Suggestion System 2016

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SUGGESTION SYSTEM

LEAN | PT ChangShin Indonesia


Suggestion BACKGROUND
An ideation pipeline to
System
improve ownwork & WHY are we asking for suggestion ? Benefit to
working enviro. This system  BuildCompany
ideation pipeline
make their ideas could be
implemented and
visualized.

Benefit to You
 Builds teamwork
 Improves one’s
ownwork and the
working enviro
 Create ownership
and trust
Objectives  Engages and
 To motivate employee to empowers
pay attentions to their working employees
environment  Enhances
 To acknowledge employee with communication
most qualified suggestions. between
employees and
Systematic
board
Suggestion
tools 2 types
card
SUGGESTION CATEGORY
WHAT type of ideas are we looking for ?

Safety
Making the job Healthy
easier Energy Saving time and
& more productive Environment cost
T5
S
Improving Quality
product quality

Making the job


Removing Process safer
nuisance
from the job
SUGGESTION FLOW (employe
e)
D1 D2 D3
HOW will the ideas be evaluated ? Write down on card Could be
implemente
(Lean d
(Culture & Could not
Line) (TGL)
Supporting team) be
implemente
Inform to culture team •Check content d
•Determine category
Implementation •Put card on ‘submit
Meeting (Culture column’
)
•Give respond Put on
•Set due date ‘progress column’ IMPLEMENTATION
(Supporting team)

•Give back to employee Verify implementation


•Explain the reason Put on
(Culture) ‘Finish Column’ (Culture
)
Role &
Responsibility
• Master of • PIC Suggestion on • To check content
Suggestion each LINE of suggestion
• PIC Suggestion on • To control flow of • To sort category
each PLANT suggestion • To determine
which department
MGL VSM TGL help
implementation
• To put card into
• To report • To contact the • To give respond
board
suggestion to related and action plan of
culture team department to suggestion
• To tracking implementing • To support the
incoming suggestion implementation of
Lean suggestion Culture • To make sure Supporti suggestion
Line each ng
suggestion
being
SUGGESTION REWARD
WHAT happens when ideas are accepted ?

10
points
3
points T SHIRT
NOTE

15
points or
5
Kaizen
points
VOUCHE
R
TUMBLE
R
Safety, Healthy,
Quality Process T5S
Energy, Enviro
SUGGESTION master award on
monthly leaderhip meeting
Tracking by monthly
 Formula: Total Suggestion/Total
Employee
Example :
Line 17 (400 TM) and Line 22 (450 TM)
Line 17 = 387 ea/400 TM = 96.75%
Line 22 = 401ea/450 TM = 89.11%
So, the winner is Line 17 (96.75%)

 1st Winner = 700k points


 2nd Winner = 500k points
 3rd Winner = 300k points
Schedule SUGGESTION
enda: - Discuss about content of suggestion
Attendant: - Culture
-meeting
Tracking quantity - Lean Leader
Time Area Lean Leader
Thursday 09.15-09.30 Plant A1-A2 Faiqoh
09.30-09.45 Plant A3-A4 Sari
09.45-10.00 Bottom Irfan
10.00-10.15 Plant E Oktarina/Aima
10.15-10.30 Plant F Badriyah
10.45-11.00 Plant B Anita
11.00-11.15 Plant C Karnadi
11.15-11.30 Plant D Yos
13.15-13.30 Acc Dika/Elis

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