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    Automated Data Collection: Priya Sharma

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    SumanAgarwal
    Monitoring, gathering, and organizing data about processes, materials, and operations from people, machines, or controls. Ability to collect and store data from production systems to use for population of forms and records. Data can be collected manually or automatically in real time increments

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    Automated Data Collection: Priya Sharma

    Uploaded by

    SumanAgarwal
    33 views17 pages
    Monitoring, gathering, and organizing data about processes, materials, and operations from people, machines, or controls. Ability to collect and store data from production systems to use for population of forms and records. Data can be collected manually or automatically in real time increments

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    ACM

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    Monitoring, gathering, and organizing data about processes, materials, and operations from people, machines, or controls. Ability to collect and store data from production systems to use for population of forms and records. Data can be collected manually or automatically in real time increments

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    33 views17 pages

    Automated Data Collection: Priya Sharma

    Uploaded by

    SumanAgarwal
    Monitoring, gathering, and organizing data about processes, materials, and operations from people, machines, or controls. Ability to collect and store data from production systems to use for population of forms and records. Data can be collected manually or automatically in real time increments

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
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    You are on page 1of 17

    AUTOMATED

    DATA
    COLLECTION
    Priya Sharma

    M.Tech (Robotics & Automation)


    Indira Gandhi Delhi Technical University For
    Women

    Monitoring, gathering, and organizing data about processes,


    materials, and operations from people, machines, or controls.

    Ability to collect and store data from production systems to


    use for population of forms and records. Data can be
    collected manually or automatically in real time increments

    Data Detail

    1.

    obtain the operational production and parametric data


    associated with the production equipment and processes.

    2.

    provide real-time status of equipment and production


    processes and a history of production and parametric data.

    Factors combined to make automatic data


    collection technology much more reliable
    and accessible:

    Emergence of high speed Ethernet - Tremendous


    decrease in the cost of network cards, adapters, and
    other hardware, thus allowing Ethernet to replace the
    outdated, slow, and expensive dedicated serial
    networks.
    Data collection software can now use a web browser
    to display and manipulate data and email to distribute
    reports - Eliminated the need to install maintenanceintensive client software on workstations.
    Use of SQL to fetch information from database system
    Easier to communicate with the equipment -allows for
    interoperability of different devices.
    3

    PROBLEMS WITH MANUALLY


    COLLECTED
    DATA and bias, tedious
    not timely, inaccurate
    for number of different types of machines
    and controllers.
    Human Intervention time delay,
    monotonous, fatigue
    any problems with the initial data
    collection can start a ripple effect that
    results in a negative impact on business.
    Overcome by Automated collection
    of data
    4

    TRENDS IN AUTOMATIC DATA COLLECTION TECHNOLOGY

    Using today's technology, most of


    problems associated with the manual input
    methods can be eliminated.
    Biometric:

    Biometric ADC systems consist of sensors that


    capture an individuals characteristic or trait,
    digitizes the image pattern, and then compares
    the image to stored patterns for identification.
    Biometric ADC are popular because they offer
    the most accurate and reliable means for
    identification.
    5

    Electromagnetic:

    Electromagnetic ADC a tag and antenna to the physical object


    that is to be tracked. The tag contains memory that used to
    identify the object that is being tracked in wireless manner.
    The tag can be read by a reader whenever the object resides
    within the electromagnetic field generated by the reader.
    Technology is based on the use of radio frequency to identify
    physical objects this technology involves attaching
    For example: RFID (Radio Frequency Identifiers) Tags
    Hundreds or even thousands of tags can be identified at the
    same time at distance of 3m with a single reader antenna and
    6m between two reader antennas.
    At 13.56 MHz can store 512 bits, new versions working in the
    915 MHz range
    Unsuitable on metal, high temperatures, - for the better and
    the worse

    RADIO FREQUENCY TAGS

    transponder (tag) is programmed with information


    reader has an antenna which sends radio signals to activate tag,
    read or write it
    types of tags

    active (has battery)

    read and write

    passive (activated by reader)


    often read-only

    noncontact, non line-of-sight


    APPLICATION:

    railroad cars, commercial trucks

    automobiles on assembly lines

    parts carriers in hazardous environments

    toll collection on highways

    theft prevention in retail

    WHY RFID?

    tags can be used in harsh conditions

    usually housed in protective packaging

    tags can be read over distances greater than


    90 feet
    tags can be read through snow, grime,
    cutting fluid, paint, etc.
    tags can be read at high speed
    more costly than bar code
    lack of standardization between
    manufacturers
    8

    magnetic:

    Magnetic ADC Technology involves using magnetic stripe cards, but also may
    include the use of magnetic ink character recognition (micr).
    micr is most widely used in the banking industry. example: credit cards, bank
    cards
    low cost
    low storage capacity
    contact reader
    can be rewritten
    easily damaged (less easily for high coercivity stripes)

    Smart Cards:
    Smart card technology has the ability to store a massive amount of information.
    Smart cards are similar, albeit slightly thicker, than credit cards.
    They also differ in that they contain a microprocessor, memory circuits, and a
    battery. Smart cards are used on a daily basis by over 60% of the French
    population

    can be rewritten

    can execute programs

    Optical:
    Bar coding is an example of optical technology.Sophisticated laser
    readers read the bar code and send the data represented by that
    code directly to the computer for processing. The optical-mark form is
    another example of optical technology.
    The source document becomes the input medium.
    The source document is directly read by an optical-mark reader
    (OMR) or opticalcharacter reader (OCR).
    The computer records the data to magnetic tape, which is then input
    to the
    computer.
    OCR and OMR input are generally suitable only for high-volume input
    activities.
    For 2 D BARCODE

    Portable Data Base


    Formats
    Stacked
    Matrix

    PDF417

    10

    BAR CODE READERS

    handheld or fixed mount


    contact wands (pens)

    laser scanners

    slow, inexpensive
    longer distance scanning
    fixed or handheld
    can read stacked bar codes

    image scanners

    fixed or handheld
    can read stacked bar or matrix codes

    VOICE DATA COLLECTION

    hands free
    easy to use
    must be trained to recognize operator

    Touch:

    Touched-based ADC systems include touch screens,


    buttons, and pen-based computing technology.
    Touch screen technology has been very popular in
    restaurant or point-of-sale business applications.
    Pen-based computing is popular for applications that
    require handwriting recognition.

    12

    Data Collection System Components

    13

    DATA COLLECTION LOCAL HMI

    14

    IMPROVED PROFITABILITY

    Through the use of Automated Data


    Collection an Organization can:

    Reduce Maintenance Cost

    By helping to predict equipment failures prior to


    catastrophic failures.
    Reducing cost of having parts delivered overnight.
    Reducing parts inventory

    Increase Uptime of Equipment.

    Predicting failures which allows scheduled


    downtime without disrupting production.
    Reducing failures by improving overall
    maintenance on equipment.

    15

    APPLICATION IN FORD ENGINE


    PLANT

    RFID tags: manufacturing info and test data


    16

    FORD (CONTINUED)

    Essex Engine Plant, Windsor Ontario


    700,000 engines/year, 12 varieties
    engine work sequence loaded into the tag
    each station asks tag for its operations
    test data written to tag

    17

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