CAYLEY AEROSPACE

INC

http://www.cayleyaerospace.com

November 7, 2024
THE CAYLEY AEROSPACE
STORY…
“Leading engineering and R&D solutions provider with core
engineering DNA”

 Founded in Pacific Northwest in Seattle in 2010

 Approved US Government Federal Contractor under CCR
 DGFT Government of India Approved Inspection Certification Agency
 Business facilities located in USA,UK,China,Queensland,Australia
 Strong financial performance with a compounded annual growth rate of 35%
 High customer loyalty - 90% revenue from repeat business
 70% revenue from North America,10% revenue from Australia,10% from
Europe,10% from Asia;
 0.5 % of net profits earmarked for fulfilling Social Responsibilities on a Y-o-Y
basis
 Accredited Training Programs in Aeronautical Engineering & Aviation Science
 Airlines program Management & Engineering services AOG
support,Certification & Airworthiness compliance support, completion for
Aircraft at our USA site
 Licensed in Queensland Australia for Aerospace Engineering,Space
Engineering & Mechanical services

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 MAJOR ADVANTAGES
 Accredited Chartered Aeronautical Engineering Group under Federal US
Government
 Approved Federal US Government Supplier
 Tier 1 Supplier for Texas Instruments Engineering
Design,development,Testing ,Engineering support programs nationwide in the
United States
 DGFT Govt of India Approved Pre Shipment Inspection Agency for Engineering
equipments,aircraft,engines export to India,space structures development,
testing,certification
 Aerospace Engineering support provided by Skilled Designer and Aerospace
Engineers from Cayley Aerospace Inc through its local subsidiary facilities in the
region
 Cayley Aerospace Inc is led by Accredited Licensed Chartered Aeronautical
Engineer and all training program through Cayley Group of Companies will have
Completion Certificates in Aviation issued by Approved Chartered Engineer &
Professional Engineer from UK,USA and Australia region.
 Aerospace manufacturing and product development through Cayley Aerospace USA
 Cayley Aerospace Inc is Approved Valuation Corporation for Aeroplanes & Aero
Engineering
 Cayley Aerospace Inc serves for Federal US Government Aircraft programs
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as well
KEY ENGINEERING PROGRAMS IN
SPACE SECTOR –TEXAS INSTRUMENT

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ENGINEERING PROGRAM
SUPPORT

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DESIGN,DEVELOPMENT,ENGINEERIN
G REPORT FOR TEXAS INSTRUMENTS

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Other major Aerospace Focus- Strong
Leadership
Best-in-Class Engineering Services …

Structures Interiors Engines Avionics Systems

Engineering Software

Technical Publications

 Best-in-class engineering services partner to the global aerospace & defense industry

 100000+ person hours delivered on aerospace projects.

 Premier Chartered Engineer Professional Development CPD program for Engineers &
Managers.

 Long-term relationship with major OEMs and Tier-I suppliers .

 Recognized as a value creator and top offshore engineering solutions provider by our
customers.
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MAJOR SERVICES
 Aircraft Engineering Product development Services AOG
support
 Aerospace Design, Development and Certification
 CFD and Fluid dynamics analysis of Space structures
 Space structures development,structural testing
 Electromechanical equipment testing for Texas
Instruments as Tier 1 supplier
 Aerospace product development
 Program management & compliance support
 Aircraft certification & compliance
 Premier Aeronautical Engineering group with licensing
approval
 DGFT Government of India Approved Inspection Agency
of airplane as well as engineering parts supply.
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Aerospace Product Development Portfolio
Adding Value in Every Step …

Concept Design
Detailed Design Product
Value Engineering Definition
Reverse Engineering

Structural Stress Analysis

Finite Element Analysis
Engineering
Fatigue & Damage Tolerance
Analysis Design
Thermal Analysis, CFD Analysis
Impact Analysis
Design for Manufacture and
Assembly Manufacturin
Computer Aided Process Planning g
Value Stream Mapping
Tooling Services

Post Production Engineering

Tool Engineering Assembly /
Scaffolding Design Testing
Test Plan

RAMS Service
Integrated Logistics Support After Market
Service Repair Engineering Services
Technical Publications
US BASED CHARTERED PROFESSIONAL
ENGINEERING GROUP
 Leading Business corporation for
Machinery and equipment testing for
various leading business like Texas
Instruments nationwide and Europe.
 Electromechanical equipment report
generation on machine health and
condition report
 Approval of design,development and
maintenance of such machinery
equipment used in space manufacturing
programs
 Approved by several Federal
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Aerospace Interior Domain Expertise
Comfort …

Structures Engines Avionics Systems

Interiors

Why Cayley
Areas
• Seating of
Systems Aerospace ?
Engagement  Reduce cost
• Seating System
 Reduce Weight & Space
• Lighting Systems
 Improve ergonomics
• Cabinetry
 simplifying construction by
• Galley Structure
introducing modularity.
• Overhead System
• Storage Equipment
• System Integration Solutions
 Conceptual Design
 Detailed Design
 Structural Substantiating
Report
 DER Compliance Report
 Digital Mock Up (DMU)
 Technical Publications
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Areas of expertise

SERVICES OFFERED
 Conceptual Design
 3D Models (Shell, Assembly & Installation)
 Detailed Design
» Design for manufacturing (DFM)
» General Arrangement Drawings
» Assembly, Installation Drawings
» Component Drawings
 Design Validation
» Finite Element Analysis
» Static Stress Calculation
» Fatigue & Damage Tolerance
» Static, Dynamic & Buckling Analysis
 Structural Substantiation Reports
 Digital Mock Ups
 Material Research & Engineering Services Center
 Technical Publications
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FAA STC PROJECT CAPABILITIES

• Aircraft Structures /Systems Design & Modifications

• Airframe Structural Repair Design
• Interior Arrangement Design
• FAA STC Project Co-ordination & Certification
• FAA DER (Designated Engineering Representative
Approvals)
• Computer Aided Design
• Conventional Design & Drafting Board
• Stress Analysis/Report
• Certification Plans, Compliance Report, Inspection
Reports for STC Projects.
• Finite Element Analysis (FEA) Nastran
• MathCAD 14 Analysis & Programming
• Static Module Testing
• Aerodynamics & CFD analysis

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FAA STC PROJECT CAPABILITIES

• Strain Gauge Installation, Instrumentation &

Testing
• Flammability Testing
• Evacuation Testing
• Weight & Balance Reports
• Development of Technical Manuals
• Generation of Process Specifications
• Support Equipment /Machine Design &
Fabrications
• Component Qualification & Testing under FAA
Open STC Testing Project

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Aero Interior Experience@ Cayley Aerospace

CUSTOMER AIRCRAFT PROGRAM AREA OF ENGAGEMENT

AAC Airbus Corporate Jetliner, Design & Analysis of interior
BBJ completions
Mid Coast Bombardier Global Design & Analysis of Interiors
Express XRS Completion
SICMA Aero Seats AIRBUS Design & analysis support along
with creation of CMMs for Aero
Seats

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Areas/ Monuments worked on

AIRCRAFT PROGRAM MONUMENTS WORKED ON

A330-300 • Galley with pelmet arrangement
• Galley G4, G5, G6, G7
• Footwells F1, F2, F3, F4, F5
• Stowage C1, C3, C4, C6
Airbus Corporate Jetliner, • Side Ledge with Ottoman
BBJ • Vanity
• Closets
• Overhead
• Bulkhead
A318,A319,A380 CMMs for Aircraft interiors
Bombardier Global Express • Galley
XRS • Galley ANNEX
• Vanity
• Wardrobe
• Credenza
• Divan
• Bulkhead

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 A few of the Monuments worked on…

RH
ENTRANCE ENCLOSURE
CREW REST GALLEY
AFT WARDROBE CABINET

CREDENZA CABINET
AFT LAVATORY

DIVAN END CABINET

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Various Software utilized

Tools for Design Analysis

 Solidworks 2009
 CATIA V5- R18/19
Tools for Stress Analysis
 CATIA V4- V4.2.4, R2
 FE MAP
 AUTOCAD 2008
 PATRAN 2007, 2008
 NASTRAN 2007, 2008
 ABAQUS V6.8
 ANSYS V10,11
Tools for Tech Pub
 HYPERMESH V8,9
 Arbor Text Editor
 LSDYNA 971
 Frame Maker
 Hand Calculations…
 IsoDraw
 Acrobat Professional

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ASSOCIATED AIR CENTER
INTERIORS CABIN PROJECT
 Project Commencement: Apr-2010
 Domain : Interiors – Monuments / Galleys /etc
 Solutions Offered: Design & Stress Analysis
 Aircraft Program working on: A319
 Team Size: 36 (average) 40 (peak)
 Software Tools used: CATIA V5, Solidworks, NASTRAN, PATRAN,
Hypermesh, MS Excel for Hand calculations

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BAYSYS LLC FAA STC
PROJECT
 Project Commencement : Dec 2010
 Domain :Completion Center program involving Interiors –Galleys,
Stowage, Foot wells under FAA STC 8175 & 8143
 Solutions Offered: Detail Design
 Aircraft Program working on: A330-300
 Team Size: 220 (average)
 Software Tools used: CATIA V5

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MIDCOAST AVIATION
INTERIORS CABIN PROJECT
 Project Commencement: April 2010
 Domain : Interiors –Vanity, Galleys etc.; Systems –Oxygen, water etc.
 Solutions Offered: Detail Design & Stress Analysis
 Aircraft Program working on: Bombardier Global Express XRS
 Team Size: 30 (average) 40 (peak)
 Software Tools used: Solid Works, AutoCAD, NASTRAN/PATRAN, MS Excel

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 CASE STUDIES
Program : A330-300
SCOPE
• Design, Modeling and drafting of
Interior Components.
• Preliminary & Detail design
• CATIA V5 models, assembly and
layout drawings, Structural
Drawing, Component Drawing
INPUTS
• Proposal drawings and
specifications
• Required stp and igs files (Space
allocation Models)
• Design criteria & Standard
Specifications
OUTPUTS
• Required environment models
• CATIA 3D Models assembly
• 2D Layout drawings
Monuments Worked on:
• Galleys
• Structural drawings
• Stowage’s • Component Drawings
• Foot wells

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 CASE STUDIES
Program : Bombardier Global XRS SCOPE
To create the 3D models, Drawings,
FEA and Stress Reports for the Interior
components.
INPUTS
• Floor schematic, Concept design &
XRS document
• Loads
METHODOLOGY
• Creation of 3D model
• Creation of assemblies &
corresponding drawings
• FEA & Stress Analysis
OUTPUTS
• CAD Models/ drawings & FEA reports
• Stress Substantiation Reports

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 CASE STUDIES
Program : Airbus Corporate Jetliner
SCOPE
To create the 3D models of side
ledge & Ottoman assembly, carry out
FEA and Stress analysis.
INPUTS
• Assembly & elevation drawings
• Loads
METHODOLOGY
• Creation of 3D model
• Creation of assemblies &
corresponding drawings
• FEA and Stress Analysis
OUTPUTS
• CAD Models & drawings
• FEA Results
• Stress Analysis Reports

Side Ledge & Ottoman Assembly

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 CASE STUDIES
Program : Business Jet
SCOPE
To create 3D shell models, carry out
FE Analysis and create stress reports
of the all monuments
INPUTS
• Floor Schematic and Elevation Drawings
• Loads
METHODOLOGY
• Study of inputs
• Creation of 3D model of shell
structure of monument.
• FEA and stress analysis
OUTPUTS
• CAD Models
• FEA Reports
• Stress analysis reports

Shell Models

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 CASE STUDIES
Program : Business Jet

SCOPE
To create the 3D models & drawings
of overhead cabinet assembly,
component installation & Installation.
INPUTS
• Floor Schematic and Elevation Drawings

METHODOLOGY
• Study of inputs
• Creation of assembly models &
corresponding drawings

OUTPUTS
• CAD Models & Drawings

Overhead cabinets

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 CASE STUDIES
Program : Business Jet
SCOPE

Perform Finite Element Analysis for Side ledge,

Vanity & Cabinet assemblies

INPUTS

• 3D solid STEP format model

METHODOLOGY

• Study of inputs
• Creation of finite element model
• Creation of Finite Element Analysis

OUTPUTS

• Finite Element model, Stresses and

displacements

Finite Element Model

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 CASE STUDIES
Program : AIRBUS Axxx
SCOPE
To Create CMM for Interiors Monuments

INPUTS

• Assembly Drawings, BOM

• Sample CMM template
• ATA 100, ATA iSpec 2200, ASD-
STE100 standards
METHODOLOGY

• Study of Inputs
• Creating Authoring text
• Create Illustrations

OUTPUTS
Software Utilized:
• Arbor text Editor Approved CMM for Interiors Monuments
• Frame Maker
• ISO DRAW

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Please contact for all request:

Business Development Team

Dr.EurIng Bishnujee Singh PE CPEng CEng FRAeS FIEAust
FIMechE FSOE FIMA
CAYLEY AEROSPACE INC
18830 38th Ave W
Lynnwood,Washington,98037-7637
USA
Email: sales@cayleyaerospace.com
Tel:+1 425 233 0440
Fax:+1 6462191010
http://www.cayleyaerospace.com

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Thank you