Mitsubishi F700 Series VFD Manual
Mitsubishi F700 Series VFD Manual
Mitsubishi F700 Series VFD Manual
FR-F740-00023 to 12120-EC
OUTLINE
1 2
WIRING
3 4 5 6 7
PROTECTIVE FUNCTIONS
SPECIFICATIONS
Thank you for choosing this Mitsubishi Inverter. This Instruction Manual (applied) provides instructions for advanced use of the FR-F700 series inverters. Incorrect handling might cause an unexpected fault. Before using the inverter, always read this instruction manual and the instruction manual (basic) [IB-0600192ENG] packed with the product carefully to use the equipment to its optimum.
(2) Wiring
Do not install a power factor correction capacitor, surge suppressor or radio noise filter on the inverter output side. The connection orientation of the output cables U, V, W to the motor will affect the direction of rotation of the motor.
CAUTION
WARNING CAUTION
Before starting operation, confirm and adjust the parameters. A failure to do so may cause some machines to make unexpected motions.
CAUTION
(4) Operation
CAUTION level may lead to a serious consequence Note that even the according to conditions. Please follow strictly the instructions of both levels because they are important to personnel safety.
When you have chosen the retry function, stay away from the equipment as it will restart suddenly after an alarm stop. The key is valid only when the appropriate function setting(refer to page
WARNING
While power is on or when the inverter is running, do not open the front cover. Otherwise you may get an electric shock.m Do not run the inverter with the front cover or wiring cover removed. Otherwise, you may access the exposed high-voltage terminals or the charging part of the circuitry and get an electric shock. Even if power is off, do not remove the front cover except for wiring or periodic inspection.You may access the charged inverter circuits and get an electric shock. Before starting wiring, inspection or switching EMC filter on/off connector, switch off the inverter power, check to make sure that the operation panel indicator is off, wait for at least 10 minutes after the power supply has been switched off, and check that there are no residual voltage using a tester or the like. The capacitor is charged with high voltage for some time after power off and it is dangerous. This inverter must be earthed. Earthing must conform to the requirements of national and local safety regulations and electrical codes. (NEC section 250, IEC 536 class 1 and other applicable standards) Any person who is involved in the wiring or inspection of this equipment should be fully competent to do the work. Always install the inverter before wiring. Otherwise, you may get an electric shock or be injured. Perform setting dial and key operations with dry hands to prevent an electric shock. Otherwise you may get an electric shock. Do not subject the cables to scratches, excessive stress, heavy loads or pinching. Otherwise you may get an electric shock. Do not replace the cooling fan while power is on. It is dangerous to replace the cooling fan while power is on. Do not touch the printed circuit board with wet hands. You may get an electric shock.
WARNING
149) has been made. Prepare an emergency stop circuit (power off, mechanical brake operation for an emergency stop, etc.) and switch separately. Make sure that the start signal is off before resetting the inverter alarm. A failure to do so may restart the motor suddenly. The load used should be a three-phase induction motor only. Connection of any other electrical equipment to the inverter output may damage the inverter as well as equipment. Do not modify the equipment. Do not perform parts removal which is not instructed in this manual. Doing so may lead to fault or damage of the inverter.
2. Fire Prevention
Mount the inverter on an incombustible wall without holes, etc. Mounting it to or near combustible material can cause a fire. If the inverter has become faulty, switch off the inverter power. A continuous flow of large current could cause a fire. Do not connect a resistor directly to the DC terminals P/+, N/. This could cause a fire.
CAUTION
3. Injury Prevention
Apply only the voltage specified in the instruction manual to each terminal. Otherwise, burst, damage, etc. may occur. Ensure that the cables are connected to the correct terminals. Otherwise, burst, damage, etc. may occur. Always make sure that polarity is correct to prevent damage, etc. Otherwise, burst, damage, etc. may occur. While power is on or for some time after power-off, do not touch the inverter as it is hot and you may get burnt.
CAUTION
The electronic thermal relay function does not guarantee protection of the motor from overheating. Do not use a magnetic contactor on the inverter input for frequent starting/ stopping of the inverter. Use a noise filter to reduce the effect of electromagnetic interference. Otherwise nearby electronic equipment may be affected. Take measures to suppress harmonics. Otherwise power supply harmonics from the inverter may heat/damage the power factor correction capacitor and generator. When a 400V class motor is inverter-driven, please use an insulationenhanced motor or measures taken to suppress surge voltages. Surge voltages attributable to the wiring constants may occur at the motor terminals, deteriorating the insulation of the motor. When parameter clear or all clear is performed, reset the required parameters before starting operations. Each parameter returns to the initial value. The inverter can be easily set for high-speed operation. Before changing its setting, fully examine the performances of the motor and machine. In addition to the inverter's holding function, install a holding device to ensure safety. Before running an inverter which had been stored for a long period, always perform inspection and test operation. For prevention of damage due to static electricity, touch nearby metal before touching this product to eliminate static electricity from your body.
CAUTION
4. Additional Instructions
Provide a safety backup such as an emergency brake which will prevent the machine and equipment from hazardous conditions if the inverter fails. When the breaker on the inverter input side trips, check for the wiring fault (short circuit), damage to internal parts of the inverter, etc. Identify the cause of the trip, then remove the cause and power on the breaker. When the protective function is activated, take the corresponding corrective action, then reset the inverter, and resume operation.
CAUTION
Also note the following points to prevent an accidental failure, injury, electric shock, etc.
CAUTION
When carrying products, use correct lifting gear to prevent injury. Do not stack the inverter boxes higher than the number recommended. Ensure that installation position and material can withstand the weight of the inverter. Install according to the information in the instruction manual. Do not install or operate the inverter if it is damaged or has parts missing. This can result in breakdowns. When carrying the inverter, do not hold it by the front cover or setting dial; it may fall off or fail. Do not stand or rest heavy objects on the product. Check the inverter mounting orientation is correct. Prevent other conductive bodies such as screws and metal fragments or other flammable substance such as oil from entering the inverter. As the inverter is a precision instrument, do not drop or subject it to impact. Use the inverter under the following environmental conditions. Otherwise, the inverter may be damaged.
CAUTION
CAUTION
General instructions
Many of the diagrams and drawings in this instruction manual show the inverter without a cover, or partially open. Never run the inverter in this status. Always replace the cover and follow this instruction manual when operating the inverter.
Environment
LD Ambient temperature SLD (initial setting) Ambient humidity Storage temperature Atmosphere Altitude, vibration
-10C to +50C (non-freezing) -10C to +40C (non-freezing) 90% RH or less (non-condensing) -20C to +65C *1 Indoors (free from corrosive gas, flammable gas, oil mist, dust and dirt) Maximum 1000m above sea level for standard operation. After that derate by 3% for every extra 500m up to 2500m (92%) 5.9m/s2 or less
*2
*1 Temperature applicable for a short time, e.g. in transit. *2 2.9m/s2 or less for the 04320 or more.
