Project Report .A Group

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Under The Guidance Of: Mr.

Amit Joshi Sir


SUBMITTED BY: ABHISHEK KUMAR AKASH DHAR AKHILESH KUMAR ARVIND KUMAR

The

effect of three input process parameters and two levels used in WEDM have been investigated to reveal their impact on output parameter i.e. material removal rate(MRR) by using taguchi methodology on OHNS EN-31 STEEL.

PHASE-I
Development

of experimental set up providing varying range of input parameters in WEDM and measuring the various response. Investigation of the working ranges and the working levels of the WEDM process parameter affecting the selected quality characteristics by using one factor at a time.

Investigation

of the effects of WEDM process parameters on quality characteristics. For e.g. Input parameters: Spark gap voltage, Pulse On Time ,Pulse Of Time while machining OHNS EN-31

Optimization

of quality characteristics of

machine part

Development

of mathematical model of input parameters using Taguchi method.

Wire Electrical Discharge Machining


WEDM is a four axis machine and capable of controlling all four axis simultaneously. WEDM utilizes continuously travelling wire electrode made of thin copper , brass or tungsten. This wire is kept in tension using mechanical tensioning device. During WEDM process the material is eroded ahead of the wire and there is no contact b/w work piece and wire.

Spark

gap voltage Pulse on time Pulse off time Discharge current Wire speed Wire tension Dielectric flow rate etc.

M.REZA,HODA AMINI,S.YAZDI Research

work: Modeling and analysis of process parameters on state variables in WEDM of TiB2 nanocomposite ceramic,2010. Surface roughness and MRR

C.P.S.Prakash

, B.J.Ranganath Research work: Influence of machining parameters in WEDM for different work piece thickness,2008 etc.

OHNS

EN-31 It is a high carbon alloy steel which achieves a high degree of hardness with compressive strength and abrasion resistance. Chemical composition: C:0.9-1.2 ,Mn:0.32-0.75 ,Si:0.1-0.35 , S:0.040 , P:0.040 , Cr:1.00-1.6

Taguchi

methods are statistical methods are used to improve the quality of manufactured goods. Applied to engineering , biotechnology , marketing.

reduction in the variation of a product or process design to improve quality and lower the loss imparted to society. A proper product or process implementation strategy which can further reduce the level of variation.

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