BBS Pax Manual
BBS Pax Manual
BBS Pax Manual
1
Behavior Based Safety
Is
Safety
a
BEHAVIOR?
2
Itogon, Benguet Landslide, 69 death toll, Sept.
20, 2018
3
Mt. Province Landslide, death toll, 24,
Nov. 5, 2018
4
PEME Consultancy, Inc.
“Contracting, Training & Consulting”
www.peme.org
“We care for People, Environment, Materials & Equipment”
Suite 305-306, Link Centre, No. 2. Gen. Atienza St., San Antonio Village, Pasig City
Tel. No. (632) 477-69-73, 661-35-71, 245-15-61, 785-16-85
3. Significant Accomplishments:
1. ACCREDITATIONS/CERTIFICATIONS:
WORKFORCE
SUPERVISOR
MANAGEMENT
1 2 3 4 5
Little or Responds Good on Makes it Safety and
no to statistics paper work health- Passion
interest and Way of life
Introduction
Dan Petersen on behavior-based safety
Effective Communication
Continuous Safety Training and Development Operational
Injury and Incident Investigations and Reports Elements
Effective Audits and Re-evaluation
SAFETY
2. MACHINE
3. ENVIRONMENT
4. MATERIALS
5. METHODS
6. MANAGEMENT
Human factors-
responsible for large number of accidents :
• 1. Memory lapses (including forgetting a step in the work process or a safety measure)
• 6.- Education
Equals,
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
Then,
K+ N +O +W+ L +E+D+G+E
11 + 14 + 15 + 23 + 12 + 5 + 4 + 7 + 5 = 96%
H+A+R +D+W+ O+ R +K
8 + 1 + 18 + 4 + 23 + 15 + 18 + 11 = 98%
Both are important, but the total falls just short of 100%
But,
A+T +T + I+T + U +D+E
1 + 20 + 20 + 9 + 20 + 21 + 4 + 5 = 100%
Safety really is about attitude. Make 100% Safe Behavior your choice
both ON and OFF the job
CRITICAL FACTORS IN SAFETY
“performance indicators”
ATTITUDES
“Our attitude determine our altitude”
BEHAVIOR
VALUES
HABITS
KNOWLEDGE
SKILLS
Safety as a
Culture
SAFETY IS A PASSION, A WAY OF LIFE!
BUDDY-BUDDY SYSTEM;
VALID WORK PERMIT;
GAS TESTING PRIOR ENTRY, CONFINED SPACE
ENTRY;
LOCK OUT, TAG OUT;
WORKING AT HEIGHTS ;
WORKING UNDER A SUSPENDED LOAD;
SMOKING OUTSIDE DESIGNATED AREAS;
NO ALCOHOL OR DRUGS WHILE WORKING OR
DRIVING;
DO NOT USE MOBILE PHONE AND DO NOT EXCEED
SPEED; LIMIT WHILE DRIVING
WEAR YOUR SAFETY BELT;
WALK AGAINST THE FLOW OF TRAFFIC;
KNOW HOW TO USE FIRE EXTINGUISHERS;
3 POINT CONTACT, HOLD HANDRAIL;
Stair Safety
Always watch your Do not read or text
step on your phone.
•Attitudes,
•Behaviors,
•Beliefs,
•Values,
•Ways of doing
things, and
•Other shared
characteristics of a
particular group of
people.
Safety Culture
Structure
Strategy Systems
Shared
Safety
Values
Skills Style
Staff
Safety Culture Characteristics
Openness of communications
PERSON INTERNAL
PSYCHOLOGICAL
SAFETY CLIMATE FACTORS
--- ------------------------------------
EXTERNAL
OBSERVABLE
FACTORS
INFLUENCE
ORGANIZATION JOB
SAFETY MANAGEMENT SAFETY BEHAVIOR
SYSTEM Behavioral Safety System
ORGANIZATIONAL SAFETY CULTURE
ELEMENTS:
A. SAFETY LEADERSHIP
(“If you cannot manage safety,
you cannot manage yourself”)
B. SAFETY MGT. SYSTEM
(How the company manage
the safety culture?)