A-1
CONTENTS
1 OUTLINE
1.1 1.2
Product checking and parts identification ........................................................ 2 Inverter and peripheral devices.......................................................................... 3
Peripheral devices ..................................................................................................................... 4
1.2.1
1.3 1.4
Method of removal and reinstallation of the front cover.................................. 5 Installation of the inverter and enclosure design ............................................. 7
Inverter installation environment................................................................................................ 7 Cooling system types for inverter enclosure.............................................................................. 9 Inverter placement ..................................................................................................................... 9
WIRING
2.1
11
Wiring.................................................................................................................. 12
Terminal connection diagram .................................................................................................. 12 EMC filter................................................................................................................................. 13
2.1.1 2.1.2
2.2
2.3
2.4
3
I
37
3.1
Installation of a reactor ..................................................................................... 43 Power-off and magnetic contactor (MC) .......................................................... 43 Inverter-driven 400V class motor ..................................................................... 44 Precautions for use of the inverter .................................................................. 45
PARAMETERS
4.1
47
4.2
4.2.1
4.3
4.4
4.4.1 4.4.2
4.5
4.6
II
Content
4.7
4.8
4.8.1 4.8.2
4.9
4.12 Operation selection at power failure and instantaneous power failure..... 120
4.12.1 Automatic restart after instantaneous power failure / flying start (Pr. 57, Pr. 58, Pr. 162 to Pr. 165, Pr. 299, Pr. 611)............................................................. 120 4.12.2 Power failure-time deceleration-to-stop function (Pr. 261 to Pr. 266 ).................................. 124
4.14 Energy saving operation and energy saving monitor ................................. 130
III
4.14.1 Energy saving control and optimum excitation control (Pr. 60) ............................................ 130 4.14.2 Energy saving monitor (Pr. 891 to Pr. 899) .......................................................................... 131
IV
Content
4.21.3 Maintenance timer alarm (Pr. 503, Pr. 504) ......................................................................... 227 4.21.4 Current average value monitor signal (Pr. 555 to Pr. 557) ................................................... 228 4.21.5 Free parameter (Pr. 888, Pr. 889) ........................................................................................ 230
4.23 Parameter clear ............................................................................................... 234 4.24 All parameter clear.......................................................................................... 235 4.25 Parameter copy and parameter verification ................................................. 236
4.25.1 Parameter copy .................................................................................................................... 236 4.25.2 Parameter verification........................................................................................................... 237
PROTECTIVE FUNCTIONS
5.1 5.2 5.3 5.4 5.5
241
Reset method of protective function ............................................................. 242 List of alarm display ........................................................................................ 243 Causes and corrective actions ....................................................................... 244 Correspondences between digital and actual characters ........................... 255 Check first when you have troubles .............................................................. 256
Motor does not start............................................................................................................... 256 Motor generates abnormal noise........................................................................................... 256 Motor generates heat abnormally .......................................................................................... 256 Motor rotates in opposite direction ........................................................................................ 257 Speed greatly differs from the setting .................................................................................... 257 Acceleration/deceleration is not smooth ................................................................................ 257 Motor current is large............................................................................................................. 257 Speed does not increase ....................................................................................................... 257 Speed varies during operation............................................................................................... 257
5.5.10 Operation mode is not changed properly .............................................................................. 258 5.5.11 Operation panel (FR-DU07) display is not operating............................................................. 258 5.5.12 POWER lamp is not lit ........................................................................................................... 258 5.5.13 Parameter write cannot be performed ................................................................................... 258
259
6.1
6.2
SPECIFICATIONS
7.1 7.2 7.3
273
Rating................................................................................................................ 274 Common specifications .................................................................................. 275 Outline dimension drawings........................................................................... 277
Inverter outline dimension drawings ...................................................................................... 277
7.3.1
7.4
7.4.1 7.4.2
APPENDICES
Appendix 1
Appendix 1-1 Appendix 1-2
289
For customers who have replaced the older model with this inverter ................................................................................................ 290
Replacement of the FR-F500 series ......................................................................... 290 Replacement of the FR-A100 <EXCELENT> series ................................................. 291
Appendix 2
Control mode-based parameter (function) correspondence table and instruction code list .......................................................... 292
VI
Content
MEMO
OUTLINE
This chapter describes the basic "OUTLINE" for use of this product. Always read the instructions before using the equipment
Product checking and parts identification................2 Inverter and peripheral devices ...............................3 Method of removal and reinstallation of the front cover .......................................................................5 Installation of the inverter and enclosure design .....7
3
<Abbreviations> DU ..........................................Operation panel (FR-DU07) PU................................................Operation panel (FR-DU07) and parameter unit (FR-PU04/ FR-PU07) Inverter ...................................Mitsubishi inverter FR-F700 series FR-F700 .................................Mitsubishi inverter FR-F700 series Pr. ...........................................Parameter Number PU operation...........................Operation using the PU (FR-DU07/FR-PU04/FR-PU07). External operation ..................Operation using the control circuit signals Combined operation ...............Combined operation using the PU (FR-DU07/FR-PU04/ FR-PU07) and external operation. Mitsubishi standard motor ......SF-JR Mitsubishi constant-torque motor.SF-HRCA <Trademarks> LONWORKS is a registered trademark of Echelon Corporation in the U.S.A and other countries. DeviceNetTM is a registered trademark of ODVA (Open DeviceNet Vender Association, Inc.). Other company and product names herein are the trademarks and registered trademarks of their respective owners.
7
1
Inverter Type
FR - F740 - 00126 - EC
Symbol F740 Voltage Class Three-phase 400V class Symbol Type Number 00023 Displays the rated current to 12120
PU connector
Cooling fan
RS-485 terminals
Connector for plug-in option connection (Refer to the instruction manual of options.)
(Refer to page 5)
Power lamp Lit when the control circuit (R1/L11, S1/L21) is supplied with power. Alarm lamp Lit when the inverter is in the alarm status (major fault).
(Refer to page 5)
Front cover
Capacity plate
Rating plate
Inverter type Input rating
Output rating
LD (50 C) XXA SLD (40 C) XXA
FR-F740-00126-EC
Capacity plate
FR-F740-00126-EC
Inverter type
Serial number
Serial number
Accessory
Fan cover fixing screws (00620 or less) (Refer to page 135)
Capacity
00083, 00126 00170 to 00380 00470, 00620
LD SLD
Overload Current Rating Ambient Temperature 120% 60s, 150% 3s 50 C 110% 60s, 120% 3s 40 C
Number
1 2 1
DC reactor supplied (01800 or more) Eyebolt for hanging the inverter (00770 to 06830) M8 two pieces
REMARKS
For removal and reinstallation of covers, refer to page 5.
PLC
Inverter (FR-F700)
The life of the inverter is influenced by ambient temperature. The ambient temperature should be as low as possible within the permissible range. Especially when mounting the inverter inside an enclosure, take cautions of the ambient temperature. (Refer to page 9) Wrong wiring might lead to damage of the inverter. The control signal lines must be kept fully away from the main circuit to protect them from noise.(Refer to page 12) Refer to page 13 for the built-in EMC filter.
Moulded case circuit breaker (MCCB) or earth leakage current breaker (ELB), fuse
The breaker must be selected carefully since an in-rush current flows in the inverter at power on.
(Refer to page 4)
Magnetic contactor(MC)
Install the magnetic contactor to ensure safety. Do not use this magnetic contactor to start and stop the inverter. Doing so will cause the inverter life to be shorten.
(Refer to page 4)
1
Noise filter (FR-BSF01, FR-BLF)
P/+ P1 R/L1 S/L2 T/L3 P/+ N/-
DC reactor (FR-HEL)
For the 01800 or more, a DC reactor is supplied. Always install the reactor.
Earth
U V W
Install a noise filter to reduce the electromagnetic noise generated from the inverter. Effective in the range from about 1MHz to 10MHz. A wire should be wound four turns at a maximum.
Earth
To prevent an electric shock, always earth the motor and inverter.
*1 Compatible with the 01160 or less. *2 Compatible with the 01800 or more.
CAUTION
Do not install a power factor correction capacitor, surge suppressor or radio noise filter on the inverter output side. This will cause the inverter to trip or the capacitor, and surge suppressor to be damaged. If any of the above devices are connected, immediately remove them. Electromagnetic wave interference The input/output (main circuit) of the inverter includes high frequency components, which may interfere with the communication devices (such as AM radios) used near the inverter. In this case, set the EMC filter valid to minimize interference. (Refer to page 13.) Refer to the instruction manual of each option and peripheral devices for details of peripheral devices.
OUTLINE
Check the motor capacity of the inverter you purchased. Appropriate peripheral devices must be selected according to the capacity. Refer to the following list and prepare appropriate peripheral devices:
400V class
Motor Output (kW)
*1
Reactor connection
without with
0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 185 220 250 280 315 355 400 450 500 560 630
*1 *2
30AF 5A 30AF 10A 30AF 10A 30AF 20A 30AF 30A 30AF 30A 50AF 50A 100AF 60A 100AF 75A 100AF 100A 225AF 125A 225AF 150A 225AF 175A 225AF 200A
30AF 5A 30AF 10A 30AF 10A 30AF 15A 30AF 20A 30AF 30A 50AF 40A 50AF 50A 100AF 60A 100AF 75A 100AF 100A 225AF 125A 225AF 150A 225AF 175A 225AF 225A 225AF 225A 225AF 225A 400AF 400A 400AF 400A 400AF 400A 600AF 500A 600AF 600A 600AF 600A 800AF 700A 800AF 800A 1000AF 900A
30AF 5A 30AF 10A 30AF 15A 30AF 20A 30AF 30A 30AF 30A 50AF 50A 100AF 60A 100AF 75A 100AF 100A 225AF 125A 225AF 150A 225AF 175A 225AF 200A 225AF 225A 400AF 300A 400AF 350A 400AF 400A 600AF 500A 600AF 500A 600AF 600A 600AF 600A 800AF 800A 800AF 800A 800AF 800A 1000AF 1000A
S-N10 S-N10 S-N10 S-N10 S-N20 S-N20 S-N20 S-N25 S-N25 S-N35 S-N50 S-N65 S-N80 S-N80
S-N10 S-N10 S-N10 S-N10 S-N11, N12 S-N20 S-N20 S-N20 S-N25 S-N25 S-N50 S-N50 S-N65 S-N80 S-N95 S-N150 S-N180 S-N220 S-N300 S-N300 S-N400 S-N600 S-N600 S-N600 S-N600 S-N800
1000A Rated product 1000A Rated product 1200A Rated product 1400A Rated product
1000AF 1000A 1000AF 1000A 1200AF 1200A 1200AF 1200A 1600AF 1500A 1600AF 1600A 2000AF 2000A 2000AF 2000A
*3
*4
Selections for use of the Mitsubishi 4-pole standard motor with power supply voltage of 400VAC 50Hz. Select the MCCB according to the inverter power supply capacity. MCCB INV IM Install one MCCB per inverter. For installations in the United States or Canada, use the fuse certified by the UL and cUL. MCCB INV IM (Refer to the Instruction Manual (basics).) Magnetic contactor is selected based on the AC-1 class. The electrical durability of magnetic contactor is 500,000 times. When the magnetic contactor is used for emergency stop during motor driving, the electrical durability is 25 times. When using the MC for emergency stop during motor driving or using on the motor side during commercial-power supply operation, select the MC with class AC-3 rated current for the motor rated current. When the breaker on the inverter primary side trips, check for the wiring fault (short circuit), damage to internal parts of the inverter, etc. Identify the cause of the trip, then remove the cause and power on the breaker.
