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    Stiff Extension

    Uploaded by

    gygjhkjnl
    Stiff extension

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd

    Stiff Extension

    Uploaded by

    gygjhkjnl
    55 views21 pages
    Stiff extension

    Copyright

    © © All Rights Reserved

    Available Formats

    PPTX, PDF, TXT or read online from Scribd

    Did you find this document useful?

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    Stiff extension

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    55 views21 pages

    Stiff Extension

    Uploaded by

    gygjhkjnl
    Stiff extension

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 21

    A380 WING RIB RETROFIT

    RIB WEB
    Stiffeners Extensions
    Installation
    MENU

    EXIT
    1

    TYPICAL CASES

    Prolongation of existing stiffeners

    RIB 11F

    MENU

    EXIT
    2

    TYPICAL CASES

    Prolongation of existing stiffeners

    RIB 11F

    10mm Min.

    10mm Min.

    Pre-Drilled Holes

    Holes to be adjusted according to edge


    margings
    MENU

    EXIT
    3

    EXTENSION OF EXISTING STIFFENERS

    GENERAL

    Vertical
    Stiffener location
    (other side)

    HORIZONTAL STIFFENER SIDE

    Extension to be installed
    Horizontal Stiffener

    MENU

    EXIT
    4

    EXTENSION OF EXISTING STIFFENERS

    GENERAL

    VERTICAL STIFFENER SIDE

    Horizontal
    Stiffener location
    (other side)

    Extension to be installed

    Vertical Stiffeners

    MENU

    EXIT
    5

    Remove Existing Fastener

    chicken bolts

    . Remove the 2 chicken bolts,


    . Keep them.

    MENU

    EXIT
    6

    Position Stiffener & Skin


    VERTICAL STIFFENER SIDE

    Template

    Template

    -From Vertical Stiffener side, Install a template as shown.


    Note: The template should be cut against the vertical flanges of stiffeners.

    MENU

    EXIT
    7

    Position Stiffener & Skin


    VERTICAL STIFFENER SIDE

    Template

    Template

    - Tranfert drill chickenbolt holes into Template.

    MENU

    EXIT
    8

    Position Stiffener & Skin


    HORIZONTAL STIFFENER SIDE

    Template

    Chicken bolts re-installed

    - From Horizontal Stiffener side, install the template using the 2 chicken bolts.
    TAPE

    MENU

    EXIT
    9

    Position Stiffener & Skin


    HORIZONTAL STIFFENER SIDE
    Vertical Stiffener flange ref

    Drawn line

    Chicken bolts re-installed

    - Draw a line alone the template border opposite from chicken bolt side.
    Note: this line corresponds to the vertical stiffener flange location on the other side of the rib

    Drawn line

    MENU

    EXIT
    10

    Position Stiffener & Skin


    HORIZONTAL STIFFENER SIDE
    Vertical Stiffener flange ref

    Drawn lines

    Chicken bolts re-installed

    - Remove the template and draw another line parallel to the requested 7.6mm
    from the previous one.

    Drawn line

    2nd Drawn line

    7.6mm

    MENU

    EXIT
    11

    Position Stiffener & Skin


    HORIZONTAL STIFFENER SIDE
    Vertical Stiffener flange ref

    Drawn lines

    - Install tape for marking.


    - Position and Clamp the stiffener extension against the horizontal stiffener flange.
    - Mark the position of pre-drill pilot holes of the extension.

    7.6

    MENU

    EXIT
    12

    Position Stiffener & Skin


    HORIZONTAL STIFFENER SIDE
    Vertical Stiffener flange ref

    Drawn lines

    -Remove extension & draw the fastener hole reference line.


    Note: The crossing point between the lines, is the location of the hole (with the guarantee of the
    10mm edge margin from the edge of the vertical stiffener foot )

    MENU

    10mm min.
    Edge margin

    EXIT
    13

    Position Stiffener & Skin


    HORIZONTAL STIFFENER SIDE
    Vertical Stiffener flange ref

    Drawn lines

    - Pilot Drill the identified hole


    Hole to be pilot drilled

    MENU

    EXIT
    14

    Position Stiffener & Skin


    HORIZONTAL STIFFENER SIDE
    Vertical Stiffener flange ref

    Drawn lines

    -Remove Tape.
    Drilled Hole

    MENU

    EXIT
    15

    Position Stiffener & Skin


    HORIZONTAL STIFFENER SIDE
    Vertical Stiffener flange ref

    Drawn lines

    Shim

    -If Shim Required, install & adjust it onto the stiffener extension.
    - Use double sided tape to hold the shim.
    -Transfert drill the stiffener pilot hole into the shim.

    Double Sided Tape


    7.6

    MENU

    EXIT
    16

    Position Stiffener & Skin


    HORIZONTAL STIFFENER SIDE
    Vertical Stiffener flange ref

    Drawn lines

    -Re-install the stiffener(with shim) in position, Clamp against the existing stiffener flange &
    install a screw pin through the first drilled hole in the rib web.
    7.6
    Clamp
    Clamp
    Screw
    Screw Pin
    Pin

    MENU

    EXIT
    17

    Position Stiffener & Skin


    HORIZONTAL STIFFENER SIDE
    Vertical Stiffener flange ref

    Drawn lines

    - Transfer Drill remaining Pilot Holes from extension into existing stiffener and rib web

    - Remaining pilot holes at vertical stiffener level, will have to be drilled from the other side, by
    measuring the 10mm (min) edge margin.

    7.6

    MENU

    EXIT
    18

    Position Stiffener & Skin


    VERTICAL STIFFENER SIDE

    Template

    10mm Min.
    Edge Margin

    MENU

    EXIT
    19

    Position Stiffener & Skin


    VERTICAL STIFFENER SIDE

    Template

    Existing chicken fastener hole


    To be back drilled into stiffener extension

    Drill Pilot Hole

    10mm Min.
    Edge Margin

    MENU

    EXIT
    20

    END

    EXIT
    21

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