C. RISK PRODUCING BEHAVIORS
(EX. Horseplay…)
D. RISK MITIGATING BEHAVIORS
(EX. Use of PPE)
E. PROCEDURAL BEHAVIOR
BEHAVIORS AND ARTIFACTS
If you don’t work safely here,
you get fired Safe workgroup/employee
of the month
stories symbols
Orientation training
to all newly hired,
visitors, contractors
Rituals Justification
Weekly safety
of Behavior
Routines
meetings which structures
all employees
Permit to Work
attend
systems
Controls
No. of risk assessments
completed
• Safety is a priority!
• Safety is not managed in
the same manner as
production, quality, and
cost issues!
• Safety is not driven through
continuous improvement!
“Fallacies or Realities” in Safety Fables?
• Poorly Maintained
Facilities
• Top-down Management
Practices
• Poor Planning/Execution
• Inadequate Training
Keys to Success:
Safety
Activities
Fewer at-risk
Behaviors
Fewer
Accidents
What Behavior-based is...
Positive
Observation & Feedback Reinforcement
Organizational Performance Model
Systems Behaviors
Great
Performance
Climate
Systems
• Accountability • Orientation
• Communication • Training
• Measurement • Auditing
Behaviors
• Honesty and Integrity • Observation and
feedback
• Ask for help without
taking responsibility • Trust
• Confidence/trust
• Interest in people
• Understanding problems
• Training/helping
• Teaching to solve
problems
• Much information
• Approachability
• Recognition
Turn & Talk
ð Observable
ð Measurable
therefore
Behavior
(human performance)
Consequences
(either reinforce or punish behavior)
Definitions:
Activators: A person,
place, thing or event
that happens before a
behavior takes place
that encourages you to
perform that behavior.
Consequences: Events
that follow behaviors.
Consequences increase
or decrease the
If you don’t send in that
probability that the payment we’ll take you to
behaviors will occur court
Antecedents B = f (c)
Behaviors
Consequences
Some example of Consequences:
Consequences - How would you view them?
Sunbathing
Aggressive Drivers
Only 4 Types of Consequences:
•Extinction (E)
("Ignore it and it'll go away")
Consequences Influence Behaviors
Based Upon Individual Perceptions
of:
Significance - positive or
{
Magnitude - large or
small
negative
Impact - personal or
other
Timing - immediate or future
Consistency - certain or
uncertain
Consequences need to be ...
Soon vs Delayed
Certain Personal
vs vs
Uncertain Organizational
Positive vs Negative
Both Positive (R+) & Negative (R-) Reinforcement
Can Increase Behavior
R-
One more report like
this and you’re outa
here!!
99
P
e R+
r
f
o
r
m The effects of positive
a reinforcement
n
c
e
Time
100
Both Punishment & Extinction
Decrease Behavior
P pay!!!
E
102
P P
e
r
The effects of
f
punishment
o
r
m
a
n
c
e Time
103
P
e
r
f E
o
r The effects of
m extinction
a
n
c
e
Time
104
If you see this type of performance
P curve, you can bet management by
e negative reinforcement is the
r predominant management style
f
o
r
m
a
n
c
e
Time
105
Why is one sign often ignored, the other
one often followed?
The Behavior Based Safety Challenge:
Ability
The Job Itself -
Any fun, challenge
Peer Groups -
Norms, Pressures
Union -
Norms,
Pressures
Employee Learning Model
- Result +
Behavior
Habit
Belief
Experience Outcomes
109
Reaching the FAMILY is key….
The Learning Pyramid
Average retention of material presented in different ways
(according to an investigation by National Training Laboratories — Bethel, Maine)
Lecture 5%
Reading Text 10%
Audio-visual representation 20%
Demonstration 30%
Discussion group 50%
Learning by doing 75%
(immediate conversion of
Teaching others what you have learned) 90%
Effects of Accidents
• 1. On the Victim
• 2. On the Supervisor
• 3. On the Company
• 4. On the Nation
Effects of Accidents
1. The Victim
• Death
• Pain & suffering
• Permanent disability
• Effects on family &
dependants
• Loss of earnings
• Extra expenditure
• Inability to resume
occupation
• Psychological effects
• Feeling of uselessness
• Fear of further injury
• Social effects
• Loss of sports or hobby
Effects of Accidents
2. The Supervisor
• loss of trained worker
• loss of production
• extra work
• investigations & reports
• training new employee
• loss of prestige by:
– management
– other workers
• effects on promotion
• worry (could I have prevented it ?)
