A Design of 360 Degree Flexible Drilling Machine

A Design/Fabrication Project Report on
360 DEGREE FLEXIBLE DRILLING MACHINE

Submitted in partial fulfillment of requirements for the award of the degree of
BACHELOR OF TECHNOLOGY In
DEPARTMENT OF MECHANICAL ENGINEERING
By
G.N. SUBRAHMANYAM 15MQ1A0311
N.SAI RAM 16MQ5A0310
S. N.V.SAI VITAL 15MQ1A0343
T. DURGA RAO 15MQ1A0345
Under the guidance of
Prof. P.SATYANARAYANA, M-Tech
Assistant Professor
DEPARTMENT OF MECHANICAL ENGINEERING
SRI VASAVI INSTITUTE OF ENGINEERING AND TECHNOLOGY (Approved

by AICTE, New Delhi and Affiliated to JNTU, Kakinada)
Nandamuru, Pedana (M), 521369, Krishna Dt., Andhra Pradesh
2015-2019
ABSTRACT

In general drilling machine many of the problems arise during drilling. Some parts cannot be drill due to small work space between drill bit and work piece. So we use hand drills in this case but it causes alignment problem.
So here we propose a 360 degree flexible drill that can be mounted on a table or wall and can be used to drill holes horizontally, vertically or even upside down. So this makes it possible for easy drilling in even complicated
parts and surfaces.
INTRODUCTION
What is Flexible Drilling Machine
Drilling holes in parts, sheets and structures is a regular industrial work.

Perfect and well aligned drilling needs fixed and strong drills. ... So here we propose a 360
degree flexible drill that can be mounted on a table or wall and can be used to drill holes
horizontally, vertically or even upside down
DRILLING MACHINE
Drilling machines have been the heart of every industry. Drilling holes in
parts, sheets and structures is a regular industrial work. Perfect and well aligned drilling
needs fixed and strong drills. Some parts cannot be drilled using fixed drills due to low
space between drill bit and dill bed. We need to use hand drills in such cases surfaces. Thus
I use rotating hinges and connectors with motor mount and supporting structure to design
and fabricate a 360 degree drilling machine for easy drilling operations
DRILLING MACHINE CONSTRUCTION
The basic parts of a drilling machine are its base, supporting arms,
drill head and chuck. The base made of cast iron or other hard material may rest
on a bench, floor depending upon the design. Larger and heavy duty machines are
grounded on the floor. The arms are mounted on base with the help of hinges to
rotate about it. It is accurately machined and the arms can move up, down and
rotate about x-axis. The drill chuck, an electric motor and the mechanism meant
for driving the chuck at different speeds are mounted on the top of the upper arm.
Power is transmitted from the electric motor to the drill chuck.
DRILLNG MACHINE WORKING PRINCIPLE

The working principle of this flexible drilling machine is initially
started from the D.C. motor through full wave rectifier. In which there is one
power sources, received from the rectifier. Then the arm rotates at 360 degree and
moves anywhere when drilling is required up to its maximum arm length. With
the help of my project we can drill in complicated parts accurately
PROJECT METHODOLOGY
• Drilling is the operation of producing circular hole in the work-piece by using a

rotating cutter called DRILL.
• The machine used for drilling is called drilling machine.
• The drilling operation can also be accomplished in lathe, in which the drill is held in
tailstock and the work is held by the chuck.
• The most common drill used is the twist drill.
Two main type of drilling:-

•Hand drilling machine
• Fixed table drilling machine
As our project is on hand drill machine, we will talk about hand drill machines advantages and
disadvantages
Advantages:-
•Compact in size.
• Easy to carry.
• Low cost.
• Can drill in any direction where human can reach.
Disadvantages:-
• Only small diameter of holes can be drilled.