When reinstalling the operation panel, insert it straight to reinstall securely and tighten the fixed screws of the operation panel.
1 OUTLINE
Installation hook
Front cover
Front cover
Reinstallation
1) Insert the two fixed hooks on the left side of the front cover into the sockets of the inverter. 2) Using the fixed hooks as supports, securely press the front cover against the inverter. (Although installation can be done with the operation panel mounted, make sure that a connector is securely fixed.) 3) Tighten the installation screws and fix the front cover.
Front cover
Installation hook
Front cover 1 Front cover 2
Reinstallation
1) Insert the two fixed hooks on the left side of the front cover 2 into the sockets of the inverter. 2) Using the fixed hooks as supports, securely press the front cover 2 against the inverter. (Although installation can be done with the operation panel mounted, make sure that a connector is securely fixed.)
Front cover 2
Front cover 2
Front cover 1
Front cover 2
REMARKS
For the FR-F740-04320 or more, the front cover 1 is separated into two parts.
CAUTION
1. 2. Fully make sure that the front cover has been reinstalled securely. Always tighten the installation screws of the front cover. The same serial number is printed on the capacity plate of the front cover and the rating plate of the inverter. Before reinstalling the front cover, check the serial numbers to ensure that the cover removed is reinstalled to the inverter from where it was removed.
1.4.1
As the inverter installation enviromnet should satisfiy the standard specifications indicated in the following table, operation in any place that does not meet these conditions not only deteriorates the performance and life of the inverter, but also causes a failure. Refer to the following points and take adequate measures.
Environmental standard specifications of inverter Item
Ambient temperature Ambient humidity Atmosphere Maximum Altitude Vibration
*1
Description
LD -10 to +50C (non-freezing) SLD(Initial setting) -10 to +40C (non-freezing) 90% RH maximum (non-condensing) Free from corrosive and explosive gases, dust and dirt 1,000m or less 5.9m/s2 or less *1
(1) Temperature
The permissible ambient temperature of the inverter is -10C to +50C (when LD is set) or -10C to +40C (when SLD is set). Always operate the inverter within this temperature range. Operation outside this range will considerably shorten the service lives of the semiconductors, parts, capacitors and others. Take the following measures so that the ambient temperature of the inverter falls within the specified range. 1) Measures against high temperature Use a forced ventilation system or similar cooling system. (Refer to page 9.) Install the enclosure in an air-conditioned electrical chamber. Block direct sunlight. Provide a shield or similar plate to avoid direct exposure to the radiated heat and wind of a heat source. Ventilate the area around the enclosure well. 2) Measures against low temperature Provide a space heater in the enclosure. Do not power off the inverter. (Keep the start signal of the inverter off.) 3) Sudden temperature changes Select an installation place where temperature does not change suddenly. Avoid installing the inverter near the air outlet of an air conditioner. If temperature changes are caused by opening/closing of a door, install the inverter away from the door.
1 OUTLINE
(2) Humidity
Normally operate the inverter within the 45 to 90% range of the ambient humidity. Too high humidity will pose problems of reduced insulation and metal corrosion. On the other hand, too low humidity may produce a spatial electrical breakdown. The insulation distance specified in JEM1103 "Control Equipment Insulator" is defined as humidity 45 to 85%. 1) Measures against high humidity Make the enclosure enclosed, and provide it with a hygroscopic agent. Take dry air into the enclosure from outside. Provide a space heater in the enclosure. 2) Measures against low humidity What is important in fitting or inspection of the unit in this status is to discharge your body (static electricity) beforehand and keep your body from contact with the parts and patterns, besides blowing air of proper humidity into the enclosure from outside. 3) Measures against condensation Condensation may occur if frequent operation stops change the in-enclosure temperature suddenly or if the outsideair temperature changes suddenly. Condensation causes such faults as reduced insulation and corrosion. Take the measures against high humidity in 1). Do not power off the inverter. (Keep the start signal of the inverter off.)
(6) Highland
Use the inverter at the altitude of within 1000m. If it is used at a higher place, it is likely that thin air will reduce the cooling effect and low air pressure will deteriorate dielectric strength.
Installation of the inverter and enclosure design 1.4.2 Cooling system types for inverter enclosure
From the enclosure that contains the inverter, the heat of the inverter and other equipment (transformers, lamps, resistors, etc.) and the incoming heat such as direct sunlight must be dissipated to keep the in-enclosure temperature lower than the permissible temperatures of the in-enclosure equipment including the inverter. The cooling systems are classified as follows in terms of the cooling calculation method. 1) Cooling by natural heat dissipation from the enclosure surface (Totally enclosed type) 2) Cooling by heat sink (Aluminum fin, etc.) 3) Cooling by ventilation (Forced ventilation type, pipe ventilation type) 4) Cooling by heat exchanger or cooler (Heat pipe, cooler, etc.)
Cooling System
Natural ventilation (Enclosed, open type) Natural cooling Natural ventilation (Totally enclosed type)
Enclosure Structure
Comment
Low in cost and generally used, but the enclosure size increases as the inverter capacity increases. For relatively small capacities.
INV
INV
Being a totally enclosed type, the most appropriate for hostile environment having dust, dirt, oil mist, etc. The enclosure size increases depending on the inverter capacity.
Heatsink cooling
heatsink INV
Having restrictions on the heatsink mounting position and area, and designed for relative small capacities.
1 OUTLINE
9
For general indoor installation. Appropriate for enclosure downsizing and cost reduction, and often used.
Forced cooling
Forced ventilation
INV
Heat pipe
INV
Heat pipe
1.4.3
Inverter placement
00770 or more
CAUTION
When encasing multiple inverters, install them in parallel as a cooling measure. Install the inverter vertically.
Vertical
Fix six positions for the FR-F74004320 to 08660 and fix eight positions for the FR-F740-09620 to 12120.
Measurement position
10cm or more
20cm or more
REMARKS For replacing the cooling fan of the 04320 or more, 30cm of space is necessary in front of the inverter. Refer to page 264 for fan replacement.
Inverter
Inverter
Inverter
Inverter
Guide
Guide
Guide
When mounting multiple inverters, fully take caution not to make the ambient temperature of the inverter higher than the permissible value by providing Enclosure ventilation and increasing the enclosure size. (a) Horizontal arrangement
Inverter
Inverter
<Good example>
<Bad example>
10
WIRING
This chapter explains the basic "WIRING" for use of this product. Always read the instructions before using the equipment
Wiring ......................................................................12 Main circuit terminal specifications..........................14 Control circuit specifications....................................22 Connection of stand-alone option units ...................30
7
11
Wiring
2.1 Wiring
2.1.1 Terminal connection diagram
Source logic Main circuit terminal Control circuit terminal
*1. DC reactor (FR-HEL) Be sure to connect the DC reactor supplied with the 01800 or more. When a DC reactor is connected to the 01160 or less, remove the jumper across P1-P/+.
*1
Resistor unit (Option) Brake unit (Option) Jumper P/+ PR*7 PX*7 N/- CN8*6 U V W
MC
*7. Do not use PR and PX terminals. Please do not remove the jumper connected to terminal PR and PX.
Motor IM Earth
Jumper *2. To supply power to the control circuit separately, remove the jumper across R1/L11 and S1/L21.
*2
R1/L11 S1/L21
Earth
Control input signals (No voltage input allowed) Terminal functions Forward rotation vary with the input start terminal assignment (Pr. 178 to Pr. 189) Reverse rotation (Refer to page 96) start Start self-holding selection High speed Multi-speed selection Middle speed Low speed Jog mode Second function selection *3. AU terminal can be used Output stop as PTC input Reset terminal. Terminal 4 input selection (Current input selection) Selection of automatic restart after instantaneous power failure Contact input common (Sink)
(Common for external power supply transistor)
C1 B1 A1 C2 B2 Relay output 2 A2
Relay output Terminal functions vary with the output Relay output 1 terminal assignment (Alarm output) (Pr. 195, Pr. 196)
RUN SU IPF OL FU
SOURCE
Open collector output Running Terminal functions vary with the output Up to frequency terminal assignment (Pr. 190 to Pr. 194) Instantaneous (Refer to page 102) power failure Overload Frequency detection
CS PTC SD PC
SE 24V PU connector
*4 Voltage/current
3 2 1
input switch 4 2 ON 10(+5V) OFF 0 to 5VDC Initial value 2 0 to 10VDC selected *4 0 to 20mADC 5 (Analog common) 10E(+10V) Initial 0 to 10VDC value 1 0 to 5VDC selected *4 Initial 4 to 20mADC value 4 0 to 5VDC selected *4 0 to 10VDC
CA
(+) (-)
AM 5
(+) (-)
Auxiliary (+) input (-) Terminal 4 input (+) (-) (Current input) Connector for plug-in option connection
*5. It is recommended to use 2W1k when the frequency setting signal is changed frequently.
Option connector 1
CAUTION
To prevent a malfunction due to noise, keep the signal cables more than 10cm away from the power cables. After wiring, wire offcuts must not be left in the inverter. Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean. When drilling mounting holes in an enclosure etc., take care not to allow chips and other foreign matter to enter the inverter. Set the voltage/current input switch in right position. Operation with a wrong setting may cause a fault, failure or malfunction.
