Dr. Ahmad Nawaz: Lecture 02: Introduction To Engineering Materials and Their Structures

Dr.
Ahmad Nawaz
Lecture 02: Introduction to Engineering Materials and

their structures
“Because without materials, there is no engineering.”

Classes and Properties: METALS
Distinguishing features
a) Atoms arranged in a regular repeating structure
b) Relatively good strength
c) Dense
d) Malleable or ductile: high plasticity
e) Resistant to fracture: tough
f) Excellent conductors of electricity and heat
g) Opaque to visible light
h) Shiny appearance
• Thus, metals can be formed and machined easily, and are usually
long-lasting materials.
• They do not react easily with other elements, however, metals
such as Fe and Al do form compounds readily (such as ores) so
they must be processed to extract base metals.
• One of the main drawbacks is that metals do react with chemicals
in the environment, such as iron-oxide (rust).
• Many metals do not have high melting points, making them
useless for many applications.
Applications
• Electrical wiring
• Structures: buildings, bridges, etc.
• Automobiles: body, chassis, springs, engine block, etc.
• Airplanes: engine components, landing gear assembly, etc.
• Trains: rails, engine components, body, wheels
• Machine tools: drill bits, hammers, screwdrivers, saw blades, etc.
• Eye glasses
• Magnets
• Catalysts
Examples
• Pure metal elements (Cu, Fe, Zn, Ag, etc.)
• Alloys (Cu-Sn=bronze, Cu-Zn=brass, Fe-C=steel, Pb-Sn=solder)
• Intermetallic compounds (e.g. Ni3Al)
Classes and Properties: CERAMICS
• Except for glasses, atoms are regularly arranged
• Composed of a mixture of metal and nonmetal atoms
• Lower density than most metals
• Low resistance to fracture: low toughness or brittle
• Low ductility or malleability: low plasticity
• High melting point
• Poor conductors of electricity and heat
• Single crystals are transparent
• Where metals react readily with chemicals in the environment and have low
application temperatures in many cases, ceramics do not suffer from these
drawbacks.
• Ceramics have high-resistance to environment as they are essentially metals
that have already reacted with the environment, e.g. Alumina (Al2O3) and
Silica (SiO2, Quartz).
• Ceramics are heat resistant. Ceramics form both in crystalline and non-
crystalline phases because they can be cooled rapidly from the molten state to
form glassy materials.
Elements occuring in Ceramics

Applications
• Electrical insulators
• Abrasives
• Thermal insulation and coatings
• Windows, television screens, optical fibers (glass)
• Corrosion resistant applications
• Electrical devices: capacitors, varistors, transducers, etc.
• Highways and roads (concrete)
• Biocompatible coatings (fusion to bone)
• Self-lubricating bearings
• Magnetic materials (audio/video tapes, hard disks, etc.)
• Optical wave guides
• Night-vision
Examples
• Simple oxides (SiO2, Al2O3, Fe2O3, MgO)
• Mixed-metal oxides (SrTiO3, MgAl2O4, YBa2Cu3O7-x, having
vacancy defects.)
• Nitrides (Si3N4, AlN, GaN, BN, and TiN, which are used for hard
coatings.)
Classes and Properties: POLYMERS
• Except for glasses, atoms are regularly arranged
• Composed primarily of C and H (hydrocarbons)
• Low melting temperature.
• Some are crystals, many are not.
• Most are poor conductors of electricity and heat.
• Many have high plasticity.
• A few have good elasticity.
• Some are transparent, some are opaque
• Polymers are attractive because they are usually lightweight and inexpensive
to make, and usually very easy to process, either in molds, as sheets, or as
coatings.
• Most are very resistant to the environment.
• They are poor conductors of heat and electricity, and tend to be easy to bend,
which makes them very useful as insulation for electrical wires.
Two main types of polymers are thermosets and thermoplastics.
• Thermosets are cross-linked polymers that form 3-D networks, hence are
strong and rigid.
• Thermoplastics are long-chain polymers that slide easily past one another
when heated, hence, they tend to be easy to form, bend, and break.
Elements that compose polymers:
Applications and Examples

• Adhesives and glues
• Containers
• Moldable products (computer casings, telephone handsets, disposable
razors)
• Clothing and upholstery material (vinyls, polyesters, nylon)
• Water-resistant coatings (latex)
• Biodegradable products (corn-starch packing)
• Biomaterials (organic/inorganic intefaces)
• Low-friction materials (teflon)
• Synthetic oils and greases
• Gaskets and O-rings (rubber)
• Soaps and surfactants
Classes and Properties: SEMICONDUCTORS
• Made primarily from metalloids
• Regular arrangement of atoms (crystals, but not, e.g., solar cell
amorphous Si)
• Extremely controlled chemical purity
• Adjustable conductivity of electricity
• Opaque to visible light
• Shiny appearance
• Some have good plasticity, but others are fairly brittle
• Some have an electrical response to light
 Semiconductors define the Digitial Revolution and

Information Age.
 Starting with extremely pure crystalline form, their
electrical conductions can be controlled by impurity doping
(and defect).
 The result is a tiny electrical switching called a
"transistor". Transistors (at present) can be packed to about
1 billion in the size of a Lincoln Penny.

• Computer CPUs
• Electrical components (transistors, diodes, etc.)
• Solid-state lasers
• Light-emitting diodes (LEDs)
• Flat panel displays
• Solar cells
• Radiation detectors
• Microelectromechanical devices (MEMS)
Examples: Si, Ge, GaAs, and InSb

Classes and Properties: COMPOSITES
• Composed of two or more different materials (e.g., metal/ceramic,
polymer/polymer, etc.)
• Properties depend on amount and distribution of each type of material.
• Collective properties more desirable than possible with any individual material.

• Sports equipment (golf club shafts, tennis rackets, bicycle frames)
• Aerospace materials
• Thermal insulation
• Concrete
• "Smart" materials (sensing and responding)
• Brake materials
Examples
• Fiberglass (glass fibers in a polymer)
• Space shuttle heat shields (interwoven ceramic fibers)
• Paints (ceramic particles in latex)
• Tank armor (ceramic particles in metal)
Engineering Materials: controlling
Processing - Structure - Properties - Performance
Realistically engineering materials:
• Properties (What do we need or want?)
• Deterioration (How long will it last?) Men’s gym shoes last longer! Why?
• Cost (What’s the biggest bang for the buck?)
• Resource depletion (How to find new reserves, develop new
environmentally-friendly materials, and increase recycling?)
How to decide what materials to use?

• Pick Application ⇒ Required Properties (mech., electrical, thermal, …)
• Properties ⇒ Required Materials (type, structure, composition)
• Material ⇒ Required Processing (changes to structure and desired

shape, via casting, annealing, joining, sintering, mechanical, …)
“The right material for the right job”

Motivation: Materials and Failure
Without the right material, a good engineering design is wasted. Need

the right material for the right job!
• Materials properties then are responsible for helping

achieve engineering advances.
• Failures advance understanding and material’s design.
The COMET: first jet passenger plane – 1954
In 1949, the COMET aircraft was a newly designed, modern jet

aircraft for passenger travel. It had bright cabins due to large, square
windows at most seats. It was composed of light-weight aluminum.
In early 1950's, the planes began falling out of the sky. These tragedies
changed the way aircraft were designed and the materials that were
used.
• The square windows were a "stress concentrator" and the

aluminum alloys used were not "strong" enough to withstand the
stresses.
• Until then, material selection for mechanical design was not really
considered in designs.
Structure of Metals
Goals:
 Define basic terms and give examples of each:

