Resindences at Dharmawangsa Project

AGENDA
AGENDA
Pendahuluan
Lingkup Pekerjaan
Material, Peralatan & Tenaga Kerja
Metode Pelaksanaan
Quality & Safety
Pendahuluan
Pendahuluan

Pertimbangan terhadap Metoda Pengecoran :

 Pengontrolan terhadap temperatur panas hidrasi massa beton yang besar

 Pemberhentian sambungan konstruksi (intermediate joints & construction
joints)
 Kemampuan suplai Ready mix concrete

 Metode pengecoran dengan volume tertentu (lebih kecil) secara terus

menerus
Lingkup
Lingkup Pekerjaan
Pekerjaan

 Lantai Kerja & Loss Formwork

 Pemasangan Rebar & Pengecoran Lift Pit
 Pemasangan Rebar Pondasi Mat
 Inspeksi & Survey
 Pengecoran Pondasi Mat
 Aplikasi Waterproofing, Floor Hardener & Finishing
 Monitoring Temperatur Beton
 Proses Curing Beton
Material
Material

 Ready mix concrete Fc’ 400, sesuai dengan mix design

 Reinforcement bar sesuai SNI BJTD 40 dan BJTP 30
 Concrete block t = 14 cm untuk loss formwork
 Wire Mesh M4 & Kawat ayam untuk stop cor
 Pipa hitam  76.3 mm t =2.4mm, support rebar atas
 Polyetilene sheet / Plastik Cor
 Styrofoam medium t = 25 mm
Mix Code :
 Curing Compound Sika Antisol S Slump :130 mm +20 / -10 mm
 Waterstop RX-101 ex.Volclay W/C : 0.35
 Waterproofing Formdex Plus ex. Hitchin Cement : kg/m3
% FlyAsh : %
Fly Ash : kg/m3
Peralatan
Peralatan Kerja
Kerja
 Tower crane. ( 3 unit )
 Concrete pump ( 4 unit ) + 1 unit standby
 Truck mixer. ( 20-25 unit )
 Converter + 2 outlet vibrator ( 8 unit ) + 2 unit standby
 Electrical vibrator dia. 56 mm ( 16 unit ) + 4 unit standby
 Theodholite. ( 2 unit )
 Instrument level. ( 2 unit )
 Air Compressor. ( 2 unit )
 Thermocouple ( 6 set )
 Digital Thermometer ( 1 unit )
 Welding Trafo ( 2 unit )
 Bar Bender ( 2 unit )
 Bar Cutter ( 2 unit )
 Planer & Saw ( 2 unit )
 Trowelling Machine ( 4 unit )
 Submersible Pump + hose ( 3 set )
 Terpal proteksi panas/hujan ( 2000 m2)
Tenaga
Tenaga Kerja
Kerja
Pengecoran : Shift 1 Total s/d Shift 2

 Pekerja pembersihan 6 org 12 org

 Pekerja pembersihan pompa 8 org 16 org
 Pekerja pengecoran 32 org 64 org
 Pekerja Concrete Pump 12 org 24 org
 Tukang Las / welder 2 org 4 org
 Electrician 4 org 8 org
 Mechanic 2 org 4 org
 Helper Electrician/Mechanic 4 org 8 org
140 org
Trowel Finish

Pekerja Finishing 8 org

Waterproofing

Pekerja Waterproofing 6 org

Struktur
Struktur Organisasi
Organisasi Lapangan
Lapangan
Project Manager

Ir. Toni Rahmat

QA/QC Officer HSES Officer

…………….

Engineering Site Manager Chief Mechanics

……. ….. ……..

Pelaksana Chief Surveyor

Santoso …..
Yudi TBA

Pelaksana Rebar Pelaksana Formwork & Cont Surveyor

Warsito Nurhadi Ade..

…… TBA Asep

PT. ……. PT. ………….. PT. ………….. PT. …………..

