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    Piping

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    Salim Chohan
    Piping is used to transport fluids throughout process industries. Pipes are identified by their nominal bore size and schedule/wall thickness. Common pipe materials include carbon steel, stainless steel, and alloys for high temperature applications. Pipe fittings such as elbows, tees, and reducers are available in welded and flanged styles. Common pipe joints include flanged, welded, and threaded connections. Valves are used to control and direct flow, and common types are gate, globe, ball, butterfly, and check valves. Gaskets are employed to seal pipe joints and come in various styles depending on the application requirements.

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    Piping

    Uploaded by

    Salim Chohan
    157 views28 pages
    Piping is used to transport fluids throughout process industries. Pipes are identified by their nominal bore size and schedule/wall thickness. Common pipe materials include carbon steel, stainless steel, and alloys for high temperature applications. Pipe fittings such as elbows, tees, and reducers are available in welded and flanged styles. Common pipe joints include flanged, welded, and threaded connections. Valves are used to control and direct flow, and common types are gate, globe, ball, butterfly, and check valves. Gaskets are employed to seal pipe joints and come in various styles depending on the application requirements.

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    Piping

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    Piping is used to transport fluids throughout process industries. Pipes are identified by their nominal bore size and schedule/wall thickness. Common pipe materials include carbon steel, stainless steel, and alloys for high temperature applications. Pipe fittings such as elbows, tees, and reducers are available in welded and flanged styles. Common pipe joints include flanged, welded, and threaded connections. Valves are used to control and direct flow, and common types are gate, globe, ball, butterfly, and check valves. Gaskets are employed to seal pipe joints and come in various styles depending on the application requirements.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    157 views28 pages

    Piping

    Uploaded by

    Salim Chohan
    Piping is used to transport fluids throughout process industries. Pipes are identified by their nominal bore size and schedule/wall thickness. Common pipe materials include carbon steel, stainless steel, and alloys for high temperature applications. Pipe fittings such as elbows, tees, and reducers are available in welded and flanged styles. Common pipe joints include flanged, welded, and threaded connections. Valves are used to control and direct flow, and common types are gate, globe, ball, butterfly, and check valves. Gaskets are employed to seal pipe joints and come in various styles depending on the application requirements.

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    The document discusses different types of pipes used in process industries, factors to consider when selecting pipes, standards and specifications, pipe fittings and joints.

    The different types of pipes discussed are ERW pipes, seamless pipes, centrifugally cast tubes.

    The factors considered when selecting pipes are pressure, temperature, and the fluid to be handled.

    PIPING

    These are the life of any process industry as


    the fluids are transported thru pipes only
    Its a tubular product & can be termed as
    PIPE or TUBE
    Tube is identified by OD & wall thk. and is
    mainly used in HE, inst. lines & small
    interconnections
    The size of a pipe is identified by its nominal
    bore & with wall thickness defined by
    schedule number,API designation or weight.

    SELECTION OF PIPES

    Pressure
    Temperature
    Fluid to be handled

    Types of Pipes

    ERW Pipes
    Seamless pipes
    Centrifugally cast tubes

    STANDARDS OF
    PIPING
    MATERIAL
    C.S.PIPE

    C.S.PIPE

    U.S.SPECIFICATIONS

    BRITISH

    GERMAN

    API 5L

    Seamless
    Gr.A&B

    BS 3601 HFS
    22&27

    DIN 1629
    St.35&45

    ERW Gr. A&B

    BS 3601 ERW
    22&27

    DIN 1625
    St.34.2& 37.2

    Seamless
    Gr.A&B

    BS 3601 HFS
    22&27

    DIN 1629
    St.35&45

    ERW Gr. A&B

    BS 3601 ERW
    22&27

    DIN 1625
    St.34.2& 37.2

    ASTM A53

    CSBoilertube
    seamless

    ASTM A 83

    BS 3059

    DIN 1629 St.35

    KilledSteel

    ASTM A 106
    Gr.A, B, C

    BS 3602

    DIN
    St.35.8&45.8

    LTPiping

    ASTM A333

    BS 3603

    SEW 680TT
    St.41

    Gr. 1&3

    STANDARDSFORPIPING

    MATERIAL
    A.S.PIPEFor
    hightemp.

