Rotating DC Motor: Title
Rotating DC Motor: Title
ROTATING DC
MOTOR
Lecture 31 TITLE
97.315 Basic E&M and Power Engineering Topic: DC Motors
• Theory
• Rotating DC Motor Principle
• Rotating DC Motor Theory
• Rotating DC Motor Torque Taming
• Rotating DC Motor Field Taming
• Rotating DC Motor / Generator
• Simple Rotating DC Motor
• Rotating DC Motor Dissection
• Rotating DC Motor Building at HomeFourier, Joseph (1768-1830)
• Rotating DC Motor Regenerative Braking • Assignment
• Rotating DC Motor Brushless
• References
•
• Summary
Lecture 31 OUTLINE
97.315 Basic E&M and Power Engineering Topic: DC Motors
Lecture 31 TEXT
97.315 Basic E&M and Power Engineering Topic: DC Motors
V bat
B I
R app
v
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97.315 Basic E&M and Power Engineering Topic: DC Motors
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97.315 Basic E&M and Power Engineering Topic: DC Motors
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97.315 Basic E&M and Power Engineering Topic: DC Motors
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97.315 Basic E&M and Power Engineering Topic: DC Motors
motor, electric,
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97.315 Basic E&M and Power Engineering Topic: DC Motors
WHY ?
Armature coil
Brushes
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97.315 Basic E&M and Power Engineering Topic: DC Motors
Lecture 31 THEORY
97.315 Basic E&M and Power Engineering Topic: DC Motors
9 7 .3 1 5 B a s ic E & M a n d P o w e r E n g in e e r in g T o p ic : M a g n e tic d ip o le
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D IP O L E a B
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S id e v ie w
F
a 2 IB sin
m B sin P iv o t p o in t
a
m B a I
m a 2I W ir e lo o p
L e c tu re 2 2 TH EO R Y
Lecture 31 THEORY
97.315 Basic E&M and Power Engineering Topic: DC Motors
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Lecture 31 THEORY
97.315 Basic E&M and Power Engineering Topic: DC Motors
9 7 .3 1 5 B a s ic E & M a n d P o w e r E n g in e e r in g T o p ic : M a g n e tic d ip o le
F m
T O R Q U E O N A
M A G N E T IC
D IP O L E a B
2
S id e v ie w
a F
2 F sin
2
P iv o t p o in t
F = > M a g n e tic fo rc e o n
w ire o f le n g th a
F IBa T h ro u g h p o s tu la te 1 fo r m a g n e tic fie ld s d F I B d
T hen a 2 IB sin
L e c tu re 2 2 T H E O R Y
Lecture 31 THEORY
97.315 Basic E&M and Power Engineering Topic: DC Motors
If current always 2r
flows in the same
direction then loop
will only oscillate
rather than rotate
B
Stable equilibrium
F m
Unstable equilibrium
r
0 180 360
Lecture 31 THEORY
F
97.315 Basic E&M and Power Engineering Topic: DC Motors
Lecture 31 THEORY
97.315 Basic E&M and Power Engineering Topic: DC Motors
0 180 360
How it Works….
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97.315 Basic E&M and Power Engineering Topic: DC Motors
The figure illustrates one method by which the commutation function might be
accomplished. Rather than hard wiring the current source to the coil, the current is
conducted through sliding contacts (brushes) connected to the current source. The
brushes ride on the ends of the coil wires, thus conducting current through the coil.
In this simplified motor, the brushes switch coil connections about once every 180 o
of rotation. Therefore, the direction of current flow remains fixed with respect to the
magnetic field.
Lecture 31 THEORY
97.315 Basic E&M and Power Engineering Topic: DC Motors
Lecture 31 THEORY
97.315 Basic E&M and Power Engineering Topic: DC Motors
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97.315 Basic E&M and Power Engineering Topic: DC Motors
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97.315 Basic E&M and Power Engineering Topic: DC Motors
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97.315 Basic E&M and Power Engineering Topic: DC Motors
F
B
B
And how do you get a magnetic field
with that shape?
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97.315 Basic E&M and Power Engineering Topic: DC Motors
Rotor
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97.315 Basic E&M and Power Engineering Topic: DC Motors
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97.315 Basic E&M and Power Engineering Topic: DC Motors
Rotor
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97.315 Basic E&M and Power Engineering Topic: DC Motors
Rotor
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97.315 Basic E&M and Power Engineering Topic: DC Motors
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97.315 Basic E&M and Power Engineering Topic: DC Motors
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97.315 Basic E&M and Power Engineering Topic: DC Motors
V 2rB
emf
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97.315 Basic E&M and Power Engineering Topic: DC Motors
ROTATING DC MOTOR / GENERATOR
Loop
Equivalent circuit
2rBI
V bat
I
V
emf
R
Expression of Vemf
V 2 r B
emf
v terminal
V IR V
bat emf
V R 2 r B
2rB
bat
Lecture 31 THEORY
97.315 Basic E&M and Power Engineering Topic: DC Motors
V
bat
no load
2rB 0
Current
2rBV
flows in a
direction to
bat
R
charge the
battery.
Stall torque
Link
Generator
Motor
Lecture 31 THEORY
97.315 Basic E&M and Power Engineering Topic: DC Motors
Lecture 31 THEORY
97.315 Basic E&M and Power Engineering Topic: DC Motors
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97.315 Basic E&M and Power Engineering Topic: DC Motors
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97.315 Basic E&M and Power Engineering Topic: DC Motors
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97.315 Basic E&M and Power Engineering Topic: DC Motors
Link by clinking
on figure
Lecture 31 TEXT
97.315 Basic E&M and Power Engineering Topic: DC Motors
The nylon end cap is held in place by two tabs that are part of the steel can. By
bending the tabs back you can free the end cap and remove it. Inside the end
cap are the motor's brushes. These brushes transfer power from the battery to
the commutator as the motor spins:
Lecture 31 TEXT
97.315 Basic E&M and Power Engineering Topic: DC Motors
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97.315 Basic E&M and Power Engineering Topic: DC Motors
One end of each magnet rests against a slot cut into the can, and then the
retaining clip presses against the other ends of both magnets.
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97.315 Basic E&M and Power Engineering Topic: DC Motors
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97.315 Basic E&M and Power Engineering Topic: DC Motors
While this motor is very crude and inefficient, it cost me less than $5.00 to build from
parts I mostly had around the house, and total construction time was under four hours.
The hardest part was winding the field magnet and the armature coils.
Note that you can click on many of the smaller images on this page to see larger
versions.
The wooden frame of the motor was constructed from various bits of scrap lumber I had
laying around. If you build your own, look through all of these pictures and you can rig
something up based on what YOU have laying around.
Lecture 31 TEXT
97.315 Basic E&M and Power Engineering Topic: DC Motors
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97.315 Basic E&M and Power Engineering Topic: DC Motors
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97.315 Basic E&M and Power Engineering Topic: DC Motors
Wrap one layer of electrical tape around each half of the iron nail, then wind four
layers of 26 gauge enameled magnet wire and tape onto the iron nail, making sure
to always wind in the same direction. Simply cross over the 12 gauge wire shaft in
the center and continue each layer on the other side, as if the shaft were not there.
Lecture 31 TEXT
97.315 Basic E&M and Power Engineering Topic: DC Motors
Lecture 31 TEXT
97.315 Basic E&M and Power Engineering Topic: DC Motors
Cut a small notch in the folded part of the slip rings so that you
have something to which you can attach the wires from the
armature. Using a small butane lighter, burn the insulation from
the ends of the armature wires and clean with a piece of steel
wool. You can solder the wires in place if you wish, but I
simply used some miniature alligator clips to hold it in place.
Snap the slip rings onto the wooden block, and wrap half of
them tightly with electrical tape to hold them in place. Make
sure that they are as round as possible, and that they do not
touch each other in the notches.
Make sure that the 12 gauge wire shaft is straight and even,
and that the slip rings on the commutator are as round as
possible. The gap between the slip rings should be at about a 90
degree angle to the armature assembly. Try spinning the shaft
in your fingers to be sure that the assembly is fairly well
balanced.
Lecture 31 TEXT
97.315 Basic E&M and Power Engineering Topic: DC Motors
Lecture 31 TEXT
97.315 Basic E&M and Power Engineering Topic: DC Motors
You should have to bend the brushes slightly outward to get the
commutator between them. If they don't touch the slip rings when you are
done, slide the assembly forward enough to bend them in toward the shaft,
then gently slide the commutator back between them.
There is not much to the electrical wiring of the motor - I did not even use
an on/off switch. The use of the terminal strip in the back of the motor is
optional, but does make life a lot easier. Apply power to the motor by
connecting a 12 volt lantern battery, and it should spin merrily away. If the
armature wants to lock in position, then you have the wires to the
commutator reversed, causing an opposite magnetic field. Even if you have
the magnetic poles in the correct orientation, to get the motor to run
properly you may have to disconnect the battery and adjust the position and
tension of the brushes. You can also slightly adjust the speed of the motor
by slightly rotating the commutator on the shaft so that you change the
angle between the armature and the field coils.
Lecture 31 TEXT
97.315 Basic E&M and Power Engineering Topic: DC Motors
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97.315 Basic E&M and Power Engineering Topic: DC Motors
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97.315 Basic E&M and Power Engineering Topic: DC Motors
Making DC Motors
Lecture 31 TEXT Click picture to link
97.315 Basic E&M and Power Engineering Topic: DC Motors
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97.315 Basic E&M and Power Engineering Topic: DC Motors
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97.315 Basic E&M and Power Engineering Topic: DC Motors
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97.315 Basic E&M and Power Engineering Topic: DC Motors
As shown in the animation the winding are energized in a pattern which rotates around the stator. The
energized stator winding leads the rotor magnet, and switches just as the rotor aligns with the stator.
There are no sparks, which is one advantage of the bldc motor. The brushes of a dc motor have several
limitations; brush life, brush residue, maximum speed, and electrical noise. BLDC motors are
potentially cleaner, faster, more efficient, less noisy and more reliable. However, BLDC motors
require electronic control.
Lecture 31 TEXT
97.315 Basic E&M and Power Engineering Topic: DC Motors
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97.315 Basic E&M and Power Engineering Topic: DC Motors
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97.315 Basic E&M and Power Engineering Topic: DC Motors
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97.315 Basic E&M and Power Engineering Topic: DC Motors
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97.315 Basic E&M and Power Engineering Topic: DC Motors
These questions are straight forward. Plug in the numbers and get your answer. Being able to
25 solve this type of question ensures you of at least a grade of 25% on a quiz or final exam
containing questions related to this lecture.
These questions require a few manipulations of equations or numbers before the answer can be
50 obtained. Being able to solve this type of question ensures you of at least a grade of 50% on a
quiz or final exam containing questions related to this lecture.
These question are quite involved and requires a thorough understanding of the topic material.
75 Being able to solve this type of question ensures you of at least a grade of 75% on a quiz or final
exam containing questions related to this lecture.
These questions are the most difficult and require a thorough understanding of the topic material
and also pull in topics from other lectures and disciplines. Being able to solve this type of
100 question ensures you an A grade on a quiz or final exam containing questions related to this
lecture.
75 100 These form excellent review questions when preparing for the quiz and final exam.
25 50 75 100
Lecture 31 ASSIGNMENT
97.315 Basic E&M and Power Engineering Topic: DC Motors
50
A square coil, 0.60 m on a side, rotates about the x-axis
at w = 60 rad/s in a uniform field B = 0.80 T in the
positive z direction. Find the induced voltage. Vab
B
a b w
Lecture 31 ASSIGNMENT
97.315 Basic E&M and Power Engineering Topic: DC Motors
REFERENCES
VARIOUS
INTERNET
SITES
Lecture 31 REFERENCES
97.315 Basic E&M and Power Engineering Topic: DC Motors
Lecture 31 SUMMARY
97.315 Basic E&M and Power Engineering Topic: DC Motors
END LECTURE 31
Lecture 31 END