

Industrial plastic waste: This one is quite clean when it is received by the collector. It can be found in large amounts and it is sold by corporations, companies or firms. The value of this is around It a little bit expensive. s DKK 2.75 and 3.3 / kg.

Group3: Economical and Ecological Feasibility of Plastic Recycling

62

RUC Nat-Bas 2005 Autumn Domestic plastic waste: These are plastics bags, one can find in the street or in the neighborhood. The amount of this is small. Its process for collecting is longer than the first one, because it needs wash and

clean before it is recycling. This waste has a value between DKK 0.75 and 1.25 / kg It is cheaper or economical.

2) RECYCLED BAGS MADE OF (LDPE AND HDPE)

We concentrate in the recycled bags, for this we have to use sizes, dimensions and calibers of bags.

Characteristics:

SIZES smalls mediums larges

DIMENSIONS CALIBERS 20" * 30" 65cm * 90cm 27" * 47" 00130 00140 0150 0150

Extra-large 90 cm * 150 cm

Group3: Economical and Ecological Feasibility of Plastic Recycling

63

RUC Nat-Bas 2005 Autumn 3) CUSTOMERS AND MARKET:

Because of plastic is a useful material with massive consumption by the populous, the potential customers will be all these companies or another industry dedicated to the production and making of the objects make from recycled plastics. We think to sell the product in two forms, polypropylene base or in smaller granules and it makes bags for garbage or another use. The smaller bags and big ones can sell for clothes packaging. We use those bags for recollection of garbage, organic or inorganic; we have a demand around 129,000 and 130,000 bags.

4) CAPACITY OF PRODUCTION OF THE PLANT:

The extruding machines take around 35 kg/ hours per turn, this in 8 hours, will be 280 kg. The selection, washing, agglutinate grinding and shredding take 30 kg/ hours per turn, 8 hours, it will be 240 kg.

CAPACITY OF PRODUCTION OF EXTRUDER TECHNOLOGY Hours capacity Extruder and sealer Selection, washing, agglutinate, grinding and shredding 35 kg 30 kg Turn ( 8 h) 280 kg 240 kg Monthly capacity 8400 kg 7200 kg Annual capacity 100800 kg 86400 kg

Group3: Economical and Ecological Feasibility of Plastic Recycling

64

RUC Nat-Bas 2005 Autumn 5) DEMAND: The demand can be 81400 kg/ month of recycled high density polyethylene for one area at one time.

6) For our case, the product is in relation with the opportunity of the market and the demand can not be dissatisfied because of the produce and the offer is not enough to cover the requirements of the market.

We have an annual increase economic of 10%, we have in the following scheme, the real demand for the next 5 years. We have exponential equation for explaining the demand and the offers.

P=P0(1+r)t; P=86400(1+0.1)0= 95040 bags

DEMAND YEAR Demand (Kg Of Hdpe Annual) 2005 2006 2008 2009 2010 97,680 107,448 118,192.8 130,012 143,013.2 Offer(Annual Capacity Of Kg Hdpe Bags) 86,400 95,040 104,544 114,998.4 126,498.2 Real Demand Dissatisfied -11,280 -12,408 -13,648.8 -15,013.6 -16,515

Group3: Economical and Ecological Feasibility of Plastic Recycling

65

RUC Nat-Bas 2005 Autumn 7) PRICE: The value of any article of merchandise represented by money. It is represented by cost and profit.

The price for sale is DKK 600/ KG of recycled HDPE

Cost 1kg = CHPD+CHPI+CVMD+CVMI+CP+CHPA+CAW+CW+CPS+CS

Cost

1kg

3.2%*Price+1.07%*Price+9.2%*Price+3.07%*Price+3.8%*Price+3.07%*Price+

+5.5%*Price+4.2%*Price+3.07%*Price+15.4%*Price

COSTS FOR PRODUCE 1 KG OF BAGS HDPE RECYCLEAD (DKK)

HUMAN POWER Direct Indirect VIRGIN MATERIAL Direct Indirect PRODUCTION Production Service Waste ADMINISTRATION Human Power For Administration Administrative Waste HIRING Warehouse 25.2 18.42 33.0 22.8 55.2 18.42 19.2 6.42