    AusteniticS.S.
    PIPE

    U.S.SPECIFICATIONS

    BRITISH

    GERMAN

    ASTM A 335

    P1,2,12,11,22,5,9

    BS 3604

    DIN 17175

    ASTM A 312

    TP 304,316,321,347

    BS 3605

    X5 Cr Ni18 9

    DIA. &THK. OF PIPE

    The size of pipe is identified as Nominal


    Bore (NB)
    The true ID of pipe is seldom equal to NB
    14 inch pipes & larger pipes have OD
    equal to NB
    Pipes of different sizes are made in
    several wall thickness & have been
    established by ANSI & ASTM

    LT pipes

    CS pipes
    Killed steel
    2.25% Ni steel
    3.5% Ni steel
    9%Ni steel
    Stainless steel
    Al & Cu

    -29c
    -45c
    -60c
    -100c
    -190c
    -267c
    -270c

    HT pipes

    CS Pipes
    C-0.5 Mo
    1Cr-0.5Mo
    2.25Cr-1Mo
    5Cr-0.5Mo
    T 91
    304,347H
    SS 310
    21%Cr steel
    29% Cr steel

    425c
    450c
    540c
    580c
    630c
    650c
    700c
    800c
    900c
    1125c

    PIPE FITTINGS

    Elbows

    : 90 degree long & short radius


    : 45 degree long & short radius
    Reducers : concentric &eccentric
    Swages : concentric &eccentric
    Tee
    : Equal & Unequal
    Coupling : Half & Full
    Weldolet
    Lateral
    Cap

    Pipe Fittings Contd.

    Pipe fittings are socket welded &


    butt welded
    Socket welded fittings are used up
    to 50NB
    Fittings are available in 3000 &
    6000 psi ratings.

    ELBOWS

    TEE

    REDUCER

    PIPE JOINTS

    Flanged joints
    Bolted Quick couplings
    Welded joints: Socket & Butt
    Welded
    Screwed joints

    Flanged Joints

    A flange allows two pipes to be mechanically


    connected together, or a pipe to be mechanically
    connected to a valve, tee, choke or other piece of
    equipment.
    The principle of a flange is to use a mechanical
    force (exerted by the bolts) to pre-load the
    gasket sufficiently so that when internal pressure
    (end cap force) is applied, there is enough
    contact stress between the flanges and gasket to
    maintain a seal.
    The flange itself needs to be connected to the
    pipe. This is usually achieved by welding.

    Type of flanged joints

    Flat faced flanges


    Raised faced flanges
    Tongue & groove flanges
    Lap joint flanges
    Ring joint flanges : oval, octagonal
    Lens gasket flanges
    Delta gasket flanges
    Lip sealed flanges

    FLANGE TIGHTENING

    Flanged joints

    Confined Joint
    Unconfined Joint
    Partially confined Joint
    Self energizing joint

    VALVES

    Valves used in industry serve


    multiple roles:
    stopping or starting flow
    Varying the rate of flow
    Permitting flow in one direction only
    Switching flow along different routes
    Discharging fluid from a system

    GATE VALVES

    Non- Rising Stem


    Gate Valves
    These Valves are
    either fully open
    or fully closed
    types

    GLOBE VALVE

    These valves are


    used for
    regulating flow.

    BALL VALVE

    BUTTERFLY VALVE

    CHECK VALVE

    GASKETS

    Used to seal between two surfaces.


    Choice of gasket is decided by :
    Temp., Pr.,or corrosiveness of fluid
    Whether maint. Requires repeated
    opening
    Code requirement
    cost

    TYPE OF GASKETS

    Plain gaskets : Rubber,Teflon, CAF


    SW Gaskets
    Jacketed Gaskets
    Ring Gaskets : Oval, Octagonal
    Lens Gaskets
    Copper ,Aluminium Gaskets
    Serrated Gaskets

    Spiral wound gaskets

    Ring gasket

    Serrated gasket

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