Batch 21 Second Phase

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CANARA ENGINEERING COLLEGE

DEPARTMENT OF MECHANICAL ENGINEERING

PROJECT SECOND PHASE PRESENTATION


BATCH NO : 21

DEVELOPMENT OF AUTOMATED PLASTIC SHREDDER

PROJECT GUIDE: Dr. Paramashivaiah B M


BY:-
PPAC MEMBERS- Mr. Srinivas Shenoy P Manoj Ramesh Shastri 4CB16ME054
Mr. Vasanth Kumar Nikhil Kawari 4CB16ME059
Sunil A Shetty 4CB16ME114
CONTENTS
• INTRODUCTION
• LITERATURE SURVEY
• EXISTING PLASTIC SHREDDER
• DRAWBACKS OF EXISTING SHREDDER
• IMPROVEMENTS PLANNED
• OBJECTIVE OF THE PROJECT WORK
• METHODOLOGY
• DESIGN CALCULATIONS
• ESTIMATED COST

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INTRODUCTION

• Plastics have become an essential


part of our day to day life since
their introduction over hundred
years ago.
• In waste plastic recycling process,
waste plastic crushing is one of
the important process.
• The volume of the waste plastic is
reduced which is convenient for
subsequent processing.
• The equipment mainly includes
the cutting machine, basic
principle is to destroy the
materials integrity.
• Shredding machines are suitable
for shredding of beverage bottles,
cans etc.

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LITERATURE SURVEY
Journal Title Authors’ Publisher Learnings
Development of • ND Jadhav, Department of To transmit power from motor
Plastic Bottle Akshay Patil, Mechanical to the intermediate shaft
Shredding Harad Engineering, pulley is to be used, which is
Ashokrao Mane powered through the belt
Machine Lokhande Group of drive to reduce the speed of
and Deepak Institution, the shaft and to increase
Turambe Maharashtra. torque.

Design and • VijayAnanth VELS Institute of Scope for low cost small
Fabrication of • Sureshkumar Science, scale version of plastic
Plastic Shredder • Dhanasekara Technology and shredder is large.
Machine for Clean n Advanced
Environment Studies, Chennai,
600117, India
Automation • Kusay F International Arduino is best suited for
system control • Al- Journal of Latest interfacing with different
using Arduino Tabatabaie Trends in object detecting sensors.
board • Koraw Dara Engineering and
Hama Technology

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MARKET SURVEY

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EXISTING PLASTIC SHREDDER

6
Drawbacks Solutions
Incomplete transfer of power from Proper fixture of motor and
motors alignment with gear pulleys.
Improper teeth alignment Aligning with mounting and
fixtures
No shredded material collector Fabricate a collector
Operator is required Automatic Operation

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OBJECTIVE OF THE PROJECT WORK

• To improve and automate existing plastic shredder

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METHODOLOGY

Literature Survey

Study of Existing Machine

Identification of Problems

Developing solutions for


Problems

Fabrication of Improvements

Testing

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DESIGN CALCULATIONS

•  
Cutting edge of Blade :
Design is based on available motor of 1 HP
We know that,
Motor Power= 1 HP => .79KW
Power
0.79
Torque (T) = 126.689 Nm

 Torque (T) = Force × perpendicular distance


126.689 = Force × 50×10-3
Force = 2533.79 N

To calculate Area of Blades


Shear strength of PET bottles = 51.71 MPa.
Shear strength =
Area =
Area = 49 mm2
 
Design calculations are based on specimen calculations
mentioned in journal “PLASTIC WASTE MANAGEMENT BY
  MECHANICAL SHREDDER MACHINE” published by- IJARIIE

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DESIGN CALCULATIONS
•  
CHECK FOR DESIGN SAFETY:
Blade material: mild steel [ultimate shear strength = 580 Mpa]
Assume factor of safety [FOS] = 3
FOS =
3=
Working shear strength = 193.33 Mpa > 51.71 Mpa.
Hence design is safe.

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11
900
700

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EXISTING SHREDDER IMPROVED SHREDDER

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Work done after Project phase-1

• Learning Arduino programming


• Running Arduino circuit simulations
• Procurement of all the required components
• Fabrication of Arduino housing
• Proper mounting of motor

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Work to be carried out

• Cutter teeth alignment


• Automation of shredder
• Fabrication of collector
• Alignment of motor and gear pulleys
• Testing the shredder

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Thank You.

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