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Food industry
Food Industries In Pakistan
• Pakistan’s food sector is the second biggest in the world • It contains more than 1,000 large-scale processing facilities. • makes up 16% of employment in the manufacturing sector and is Pakistan’s second- largest industry after textiles • current estimated size of about $1.4 billion • Most of the food industry in Pakistan is concentrated in Punjab (60%) followed by Sindh (30%), KPK (6%), Baluchistan (2%) and ICT (2%). • Agro accounts for 19% of Pakistan’s GDP and processed food makes up 20% of that. • Includes the primary processing of fruits, vegetables, flour, sugar, pulses and grains. SUB SECTORS • The sub sectors in processed food industry are broadly classified as follows: 1. Value added and frozen food processing units • including frozen vegetables, snacks and meals, • ‘Value added Processed Food’ including jams, jellies, pickles, sauces, concentrates, fruit juice drinks, canned fruits, lentils, cereals, snack foods etc. • ‘value added fruit and vegetable and intermediate products’ including all value addition of fresh produce and intermediate products 2. Edible Oils and Fats Manufacturing/Processing units • includes fruits and vegetable oils, ghee, margarine etc. SUB SECTORS 3. Beverage production units • includes aerated drinks, juices, bottled water etc. 4. Bakery and confectionery manufacturing units • includes, cakes, breads, pastries, rusks, doughnuts, pies, pancakes, muffins, toffees, candies, bubble gum, chocolates, specialty mixes and concentrates, breading, pancakes and batter mixes etc Main Categories of food export from Pakistan: 1. Vegetable products 2. Prepared food and beverages 3. Animal or vegetable fats, oils and waxes Types of food processing 1. Refining and milling 2. Canning 3. Concentration 4. Freezing 5. Drying 6. Pasteurization and sterilization 7. Fermentation 8. Irradiation Refining and milling • A refining process is in which raw sugar from cane or sugar extracted from beets into white refined sugar. • Milling is a process in which grains such as oats, wheat, rice, and corn are dehulled and ground into smaller pieces or flours • improve palatability, reduce cooking time, and create food products. Refining and milling • Grain is cleaned and water is added to avoid pulverization • Grain is then crushed between two roller rotating at high speed. • This shearing action breaks the kernel into chunks. • Germ and bran are the removed • Product is the grounded between smooth rolls to create flour. Canning • The process of placing foods in jars or cans and heating properly to a specified temperature • Acid foods such as fruits can be processed or canned in boiling water • low-acid vegetables and meats must be canned in a pressure canner at 240° F • In pickling, low-acids foods such as vegetables are acidified by adding vinegar Canning • Usual method of heating is placing a jar in steam pressure vessel and heating at 121˚C • Acidity is maintained to avoid the growth of Clostridium botulinum • Toxic to humans and thrives at ph 4.5 to 7.0. • High ph vegetables require more heating than those whose ph range from 2.5 to 4.t like tomatoes. Drying • Oldest and easiest method • Method of removing moisture from food. • Ideal for transportation • Do not require refrigeration. • Helps preserving seasonal food Drying • Bacteria(30%), mold (12% moisture) and yeast need sufficient moisture to grow. • Reducing moisture helps to prevent the growth of these microorganisms • Advantages 1. No electricity 2. Less time consuming 3. Less storage space Pasteurization • Process to kill bacteria in liquid food • High temperature of 62 to 100 is used for 15 to 30 minutes. • Inactivates the enzymes and kills microorganisms in milk. • Since all pathogens are not killed it still need refrigeration. Freezing • Technique to super cool the food while maintaining low enough temperature to prevent appreciable ice crystal formation • Large ice crystal causes rupture of food cells and break down the food allowing undesirable enzyme reaction • Does not kills pathogens but inactivate them. Fermentation • Fermentation is a natural process through which microorganisms like yeast and bacteria convert carbs — such as starch and sugar — into alcohol or acids. • The alcohol or acids act as a natural preservative and give fermented foods a distinct zest and tartness. • Fermentation also promotes the growth of beneficial bacteria, known as probiotics. • Probiotics have been shown to improve immune function as well as digestive and heart health Fermentation • fermented foods are often more nutritious than their unfermented form • The probiotics produced during fermentation can help restore the balance of friendly bacteria in your gut and may alleviate some digestive problems • Use microorganism and yeast to make wine, bread, cheese, etc. Irradiation • Use of gamma rays to kill living organisms