 Cannot get a through hole because of vibrations.
 Less stability.
So looking at the disadvantages we came up with a project which can remove these
disadvantages of hand drill machine.
DESIGN OF FLEXIBLE DRILLING MACHINE
DESIGN:
WORKING
1) In which all the component is mounted on table. This support the arm to rotate freely.
2) Arm rotates manually when where it is required.
3) Motor are mounted on Arm which moves where work piece is to drill.
4) Put drill bit point on work piece area where drill is required.
5) Switch on the main supply which of A.C.
6) Then this A.C. flow through Rectifier and convert to Pure D.C.
7) This rotates motor and also bit rotates.
8) After make hole where on work piece is required.
9) Then switch off the main supply.
360 Degree Flexible Drilling Machine
Components of flexible drilling machine
1. MOTOR
It rotates shaft which support by bush in it when power is
supply through rectifier. This shaft connect with drill bit through chuck to rotate drill
bit and make hole on work piece when it is required. Is of high torque capable which
required for drilling. It is an electrical device which converts electrical energy to
mechanical energy.
Fig. D.C Motor

2. CONNECTING ROD
It connects the two Frames to each other for
supports between them to help to move when we required. It consist of
metal strips of two sizes one of 12” (inch) and another is of 15” (inch).
Both are of four pieces of equal length.
Fig. Connecting Rod

3 HINGE
It support frames and connecting rods to each other by
joints together. It used to constraint one axis movement. It is of two types
1. Vertical Hinge – It helps by fixing y-axis movement of Arm.

2. Horizontal Hinge – It helps by fixing x-axis movement of Arm.
Fig.
Vertical Hinge
Fig. Horizontal
Hinge
4.FRAMES
It is of metal sheets of material G.I. (galvanized iron). It
supports the arm by help of hinges. Its thickness is of about 0.5mm (approx). This
are of two different sizes one is support by vertical hinge and other is support by
horizontal hinge.
Fig. Frames
5. SCREWS
This is of metal screws which are of 12mm long in size. This screwed
on frames to make joining between two frames.
Fig. Screws
6.DRILL BIT
• In which drill bit are used of twisted type drill. It is of material Carbon
Steel. Its diameter is of 2mm. This is used to make drill on wood, plastic and
light metals.
Fig. Drill Bits

7. CHUCK
• It is used to make contact between motor shaft and drill bit. It helps to transmit
Torque from motor shaft to Drill bit.
• It is of material Fiber. Its length is 15mm and diameter is 7mm.
Fig.13 Chuck
8. RECTIFIER
It converts A.C. (Alternate Current) to D.C. (Direct Current). This is of full

wave Rectifier or full bridge Rectifier. It consist of one Transformer of 12
V, 1 AMP Output, one Capacitor of 2200 MFD And four diode of Model
IN4007.
Fig. Rectifier
MOTOR SPECIFICATIONS
Type of Motor – D.C. Motor

 Speed – Max 4000 rpm
 Voltage – 12 Volt
 Supply – D.C. Supply
 Current – 0.2 – 1.2 AMP
 Power – 2.4 – 15 watt
 Frequency – 50 Hz
 Controller – Hand
 Weight – 50gm
 Shaft dia. – 3.17 mm
 Diameter – 36mm
 Length (Body) – 50mm
 Length (Shaft) – 16mm
 Main Color – Silver Tone
 Material – Metal Net
SPECIFICATION OF DRILL CHUCK
• Length = 15mm
• Diameter = 7mm
• Type of Chuck – Fiber
SPECIFICATION OF DRILL BIT
• Diameter – 2mm
• Material – Carbon Steel
• Type of Bit – Twist Drill Bit
CALCULATIONS
• Cutting Speed, V = πDN

