Scribd
Upload
455 views

Automation of Rotogravure Printing Machine

This document summarizes the automation of a rotogravure printing machine. A load cell measures the tension on the printed sheet and converts it to an electrical signal. This signal is amplified and sent to a PID controller along with a reference tension level. The PID controller compares the signals and outputs a value to control a DC motor driver. This maintains a uniform film speed and tension for high quality printing. The microcontroller displays output signals from the load cell and PID controller.

Uploaded by

shraddha
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
455 views

Automation of Rotogravure Printing Machine

This document summarizes the automation of a rotogravure printing machine. A load cell measures the tension on the printed sheet and converts it to an electrical signal. This signal is amplified and sent to a PID controller along with a reference tension level. The PID controller compares the signals and outputs a value to control a DC motor driver. This maintains a uniform film speed and tension for high quality printing. The microcontroller displays output signals from the load cell and PID controller.

Uploaded by

shraddha
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
You are on page 1/ 12

AUTOMATION OF

ROTOGRAVURE
PRINTING MACHINE
INTRODUCTION
 Rotogravure runs at 150m/s.
 Uniform speed of DC drive and tension of the film
is to be maintained for desired output.
 This cannot be done manually.
 Tension Controller Circuit is implemented using
load cells and PID controller.
BASIC MODEL
BLOCK DIAGRAM
LOAD CELL
 An electromechanical type of transducer.
 Converts mechanical force into electrical signal.
 The sheet being printed will apply the tension on
load cell.
 Load cell will concert the tension applied into an
electrical signal.
INSTRUMENTATION
AMPLIFIER
 A type of differential amplifier which eliminate
the need for input impedance matching and
thus make the amplifier particularly suitable for
use in measurement and test equipment.
 Signal from load cell will be given as input to
the instrumentation amplifier.
 Instrumentation amplifier will remove the noise
and amplify the signal by adjusting suitable
gain value.
PID CONTROLLER
 The proportional-integral-derivative (PID)
controller is a generic control loop feedback
mechanism widely used in industrial control
systems.
 The algorithm involves three separate
parameters; the Proportional, the Integral and
Derivative values.
 The Proportional value determines the reaction to
the current error.
Contd..
 The Integral determines the reaction based on
the sum of recent errors.
 The Derivative determines the reaction to the
rate at which the error has been changing.
 By "tuning" the three constants in the PID
controller algorithm, the controller can provide
control action designed for specific process
requirements.
Contd..
 In our project the output of instrumentation
amplifier is given to PID controller along with
the feedback input.
 Reference input is also given to PID controller in
order to specify the desire tension along with
the speed at which the machine is to run.
 PID controller will compare the reference
voltage and feedback voltage and will bring the
feedback voltage closer to reference voltage,
which result into control output from PID
controller.
MICROCONTROLLER
AT89c2051
 8-bit microcontroller with 2K bytes
reprogrammable flash memory.
 Microcontroller will help us to display the output
signals from load cell, PID controller and load cell
with proper programming.
DC MOTOR DRIVE
 The controlled output from PID controller will be
given to motor driver.
 The drive and control speed of the film cylinder
depending upon the tension applied by the
sheet on load cells.
Project By..
 Snehil Lodha
 Kunal Mahadik
 Datta Remaniche
 Sagar Salvi

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy