Machine Tools & Digital Manufacturing
Machine Tools & Digital Manufacturing
Machine Tools & Digital Manufacturing
MODULE: 6
Ritwik.A
Assistant Professor
Department of Mechanical Engineering
Toc H Institute of Science & Technology
Syllabus
• Introduction to Digital Manufacturing: Concepts and research and
development status of digital manufacturing
• Definition of digital manufacturing – Features and development of digital
manufacturing.
• Theory system of digital manufacturing science: Operation Mode and
Architecture of Digital Manufacturing System
• Operation reference mode of digital manufacturing system –
Architecture of digital manufacturing system
• Modeling theory and method of digital manufacturing science
• Critical modeling theories and technologies of digital manufacturing
science
• Theory system of digital manufacturing science – Basic architecture
model of digital manufacturing system.
Manufacturing
• Manufacturing is defined as the action or process of
manufacturing something; production, fabrication, and also
the sector of the economy engaged in industrial
production.
• Original manufacturing was accomplished by hand, but
most modern manufacturing operations are highly
mechanized and automated.
• History of manufacturing is as long as the history of human
civilization.
• Manufacturing develops with the progress of human
beings.
• Initially manufacturing was a skill bound process.
• The skilled humans could slowly make a transition
from stone age to Bronze age.
• Regions which adopted and adapted to the skilled
manufacturing process gained glory and it
resulted in feudal dynasties.
• In the 17th century, manufacturing gradually
developed into a technology from skill.
• With inventions like Steam Engines, Weaving
Machines and metal cutting machines,
Manufacturing was no longer owned by
handworkers.
Manufacturing becoming a Science
• Modern manufacturing originated in the west.
• It gradually progressed into mechanical
manufacturing in the 19th century and
progressed in the direction of Mechanization
and electrification.
• Around 1980’s Concepts like Agile
Manufacturing, Lean Manufacturing,
Automated Manufacturing, Computer
Integrated Manufacturing emerged
• Manufacturing was now no longer a single
Skill or Technology.
• Manufacturing is now a Science.
• Science comprising of
– Engineering Science
– Organization Science
– Information Science
Engineering Science in Manufacturing
MRP
Manufacturing
–Centered DM
-Centered DM
Manufacturing
Information
Networked
Extranet
Sharing
Design
Internet
DM
Management–
Centered DM
E-Commerce
Manufacturing
Digital Model
DM idea taking Control for Center
• After the introduction of NC & CNC machines
into the manufacturing scenario, slowly the
concept of FMC (Flexible manufacturing Cell)
or work stations started evolving.
• To make it happen DNC (Direct NC) system
emerged.
FMC
FMC
DNC system
• DNC system enabled a control over the
manufacturing scenario in a digitalized
manner
• Control with respect to Material flow,
Machining flow etc.,
• Such a Digital control of the manufacturing
process helped in making processes 100%
automatic, detect and control parameters of
manufacturing process, notify the faults,
recommending maintenance schedule
DM idea taking Design for center
• Integration of CAD (Computer aided design),
CAPP (Computer aided Process planning), &
CAM (Computer aided manufacturing),
enables the design department of the
manufacturing company to form a digitalized
way of product/process designing, planning,
Scheduling & Generating part programming
codes
Features of DM
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