• Stress
Effects of Accidents
3. The Company
• loss of trained worker
• loss of production
• damage to machinery
• damage to equipment
• wasted materials
• increased insurance
premiums
• prosecutions
• fines
• civil actions
• legal costs
• loss of prestige - customers
Effects of Accidents
4. The Nation
• loss of section of
workforce
• loss of production
• increased cost of
production
• effects on imports
• effects on exports
• effects on balance of
trade
• the community pays !
Accident Ratio Study
Serious or Disabling
Includes disabling & Serious Injuries
1
Minor Injuries
Any reported injury less than serious
10
Property Damage & Accidents
All Types
30
Accidents with no visible
Injury or Damage
600 (Critical Incidents)
Frank Bird, 1969
Iceberg Principle
Recordables
Near Misses
Distracted Overreaching
Direct Cost
Indirect Cost
•building damage
•tool & eqp’t damage $5 - $50
•product & material damage Ledger cost of
•production delays property damage
•legal expenses (uninsured)
•emergency expenses
•interim equipment rental
•investigation time
•wages for lost time
•cost of hiring or training $1 - $3
new worker Uninsured
•extra supervisory time
miscellaneous
•decrease in output of
injured costs
•loss of business or
goodwill
Basic Work Accident Causation Model
Human Factor
Immediate causes Unsafe Unsafe
[Symptoms] Acts Conditions
ACCIDENT
unplanned release of energy
Incident – Contact and/or
hazardous material
Personal injury
Accident Results Property damage
Uninsured Costs
Basic Work Accident Causation
1. Accident Results
Physical Harm
(Injury or illness) Property damage
– catastrophic – catastrophic
(multiple deaths) – major
– death
– serious
– disabling, lost time,
– minor
major
– serious
– minor
– notifiable
– compensable
Basic Work Accident Causation
2. Incident – Contact
• Exposure (radiation, • Caught on (sumabit)
gases, dust, etc) • Caught between
• Contact by (liquids, (naipit parte ng
chemicals, etc) katawan)
• Trapped in (nakulong
• Struck by (hard objects, buong katawan)
etc)
• Same level fall
• Contact with (nadapa)
(electricity, hot surface, • Different level fall
aniamal, insect, etc) (nahulog)
• Struck against (strong • Over exertion
impact) (napuwersa, bumigay)
Basic Work Accident Causation
3. Immediate Causes
Unsafe Acts/Practices Unsafe Conditions
• Operating equipment • Inadequate protective
without authority equipment
• Operating at improper speed • Defective tools,
• Removing safety devices equipment, materials
• Failure to use • Poor housekeeping
PPE/warn/secure/follow • Inadequate ventilation
procedures
• Congested or restricted
• Horseplay action
• Under influence of
alcohol/drugs
• Improper
loading/lifting/placement
Basic Work Accident Causation
Unsafe Acts:
Cause 90% of ALL incidents *
Unsafe Conditions:
Cause 10% of ALL incidents
*”Industrial Safety and
Health Management”;
Liberty Mutual , 1995
Basic Work Accident Causation
4.Basic Causes
• Personal Factors • Supervisory Performance
– lack of knowledge or skill – inadequate instructions
– improper motivation – failure of SOPs
– physical or mental conditions – rules not enforced
– literacy or ability
– hazards not corrected
• Job Factors – devices not provided
– physical environment • Management Policy &
– sub-standard equipment Decisions
– abnormal usage
– set measurable standards
– wear & tear
– measure work in progress
– inadequate standards
– evaluate work-v-standards
– design & maintenance
– correct performance if nec
– purchasing standards
Accident Prevention
Hierarchy of Controls
Most effective
Eliminate
Substitute
Engineering
Admin
Training
Emergency Response
TABLE TOP EXERCISE
Preventing Accident
Exposure Accident
Two workers assigned to monitor the boiler
were overcome by CO gases when the vapors
from the boiler engine accumulated in the
boiler room. The ventilation blower was not
working properly.