12
This inverter is equipped with a built-in EMC filter (capacitive filter) and common mode core. The EMC filter is effective for reduction of air-propagated noise on the input side of the inverter. The EMC filter is factory-set to enable (ON). To disable it, fit the EMC filter ON/OFF connector to the OFF position. The input side common mode core, built-in the FR-F740-01160 or less inverter, is always valid regardless of on/off of the EMC filter on/off connector.
00023 to 00126 00170, 00250 00310 or more
00023 to 00126
00170, 00250
00310, 00380
00470, 00620
00770 or more
EMC filter ON/OFF connector
<How to disconnect the connector> (1) Before removing a front cover, check to make sure that the indication of the inverter operation panel is off, wait for at least 10 minutes after the power supply has been switched off, and check that there are no residual voltage using a tester or the like. (For the front cover removal method, refer to Instruction Manual (basic).) (2) When disconnecting the connector, push the fixing tab and pull the connector straight without pulling the cable or forcibly pulling the connector with the tab fixed. When installing the connector, also engage the fixing tab securely. If it is difficult to disconnect the connector, use a pair of long-nose pliers, etc.
2 WIRING
CAUTION
Fit the connector to either ON or OFF.
WARNING
While power is on or when the inverter is running, do not open the front cover. Otherwise you may get an electric shock.
13
Terminal Symbol
R/L1, S/L2, T/L3 U, V, W
Description
R1/L11, S1/L21
P/+, N/-
P/+, P1 PR, PX
Connect to the commercial power supply. Keep these terminals open when using the high power factor converter (FR-HC, MT-HC) or power regeneration common converter (FR-CV). Inverter output Connect a three-phase squirrel-cage motor. Connected to the AC power supply terminals R/L1 and S/L2. To retain the alarm display and alarm output or when using the high power factor converter (FR-HC, MT-HC) or power regeneration common converter (FRCV), remove the jumpers from terminals R/L1-R1/L11 and S/L2-S1/L21 and apply external power to these terminals. Power supply for Do not turn off the power supply for control circuit (R1/L11, S1/L21) with the control circuit main circuit power (R/L1, S/L2, T/L3) on. Doing so may damage the inverter. The circuit should be configured so that the main circuit power (R/ L1, S/L2, T/L3) is also turned off when the power supply for control circuit (R1/L11, S1/L21) is off. 00380 or less : 60VA, 00470 or more : 80VA Connect the brake unit (FR-BU, BU and MT-BU5), power regeneration Brake unit common converter (FR-CV), high power factor converter (FR-HC and connection MT-HC) or power regeneration converter (MT-RC). For the 01160 or less, remove the jumper across terminals P/+ - P1 and DC reactor connect the DC reactor. (Be sure to connect the DC reactor supplied connection with the 01800 or more.) Please do not remove or use terminals PR and PX or the jumper connected. Earth For earthing the inverter chassis. Must be earthed.
2.2.2
Terminal arrangement of the main circuit terminal, power supply and the motor wiring.
400V class
FR-F740-00023 to 00126-EC
Jumper Screw size (M4) Jumper R/L1 S/L2 T/L3 N/P/+ PR Charge lamp
FR-F740-00170, 00250-EC
R1/L11 S1/L21
IM
Power supply Motor
IM
Motor Power supply Screw size (M4)
14
FR-F740-00470, 00620-EC
R1/L11 S1/L21 Screw size (M4) Charge lamp Screw size (M6) Jumper PR
N/-
P/+
N/-
PR
IM
Power supply Motor
Jumper
IM
Motor Power supply Screw size (M5)
FR-F740-00770 to 01160-EC
FR-F740-01800 to 02600-EC
Screw size Screw size (01800: M8, 02160/02600: M10) Screw size (M10) (01800: M8, 02160/02600: M10)
N/-
P/+ P/+
N/-
P/+ Jumper
2
IM
Motor Screw size (01800: M8, 02160/02600: M10)
Power supply
DC reactor
Motor
15
WIRING
IM
Power supply
FR-F740-05470 to 12120-EC
R1/L11 S1/L21 Screw size (M4) Charge lamp Jumper
Screw size (03250/03610: M10 04320/04810: M12) R/L1 S/L2 T/L3 P/+ R/L1 S/L2 T/L3 N/Screw size (M10)
N/-
IM
Motor P/+ Power supply DC reactor Screw size (M10)
DC reactor
IM
Motor
CAUTION
The power supply cables must be connected to R/L1, S/L2, T/L3. Never connect the power cable to the U, V, W of the inverter. Doing so will damage the inverter. (Phase sequence needs not to be matched.) Connect the motor to U, V, W. At this time, turning on the forward rotation switch (signal) rotates the motor in the counterclockwise direction when viewed from the motor shaft. When wiring the inverter main circuit conductor of the 05470 or more, tighten a nut from the right side of the conductor. When wiring two wires, place wires on both sides of the conductor. (Refer to the drawing below.) For wiring, use bolts (nuts) provided with the inverter.
Handling of the wiring cover (FR-F740-00470, 00620-EC) For the hook of the wiring cover, cut off the necessary parts using a pair of long-nose pliers etc. CAUTION
Cut off the same number of lugs as wires. If parts where no wire is put through has been cut off (10mm or more), protective structure (JEM1030) becomes an open type (IP00).
16
400V class (when input power supply is 440V based on the rated current for 110% overload for 1 minute)
Applicable Inverter Type Crimping (Compression) Terminal Terminal Tightening Screw Size Torque Nm R/L1, *4 U, V, S/L2, W T/L3
M4 M4 M4 M4 M5 M5 M6 M6 M6 M8 M8 M8 M10 M10 M10 M10 M12-M10 M12-M10 M12-M10 M12-M10 M12-M10 M12-M10 M12-M10 M12-M10 M12-M10 M12-M10 1.5 1.5 1.5 1.5 2.5 2.5 4.4 4.4 4.4 7.8 7.8 7.8 14.7 14.7 14.7 14.7 24.5 24.5 24.5 24.5 24.5 24.5 24.5 24.5 24.5 24.5 2-4 2-4 5.5-4 5.5-4 8-5 14-5 14-6 22-6 22-6 38-8 60-8 60-8 100-10 100-10 150-10 150-10 100-12 100-12 150-12 150-12 200-12 C2-200 C2-250 C2-250 C2-200 C2-200 2-4 2-4 5.5-4 5.5-4 8-5 8-5 14-6 22-6 22-6 38-8 60-8 60-8 100-10 150-10 150-10 150-10 100-12 100-12 150-12 150-12 200-12 C2-200 C2-250 C2-250 C2-200 C2-200
U, V, W
2 2 3.5 5.5 8 8 14 22 22 38 60 60 80 125 125 150 2100 2100 2125 2150 2200 2200 2250 2250 3200 3200
cable
2 3.5 3.5 8 8 14 14 14 14 22 22 38 38 38 38 38 38 38 38 38 60 60 60 100 100 100
U, V, W
14 14 12 10 8 8 6 4 4 2 1/0 1/0 3/0 4/0 250 300 24/0 24/0 2250 2300 2350 2400 2500 2500 3350 3400
U, V, W
2.5 2.5 4 6 10 10 16 25 25 50 50 50 70 95 120 150 295 295 2120 2150 2185 2185 2240 2240 3185 3185
cable
2.5 4 4 10 10 16 16 16 16 25 25 25 35 50 70 95 95 95 120 150 295 295 2120 2120 2150 2150
*1
*2
*3
*4
For the 01160 or less, the recommended cable size is that of the cable (e.g. HIV cable (600V class 2 vinyl-insulated cable)) with continuous maximum permissible temperature of 75C. Assumes that the ambient temperature is 50C or less and the wiring distance is 20m or less. For the 01800 or more, the recommended cable size is that of the cable (e.g. LMFC (heat resistant flexible cross-linked polyethylene insulated cable)) with continuous maximum permissible temperature of 90C. Assumes that the ambient temperature is 50C or less and wiring is performed in an enclosure. For the 00930 or less, the recommended cable size is that of the cable (THHW cable) with continuous maximum permissible temperature of 75C. Assumes that the ambient temperature is 40C or less and the wiring distance is 20m or less. For the 01160 or more, the recommended cable size is that of the cable (THHN cable) with continuous maximum permissible temperature of 90C. Assumes that the ambient temperature is 40C or less and wiring is performed in an enclosure. (Selection example for use mainly in the United States.) For the 00930 or less, the recommended cable size is that of the cable (PVC cable) with continuous maximum permissible temperature of 70C. Assumes that the ambient temperature is 40C or less and the wiring distance is 20m or less. For the 01160 or more, the recommended cable size is that of the cable (XLPE cable) with continuous maximum permissible temperature of 90C. Assumes that the ambient temperature is 40C or less and wiring is performed in an enclosure. (Selection example for use mainly in the Europe.) The terminal screw size indicates the terminal size for R/L1, S/L2, T/L3, U, V, W, and a screw for earthing. For the 04320 or more, screw sizes are different. (<R/L1, S/L2, T/L3, U, V, W> - <a screw for earthing>)
The line voltage drop can be calculated by the following formula: line voltage drop [V]=
Use a larger diameter cable when the wiring distance is long or when it is desired to decrease the voltage drop (torque reduction) in the low speed range. CAUTION
Tighten the terminal screw to the specified torque. A screw that has been tighten too loosely can cause a short circuit or malfunction. A screw that has been tighten too tightly can cause a short circuit or malfunction due to the unit breakage. Use crimping terminals with insulation sleeve to wire the power supply and motor.
