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    Manual Transmission 1

    Uploaded by

    Cuu Long

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd

    Manual Transmission 1

    Uploaded by

    Cuu Long
    898 views30 pages

    Original Title

    MT 1(3)

    Copyright

    © Attribution Non-Commercial (BY-NC)

    Available Formats

    PPT, PDF, TXT or read online from Scribd

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    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    898 views30 pages

    Manual Transmission 1

    Uploaded by

    Cuu Long

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    You are on page 1of 30

    Manual transmission 1

    Copyright by Kia Motors Corp. All rights reserved.

    Manual transmission 1
    Purpose of transmissions

    Manual transmission 1
    Gear drive

    Manual transmission 1
    Shift mechanism

    Manual transmission 1
    Shift mechanism

    Shift rail

    Differential gear

    Shift rail

    Interlock sleeve

    Manual transmission 1
    Shift mechanism

    Manual transmission 1
    Synchronizer

    Double synchronizer cone

    Manual transmission 1
    Power flow

    Manual transmission 1
    Power flow

    Manual transmission 1
    Clutch

    10

    Manual transmission 1
    Different clutch systems

    11

    Push type

    Pull type

    Manual transmission 1
    Concentric slave cylinder CSC

    12

    Manual transmission 1
    Self adjusting clutch
    Coil spring

    13

    Adjusting ring

    Cover

    Cover
    Diaphragm spring

    Sensor spring

    Diaphragm spring

    Conventional clutch cover assembly

    SAC cover assembly

    Manual transmission 1
    Self adjusting clutch

    14

    SAC Clutch
    Conventional Clutch normal operation

    SAC Clutch
    adjusting

    Manual transmission 1
    Double mass fly wheel
    Cover 2nd Mass Spring Spring 1st Mass

    15

    Drive Plate

    Manual transmission 1
    Clutch inspection and replacement

    16

    Clutch disc

    Manual transmission 1
    Drive train layouts

    17

    Manual transmission 1
    Sample rear wheel drive

    18

    Manual transmission 1
    Differentials

    19

    Manual transmission 1
    Locking differentials

    20

    Manual transmission 1
    Multi plate self locking differential

    21

    From rear propeller shaft A B C

    To left wheel

    To right wheel

    Manual transmission 1
    Helical type self locking differential

    22

    Marking
    Serial No. Month Year ZEXEL Part No. - 9500 : for M/T - 9600 : for A/T

    Manual transmission 1
    Sample front wheel drive

    23

    Manual transmission 1
    Service and maintenance

    24

    Manual transmission 1
    KIA transmissions

    25

    M5CF1

    M5GF1

    Manual transmission 1
    KIA transmissions

    26

    HTX

    M5GF2

    Manual transmission 1
    KIA Transmissions

    27

    M5UR1

    M5SR1

    Manual transmission 1
    Model application list
    Vehicle
    SA BC Picanto Rio 1.1 1.1 C/Rail 1.3/1.5/1.6 1.4/1.6 1.5 C/Rail 1.4/1.6 ED cee'd 2.0 1.6 C/Rail 2.0 C/Rail 1.5/1.6 LD Cerato 2.0 2.0 C/Rail 1.5 C/Rail

    28

    Engine Volume

    Model
    M5EF2 M5CF1 ST-C M5GF1 M5CF1 M5CF1 M5CF2 M5CF3 M5GF2 M5BF2 M5CF2 M5CF1 M5CF1 M5BF2 M5CF3

    JB

    Pride

    New LD

    Cerato F/L

    1.6 2.0 1.6 C/Rail

    Manual transmission 1
    Model application list
    Vehicle
    1.8 RS Carens 2.0

    29

    Engine Volume

    Model
    T5M M5GF1 M5GF1 M5GF2

    2.0 C/Rail
    2.0 UN Carens / Rondo 2.4 2.7 2.0 C/Rail

    1.8/2.0
    MS Optima / Magentis 2.0/2.4 2.5/2.7 1.8/2.0 M5GF1 M5GF2 M6GF2 M5GF1 M6GF2 M5GF1

    MG

    Optima / Magentis

    2.4 2.7 2.0 C/Rail VGT

    GH

    Opirus

    3.0/3.5 2.0

    KM

    Sportage

    2.7 2.0 C/Rail

    Manual transmission 1
    Model application list
    Vehicle
    3.5 BL Sorento 2.4 2.5 C/Rail 3.3/3.8 BL Sorento F/L 2.5 C/Rail 2.4/2.5 GQ Carnival / Sedona 3.5 2.9 C/Rail 2.7 VQ New Carnival 3.8 2.9 C/Rail 2.5 PU K2700 2.7/3.0/2.9 2.5 CT Pregio 2.7/3.0/2.9 RT10 RT10 M5TR1 M5UR1 M5SR1 HTX HTX M5GF2 M5HF2 M5TR1 M5UR1

    30

    Engine Volume

    Model

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