Group3: Economical and Ecological Feasibility of Plastic Recycling

66

RUC Nat-Bas 2005 Autumn


Publics Service Stamp TOTAL SALE PRICE UTILITY BEFORE THE TAX

18.42 92.4 309.48 600.0 290.52

8) FINDING THE LOCATION

Macro location

FACTORS SUBJECTS Human power availability s (10%) Environmental impact (20%) Municipality attitude (20%) s Communication and Transport (10%) Municipality Service (40%) s * Police (10%) *Brand man (10%) *Hospital (10%) * Relief (10%) Total 100%

Svenborg

Tsinge

Snderborg

0.10

0.10

0.10

0.15 0.20 0.10

0.15 0.20 0.08

0.13 0.20 0.08

0.08 0.09 0.10 0.05 0.87

0.07 0.07 0.07 0.05 0.79

0.07 0.08 0.07 0.05 0.78

9) PROCESSING DESCRIPTIONOF RECYCLED PLASTIC

Group3: Economical and Ecological Feasibility of Plastic Recycling

67

RUC Nat-Bas 2005 Autumn Collection(virgin material) Selection Washing and Crashing Agglutinated Shredding Grinding Extrude Stamp Sealer Package

10) FLOW DIAGRAM FOR PROCESSING OF RECYCLED PLASTIC

Group3: Economical and Ecological Feasibility of Plastic Recycling

68

RUC Nat-Bas 2005 Autumn

VIRGIN

MATERIAL

SELECTION

WASHING and

DOMESTIC PLASTIC

AGGLUTINATE

EXTRUDE

GRINDING

SHREDDING

STAMP

SEALER

PACKAGE

11) VIRGIN MATERIALS

The virgin materials use in this process of HDPE and LDPE:

Virgin Material Recycled Plastic Pigment(Color)

Unit 1KG 40 G / KG

Cost(Dkk) 3.03 1.03

12) TECHNOLOGY

TECHNOLOGY COSTS(DKK) Agglutinated Technology Extruder Technology

9,800,000 23,000,000

Group3: Economical and Ecological Feasibility of Plastic Recycling

69

RUC Nat-Bas 2005 Autumn Sealer Technology Weighing Machine TOTAL 11,000,000 800,000 44,600,000

13) FINANCIAL STUDY For this analysis we need to calculate some costs and spending Finding the costs of production/kg

REQUIREMENT Extrude Agglutinated Shredding Washing And Selection Apprentice (casual) VIRGIN MATERIAL DIRECT VIRGIN MATERIAL Domestic Plastic VIRGIN MATERIAL INDIRECT Pigment (White Or Black ) TOTAL PRODUCTION Production Service Waste ADMINISTRATION Human Power Administration Administrative Waste TOTAL

DKK/KG 1 WORKER 19.2 1 WORKER 1 WORKER 1 WORKER KG 1 KG 0.04 KG

6.42 PRICE 1.2 0.65 1.85

KG 22.8 KG 18.42 33.0 51.42

HIRING Warehouse

KG 25.2

WATER AND ENERGY COMSUPTION

KG

Group3: Economical and Ecological Feasibility of Plastic Recycling

70

RUC Nat-Bas 2005 Autumn Extruder Shredding Agglutinated Washing 18.42

14) FINDING THE COST FOR RECYCLING:

Prices= Costs + Profits

Prices= Costs recycling*(1+0.18) =Costs recycling*(1,18)

Costs recycling= Costsprod+Costsoperat+Coststransport

Costs prod= Costshpd+Costshpi+Costsvmd+Costsvmi

Profits=18%*Costs recycling

Group3: Economical and Ecological Feasibility of Plastic Recycling

71

RUC Nat-Bas 2005 Autumn

Conclusion
Plastic is one of the artificial materials that we greatly depend on. During this project we have learned what plastics are, what types of plastics exist, how the plastic waste impacts our environment and how plastic can be recycled. Before, we just used some products made of plastic without thinking about how it is treated and how the impacts of plastic waste affect our life and environment. In our opinion, most people rarely consider the real impact of plastic, whichever it is - good or harmful - when they enjoy the convenience of plastic goods. Now there is a growing awareness that plastic waste is pollution in our life. It not only negatively influences our environment, but it also pollutes our natural resources that we depend on; soil, farmlands, water and animals. Human health is affected as well. But all this is only one side of the story. According to the research, the other side is that plastic pollution is included in social life, while recycling and disposal methods are not as optimal as we believe they should be.

