Construction Methods and Operations
Construction Methods and Operations
AND O P ER A T I ON S
CONSTRUCTION
• CONSTRUCTION IS THE PROCESS OF CONSTRUCTING A BUILDING OR INFRASTRUCTURE.
CONSTRUCTION DIFFERS FROM MANUFACTURING IN THAT MANUFACTURING TYPICALLY
INVOLVES MASS PRODUCTION OF SIMILAR ITEMS WITHOUT A DESIGNATED PURCHASER,
WHILE CONSTRUCTION TYPICALLY TAKES PLACE ON LOCATION FOR A KNOWN CLIENT.
CONSTRUCTION AS AN INDUSTRY COMPRISES SIX TO NINE PERCENT OF THE
GROSS DOMESTIC PRODUCT OF DEVELOPED COUNTRIES.
• LARGE-SCALE CONSTRUCTION REQUIRES COLLABORATION ACROSS MULTIPLE
DISCIPLINES. AN ARCHITECT NORMALLY MANAGES THE JOB, AND A
CONSTRUCTION MANAGER, DESIGN ENGINEER, CONSTRUCTION ENGINEER OR
PROJECT MANAGER SUPERVISES IT. FOR THE SUCCESSFUL EXECUTION OF A PROJECT,
EFFECTIVE PLANNING IS ESSENTIAL. THOSE INVOLVED WITH THE DESIGN AND
EXECUTION OF THE INFRASTRUCTURE IN QUESTION MUST CONSIDER ZONING
REQUIREMENTS, THE ENVIRONMENTAL IMPACT OF THE JOB, THE SUCCESSFUL
SCHEDULING, BUDGETING, CONSTRUCTION-SITE SAFETY, AVAILABILITY AND
TRANSPORTATION OF BUILDING MATERIALS,LOGISTICS, INCONVENIENCE TO THE
PUBLIC CAUSED BY CONSTRUCTION DELAYS AND BIDDING, ETC. THE LARGEST
CONSTRUCTION PROJECTS ARE REFERRED TO AS MEGAPROJECTS.
CONSTRUCTION METHODS
1. SURVEYING 1. WALL
2. CLEARING 2. ELECTRICAL/ MECHANICAL
3. FRAMING 3. PLUMBING
4. SIGNAGES 4. FINISHING/PARTISIONS
5. MOBILIZATION 5. TAPPING OFF/ROOF DECK
6. LAYOUT 6. PAINTING
7. EXCAVATION 7. POWER SUPPLY
8. FOOTING 8. TESTING
9. COLUMNS 9. DEMOBILIZATION
10. BEAMS 10. HANDOVER
11. SLABS
TYPES OF CONSTRUCTION
1. BUILDING CONSTRUCTION
2.INFRASTRUCTURE
3.INDUSTRIAL
• BUILDING CONSTRUCTION
BUILDING CONSTRUCTION IS USUALLY FURTHER DIVIDED INTO RESIDENTIAL AND NON-RESIDENTIAL
(COMMERCIAL/INSTITUTIONAL). BUILDING CONSTRUCTION IS THE PROCESS OF ADDING
STRUCTURE TO REAL PROPERTY OR CONSTRUCTION OF BUILDINGS. THE MAJORITY OF BUILDING
CONSTRUCTION JOBS ARE SMALL RENOVATIONS, SUCH AS ADDITION OF A ROOM, OR RENOVATION
OF A BATHROOM. OFTEN, THE OWNER OF THE PROPERTY ACTS AS LABORER, PAYMASTER, AND DESIGN
TEAM FOR THE ENTIRE PROJECT. ALTHOUGH BUILDING CONSTRUCTION PROJECTS TYPICALLY
INCLUDE VARIOUS COMMON ELEMENTS, SUCH AS DESIGN, FINANCIAL, ESTIMATING AND LEGAL
CONSIDERATIONS, MANY PROJECTS OF VARYING SIZES REACH UNDESIRABLE END RESULTS, SUCH AS
STRUCTURAL COLLAPSE, COST OVERRUNS, AND/OR LITIGATION.
COMMERCIAL
RESIDENTIAL
• INFRASTRUCTURE
• PROPOSED - A BUILDING CONCEPT THAT IS UNDER REVIEW BY THE BUILDING OWNER AND BY GOVERNMENT
• APPROVED - A BUILDING CONCEPT THAT WILL BE CONSTRUCTED IN THE NEAR FUTURE. IF THE PROPOSED
BUILDING IS NOT APPROVED THEN THE PROPOSAL MAY BE AMENDED AND RESUBMITTED, OR IT MAY BE
DEFERRED OR CANCELLED.
• DESIGN - THE SPECIFICATION OF WHAT IS TO BE BUILT IN SUFFICIENT DETAIL TO BE USED AS THE BASIS AS
A CONTRACT BETWEEN THE OWNER AND A CONTRACTOR.