17
WIRING
FR-F740-00023 to 00083-EC FR-F740-00126-EC FR-F740-00170-EC FR-F740-00250-EC FR-F740-00310-EC FR-F740-00380-EC FR-F740-00470-EC FR-F740-00620-EC FR-F740-00770-EC FR-F740-00930-EC FR-F740-01160-EC FR-F740-01800-EC FR-F740-02160-EC FR-F740-02600-EC FR-F740-03250-EC FR-F740-03610-EC FR-F740-04320-EC FR-F740-04810-EC FR-F740-05470-EC FR-F740-06100-EC FR-F740-06830-EC FR-F740-07700-EC FR-F740-08660-EC FR-F740-09620-EC FR-F740-10940-EC FR-F740-12120-EC
Inverter
Other equipment
Inverter
Other equipment
Inverter
Other equipment
(I)Independent earthing.......Best
(II)Common earthing.......Good
To be compliant with the European Directive (Low Voltage Directive), refer to the Instruction Manual (basics).
18
00023
300m 200m
00038
500m 300m 100m 50m
00052 or More
500m 500m
* For the 01800 or more, the setting range of Pr. 72 PWM frequency selection is "0 to 6". Total wiring length (00038 or more)
500m or less
300m
When driving a 400V class motor by the inverter, surge voltages attributable to the wiring constants may occur at the motor terminals, deteriorating the insulation of the motor. Refer to page 44 for measures against deteriorated insulation. CAUTION
Especially for long-distance wiring, the inverter may be affected by a charging current caused by the stray capacitances of the wiring, leading to a malfunction of the overcurrent protective function or fast response current limit function or a malfunction or fault of the equipment connected on the inverter output side. If fast-response current limit function malfunctions, disable this function. (For Pr.156 Stall prevention operation selection, refer to page 66 .) For details of Pr. 72 PWM frequency selection , refer to page 136. (When using an optional sine wave filter (MT-BSL/BSC) for the 01800 or more, set 25 in Pr.72 (2.5kHz)).
2 WIRING
(4) Cable size of the control circuit power supply (terminal R1/L11, S1/L21)
Terminal Screw Size: M4 Cable size: 0.75mm2 to 2mm2 Tightening torque: 1.5Nm
19
Main circuit terminal specifications 2.2.4 When connecting the control circuit and the main circuit separately to the power supply (separate power)
MC R/L1 Inverter S/L2 T/L3 R1/L11 S1/L21 Remove the jumper
<Connection diagram>
When the protected circuit is activated, opening of the electromagnetic contactor (MC) on the inverter power supply side results in power loss in the control circuit, disabling the alarm output signal retention. Terminals R1/L11 and S1/L21 are provided to hold an alarm signal. In this case, connect the power supply terminals R1/L11 and S1/L21 of the control circuit to the primary side of the MC.
FR-F740-00023 to 00126
1) Loosen the upper screws. 2) Remove the lower screws. 3) Remove the jumper 4) Connect the separate power supply cable for the control circuit to the lower terminals (R1/L11, S1/L21).
3)
4)
R1/L11
FR-F740-00170, 00250
1) Remove the upper screws. 2) Remove the lower screws. 3) Remove the jumper. 4) Connect the separate power supply cable for the control circuit to the upper terminals (R1/L11, S1/L21).
3)
2)
4)
R/ L1 S/ L2 T/ L3
20
R1/L11 S1/L21
MC
1) 2) 4)
00310, 00380 00470, 00620 00770 or more
CAUTION
Do not turn off the control power (terminals R1/L11 and S1/L21) with the main circuit power (R/L1, S/L2, T/L3) on. Doing so may damage the inverter. Be sure to use the inverter with the jumpers across terminals R/L1-R1/L11 and S/L2-S1/L21 removed when supplying power from other sources. The inverter may be damaged if you do not remove the jumper. The voltage should be the same as that of the main control circuit when the control circuit power is supplied from other than the primary side of the MC. The power capacity should be 60VA or more for 00380 or less, 80VA or more for 00470 or more when separate power is supplied from R1/L11, S1/L21. When the power supply used with the control circuit is different from the one used with the main circuit, make up a circuit which will switch off the main circuit power supply terminals R/L1, S/L2, T/L3 when the control circuit power supply terminals R1/L11, S1/L21 are switched off. If the main circuit power is switched off (for 0.1s or more) then on again, the inverter resets and an alarm output will not be held.
2 WIRING
21
Terminal Name
Forward rotation start Reverse rotation start Start selfholding selection Multi-speed selection Jog mode selection Second function selection
Description
Turn on the STF signal to start forward rotation and turn it off to stop. Turn on the STR signal to start reverse rotation and turn it off to stop. When the STF and STR signals are turned on simultaneously, the stop command is given.
Rated Specifications
Refer to
96
Turn on the STOP signal to self-hold the start signal. Multi-speed can be selected according to the combination of RH, RM and RL signals. Turn on the JOG signal to select Jog operation (initial setting) and turn on the start signal (STF or STR) to start Jog operation. Turn on the RT signal to select second function. When the second function such as "second torque boost" and "second V/F (base frequency)" are set, turning on the RT signal selects these functions. Turn on the MRS signal (20ms or more) to stop the inverter output. Use to shut off the inverter output when stopping the motor by electromagnetic brake. Used to reset alarm output provided when protective circuit is activated. Turn on the RES signal for more than 0.1s, then turn it off. Initial setting is for reset always. By setting Pr.75, reset can be set to enabled only at an inverter alarm occurrence. Recover about 1s after reset is cancelled. Terminal 4 is made valid only when the AU signal is turned on. (The frequency setting signal can be set between 0 and 20mADC.) Turning the AU signal on makes terminal 2 (voltage input) invalid. AU terminal is used as PTC input terminal (thermal protection of the motor). When using it as PTC input terminal, set the AU/PTC switch to PTC. When the CS signal is left on, the inverter restarts automatically at power restoration. Note that restart setting is necessary for this operation. In the initial setting, a restart is disabled. (Refer to Pr. 57 Restart coasting time page 120) Common terminal for contact input terminal (sink logic). Common output terminal for 24VDC 0.1A power supply (PC terminal). Isolated from terminals 5 and SE. When connecting the transistor output (open collector output), such as a programmable controller (PLC), when sink logic is selected, connect the external power supply common for transistor output to this terminal to prevent a malfunction caused by undesirable currents. Can be used as 24VDC 0.1A power supply. When source logic has been selected, this terminal serves as a contact input common.
96 96 96
RT
MRS
Output stop
96
Contact input
RES
Reset
96
Terminal 4 input selection AU PTC input Selection of automatic restart after instantaneous power failure External transistor common, contact input common (sink)
137
90
CS
96
SD
-----------------
PC
25
22
Terminal Name
Frequency setting power supply
Description
Rated Specifications
10VDC0.4V Permissible load current 10mA 5.2VDC0.2V Permissible load current 10mA Voltage input: Input resistance 10k 1k Maximum permissible voltage 20VDC Current input: Input resistance 245 5 Maximum permissible current 30mA Input resistance 10k 1k Maximum permissible voltage 20VDC -----------------
Refer to
137
10
When connecting the frequency setting potentiometer at an initial status, connect it to terminal 10. Change the input specifications of terminal 2 when connecting it to terminal 10E. (Refer to Pr. 73 Analog input selection in page 140.) Inputting 0 to 5VDC (or 0 to 10V, 0 to 20mA) provides the maximum output frequency at 5V (10V, 20mA) and makes input and output proportional. Use Pr. 73 to switch from among input 0 to 5VDC (initial setting), 0 to 10VDC, and 0 to 20mA. Set the voltage/current input switch in the ON position to select current input (0 to 20mA).*1 Inputting 4 to 20mADC (or 0 to 5V, 0 to 10V) provides the maximum output frequency at 20mA (5V, 10V) makes input and output proportional. This input signal is valid only when the AU signal is on (terminal 2 input is invalid). Use Pr. 267 to switch from among input 4 to 20mA (initial setting), 0 to 5VDC, and 0 to 10VDC. Set the voltage/current input switch in the OFF position to select voltage input (0 to 5V/0 to 10V).*1 Inputting 0 to 5 VDC or 0 to 10VDC adds this signal to terminal 2 or 4 frequency setting signal. Use Pr.73 to switch between the input 0 to 5VDC and 0 to 10VDC (initial setting). Common terminal for frequency setting signal (terminal 2, 1 or 4) and analog output terminal AM and CA. Do not earth.
137
2 Frequency setting
137
137
137
5
*1
137
Set Pr.73, Pr.267, and a voltage/current input switch correctly, then input analog signals in accordance with the settings. Application of voltage with switch is on (current input specification) or current with switch is off (voltage input specification) could lead to damage to the inverter or analog circuit of external devices. (For details, refer to page 137.)
Terminal Name
Relay output 1 (alarm output)
Description
1 changeover contact output indicates that the inverter protective function has activated and the output stopped. Abnormal: No conduction across B-C (Across A-C Continuity), Normal: Across B-C Continuity (No conduction across A-C) 1 changeover contact output Switched low when the inverter output frequency is equal to or higher than the starting frequency (initial value 0.5Hz). Switched high during stop or DC injection brake operation.*2 Switched low when the output frequency reaches within the range of 10% (initial value) of the set frequency. Switched high during acceleration/deceleration and at a stop. *2 Switched low when stall prevention is activated by the stall prevention function. Switched high when stall Alarm code (4bit) prevention is cancelled. *2 output Switched low when an instantaneous power failure and under voltage protections are activated. *2 Switched low when the inverter output frequency is equal to or higher than the preset detected frequency and high when less than the preset detected frequency. *2 Common terminal for terminals RUN, SU, OL, IPF, FU
Rated Specifications
Contact capacity: 230VAC 0.3A (Power factor=0.4) 30VDC 0.3A
Refer to
2
102
Relay
102
102
SU
Up to frequency
102 Permissible load 24VDC 0.1A (A voltage drop is 3.4V maximum when the signal is on.)
Open collector
OL
102
IPF
102
FU
102
SE
-----------------
----
23
WIRING
Terminal Name
Analog current output
Description
Rated Specifications
Load impedance 200 to 450 Output signal 0 to 20mADC Output signal 0 to 10VDC Permissible load current 1mA (load impedance 10k or more) Resolution 8 bit
Refer to
116
AM
Select one e.g. output frequency from monitor items. *3 The output signal is proportional to the magnitude of the corresponding monitoring item.
116
*2 *3
Low indicates that the open collector output transistor is on (conducts). High indicates that the transistor is off (does not conduct). Not output during inverter reset.
(3) Communication
Type Terminal Symbol Terminal Name Description
With the PU connector, communication can be made through RS-485. (for connection on a 1:1 basis only) . Conforming standard : EIA-485(RS-485) . Transmission format : Multidrop . Communication speed : 4800 to 38400bps . Overall length : 500m With the RS-485 terminals, communication can be made through RS-485. Conforming standard : EIA-485(RS-485) Transmission format : Multidrop link Communication speed : 300 to 38400bps Overall length : 500m
Refer to
RS-485
PU connector
169
RS-485 terminals
171
2.3.2
The input signals are set to source logic (SOURCE) when shipped from the factory. To change the control logic, the jumper connector on the control circuit terminal block must be moved to the other position. (The output signals may be used in either the sink or source logic independently of the jumper connector position.)
SOURCE
SINK
CAUTION
Turn off the inverter power before switching a jumper connector.
24
SOURCE
SINK
STR
STR
SD
Inverter
Inverter
RUN
When using an external power supply for transistor output Source logic type Sink logic type When using an external power supply for transistor Use terminal PC as a common terminal to prevent a output, use terminal SD as a common to prevent malfunction caused by undesirable current. (Do not misoperation caused by undesirable current. connect terminal SD of the inverter with terminal 0V of the external power supply. When using terminals PCSD as a 24VDC power supply, do not install a power supply in parallel in the outside of the inverter. Doing so may cause a malfunction due to undesirable current.)
AY40 type transistor output unit Inverter 1 STF 24VDC (SD) AY80 type transistor output unit Inverter 9 1 2 PC 9 10 24VDC SD Current flow Current flow 10 24VDC 9 PC STF STR 24VDC (SD)
2 WIRING
STR
SD
25
PC AM 10E 10
SE RUN SU IPF OL
6mm
CAUTION
Undertightening can cause cable disconnection or malfunction. Overtightening can cause a short circuit or malfunction due to damage to the screw or unit.
Wire the stripped cable after twisting it to prevent it from becoming loose. In addition, do not solder it.
STF, etc.
26
Wiring instructions
Use shielded or twisted cables for connection to the control circuit terminals and run them away from the main and power circuits (including the 200V relay sequence circuit). Use two or more parallel micro-signal contacts or twin contacts to prevent a contact faults when using contact inputs since the control circuit input signals are micro-currents.
Twin contacts
3) 4) 5)
Do not apply a voltage to the contact input terminals (e.g. STF) of the control circuit. Always apply a voltage to the alarm output terminals (A, B, C) via a relay coil, lamp, etc. It is recommended to use the cables of 0.75mm2 gauge for connection to the control circuit terminals. If the cable gauge used is 1.25mm2 or more, the front cover may be lifted when there are many cables running or the cables are run improperly, resulting in an operation panel contact fault. The wiring length should be 30m maximum.
6)
<Wiring>
2
Make cuts along the lines inside with a cutter knife and such.
27
WIRING
Control circuit specifications 2.3.5 When connecting the operation panel using a connection cable
When connecting the operation panel (FR-DU07) to the inverter using a cable, the operation panel can be mounted on the enclosure surface and operationality improves.
Parameter unit connection cable (FR-CB2 )(option)
Operation panel(FR-DU07)
REMARKS
Overall wiring length when the operation panel is connected: 20m Refer to the following when fabricating the cable on the user side. Commercially available product examples (as of Apr, 2004)
Product
1) 10BASE-T cable 2) RJ-45 connector
Type
SGLPEV-T 0.5mm 4P * 5-554720-3
Maker
Mitsubishi Cable Industries, Ltd. Tyco Electronics Corporation
28
Conforming standard: EIA-485(RS-485) Transmission format: Multidrop link Communication speed: MAX 38400bps Overall length: 500m Connection cable:Twisted pair cable (4 paires)
100
RXD
TXD
VCC
2.3.7
Communication operation
Using the PU connector or RS-485 terminal, you can perform communication operation from a personal computer etc. When the PU connector is connected with a personal, FA or other computer by a communication cable, a user program can run and monitor the inverter or read and write to parameters. For the Mitsubishi inverter protocol (computer link operation), communication can be performed with the PU connector and RS-485 terminal. For the Modbus RTU protocol, communication can be performed with the RS-485 terminal. For further details, refer to page 169.
2 WIRING
29
2.4.1
When connecting the brake unit (FR-BU(H)/MT-BU5) to improve the brake capability at deceleration, make connection as shown below. (1) Connection with the FR-BU (01160 or less)
ON T *2 MC MC FR-BR
MCCB Three-phase AC power supply
MC
OFF
U V W
Motor IM
P PR
TH1 TH2
FR-BU PR P/+
*1
HA HB HC
P/+
N/
N/
*3
5m or less
*1 *2 *3 Connect the inverter terminals (P/+, N/-) and brake unit (FR-BU (H)) terminals so that their terminal signals match with each other. (Incorrect connection will damage the inverter.) When the power supply is 400V class, install a step-down transformer. The wiring distance between the inverter, brake unit (FR-BU) and resistor unit (FR-BR) should be within 5m. If twisted wires are used, the distance should be within 10m.
CAUTION
If the transistors in the brake unit should become faulty, the resistor can be unusually hot, causing a fire. Therefore, install a magnetic contactor on the inverters input side to configure a circuit so that a current is shut off in case of fault. Do not remove a jumper across terminal P/+ and P1 except when connecting a DC reactor.
30
ON
OFF
CR1
CR2
MC 5m or *2 less P PR P PR
MC TH1
Inverter P/+ N/
CR1
P PR
*1 *2
When the power supply is 400V class, install a step-down transformer. The wiring length between the resistor unit and brake resistor should be 10m maximum when wires are twisted and 5m maximum when wires are not twisted.
CAUTION
Install the brake unit in a place where a cooling air reaches the brake unit heatsink and within a distance of the cable supplied with the brake unit reaches the inverter. For wiring of the brake unit and inverter, use an accessory cable supplied with the brake unit. Connect the main circuit cable to the inverter terminals P/+ and N/- and connect the control circuit cable to the CN8 connector inside by making cuts in the rubber bush at the top of the inverter for leading the cable. The brake unit which uses multiple resistor units has terminals equal to the number of resistor units. Connect one resistor unit to one pair of terminal (P, PR).
2 WIRING
2) Insert a connector on the MT-BU5 side through a rubber bush to connect to a connector on the inverter side.
CN8 connector Wire clamp Insert the connector until you hear a click sound.
CAUTION
Clamp the CN8 connector cable on the inverter side with a wire clamp securely.
31
Connection of stand-alone option units 2.4.2 Connection of the brake unit (BU type)
Connect the brake unit (BU type) correctly as shown below. Incorrect connection will damage the inverter. Remove the jumper across terminals HB-PC and terminals TB-HC of the brake unit and fit it to across terminals PC-TB.
MCCB Three-phase AC power supply MC
Motor IM
P/+
N/
Electrical-discharge resistor
Fit a jumper
PC HA HB HC TB OCR
PR OCR
*1
CAUTION
The wiring distance between the inverter, brake unit and resistor unit should be within 2m. If twisted wires are used, the distance should be within 5m. If the transistors in the brake unit should become faulty, the resistor can be unusually hot, causing a fire. Therefore, install a magnetic contactor on the inverter's power supply side to shut off a current in case of fault. Do not remove a jumper across terminal P/+ and P1 except when connecting a DC reactor.