Contact-By Accident:
Trapped-In Accident:
A worker entered a lateral section of sewer pipe
to inspect the lining. When he reached a vertical
section he fell inside and was unable to climb
out. He was rescued by using a retrieval line.
Conduct a detailed investigation in-order to
identify the incident-contact, immediate causes
and basic causes?
Group 4
132
Types of Accidents
Contact With Accident:
Implementation of BBS
• After 1 year 34%
• After 2 years 44%
• After 3 years 61%
• After 4 years 71%
Safety Intervention Strategies
(By NSC)
• Truly proactive
• Broad awareness
• Deep Involvement
• Proven effective
• Transcends workplace safety
Three Essential Questions
►Workers
►Observers / Supervisors
►Safety Staff
►Managers
►Safety Involvement Team
Are You Ready
for
Behavior-Based Safety?
Safety Culture Wheel
Leadership
12
8
Measurement &
4 Syst ems & P rocesses
Account abilit y
0
• 0= Weakness
• 1=Some aspects covered
• 2=Could be improved
• 3=Strength
Leadership
• Follower
– compliance minded
– view safety as a legal responsibility with little or no
value
• Gambler
– lack knowledge, resources, will to even achieve
compliance
– manage safety with eyes closed and fingers crossed
How Is Your Organization Managed?
• Safety must be in harmony with the way the
organization is managed
– Do we want production and safety?
– Do we want production with safety?
– Do we want safe production?
• Goal: Efficient production which maximizes
profit
• At-Risk Behavior
– normal human behavior
– people reacting to their environment
LEADERSHIP
SYSTEMS
INVOLVEMENT
ORGANIZATIONAL STYLE
• Performance v Results
Perception Survey
100 yes/no opinion oriented questions All 30 min Lunch room Percent positive response in
Pencil & paper survey Maximize size of group Auditorium 21 safety related categories
Anonymous responses By location by level
Structured Interviews
Facilitated group discussion Focus groups of 10-12 75 min per Private Ranked list of improvement
2 safety process questions people (25% of pop.) group conference area recommendations
Confidential Representing the whole with ample room
organization and table to write
Segregate mgmt &
labor
• System strengths
EXECUTIVE • System weaknesses
SUMMARY • Recommendations
• Next steps
Deliverable
PERCEPTION SURVEY
PART 1
___________________________
___________________________
PART 2
Y N 1. Do you feel you received adequate Y N 2. Do supervisors discuss Y N 3. Is discipline usually assessed when
job training? accidents and injuries with employees operating procedures are violated?
involved?
Y N 4. Would a safety incentive program Y N 5. Do you perceive the major cause of Y N 6. Does your company actively
cause you to work more safely? accidents to be unsafe conditions? encourage employees to work safely?
Sample Y N
Y N
7. Is safety considered important by
management?
Y N
8. Are supervisors more concerned
about their safety record than about
accident prevention?
Y N
9. Do you think penalties should be
assessed for safety and health violations?
Survey
involvement teams to get action on a inspected more thoroughly than other to supervisors adequate?
complaint or hazard which concerned equipment?
you?
Y N 13. Have you been asked to perform Y N 14. Are records kept of potential Y N 15. Are employees influenced by your
any operations which you felt were hazards found during violations? company’s efforts to promote safety?
unsafe?
Y N 16. Are employees provided Y N 17. Does your company deal Y N 18. Are unscheduled inspections of
information on such things as cost, effectively with problems caused by operations made?
frequency, type and cause of accidents? alcohol or drug abuse?
Y N 19. Is off-the-job safety a part of your Y N 20. Does management insist upon Y N 21. Are safe operating procedures
company’s safety program? proper medical attention for injured regularly reviewed with employees?
employees?
Y N 22. Are you interested in how your Y N 23. Does your company hire Y N 24. Do your co-workers support the
company’s safety record compares with employees who do not have the company’s safety program?
other companies in your industry? physical ability to safely perform
assigned duties?
Y N 25. Do supervisors pay adequate Y N 26. Is safe work behavior recognized Y N 27. Do employees participate in the
attention to safety matters? by supervisors? development of safe work practices?