• PROCUREMENT - THE SELECTION OF THE CONTRACTOR OR CONTRACTORS TO CARRY OUT THE CONSTRUCTION.
THIS MAY BE BY COMPETITIVE TENDERING.
• DIVERSIONS - BEFORE CONSTRUCTION CAN START ANY SERVICES ON THE SITE WHICH MUST BE KEPT
OPERATIONAL TO SERVE OTHER ADJACENT SITES MUST BE DIVERTED SO THEY RUN OUTSIDE THE FOOTPRINT OF
THE NEW BUILDING. THIS CAN INCLUDE DRAINAGE, WATER AND GAS PIPED SERVICES AND POWER AND
COMMUNICATION CABLES.
• TOPPED-OUT - A FULLY DESIGNED BUILDING WHERE CONSTRUCTION HAS REACHED THE HIGHEST POINT OF THE
BUILDING
• FITTING OUT - INSTALLATION OF THE DECORATIVE, NON-STRUCTURAL ELEMENTS ONCE THE BUILDING MAIN
STRUCTURE IS COMPLETE. THIS INCLUDES PAINTING, CEILINGS, LIGHT FITTINGS ETC.
•`
• COMMISSIONING OR SETTING TO WORK - ONCE THE BUILDING MECHANICAL, ELECTRICAL, PLUMBING,
COMMUNICATIONS, AND BUILDING CONTROL SYSTEMS ARE INSTALLED THEY THEN NEED TO BE TESTED
AND ADJUSTED SO THEY DELIVER THE REQUIRED PERFORMANCE. IN MODERN BUILDINGS THIS CAN TAKE
SOME TIME DURING WHICH LITTLE SEEMS TO BE GOING ON BUT IF THIS IS NOT DONE PROPERLY THEN
THESE SYSTEMS WILL NOT DELIVER THEIR DESIGN PERFORMANCE LEADING TO HOT AND COLD SPOTS,
SPURIOUS ALARMS, HIGHER ENERGY BILLS, AND SYSTEMS FAILING DURING EMERGENCIES
• COMPLETE/BUILT - A FULLY DESIGNED BUILDING THAT HAS BEEN FULLY BUILT, EXCLUDING FUTURE
EXPANSIONS (PUNCH LIST ITEMS ALL COMPLETED)
• BUILDING OPERATION - ALL THOSE DAY-TO-DAY ACTIVITIES NEED TO ENSURE THE BUILDING CAN BE USED. IN
SIMPLE BUILDINGS THIS MEANS LITTLE MORE THAN CLEANING BUT IN MORE COMPLICATED BUILDINGS THIS IS
A LARGE SCALE OPERATION EMPLOYING A LARGE TEAM OF STAFF. IF THEY DO THEIR JOB RIGHT THEN YOU
HARDLY NOTICE THEM.
• MAINTENANCE - WORKS TO ENSURE THE BUILDING CONTINUES TO OPERATE IN ACCORDANCE WITH ITS DESIGN,
INCLUDING REPLACING ELEMENTS WHICH ARE APPROACHING THE END OF THEIR USEFUL LIFE
• REPAIR - REPLACING BUILDING ELEMENTS WHICH HAVE BEEN DAMAGED OR WHICH HAVE FAILED TO RESTORE
THE BUILDING TO ITS AS-BUILT STATE
• RENOVATION - MODIFICATION TO THE BUILDING. THIS CAN BE MINOR MODIFICATIONS THAT ARE CARRIED OUT
WHILE THE BUILDING IS OCCUPIED OR MAJOR WORKS WHERE ONLY THE STRUCTURAL ELEMENTS ARE KEPT AND
THE BUILDING IS OUT OF USE FOR YEARS
• DEMOLITION - DESTRUCTION OF THE BUILDING WHICH MAY INCLUDE THE SALVAGE OF SOME ELEMENTS FOR
REUSE ELSEWHERE.
M OD E R N M E T HO D S O F
CON S T R U C TI O N (M M C )
MODERN METHODS OF CONSTRUCTION (MMC)
• MODULES CAN BE BROUGHT TO SITE IN A VARIETY OF FORMS, RANGING FROM A BASIC STRUCTURE TO ONE
WITH ALL INTERNAL AND EXTERNAL FINISHES AND SERVICES INSTALLED, ALL READY FOR ASSEMBLY. THE
CASTING OF MODULES USES THE BENEFITS OF FACTORY CONDITIONS TO CREATE SERVICE-INTENSIVE UNITS
WHERE A HIGH DEGREE OF REPETITION AND A NEED FOR RAPID ASSEMBLY ON-SITE MAKE ITS USE HIGHLY
DESIRABLE.
• THIS MODERN METHOD OF CONSTRUCTION OFFERS THE INHERENT BENEFITS OF CONCRETE, SUCH ASTHERMAL
MASS, SOUND AND FIRE RESISTANCE, AS WELL AS OFFERING FACTORY QUALITY AND ACCURACY, TOGETHER
WITH SPEED OF ERECTION ON-SITE.
3D VOLUMETRIC CONSTRUCTION
• TUNNEL FORM
• TUNNEL FORM IS A FORMWORK SYSTEM THAT ALLOWS THE CONTRACTOR TO BUILD MONOLITHIC WALLS
AND SLABS IN ONE OPERATION ON A DAILY CYCLE. IT COMBINES THE SPEED, QUALITY AND ACCURACY OF
FACTORY/OFFSITE PRODUCED READY-MIX CONCRETE AND FORMWORK WITH THE FLEXIBILITY AND
ECONOMY OF CAST IN-SITU CONSTRUCTION.
• THIS FAST-TRACK METHOD OF CONSTRUCTION IS SUITABLE FOR REPETITIVE CELLULAR PROJECTS, SUCH
AS HOTELS, APARTMENT BLOCKS AND STUDENT ACCOMMODATION. IT OFFERS ECONOMY, SPEED,
QUALITY AND ACCURACY, AS WELL AS UTILISING THE INHERENT BENEFITS OF CONCRETE, SUCH AS FIRE
AND SOUND RESISTANCE.
TUNNEL FORM
• HYBRID CONCRETE CONSTRUCTION
• HYBRID CONCRETE CONSTRUCTION (HCC) COMBINES ALL THE BENEFITS OF PRECASTING WITH THE
ADVANTAGES OF CAST IN-SITU CONSTRUCTION. COMBINING THE TWO, AS A HYBRID FRAME, RESULTS IN
EVEN GREATER CONSTRUCTION SPEED, QUALITY AND OVERALL ECONOMY. HCC CAN ANSWER CLIENT
DEMANDS FOR LOWER COSTS AND HIGHER QUALITY BY PROVIDING SIMPLE, BUILDABLE AND
COMPETITIVE STRUCTURES THAT OFFER CONSISTENT PERFORMANCE AND QUALITY.
HYBRID CONCRETE CONSTRUCTION
• THIN JOINT MASONRY
• THIN JOINT MASONRY ALLOWS THE DEPTH OF THE MORTAR TO BE REDUCED FROM 10MM TO JUST 3MM
OR LESS, RESULTING IN FASTER LAYING AND IMPROVED PRODUCTIVITY, PARTICULARLY ON LONG RUNS
OF WALLING. CONSTRUCTION SPEED CAN BE FURTHER INCREASED BY SOME 13.5 PER CENT USING
LARGE-FORMAT CONCRETE BLOCKS, WHICH HAVE A FACE SIZE EQUIVALENT TO TWO TRADITIONAL
CONCRETE BLOCKS. THE MORTAR CURES RAPIDLY, ACHIEVING FULL BOND STRENGTH WITHIN ONE TO
TWO HOURS, ELIMINATING THE PROBLEM OF 'FLOATING' THEREFORE ENABLING MORE COURSES TO BE
LAID PER DAY.
THIN JOINT MASONRY
• INSULATING CONCRETE FORMWORK
• INSULATING CONCRETE FORMWORK (ICF) SYSTEMS CONSIST OF TWIN-WALLED, EXPANDED
POLYSTYRENE PANELS OR BLOCKS THAT ARE QUICKLY BUILT UP TO CREATE FORMWORK FOR THE WALLS
OF A BUILDING. THIS FORMWORK IS THEN FILLED WITH FACTORY PRODUCED, QUALITY ASSURED, READY-
MIXED CONCRETE TO CREATE A ROBUST STRUCTURE. THE EXPANDED POLYSTYRENE BLOCKS REMAIN TO
PROVIDE HIGH LEVELS OF THERMAL INSULATION AND THE CONCRETE CORE PROVIDES ROBUSTNESS AND
GOOD LEVELS OF SOUND INSULATION.
INSULATING CONCRETE FORMWORK
• PRECAST FOUNDATIONS
• PRECAST CONCRETE SYSTEMS CAN BE USED TO RAPIDLY CONSTRUCT FOUNDATIONS. THE ELEMENTS ARE
USUALLY TO A BESPOKE DESIGN AND CAST IN A FACTORY ENVIRONMENT, GIVING ASSURED QUALITY FOR
THE FINISHED PRODUCT. THE FOUNDATIONS ARE OFTEN SUPPORTED BY CONCRETE PILES AND
CONNECTED TOGETHER.
PROJECT
ACTIVITY
OPERATION
PROCESS
WORK TASK