2.4.3
When connecting the high power factor converter (FR-HC) to suppress power harmonics, perform wiring securely as shown below. Incorrect connection will damage the high power factor converter and inverter. After making sure that the wiring is correct, set "2" in Pr. 30 Regenerative function selection. (Refer to page 94.) (1) Connection with the FR-HC (01160 or less)
Outside box High power factor converter
Inverter
Motor
U V W
IM
MC
R S T
R2 S2 T2
R2 S2 T2
R3 S3 T3
R4 S4 T4
*1
*1
*2 *3
Remove the jumpers across the inverter terminals R/L1-R1/L11, S/L2-S1/L21, and connect the control circuit power supply to the R1/L11 and S1/L21 terminals. Always keep the power input terminals R/L1, S/L2, T/L3 open. Incorrect connection will damage the inverter. (E.OPT (option alarm) will occur. (Refer to page 252.)) Do not insert the MCCB between terminals P/+ N/- (P/+ P/+, N/- N/-). Opposite polarity of terminals N/-, P/+ will damage the inverter. Use Pr. 178 to Pr. 189 (input terminal function selection) to assign the terminals used for the X10 (X11) signal. (Refer to page 96.) For communication where the start command is sent only once, e.g. RS-485 communication operation, use the X11 signal when making setting to hold the mode at occurrence of an instantaneous power failure. (Refer to page 94.)
CAUTION
The voltage phases of terminals R/L1, S/L2, T/L3 and terminals R4, S4, T4 must be matched. Use sink logic when the FR-HC is connected. The FR-HC cannot be connected when source logic (initial setting) is selected. Do not remove a jumper across terminal P/+ and P1 except when connecting a DC reactor.
32
MT-HC
R R2 S S2 T T2
Motor IM
R S T R1 S1
RDY RSO SE
*1
*2 *3
*4
Remove the jumper across terminals R-R1, S-S1 of the inverter, and connect the control circuit power supply to the R1 and S1 terminals. The power input terminals R/L1, S/L2, T/L3 must be open. Incorrect connection will damage the inverter. (E.OPT (option alarm) will occur. (Refer to page 252.) Do not insert the MCCB between terminals P/+ N/- (P/+ P/+, N/- N/-). Opposite polarity of terminals N, P will damage the inverter. Use Pr. 178 to Pr. 189 (input terminal function selection) to assign the terminals used for the X10 (X11) signal. (Refer to page 96.) For communication where the start command is sent only once, e.g. RS-485 communication operation, use the X11 signal when making setting to hold the mode at occurrence of an instantaneous power failure. (Refer to page 94.) Connect the power supply to terminals R1 and S1 of the MT-HC via an insulated transformer.
CAUTION
Use sink logic when the MT-HC is connected. The MT-HC cannot be connected when source logic (factory setting) is selected. The voltage phases of terminals R/L1, S/L2, T/L3 and terminals R4, S4, T4 must be matched. When connecting the inverter to the MT-HC, do not connect the DC reactor provided to the inverter.
2 WIRING
33
Connection of stand-alone option units 2.4.4 Connection of the power regeneration common converter (FR-CV)(01160 or less)
When connecting the power regeneration common converter (FR-CV), make connection so that the inverter terminals (P/+, N/-) and the terminal symbols of the power regeneration common converter (FR-CV) are the same. After making sure that the wiring is correct, set "2" in Pr. 30 Regenerative function selection. (Refer to page 94.)
R/L1 S/L2 T/L3 U
*1
V W
IM
Dedicated stand-alone reactor (FR-CVL) MCCB Three-phase AC power supply MC1 R/L11 S/L21 T/L31 R2/L12 S2/L22 T2/L32
FR-CV type Power regeneration common converter R2/L1 S2/L2 T2/L3 R/L11 S/L21 *4 T/MC1 P/L+ N/L P24 SD RDYA RDYB RSO SE
P/+ N/ PC SD
*2
X10 *3 RES
*1
*2 *3 *4
Remove the jumpers across terminals R/L1-R1/L11 and S/L2-S1/L21 of the inverter, and connect the control circuit power supply across terminals R1/L11-S1/L21. Always keep the power input terminals R/ L1, S/L2, T/L3 open. Incorrect connection will damage the inverter. (E.OPT (option alarm) will occur. (Refer to page 252.)) Do not insert an MCCB between the terminals P/+ N/- (between P/L+ P/+, between N/L- N/-). Opposite polarity of terminals N/-, P/+ will damage the inverter. Assign the terminal for X10 signal using any of Pr. 178 to Pr. 189 (input terminal function selection). (Refer to page 96) Be sure to connect the power supply and terminals R/L11, S/L21, T/MC1. Operating the inverter without connecting them will damage the power regeneration common converter.
CAUTION
The voltage phases of terminals R/L11, S/L21, T/MC1 and terminals R2/L1, S2/L2, T2/L3 must be matched. Use sink logic when the FR-CV is connected. The FR-CV cannot be connected when source logic (initial setting) is selected. Do not remove a jumper across terminal P/+ and P1 except when connecting a DC reactor.
34
Connection of stand-alone option units 2.4.5 Connection of power regeneration converter (MT-RC) (01800 or more)
When connecting a power regeneration converter (MT-RC), perform wiring securely as shown below. Incorrect connection will damage the regeneration converter and inverter. After connecting securely, set "1" in Pr. 30 Regenerative function selection and "0" in Pr. 70 Special regenerative brake duty.
Inverter
MCCB Three-phase AC power supply MC
U V W
IM
MT-RCL P R S T R2 S2 T2 R2 S2 T2 N RES STF SD C B A R S RDY T Ready signal R1 S1 SE Alarm signal Reset signal
2 WIRING
35
MT-RC
CAUTION
Refer to the MT-RC manual for precautions for connecting the power coordination reactor and others.
2.4.6
When using the DC reactor (FR-HEL), connect it between terminals P1-P/+. For the 01160 or less, the jumper connected across terminals P1-P/+ must be removed. Otherwise, the reactor will not exhibit its performance. For the 01800 or more, a DC reactor is supplied. Always install the reactor.
P1 P/+ FR-HEL Remove the jumper.
CAUTION
The wiring distance should be within 5m. The size of the cables used should be equal to or larger than that of the power supply cables (R/L1, S/L2, T/L3).(Refer to page 17)
MEMO
36
This chapter explains the "PRECAUTIONS FOR USE OF THE INVERTER" for use of this product. Always read the instructions before using the equipment
Noise and leakage currents.....................................38 Installation of a reactor ............................................43 Power-off and magnetic contactor (MC)..................43 Inverter-driven 400V class motor ............................44 Precautions for use of the inverter ..........................45
7
37
Dedicated motor SF-JR 4P Carrier frequency: 14.5kHz Used wire: 2mm2, 4cores Cabtyre cable
MC Inverter
Thermal relay
Motor IM
zCountermeasures Use Pr. 9 Electronic thermal O/L relay. If the carrier frequency setting is high, decrease the Pr. 72 PWM frequency selection setting. Note that motor noise increases.Selecting Pr. 240 Soft-PWM operation selection makes the sound inoffensive. To ensure that the motor is protected against line-to-line leakage currents, it is recommended to use a temperature sensor to directly detect motor temperature. zInstallation and selection of moulded case circuit breaker Install a moulded case circuit breaker (MCCB) on the power receiving side to protect the wiring of the inverter input side. Select the MCCB according to the inverter input side power factor (which depends on the power supply voltage, output frequency and load). Especially for a completely electromagnetic MCCB, one of a slightly large capacity must be selected since its operation characteristic varies with harmonic currents. (Check it in the data of the corresponding breaker.) As an earth leakage breaker, use the Mitsubishi earth leakage breaker designed for harmonics and surge suppression.
38
Leakage current example of threephase induction motorduring the commercial power supply operation (Totally-enclosed fan-cooled type motor 400V60Hz) leakage currents (mA)
2. 0 1. 0 0. 7 0. 5 0. 3 0. 2 0. 1
1. 5 3. 7 7. 5 15223755 2. 2 5.5 11 18. 53045
For " " connection, the amount of leakage current is appox.1/3 of the above value.