Where, D = Diameter of drill in mm = 2mm
N = Speed of rotation in mm = 1750 rpm
V = 183.259 mm/sec
• Feed Rate (f) –40 mm/min
• Depth of Cut (d) = D/2 = 1 mm
• Material Removal Rate (MRR) = (πD2/4)f N, MRR = 219911.485 mm3/min
• Machining Time, t = L/f
Where, L = Length of the hole to be drilled = 10cm
f = Feed of the drill = 40 mm/min
t = 0.25 min
• Torque, T = P x 60/2πN
Where, P = 15 watts, N = 1750 rpm
T = 15 x 60/2π x 1750 = 81.8511 N-mm
CONCLUSION
• So with the help of this project we can remove many disadvantages of

hand drill machine which are mentioned above. And this mechanism is not
costly, so it will be affordable to anyone. We can mount this mechanism
horizontally as well as vertically depending on where to drill.
• This project is an efficient operation and competitive cost.
• Since a number of operation and hole can be performed in a simple unit.
• It is efficient and economical. Considering its uses and cost of project, it
becomes relatively cheap when compared to other units
ADVANTAGE
1) Efficient Drilling
2) 360 Degree Rotation
3) Flexible
4) Easy To Use
5) Low Cost
6) Reduce Handling Cost
7) Reduce Time
8) Reduce Overall Manufacturing Cost
9) Increase Productivity
APPLICATIONS
1) To put holes with high precision on engine heads, blocks and cylindrical shell.
2) Used in furniture making
FUTURE SCOPE
• Instead of man moving the mechanism we can use servo motors on each joint
to drive the mechanism.
• And with help of embedded system we can make whole drilling process
automatic.
• It is used in industries.
• It is used with automation for automatic drilling.
• In future it is used in every field where drilling is required.
• Also use this method of rotation of arm in other machining operation

REFERANCES
• WWW. Ijetajournal. org

• WWW. Google. com
• WWW. Ijsrdjournal. com
• Mr. Jay M.Patel, U.Chauhan, 3Directionl Flexible Drilling Machine, International Journal
for Scientific Research & Development, Vol. 3, January 2015.
• Prof.Gadhia Utsav D, DESIGN & DEVELOPMENT OF UNIVERSAL PNEUMATIC
DRILLING MACHINE: A REVIEW STUDY, International Journal For Technological
Research In Engineering Volume 3, April-2016.
• Prof. P.R. Savant, DESIGN AND DEVELOPMENT OF SPM-A CASE STUDY IN MULTI
DRILLING AND TAPPING MACHINE, International Journal of Advanced Engineering
Research and Studies, Vol. 1, January-March, 2012.
• R.Anandhan, P.Gunasekaran, D.Sreenevasan, D.Rajamaruthu, Design and Fabrication of
Angular Drilling Machine , International Journal of Innovative Research in Science,
Engineering and Technology , Vol. 5, May 2016.
• S. R. Gawande, S. P. Trikal , Development of Multi Spindle Drilling Machine to Enhance
the Productivity in Amba Stainless Steel Kitchen Trolley Manufacturer, Amravati ,
International Journal of Science and Research , Volume 4 , October 2015

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A Design/Fabrication Project Report on

360 DEGREE FLEXIBLE DRILLING MACHINE

DEPARTMENT OF MECHANICAL ENGINEERING

SRI VASAVI INSTITUTE OF ENGINEERING AND TECHNOLOGY (Approved

What is Flexible Drilling Machine

Drilling holes in parts, sheets and structures is a regular industrial work.

DRILLNG MACHINE WORKING PRINCIPLE

• Drilling is the operation of producing circular hole in the work-piece by using a

Two main type of drilling:-

• Only small diameter of holes can be drilled.

Fig. D.C Motor

Fig. Connecting Rod

1. Vertical Hinge – It helps by fixing y-axis movement of Arm.

Fig. Drill Bits

It converts A.C. (Alternate Current) to D.C. (Direct Current). This is of full

Type of Motor – D.C. Motor

SPECIFICATION OF DRILL BIT

• Cutting Speed, V = πDN

• So with the help of this project we can remove many disadvantages of

• Also use this method of rotation of arm in other machining operation

• WWW. Ijetajournal. org

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