% Positive Responses
0
20
40
60
80
100
120
Accident Investigation
Quality of Supervision
Alcohol/Drug Abuse
Communication
New Employees
Hazard Correction
Inspections
Involvement of Employees
Awareness Programs
Discipline
Survey Results
Safety Concerns
Manager
Operating Procedures
Supervisor Training
Employee Training
Safety Climate
Management Credibility
Employee
Stress
Safety Observation Process
Snapshots of behavior
Allow no distractions
Observe people and surroundings
Stop any at-risk behavior immediately
Stop observing after 30 seconds or at-risk
behavior is observed, which ever comes first
Step 3: COACH
Data Compilation
Safety Involvement Team
Problem solving
Implement solutions
Successful?
OBSERVATION
Reactive Behavior
Personal Protective Equipment
Specific Job Risks
Tools and Equipment
Safe Work Practices
Ergonomics
Reactive Behavior
• Adjusting PPE
• Changing position / Turning away
• Stopping work / Attaching safe guards
• Rearranging job
Personal Protective Equipment
• Head gear
• Eye protection and face shielding
• Hearing protection
• Respiratory protection
• Arm and hand covering
• Foot and leg protection
Specific Job Risks
• Not defined
• Not known or understood
• Ignored or done poorly
• Not compatible with task
Ergonomics
• Forceful exertions
• Awkward postures
• High repetition
• Long duration w/o rest
Sample of STOP Safety Observation Card
Dupont 175
Coaching and Feedback
for the skilled observer
Positive Reinforcement
• Give praise
• Explain why this behavior is right and/or safe
• Encourage continued behavior
Shaping Behavior
• Communicate the behavior you saw
• Check for understanding of the job
• Coach for improved performance
• Contract for safe behavior
Coaching Tips
• Use “I” vs. “You” language
• Appeal to other’s interests and goals
• Reflect feelings or emotions that go beyond
the words
• Set limits to clarify expectations
• Talk about the behavior, not the person
Coaching Tips Continued…
• Keep calm
• Don’t personalize emotion of others
• Move to problem solving
• Focus on interests rather than position
• Find common ground
Behavioral Based Safety Process
Train managers, supervisors and team leaders to
eliminate incidents and injuries by addressing the
safe and unsafe behaviors of people in the
workplace
Key Elements:
– Modify behavior by observing people as they
work
– Talking to people to encourage safe work
practices and eliminate at-risk behaviors
181
Phases of the Process
• Planning
• Climate Survey
• Safety Culture, System and Facilities Assessment
• Planning Meeting Workshop
• Implementation (Assessment & Training)
• Culture Change Workshops (Executives, Management &
Work Team)
• Development of critical behavior checklist
• Development of critical behavior inventory
• Communication with the workforce
• Task Observation Workshops
• Kickoff (Implementation)
• BBS observation and feedback
• Observation records and action plan
• Process continuous improvement
182
Safety Observation Program
1. Dissemination of safe and unsafe behavior
to workforce.
2. Safety observation by trained personnel.
3. Feedback and discussion of safe and unsafe
acts observed to worker involved.
4. Use of latest tracking system to manage the
observation data
5. Using group feedback to discuss task
observation findings.
6. Taking corrective actions and follow-up
183
Roll-Out Time Frame
• Depending on management commitment and
approval
• Depending on site workforce.
• Depending on the results of the Climate
Survey, Safety Culture, Safety Management
System and Facilities Integrity Assessment.
184
TIMETABLE OF CBI PROGRAM
PERIOD
# ACTIVITIES ST
1 WEEK ND
2 WEEK RD
3 WEEK 4TH WEEK 5TH WEEK 6TH WEEK 7TH WEEK
Review injur/incident history -
1 (1 Day)
Analyze Critical behaviour & Actual
2 on-bench observation-(1 Day)
Finalized training needs & design
3 -(1 Day)
Group workers into Pilot team
4 -(1 Day)
Train Pilot Teams on CBI observation
5 on-bench - (whole week)
Start implement CBI observation on-
6 bench -(Whole week)
Compile/analyze observation results
7 -(1 Day)
Measure Month’s Program progress
8 Result -(1Day)
Reinforce Appropriate Behaviour -
(through 1-session Tool Box Talk,
9 Training, etc.
Train other learns and continue CBI
10 Program implementation
Wrap-up Statement