• Lattice
• Basis Atoms (Decorations or Motifs)
• Crystal Structure
• Unit Cell
• Coordination Numbers
 Describe hard-sphere packing and identify cell symmetry.
• Crystals density: the mass per volume (e.g. g/cm3).
Structure of Metals
 CRYSTAL STRUCTURES
Atoms self-organize in crystals, most of the time. The crystalline lattice is a
periodic array of the atoms. When the solid is not crystalline, it is called
amorphous. Examples of crystalline solids are metals, diamond and other
precious stones, ice, graphite. Examples of amorphous solids are glass,
amorphous carbon (a-C), amorphous Si, most plastics
 Unit Cell
The unit cell is the smallest structure that repeats itself by translation through
the crystal. The most common types of unit cells are the faced centered cubic
(FCC), the body-centered cubic (FCC) and the hexagonal close-packed (HCP).
Other types exist, particularly among minerals.
Crystalline Solids: Unit Cells
Unit Cell: The basic structural Atomic configuration in

Face-Centered-Cubic
unit of a crystal structure. Its
Arrangement
geometry and atomic positions
define the crystal structure.
A unit cell is the smallest component

of the crystal that reproduces the
whole crystal when stacked together
with purely translational repetition.
Note: More than one unit cell can be

chosen for a given crystal structure
but by convention/convenience the
one with the highest symmetry is
chosen.
Space LATTICE is an infinite, periodic array of mathematical points,
in which each point has identical surroundings to all others.
Lattice
Basis
A CRYSTAL STRUCTURE is a periodic arrangement of atoms in the crystal

that can be described by a LATTICE + ATOM DECORATION (called a BASIS).
Have you noticed how oranges are most effectively packed in

displays at your local shop?
CLOSE-PACKING OF SPHERES
This reduces the problem of examining the packing of like atoms to that of
examining the most efficient packing of any spherical object
Important Note:
• Lattice points are a purely mathematical concept,
whereas atoms are physical objects.
• So, don't mix up atoms with lattice points.
• Lattice Points do not necessarily lie at the center of atoms.
For example, the only element exhibiting Simple Cubic structure is Po.
In Figure (a) is the 3-D periodic arrangement of Po atoms, and
Figure (b) is the corresponding space lattice.
In this case, atoms lie at the same point as the space lattice.
Unit Cells and Unit Cell Vectors
Possible crystal classes
Possible crystal classes
Unit Cells Types
• Sometimes it is convenient to define a non-primitive unit cell to reveal overtly the

higher symmetry.
• Then, one has to count carefully "how many atoms are in unit cell"
Combining 7 Crystal Classes (cubic, tetragonal, orthorhombic, hexagonal,
monclinic, triclinic, trigonal)
with 4 unit cell types (P, I, F, C) symmetry allows for only 14 types of 3-D lattice.
Unit Cells Types
The 14 Bravais Lattices
UNIT CELL - 3D Lattices
Counting Number of Atoms Per Unit Cell
Coordination Number of a Given Atom
Number of nearest-neighbor atoms
Simple cubic: coordination number, CN = 6

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Dr.

Lecture 02: Introduction to Engineering Materials and

“Because without materials, there is no engineering.”

Elements occuring in Ceramics

• Most are very resistant to the environment.

Applications and Examples

 Semiconductors define the Digitial Revolution and

Applications and Examples

Examples: Si, Ge, GaAs, and InSb

Applications and Examples

How to decide what materials to use?

• Properties ⇒ Required Materials (type, structure, composition)

• Material ⇒ Required Processing (changes to structure and desired

“The right material for the right job”

Without the right material, a good engineering design is wasted. Need

• Materials properties then are responsible for helping

In 1949, the COMET aircraft was a newly designed, modern jet

• The square windows were a "stress concentrator" and the

 Define basic terms and give examples of each:

Unit Cell: The basic structural Atomic configuration in

A unit cell is the smallest component

Note: More than one unit cell can be

A CRYSTAL STRUCTURE is a periodic arrangement of atoms in the crystal

Have you noticed how oranges are most effectively packed in

• Sometimes it is convenient to define a non-primitive unit cell to reveal overtly the

Number of nearest-neighbor atoms

Simple cubic: coordination number, CN = 6

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