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    NTPC

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    Sahil Arora
    The document describes the coal handling process at the Badarpur Thermal Power Plant in India. It has three main units: the steam generator or boiler, steam turbine, and electric generator. Coal is used to boil water which produces steam that spins the turbine and drives the generator, producing electricity. The coal handling plant processes and prepares coal for combustion through several stages: coal is unloaded, crushed, screened, washed to remove impurities, and pulverized before being fed into the boiler to produce steam.

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    NTPC

    Uploaded by

    Sahil Arora
    742 views17 pages
    The document describes the coal handling process at the Badarpur Thermal Power Plant in India. It has three main units: the steam generator or boiler, steam turbine, and electric generator. Coal is used to boil water which produces steam that spins the turbine and drives the generator, producing electricity. The coal handling plant processes and prepares coal for combustion through several stages: coal is unloaded, crushed, screened, washed to remove impurities, and pulverized before being fed into the boiler to produce steam.

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    The document describes the coal handling process at the Badarpur Thermal Power Plant in India. It has three main units: the steam generator or boiler, steam turbine, and electric generator. Coal is used to boil water which produces steam that spins the turbine and drives the generator, producing electricity. The coal handling plant processes and prepares coal for combustion through several stages: coal is unloaded, crushed, screened, washed to remove impurities, and pulverized before being fed into the boiler to produce steam.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    742 views17 pages

    NTPC

    Uploaded by

    Sahil Arora
    The document describes the coal handling process at the Badarpur Thermal Power Plant in India. It has three main units: the steam generator or boiler, steam turbine, and electric generator. Coal is used to boil water which produces steam that spins the turbine and drives the generator, producing electricity. The coal handling plant processes and prepares coal for combustion through several stages: coal is unloaded, crushed, screened, washed to remove impurities, and pulverized before being fed into the boiler to produce steam.

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    You are on page 1of 17

    NTPC- The Power Giant

    Ø It is the largest power generating


    company in INDIA.
    Ø Established in NOV’ 1975.
    Ø Has installed capacity of 29,394 MW.
    Ø It has 15 Coal based, 7 Gas based and 4
    Power Stations in joint ventures.
    Ø It plans to be a 75000 MW company by
    2017.
    Ø It has diversified into hydro power, coal
    mining, power equipment
    manufacturing, power trading and
    distribution.
    POWER GENERATION AT
    BADARPUR THERMAL
    POWER PLANT
    • Coal is used to boil the water.
    • The steam produced is used to spin a
    turbine.
    • This turbine drives an electrical
    Sr. no. Capacity No. of Total
    generator.
    1. 210 MW generators
    2 Capacity
    420 MW
    2. 95 MW 3 285 MW
    Cont
    .
    • There are three main units of the
    power plant.
    i. Steam generator or boiler
    ii.Steam turbine
    iii.Electric generator
    • Thermal power plant works on the
    principle that depend upon the
    above three units.
    COAL HANDLING PLANT
    WHAT IS C.H.P
    • A coal handling plant is a facility that
    washes coal of soil and rock.
    • Removes the impurities after passing
    the coal from different stages.
    • It is the major part of thermal power
    plant.
    • Coal before entering the furnace
    follows different stages such as
    coal handling, sampling,
    washability, crushing, screening,
    metal separation.
    MAJOR COMPONENTS OF
    C.H.P
     WAGON TIPPLER
    • Wagons from coal yard
    come to the tipplers and
    are emptied here
    • The process is performed
    by slip-ring motor of
    rating
    55KW,415V,1480RPM.
    • This motor turns the
    wagon by 135 degrees
    and the coal falls
    directly on the conveyer
    belt.
    •
    CO N V EY
    ER
    • There are 14 conveyers in the plant.
    • They are 1m wide,3cm thick and made of chemically
    treated vulcanized rubber and move with speed of 250-
    300m/min.
    • Motors employed for conveyers has a capacity of 150hp.
    • Have a capacity of carrying a coal at the rate of 400 tons
    per hour.
    • Few are double belt so that if a belt develops any problem
    then the process is not stalled.
    • It also has a switch after every 25-30m to stop belt in case
    of emergency.
    • The max angular elevation of conveyer is designed such
    that its about 20 degrees.
    • ZERO SPEED SWITCH- It is a safety device for motors i.e. if
    belt is not moving and motor is on then the switch
    checks the speed of the belt and switches off the motor
    COAL HANDLING

    • Coal collected is then


    passed through the
    conveyer belt to the
    large field.
    • The coal needs to be
    stored at these
    larger fields.
    • The field consists of
    coal, rocks,
    minerals,
    contaminations etc.
    • Coal handling is the
    larger part of bulk
    material handling
    and is a complex
    and vital part of
    CHP.
    SAMPLING OF COAL

    • It is one of the important


    part of the process.
    • A routine sample is taken
    at a set frequency.
    • A coal sampling consists of
    samplers, crushers,
    motors and feeders.
    • During wash ability a
    liberation process takes
    place in which physical
    breakage is required to
    separate material of
    different densities.
    SCREENING AND
    SEPARATION

    • Screens are used to


    group process
    particles into
    ranges by size.
    • Dewatering screen is
    done which
    removes water
    from the product.
    • It can be static or
    mechanically
    vibrated.
    • Screen decks can be
    made from
    materials high
    tensile strength,
    stainless steel or
    MAGNETIC
    SEPARATION
    • It is used to separate any metal
    pieces from the coal.
    • This process takes place before the
    coal is being sent through the
    conveyer belt for crushing.
    • The capacity of this device is around
    50kg.
    COAL CRUSHER

    • To ensure that the coal is of uniform


    size it is passed through crusher.
    • The crusher is of ring type.
    • Has a motor rating of 400HP, 606KV.
    • It is designed to crush the pieces to
    20mm size.
    PULVERIZER

    • Pulverization takes place


    in two stationary
    rollers and a power
    driven boul.
    • Its main functions are
    ü Drying of coal
    ü Grinding
    ü Separation of particles
    of the desired size
    • Coal is thus pulverized
    to increase its surface
    exposure thus
    permitting rapid
    combustion.
    ü
    ADVANTAGES OF
    PULVERIZATION

    • It becomes easy to burn wide variety


    of coal.
    • Powdered coal has more heating
    surface area.
    • High rates of combustion.
    • Rate of combustion can be adjusted
    to meet varying loads.
    • High temperature can be produced in
    the furnace.
    Diagram of Coal based thermal
    power plant
     Coal is conveyed in a pulverized fuel mill.
     This coal is mixed with pre heated air.
     The hot air- fuel mixture is forced at high pressure into
    boiler where it ignites.
     The water flows along the tube lined wall of the boiler.
     This water is then turned into steam due to the ignited
    mixture.
     The steam is superheated where its temperature and
    pressure rapidly increases.
    Diagram of Coal based thermal
    power plant
     This steam is then piped to the high pressure turbine.
     The three phase turbine process starts.
     The steam exhausted is returned to boiler reheater,it is
    then passed through intermediate and then low
    pressure turbine.
     Now the exiting steam is brought in contact with cold
    water pumped in from cooling towers inside the
    condenser.
    ANY
    QUERIES

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