Concrete Supply Concrete Pumps Waterproofing Floor Finishing

Lantai
Lantai Kerja
Kerja

SUBMERSIBLE
PUMP TEMPORARY GUTTER 50(D)x200(W) A
C H
Lantai Kerja B0

TEMPORARY GUTTER 50(D)x200(W)

Lantai Kerja B0

TEMPORARY GUTTER 50(D)x200(W)

C B

TEMPORARY GUTTER 50(D)x200(W)

SUBMURSIBLE
PUMP

200

SECTION GUTTER
Loss
Loss Formwork
Formwork

Tahap 2
Tahap 1
Pengecoran
Pengecoran Lift
Lift Pit
Pit

Pengecoran Pengecoran
Tahap 2
Pondasi Mat Pondasi Mat

Waterproofing +
Waterstop RX
Pengecoran Lift Pit

Tahap 1
Pemasangan
Pemasangan Rebar
Rebar Pondasi
Pondasi Mat
Mat

Ø32-220 Ø32-220

Typical Support

PIPE Ø76.3mm t=2.4

Ø22 PIPE Ø76.3mm t=2.4

Ø22
Ø32 l=500
Ø32-220
Ø32

Ø32 l=500
Ø32 l=500
 Pemasangan
Pemasangan Intermediate
Intermediate &
&
Construction
Construction Joints
Joints
Construction Joint

Intermediate Joint
DOUBLE LAYER
CHICKENMESH
WIREMESH PM4 Ø4 C/C 150 MM
REBAR D22-200

D22-200
REBAR D22-200 CHICKEN MESH
WIREMESH PM4 Ø4 DOUBLE LAYER
VIEW

WIREMESH PM4 Ø4 C/C 150

C/C 150
Ø22 Ø22
1st
TIMBER 50/100 POUR
DOUBLE LAYER
CHICKENMESH Ø32

PIPE Ø76.3mm t=2.4 PIPE Ø76.3mm t=2.4

PIPE Ø76.3mm t=2.4
TIMBER 100/180

Intermediate Joint Construction Joint

 Pengecoran
Pengecoran Pondasi
Pondasi Mat
Mat

2nd Pour = ± 3990 m3 1st Pour = ± 3850 m3

START

START

Waterstop Rx-101

3 3
1st POUR PART 1 = 230 M 2 HRS 50 MIN 2nd POUR PART 12 = 350 M 4 HRS 20 MIN
3 3
PART 2 = 370 M 4 HRS 40 MIN PART 13 = 320 M 4 HRS
3 3
PART 3 = 270 M 2 HRS 25 MIN PART 14 = 340 M 4 HRS 15 MIN
3 3
PART 4 = 410 M 5 HRS 10 MIN PART 15 = 390 M 4 HRS 50 MIN
PART 5 = 390 M
3
4 HRS 50 MIN PART 16 = 400 M
3
5 HRS
3 3
PART 6 = 370 M 4 HRS 40 MIN PART 17 = 370 M 4 HRS 40 MIN
3 3
PART 7 = 400 M 5 HRS PART 18 = 400 M 5 HRS
3 3
PART 8 = 380 M 4 HRS 45 MIN PART 19 = 400 M 5 HRS
3 3
PART 9 = 360 M 4 HRS 30 MIN PART 20 = 335 M 4 HRS 10 MIN
3 3
PART 10 = 320 M 4 HRS PART 21 = 325 M 4 HRS 5 MIN
3 3
PART 11 = 350 M 4 HRS 20 MIN PART 22 = 360 M 4 HRS 30 MIN
Waterstop Rx-101
TOTAL = 3.850 M
3
49 HRS 2nd POUR = 3.990 M
3
50 HRS
Suplai
Suplai Ready
Ready Mix
Mix Concrete
Concrete

No Sistem
Lokasi Batching Plant Status
Plant Plumpang Utama Wet Mix
1
Plant Rambutan Pendukung Wet Mix
2
Plant Kuningan Pendukung Wet Mix
3

Jam Normal
Jam Sibuk Jam Lengang
Jarak ke (09.00-16.00 &
Batch Plant (06.00-09.00 & (22.00-06.00 )
Proyek 20.00-22.00)
16.00-20.00)

Plant Plumpang ± 5.7 km ± 34.2 menit ± 17.0 menit ± 8.6 menit

Plant Rambutan ± 22.2 km ± 83.1 menit ± 36.8 menit ± 17.4 menit

Plant Kuningan ± 25.0 km ± 92.0 menit ± 40.0 menit ± 25.0 menit

Unloading
Interval Pulang Total
Batch Plant Loading Berangkat & Tunggu

Plant Plumpang 20 menit 1 1 2 1 5

6
Plant Rambutan 20 menit 1 1.5 2 1.5

7
Plant Kuningan 20 menit 1 2 2 2
Pengecoran
Pengecoran Phase
Phase 11
WASH
BASHIN

GATE 4 PUMP 4

PUMP 5
(STAND-BY)