We mentioned different ways of plastic waste treatment in our project and each of those gave us some impressions. Those treatments can have their own advantages, but on the other side, each of them is also facing some noticeable problems. It was agreed that in order for us to have a better natural environment the biggest consideration should be about the plastic waste treatment. Analysis and discussion about plastics recycling can help to reduce serious ecological problems and increase understanding about importance of our environment. Together we must reduce, reuse and recycle plastics. We should avoid plastics products that are not reusable. Recycling can be done and promoted by using recycling programs and purchasing products made form recycled materials.

Group3: Economical and Ecological Feasibility of Plastic Recycling

72

RUC Nat-Bas 2005 Autumn While analyzing the financial side of plastic recycling, we found out that the costs of recycling at the very moment are high. As a matter of fact, for many developing countries it might be too high. Usually, it would take some kind of disaster in order for developing countries to start worrying about environment and about plastic recycling as one way of keeping environment healthy. The main problem for countries that want to recycle plastic is the initial costs for the new technologies that have to be implemented. Keeping the recycling system running is not that expensive comparing to implementation of it. As it is impossible to say how much it would cost to change humansattitudes and their behavior, the fact is that country will have to spend money on that as well.

Recycling of plastic waste can provide great benefits for our environment. Our group strongly suggests doing our best to avoid plastic products that are single use and asks to be aware of the environmental impact and to try to recycle plastic if possible.

Group3: Economical and Ecological Feasibility of Plastic Recycling

73

RUC Nat-Bas 2005 Autumn

Bibliography
? T.Randall Curlee. The economic feasibility of recycling: a case study of plastic wastes.1986 ? ? E.S.Stevens. Green Plastics. 2002 A.Whelan and J.L.Craft. Developments in PVC production and processing-1. 1977 ? ? LMascia .The role of additives in plastics. 1974 A.P.M.E. and C.E.F.I.C. Plasticized PVC in food contact and medical applications. (A.P.M.E. Association of Plastics Manufacturers in Europe; C.E.F.I.C. Conseil Europen des Fdrations de l'Industrie Chimique)

Group3: Economical and Ecological Feasibility of Plastic Recycling

74

RUC Nat-Bas 2005 Autumn

Webiography
? ? ? http://www.petcore.org/euro_naleg_01.html#denmark http://www.ecologycenter.org/iptf/recycling/ http://mzepb.meizhou.net/%D3%D0%B9%D8%BB%B7%BE%B3%BA%CD %BB%B7%BE%B3%CE%DB%C8%BE%BB%F9%B1%BE%D6%AA%CA %B6.htm ? ? ? ? http://env.people.com.cn/GB/1072/3426234.html http://info.china.alibaba.com/news/detail/v5003220-d5575272.html http://news.pack.net.cn/newscenter/xzyc/2005-12/2005121214383621.shtml http://www.iso.org/iso/en/iso9000-14000/understand/basics/basics14000/basic s14000_3.html ? http://www.iso.org/iso/en/iso9000-14000/understand/basics/basics14000/basic s14000_3.html ? ? ? ? ? ? ? ? ? ? ? http://www.iso.org/iso/en/aboutiso/introduction/index.html#twelve http://www.ecologycenter.org/erc/fact_sheets/plastichealtheffects.html http://www.care2.com/channels/solutions/home/2082 http://www.bpf.co.uk/bpfissues/packaging.cfm http://www.bsef.com/recycling/plastic_consumption/ http://www.westbioenergy.org/studies/study1.htm http://www.bpf.co.uk/bpfindustry/An_Introduction_to_Plastics.cfm http://news.bbc.co.uk/1/hi/world/europe/4620041.stm#map http://www.climnet.org/publicawareness/waste.html http://en.wikipedia.org/wiki/Btu http://www.riel.whu.edu.cn/show.asp?id=457

Group3: Economical and Ecological Feasibility of Plastic Recycling

75

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy