Shop Manual PC300 350-8

PRODUCT
PRODUCT BULLETIN
BULLETIN
PC300/300LC
XXnnn/nnn-n -8
MmmmmmPC350/350LC
Mmmmmm -8
INTERNAL USE ONLY Hydraulic Excavators
CEN00220-00
Introducing the
PC300/300LC-8
PC350/350LC-8
Hydraulic Excavators
Photo may include optional equipment.

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Genuine Answers for Land & Environment Optimization
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ecot3
Komatsu has been developing and manufacturing in house both the

construction vehicles and engines: equipment since 1931 and diesel
engines since 1935. Supported by such experience, the ecot3
technology was developed aiming for preservation of the Earth's
environment (Ecology) and the customer's productivity (Economy). What
makes us successful is our strong technological capabilities and power
that integrates them into efficient machinery.
Page 3 - nn
TABLE OF CONTENTS [No.1]
DESIGN CONCEPT
SUMMARY OF FEATURES MAIN SALES FEATURES
ENVIRONMENT FRIENDLY FEATURES
• Komatsu SAA6D114E-3 engine
• Design features of SAA6D114E-3
• Fuel efficient engine technology
• Fuel efficient engine/pump control (New E-mode)
• Eco-gauge to assist energy saving operation (New)
• Idling caution (New)
• Low operation noise
SAFETY & OPERATOR COMFORT FEATURES
• Sturdy cab with improved resistance to deformation (New)
• Large cab to meet ISO operation space standard (New)
• Integrated armrest with control console (New)
• Storage of lower front windshield (New)
• Silent and comfortable cab
• Improved anti-slip plates
• Rear view monitoring system (Optional) (New)
• Large rearview/rear-side view mirrors
Page 4 - nn
TABLE OF CONTENTS [No.2]
LARGE LCD COLOR MONITOR
• Easy-to-see 7" LCD color monitor (New)
• Air conditioning display on the monitor (Optional)
• New attachment mode (New)
• EMMS (Equipment Management Monitoring System)
EASY MAINTENANCE
• Easy-to-clean and individually removable side-by-side cooling units
• Fuel pre-filter with water separator, Large-capacity air cleaner
PC350-8 QUARRY HYDRAULIC EXCAVATOR
• Heavy duty version
ATTACHMENTS & OPTIONAL EQUIPMENT
• Work equipment availability
• Piping for one attachment
INTERCHANGEABILITY
COMPETITIVE SPECIFICATIONS
Page 5 - nn
DESIGN CONCEPT
Environment Friendly Performance
 Meets EPA Tier 3 and EU Stage 3A emission regulations
• Electronic controlled HPCR system
 Low noise operation
(Meets the EU Stage 2 noise regulation)
High Basic Performance

 High production and low fuel consumption
 Large digging force
Safety and Information Technology

 Sturdy and comfortable cab
• Sturdy cab with improved resistance to deformation
 Upgraded monitor
• Large LCD color monitor
Page 6 - nn
SUMMARY OF FEATURES
Comparison of selling features
001 Selling features 002 Selling features
Page 7 - nn
MAIN SALES FEATURES
ENVIRONMENT FRIENDLY FEATURES [No.1]

Komatsu SAA6D114E-3 engine
• Low emissionized SAA6D114E-3
(ecot3) engine, EPA Tier 3 and EU
Stage 3A emission regulation
certified
Model KOMATSU KOMATSU KOMATSU HITACHI CAT

Item PC300-8 PC300-7E0 PC300-7 ZX330-3 330D
KOMATSU KOMATSU KOMATSU Isuzu CAT
Engine model –
SAA6D114E-3 SAA6D114E-3 SAA6D114E-2 AH-6HK1X C9 ACERT
kW/rpm 184/1,950 184/1,950 180/1,900 202/1,900 184/1,800
Rated output
{HP/rpm} {246/1,950} {246/1,950} (242/1,900) {271/1,900} {247/1,800}
After cooler – Available Available Available Available Available
Complied emission with
– Tier 3 Tier 3 Tier 2 Tier 3 Tier 3
regulation
Page 8 - nn
MAIN SALES FEATURES

Design features of SAA6D114E-3 engine (1/3)
• 4-valves per cylinder
• HPCR (High Pressure Common
Rail) fuel injection system
• Center injection
• Advanced combustion technology
Model KOMATSU KOMATSU KOMATSU

Item PC300-8 PC300-7E0 PC300-7
Number of valves per cylinder 4 4 2
HPCR (High Pressure HPCR (High Pressure
Fuel injection system Conventional
Common Rail System) Common Rail System)
Control Electronic Electronic Mechanical
Page 9 - nn
MAIN SALES FEATURES

New combustion technology ICS (in-cylinder-
solution) reduces NOx emission without using
EGR.
Electronic-controlled high pressure fuel injection

system realizes both low NOx emission and high
performance.
The exhaust color density during acceleration is
also reduced.
4-valve (per cylinder) system to

increase cylinder intake air flow.
Injection nozzle arranged at
cylinder center to effectively use
the air contained in cylinder (to
promote fuel-air mixing)
The common rail fuel injection

system assures high-pressure
fuel injection in low-speed range
to increase low-speed torque.
Page 10 - nn
MAIN SALES FEATURES

Improved reliability and durability through
roller type tappet and piston cooling nozzle.
Operation noise reduced by lowering engine

high-idle speed due to isochronous control.
Torque
Isochronous
control
Engine Speed
Page 11 - nn
MAIN SALES FEATURES

Fuel efficient engine technology (1/2)
Optimum control of fuel injection with electronic controlled common rail type
engine
Page 12 - nn
MAIN SALES FEATURES

Fuel efficient engine technology (2/2)
Mechanism of multi-stage injection and combustion
PC300-8: Electronic-controlled common rail fuel injection system
Remaining
unburned fuel
Burned together
with remaining
unburned fuel.
Step 1 Step 2 Step 3

First, a small quantity of fuel is Then a large quantity of fuel is Finally a small quantity of fuel is
injected and burned. injected and burned. injected and burned together
with remaining unburned fuel.
PC300-7: Mechanical fuel injection system
Injects fuel only once

 Unburned fuel remains
Page 13 - nn
MAIN SALES FEATURES

Fuel efficient engine/pump control (New E-mode)
Page 14 - nn
MAIN SALES FEATURES

Eco-gauge to assist energy saving operation (New)
Fuel consumption indicated
Fuel consumption
Hig
h
Low
Eco-gauge
Page 15 - nn
MAIN SALES FEATURES

Idling caution (New)
To prevent unnecessary fuel consumption, an idling caution is displayed on
the monitor if the engine idles for 5 minutes or more.
Page 16 - nn
MAIN SALES FEATURES

Low operation noise
• Enables a low noise operation using the low-noise engine and methods to
reduce noise at source.
• Meets the EU Stage 2 noise regulation.
Large cooling unit
Low-noise muffler
Optimal arrangement
of sound absorbing
Electronically controlled materials
common rail type engine
• Multi-staged injection
• Highly rigid cylinder block

Item PC300-8 PC300-7E0 PC300-7 ZX330-3 330D
EU dynamic noise dB(A) 103.4 103.4 104.5 104.4 104.9/107 *
Actually measured values *: 70% speed fan/Max. speed fan
Page 17 - nn
MAIN SALES FEATURES
SAFETY & OPERATOR COMFORT FEATURES [No.1]

Sturdy cab with improved resistance to deformation (New)
New cab with pipe-structured framework

Item PC300-8 PC300-7E0 PC300-7 ZX330-3 330D
Sturdy cab with improved resistance to
Yes No No Yes No
deformation
Page 18 - nn
MAIN SALES FEATURES

Large cab to meet ISO operation space standard (New)

Item PC300-8 PC300-7E0 PC300-7 ZX330-3 330D
3
Cab volume m (cu.yd) 2.67(3.5) 2.67(3.5) 2.67(3.5) 2.67(3.5) 2.60(3.4)
Width mm(ft.in) 930(3'1'') 930(3'1'') 930(3'1'') 920(3') 937(3'1'')
Cab interior
Length mm(ft.in) 1650(5'5'') 1650(5'5'') 1650(5'5'') 1625(5'4'') 1610(5'3'')
dimensions
Height mm(ft.in) 1595(5'3'') 1595(5'3'') 1595(5'3'') 1565(5'2'') 1590(5'3'')
Page 19 - nn
MAIN SALES FEATURES

Integrated armrest with control console (New)
• To provide fixed positional relation between armrests and control levers
Armrests are
mounted on the
control console.
Page 20 - nn
MAIN SALES FEATURES

Storage of lower front windshield (New)
Stored lower
front windshield
Photo is PC200-8.
Page 21 - nn
MAIN SALES FEATURES

Silent and comfortable cab
Dynamic noise level:

at operator ears
70.9dB(A)
(PC300-7E0: 72.2dB(A))

Item PC300-8 PC300-7E0 PC300-7 ZX330-3 330D
Dynamic noise level at operator ears dB(A) 70.9 72.2 73.6 74.3 75.4 / 76.0 *
* 70 fan speed / Max. fan speed
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MAIN SALES FEATURES

Improved anti-slip plates
Protruded anti-slip plates
Page 23 - nn
MAIN SALES FEATURES

Rear view monitoring system (Optional) (New)
Rear monitoring camera Monitor screen Screen change over switch
This switch changes

over to camera monitor.
Page 24 - nn
MAIN SALES FEATURES

Large rearview/rear-side view mirrors
The visibility meets new
ISO standard.
Rear-side view mirror
Rearview mirror (L.H. and R.H.):

Enlarged, 200 mm (7.9") width ×
280 mm (11.0") height

Item PC300-8 PC300-7E0 PC300-7
Width 210(8.3) 210(8.3) 135(5.3)
mm
Rearview mirror, L.H. Height 285(11.2) 285(11.2) 285(11.2)
(in)
Curvature R1000(R39.4) R1000(R39.4) R620(R24.4)
Width 210(8.3) 210(8.3) 210(8.3)
mm
Rearview mirror, R.H. Height 285(11.2) 285(11.2) 290(11.4)
(in) Rearview mirror (Rear)
Curvature R1000(R39.4) R1000(R39.4) R620(R24.4)
Width mm  300( 11.8)  300( 11.8)
Rearview mirror, rear –
Curvature (in) R400(R15.7) R400(R15.7)
Width mm  250( 9.8)  250( 9.8)
Rear-side view mirror –
Curvature (in) R400(R15.7) R400(R15.7)
Page 25 - nn
MAIN SALES FEATURES
LARGE LCD COLOR MONITOR [No.1]

Easy-to-see 7" LCD color monitor (1/2) (New)
Air conditioner monitor Travel speed monitor
Wiper monitor
Working mode monitor
Swing lock monitor
Auto deceleration monitor
Engine pre-heating/ Clock (possible to switch
Power Max. monitor to service meter)
Engine water Eco-gauge
temperature gauge
Fuel gauge
Size of current monitor
96.5mm (3.8") Hydraulic oil temperature
gauge
Function switch Travel speed selector

switch
Auto deceleration switch
Wiper/washer switch
Working mode selector switch
Buzzer cancel switch Air conditioner control

switch
TFT: Thin Film Transistor

Page 26 - nn
MAIN SALES FEATURES

Easy-to-see 7" LCD color monitor (2/2) (New)
Each time function switch

F4 is pressed, indication When function switch F6
is changed between clock is pressed, screen is
and service meter. changed to User Menu.
6 function switches
When function switch F5
is pressed, screen is
changed to Maintenance.
Page 27 - nn
MAIN SALES FEATURES

Air conditioning display on the monitor (Optional) (New)
Fan switch Auto switch

Temperature control
switch Air conditioner switch
Recirculation/Fresh selector
switch
Vent selector switch
Page 28 - nn
MAIN SALES FEATURES

New attachment mode Breaker operation mode,
(New) single action circuit
Attachment mode for

double action circuit
(1) (2)
(3)
Working mode
selector switch
Page 29 - nn
MAIN SALES FEATURES

EMMS (Equipment Management Monitoring System)
Abnormality and maintenance information are displayed on the 7" LCD
color monitor to prevent a minor problem from becoming a major one.
Abnormality display function
Maintenance function
Display is changed by
push this function switch.
Page 30 - nn
EASY MAINTENANCE [No.1]
Easy-to-clean and individually removable side-by-side
cooling units
Since radiator and oil cooler are arranged side-by-side, it is easy to clean,
remove and install them.
Oil cooler Radiator
Page 31 - nn
EASY MAINTENANCE [No.2]
Fuel pre-filter with water separator, Large-capacity air
cleaner
Large-capacity air cleaner
Fuel pre-filter
500h replacement,
with water separator
Air cleaner size up

Item PC300-8 PC300-7E0 PC300-7
Air cleaner size(Dia.) mm (in) 381(15") 381(15") 330(13")
Page 32 - nn
PC350-8 QUARRY HYDRAULIC EXCAVATOR [No.1]
Heavy duty version (1/5)
Outline of heavy duty version
Strengthened boom
Fixed one-piece laminated front

Strengthene window glass
d arm
Fixed skylight with sunshade
Strengthened revolving
frame undercover
Quarry bucket t1.6 (0.06") t3.2(0.12")
(With corner teeth
adapter, side Deck guard Full roller guard
shrouds, lip shrouds) Double-flange track roller
Page 33 - nn
Reinforcement of work equipment
Strengthened boom
Strengthened arm
Page 34 - nn
Quarry bucket
Page 35 - nn
Cab
1) Fixed one-piece front window glass

2) Fixed skylight
Fixed one-piece laminated
front window glass Fixed skylight
Sunshade
Page 36 - nn
Exterior and undercarriage
(1) Deck guard (2) Strengthened revolving frame
undercover
(3) Full roller guard (4) Double-flange track roller
Page 37 - nn
ATTACHMENTS & OPTIONAL EQUIPMENT [No.1]
Work equipment availability
Spec
PC300-8 PC350-8
Item
Bucket 50 hours 250 hours
Lubricating
Boom foot and boom cylinder bottom 50 hours 500 hours
interval
Others 100 hours 500 hours
6470 mm (21'3") Available —
6470 mm (21'3") HD — Available
Boom
6470 mm (21'3") with attachment piping Available —
6470 mm (21'3") HD with attachment piping — Available
Arm
3185 mm (10'5") HD — Available
3185 mm (10'5") HD with attachment piping — Available
3 3
1.14 m (1.14 yd ) bucket HT w/SC Available —
3 3
1.40 m (1.83 yd ) bucket VT/HT w/SC + adj Available —
3 3
1.40 m (1.83 yd ) bucket HT HD w/SS + adj Available Available
Bucket 3 3
1.60 m (2.09 yd ) bucket VT/HT w/SC + adj Available —
3 3
1.80 m (2.35 yd ) bucket VT Available —
Ripper bucket Available Available
Page 38 - nn
Piping for one attachment (1/4)
Outline of piping for one attachment
) Low-pressure accumulator
(3) Added filter for breaker

(4) Automatic changer valve
(5) In-line filter
) Stop valve
Page 39 - nn
Automatic changeover function for attachments circuit
Double action attachment circuit + Two pump

When
flow + High pressure setting
Selecting P or
(Attachment oil flow is throttled in
E mode
simultaneous operation.)
When
Single action attachment circuit + one pump
Selecting B
flow + Low pressure setting
mode
Page 40 - nn
Function of adjusting oil flow amount in attachment with
large LCD color monitor
Oil flow amount matched to installed Oil flow amount matched to installed
breaker can be selected crusher etc. can be selected
Page 41 - nn
Detail of Control
Page 42 - nn
INTERCHANGEABILITY [No.1]
Interchangeability between new PC300/350-8 and current PC300/350-7E0 Interchangeability
Unit (1/3)
Name Interchangeability Reason for non-interchangeability
Engine ass'y Not interchangeable Low-noise muffler and fan pulley changed
Main pump ass'y Interchangeable
Main valve ass'y Interchangeable
Swing motor ass'y Interchangeable
Boom cylinder Interchangeable
Arm cylinder Interchangeable
Bucket cylinder Interchangeable
Swivel joint Interchangeable
Swing circle Interchangeable
Swing machinery Interchangeable
Idler Interchangeable
Idler cushion Interchangeable
Track roller Interchangeable
Carrier roller Interchangeable
Shoe Interchangeable
Final drive Interchangeable
Page 43 - nn
Unit (2/3)
Travel motor Interchangeable
Sprocket Interchangeable
Cooling ass'y Not interchangeable Oil cooler cores changed from three to two
Newly designed study cab

Operator cab Not interchangeable In cab parts to be common with PC200-8
Not interchangeable to PC200-8 cab
Operator seat Not interchangeable Armrest mounted on control console
Hydraulic tank Interchangeable
Fuel tank Interchangeable
Boom ass'y Interchangeable
Arm ass'y Interchangeable
Bucket ass'y Interchangeable
Quarry bucket ass'y Interchangeable

Reinforced deck
Revolving frame Not interchangeable
Cab mount changed
Track frame Interchangeable
Machine cab Not interchangeable Door stay
Controller Not interchangeable Control functions changed
Page 44 - nn
Unit (3/3)
Monitor Not interchangeable 7" large LCD color monitor employed
Work equipment PPC valve Interchangeable
Travel PPC valve Interchangeable
Engine control Interchangeable
Solenoid valve Interchangeable
Air conditioner Not interchangeable Common with PC200-8
Counterweight Not interchangeable Wiring channel for camera in the back additionally created
Page 45 - nn
Consumable parts
Engine oil filter Interchangeable
Hyd. oil return filter Interchangeable
Fuel filter Interchangeable
Fuel pre-filter Interchangeable
Air cleaner element Interchangeable
Fan belt Interchangeable
Hyd.hose Not interchangeable Length changed
Bucket tooth Interchangeable
Quarry bucket tooth Interchangeable
Bucket adapter Interchangeable
Quarry bucket adapter Interchangeable
Side cutter Interchangeable
Side shroud Interchangeable
Page 46 - nn
Interchangeability between new PC300/350-8 and current PC300/350-7 Interchangeability
Unit (1/3)
Engine changed from SAA6D114E-2 to SAA6D114E-3
Engine ass'y Not interchangeable
Common rail fuel injection system used. Output increased (242HP to 246HP)
Main pump ass'y Interchangeable *1 Quality improvement
Main valve ass'y Not interchangeable Spool characterlistic changed
Swing motor ass'y Interchangeable
Boom cylinder Interchangeable
Arm cylinder Interchangeable
Bucket cylinder Interchangeable
Swivel joint Interchangeable
Swing circle Interchangeable
Swing machinery Not interchangeable Instllation dimensions changed
Idler Interchangeable
Idler cushion Interchangeable
Track roller Interchangeable
Carrier roller Not interchangeable Support bracket changed
Shoe Interchangeable
Final drive Interchangeable

*1 Interchangeable from new to current, but not vice versa.
Page 47 - nn
Unit (2/3)
Travel motor Interchangeable
Sprocket Interchangeable
Cooling ass'y Interchangeable *1 Side-by-side layout used
Newly designed study cab

Operator cab Not interchangeable In cab parts to be common with PC200-8
Not interchangeable to PC200-8 cab
Operator seat Not interchangeable Armrest mounted on control console
Return port changed
Hydraulic tank Not interchangeable
Anti-slip plates added
Fuel inlet and outlet changed
Fuel tank Not interchangeable
Anti-slip plates added
Boom ass'y Interchangeable
Arm ass'y Interchangeable
Bucket ass'y Interchangeable
Quarry bucket ass'y Interchangeable
Revolving frame Not interchangeable Reinforced deck. Cab mount changed
Track frame Not interchangeable Carrier roller mount bracket changed
Machine cab Not interchangeable Hood, door, frame partition and battery case changed
Controller Not interchangeable Details of control and connector changed

*1 Interchangeable from new to current, but not vice versa.
Page 48 - nn
Unit (3/3)
Monitor Not interchangeable 7” large LCD color monitor employed
Work equipment PPC valve Interchangeable
Travel PPC valve Not interchangeable Damper changed
Engine control Not interchangeable Common rail fuel injection system used
Solenoid valve Interchangeable
Air conditioner Not interchangeable Common with PC200-8
Counterweight Not interchangeable Wiring channel for camera in the back additionally created
Page 49 - nn
Consumable parts
Engine oil filter Interchangeable
Hyd. oil return filter Interchangeable
Fuel filter Not interchangeable Common rail fuel injection system used (25µm to 2µm)
Fuel pre-filter – Newly added
Air cleaner element Not interchangeable Large size used (13in to 15in)
Fan belt Interchangeable
Hyd.hose Not interchangeable Length changed
Bucket tooth Interchangeable
Quarry bucket tooth Interchangeable
Bucket adapter Interchangeable
Quarry bucket adapter Interchangeable
Side cutter Interchangeable
Side shroud Not interchangeable PC400-7 type used
Page 50 - nn
COMPETITIVE SPECIFICATIONS
Comparative Comparative Comparative

Specification PC300-8 Specification PC300LC-8 Specification PC350-8
Page 51 - nn
Page 52 - nn

Shop Manual PC300 350-8

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What are the main features of the new PC300/350-8 excavators?

What are the main features of the new PC300/350-8 excavators?

How do the new excavators improve fuel efficiency and reduce emissions?

How do the new excavators improve fuel efficiency and reduce emissions?

PRODUCT

Photo may include optional equipment.

Genuine Answers for Land & Environment Optimization

Komatsu has been developing and manufacturing in house both the

High Basic Performance

Safety and Information Technology

001 Selling features 002 Selling features

ENVIRONMENT FRIENDLY FEATURES [No.1]

Model KOMATSU KOMATSU KOMATSU HITACHI CAT

ENVIRONMENT FRIENDLY FEATURES [No.2]

Model KOMATSU KOMATSU KOMATSU

ENVIRONMENT FRIENDLY FEATURES [No.3]

Electronic-controlled high pressure fuel injection

4-valve (per cylinder) system to

The common rail fuel injection

ENVIRONMENT FRIENDLY FEATURES [No.4]

Operation noise reduced by lowering engine

ENVIRONMENT FRIENDLY FEATURES [No.5]

ENVIRONMENT FRIENDLY FEATURES [No.6]

Step 1 Step 2 Step 3

Injects fuel only once

ENVIRONMENT FRIENDLY FEATURES [No.7]

ENVIRONMENT FRIENDLY FEATURES [No.8]

Fuel consumption indicated

ENVIRONMENT FRIENDLY FEATURES [No.9]

ENVIRONMENT FRIENDLY FEATURES [No.10]

Large cooling unit

Model KOMATSU KOMATSU KOMATSU HITACHI CAT

SAFETY & OPERATOR COMFORT FEATURES [No.1]

New cab with pipe-structured framework

Model KOMATSU KOMATSU KOMATSU HITACHI CAT

SAFETY & OPERATOR COMFORT FEATURES [No.2]

Model KOMATSU KOMATSU KOMATSU HITACHI CAT

SAFETY & OPERATOR COMFORT FEATURES [No.3]

SAFETY & OPERATOR COMFORT FEATURES [No.4]

SAFETY & OPERATOR COMFORT FEATURES [No.5]

Dynamic noise level:

Model KOMATSU KOMATSU KOMATSU HITACHI CAT

SAFETY & OPERATOR COMFORT FEATURES [No.6]

Protruded anti-slip plates

SAFETY & OPERATOR COMFORT FEATURES [No.7]

Rear monitoring camera Monitor screen Screen change over switch

This switch changes

SAFETY & OPERATOR COMFORT FEATURES [No.8]

Rear-side view mirror

Rearview mirror (L.H. and R.H.):

Model KOMATSU KOMATSU KOMATSU

LARGE LCD COLOR MONITOR [No.1]

Function switch Travel speed selector

Buzzer cancel switch Air conditioner control

TFT: Thin Film Transistor

LARGE LCD COLOR MONITOR [No.2]

Each time function switch

LARGE LCD COLOR MONITOR [No.3]