TC3 = 50m JIB

1st POUR
TC1 = 50m JIB
TC2 = 55m JIB

PUMP 2 -1.750
PUMP 3

+3.50 +3.50
POS JAGA
200 60 150

REBAR REBAR REBAR

YARD YARD YARD WATER
TANK
REBAR REBAR
CUTTING BENDING BATAS PAGAR

PUMP 1
SUBCONT WORKSHOP & STORAGE

CARPENTER
WORKSHOP

SIHIPUMP

1 MECHANIC
WORKSHOP

2 MECHANIC
OFFICE
CONTAINER 20''

CEMENT STORE

PARKIR AREA
STORAGE

OWNER OFFICE STORE KEEPER

CONTAINER 20''

STORAGE
LABORATORY

OWNER OFFICE SUBCONT

FORMWORK

SECURITY
SUBCONT
FORMWORK

SUBCONT
REBAR

GATE GATE GATE 1

3 2
JL.RAYA GADING INDAH
Pengecoran
Pengecoran Phase
Phase 22
WASH
BASHIN

GATE 4 PUMP 5
(STAND-BY)
POS JAGA

1st POUR
2nd POUR TC3 = 50m JIB

TC1 = 50m JIB

TC2 = 55m JIB

-1.750

BERLINER WALL
+3.50 +3.50
POS JAGA
200 60 150

REBAR REBAR REBAR

YARD YARD YARD WATER
TANK
REBAR REBAR
CUTTING BENDING BATAS PAGAR
SUBCONT WORKSHOP & STORAGE

CARPENTER
WORKSHOP

SIHIPUMP

1 MECHANIC
WORKSHOP

2 MECHANIC
OFFICE
CONTAINER 20''

CEMENT STORE

PARKIR AREA
STORAGE

OWNER OFFICE STORE KEEPER

CONTAINER 20''

STORAGE
LABORATORY

OWNER OFFICE SUBCONT

FORMWORK

SECURITY
SUBCONT
FORMWORK

SUBCONT
REBAR

GATE GATE GATE 1

3 2
JL.RAYA GADING INDAH
Monitoring
Monitoring Temperatur
Temperatur Beton
Beton
3 3
2nd POUR = 3.990 M 1st POUR = 3.850 M

Metoda Pengukuran :

- Hari ke-1 (24 jam pertama) dilakukan setiap 2 jam sekali

- Hari ke-2 (24 jam kedua) dilakukan setiap 3-4 jam sekali
- Selanjutnya hari ke-3, 4 dan 5 setiap pagi hari jam 11.00-13.00
Monitoring
Monitoring Elevasi
Elevasi

3
1st POUR = 3.850 M

11 10 9 8 7 6 5 4 3 2 1

Titik-titik Monitoring Elevasi

Proses
Proses Curing
Curing Beton
Beton

• Dilakukan segera setelah proses trowel finish selesai

• Lapis pertama adalah plastik cor
• Lapis kedua styrofoam medium t = 25 mm s/d umur beton 3 hari atau s/d perbedaan
temperatur beton lapis atas dengan suhu luar ≤ 29oC
• Styrofoam dilepas sehingga tinggal lapis plastik s/d hari ke-7
Quality
Quality &
& Safety
Safety

Quality

Kontrol Kualitas di Batch Plant

• Mutu Beton fc’ 40 Mpa sesuai mix design

Kontrol Kualitas di Lapangan

• Slump Test
• Crushing Test
• Inspeksi Pemasangan Rebar & Formwork
• Monitoring Temperatur Beton
• Proses Curing Beton sesuai ketentuan
• Data record : Ijin pelaksanaan, inspeksi, tiket pengiriman beton, hasil uji beton
• Kalibrasi alat ukur : theodolite, level, digital termometer, timbangan

Safety
• Safety Induction
• Penerangan yang cukup diwaktu malam
• Persiapan pagar pelindung/ safety lines & marka safety
• Alat Pelindung Diri (APD) : Safety helmet, sepatu, sarung tangan, googles