Example
Breaker Designed for Harmonic and Surge Suppression
5.5mm2 5m ELB
Noise filter Inverter
Standard Breaker
Leakage current Ig1 (mA) Leakage current Ign (mA) Leakage current Igi (mA)
1 66 3
Ig1
Ign Igi
1 (without EMC filter) Refer to the following table for the leakage current of the inverter*
Leakage current Ig2 (mA) Motor leakage current Igm (mA) Total leakage current (mA) Rated sensitivity current (mA)
1 66 3
2.79 30
zInverter leakage current (with and without EMC filter) Input power conditions (400V class: 440V/60Hz, power supply unbalance within 3%)
Voltage (V)
Phase earthing
400
Earthed-neutral system
400
CAUTION
Install the earth leakage breaker (ELB) on the input side of the inverter. In the connection earthed-neutral system, the sensitivity current is purified against an earth fault in the inverter output side. Earthing must conform to the requirements of national and local safety regulations and electrical codes. (NEC section 250, IEC 536 class 1 and other applicable standards) When the breaker is installed on the output side of the inverter, it may be unnecessarily operated by harmonics even if the effective value is less than the rating.In this case, do not install the breaker since the eddy current and hysteresis loss will increase, leading to temperature rise. The following models are standard breakers....BV-C1, BC-V, NVB, NV-L, NV-G2N, NV-G3NA and NV-2F earth leakage relay (except NV-ZHA), NV with AA neutral wire open-phase protection The other models are designed for harmonic and surge suppression....NV-C/NV-S/MN series, NV30-FA, NV50-FA, BV-C2, earth leakage alarm breaker (NF-Z), NV-ZHA, NV-H
39
Noise and leakage currents 3.1.2 Inverter-generated noises and their reduction techniques
Some noises enter the inverter to malfunction it and others are radiated by the inverter to malfunction peripheral devices. Though the inverter is designed to be insusceptible to noises, it handles low-level signals, so it requires the following basic techniques. Also, since the inverter chops outputs at high carrier frequency, that could generate noises. If these noises cause peripheral devices to malfunction, measures should be taken to suppress noises. These techniques differ slightly depending on noise propagation paths. 1) Basic techniques Do not run the power cables (I/O cables) and signal cables of the inverter in parallel with each other and do not bundle them. Use twisted pair shielded cables for the detector connection and control signal cables, and connect the sheathes of the shield cables to terminal SD. Earth the inverter, motor, etc. at one point. 2) Techniques to reduce noises that enter and malfunction the inverter When devices that generate many noises (which use magnetic contactors, magnetic brakes, many relays, for example) are installed near the inverter and the inverter may be malfunctioned by noises, the following measures must be taken: Provide surge suppressors for devices that generate many noises to suppress noises. Fit data line filters to signal cables. Earth the shields of the detector connection and control signal cables with cable clamp metal. 3) Techniques to reduce noises that are radiated by the inverter to malfunction peripheral devices Inverter-generated noises are largely classified into those radiated by the cables connected to the inverter and inverter main circuits (I/O), those electromagnetically and electrostatically induced to the signal cables of the peripheral devices close to the main circuit power supply, and those transmitted through the power supply cables.
Inverter generated noise Air propagated noise
Noise directly radiated from inverter Noise radiated from power supply cable
Noise radiated from motor connection cable
Path 1) Path 2)
5)
Path 3)
Telephone
Electromagnetic induction noise Electrostatic induction noise Electrical path propagated noise
7)
Path 4), 5) Path 6)
Instrument
Noise propagated through power supply cable
2) 1)
Receiver
7)
Sensor power supply
3) Inverter 4) Motor IM 6)
Path 7) Path 8)
1) 3) Sensor
8)
40
Measures
When devices that handle low-level signals and are liable to malfunction due to noises, e.g. instruments, receivers and sensors, are contained in the enclosure that contains the inverter or when their signal cables are run near the inverter, the devices may be malfunctioned by air-propagated noises. The following measures must be taken: (1) Install easily affected devices as far away as possible from the inverter. (2) Run easily affected signal cables as far away as possible from the inverter and its I/O cables. (3) Do not run the signal cables and power cables (inverter I/O cables) in parallel with each other and do not bundle them. (4) Set the EMC filter ON/OFF connector of the inverter to the ON position. (Refer to page 13) (5) Inserting a line noise filter into the output suppresses the radiation noise from the cables. (6) Use shield cables as signal cables and power cables and run them in individual metal conduits to produce further effects. When the signal cables are run in parallel with or bundled with the power cables, magnetic and static induction noises may be propagated to the signal cables to malfunction the devices and the following measures must be taken: (1) Install easily affected devices as far away as possible from the inverter. (2) Run easily affected signal cables as far away as possible from the I/O cables of the inverter. (3) Do not run the signal cables and power cables (inverter I/O cables) in parallel with each other and do not bundle them. (4) Use shield cables as signal cables and power cables and run them in individual metal conduits to produce further effects. When the power supplies of the peripheral devices are connected to the power supply of the inverter in the same line, inverter-generated noises may flow back through the power supply cables to malfunction the devices and the following measures must be taken: (1) Set the EMC filter ON/OFF connector of the inverter to the ON position. (Refer to page 13) (2) Install the line noise filter (FR-BLF, FR-BSF01) to the power cables (I/O cables) of the inverter. When a closed loop circuit is formed by connecting the peripheral device wiring to the inverter, leakage currents may flow through the earth cable of the inverter to malfunction the device. In such a case, disconnection of the earth cable of the device may cause the device to operate properly.
1) 2) 3)
4) 5) 6)
7)
8)
Noise entry can be prevented by providing a data line filter for the detector cable etc.
FRBLF
IM Motor
Use 4-core cable for motor power cable and use one cable as earth cable.
Separate the inverter, power line, and sensor circuit by more than 30cm. (at least 10cm) Control power supply Do not earth enclosure directly Do not earth control cable Power supply for sensor
41
The inverter may generate power supply harmonics from its converter circuit to affect the power generator, power capacitor etc. Power supply harmonics are different from noise and leakage currents in source, frequency band and transmission path. Take the following countermeasure suppression techniques. zThe differences between harmonics and noises are indicated below:
Item
Frequency Environment Quantitative understanding Generated amount Affected equipment immunity Suppression example
Harmonics
Normally number 40 to 50 max. (3kHz or less) To-electric channel, power impedance Theoretical calculation possible Nearly proportional to load capacity Specified in standard per equipment Provide reactor.
Noise
High frequency (several 10kHz to 1GHz order) To-space, distance, wiring path Random occurrence, quantitative grasping difficult Depending on the current fluctuation ratio (larger as switching is faster) Different depending on maker's equipment specifications Increase distance.
zMeasures The harmonic current generated from the inverter to the input side differs according to various conditions such as the wiring impedance, whether a reactor is used or not, and output frequency and output current on the load side. For the output frequency and output current, we understand that they should be calculated in the conditions under the rated load at the maximum operating frequency.
DC reactor (FR-HEL)
Power supply
MCCB
MC R S T X Y Z
AC reactor
(FR-HAL)
CAUTION
The power factor improving capacitor and surge suppressor on the inverter output side may be overheated or damaged by the harmonic components of the inverter output. Also, since an excessive current flows in the inverter to activate overcurrent protection, do not provide a capacitor and surge suppressor on the inverter output side when the motor is driven by the inverter. For power factor improvement, install a reactor on the inverter input side or in the DC circuit.
42
Installation of a reactor
AC reactor (FR-HAL) X R
S T Y Z
Inverter
R/L1 U S/L2 V T/L3 W P/+ P1
IM
(kVA) 5300 5000 Capacities requiring 4000 installation of AC reactor 3000 2000 1000 110165 247 330 420 Inverter capacity 550 kVA
DC reactor (FR-HEL) *
* When connecting the FR-HEL to the 01160 or less, remove the jumper across terminals P/+ - P1. For the 01800 or more, a DC reactor is supplied. Always install the reactor.
REMARKS
The wiring length between the FR-HEL and inverter should be 5m maximum and minimized. Use the same wire size as that of the power supply wire (R/L1, S/L2, T/L3). (Refer to page 17)
REMARKS
Since repeated inrush current at powering on will shorten the life of the converter part (switching life is 100 million times), frequent on/off must be avoided. Turn on/off the inverter start controlling terminals (STF, STR) to run/stop the inverter.
MCCB Power supply MC R/L1 S/L2 T/L3 R1/L11
*2
*1 When the power supply is 400V class, install a stepdown transformer. *2 Connect the power supply terminals R1/L11, S1/L21 of the control circuit to the primary side of the MC to hold an alarm signal when the inverter's protective circuit is activated. At this time, remove jumpers across terminals R/L1-R1/L11 and S/L2-S1/L21. (Refer to page 20 for removal of the jumper.)
MC
RA
43
exceeding 100m
4(4kHz) or less
(2) Suppressing the surge voltage on the inverter side Connect the surge voltage suppression filter (FR-ASF-H) to the 01160 or less and the sine wave filter (MT-BSL/ BSC) to the 01800 or more on the inverter output side. CAUTION
For details of Pr. 72 PWM frequency selection , refer to page 136. (When using an optional sine wave filter (MT-BSL/BSC) for the 01800 or more, set 25 in Pr.72 (2.5kHz).) For explanation of surge voltage suppression filter (FR-ASF-H) and sine wave filter (MT-BSL/BSC), refer to the manual of each option.
44
(6) Electromagnetic wave interference The input/output (main circuit) of the inverter includes high frequency components, which may interfere with the communication devices (such as AM radios) used near the inverter. In this case, set the EMC filter valid to minimize interference. (Refer to page 13) (7) Do not install a power factor correction capacitor, surge suppressor or radio noise filter on the inverter output side. This will cause the inverter to trip or the capacitor and surge suppressor to be damaged. If any of the above devices is installed, immediately remove it. (8) Before starting wiring or other work after the inverter is operated, wait for at least 10 minutes after the power supply has been switched off, and check that there are no residual voltage using a tester or the like. The capacitor is charged with high voltage for some time after power off and it is dangerous.
(9) A short circuit or earth fault on the inverter output side may damage the inverter modules. Fully check the insulation resistance of the circuit prior to inverter operation since repeated short circuits caused by peripheral circuit inadequacy or an earth fault caused by wiring inadequacy or reduced motor insulation resistance may damage the inverter modules. Fully check the to-earth insulation and inter-phase insulation of the inverter output side before power-on. Especially for an old motor or use in hostile atmosphere, securely check the motor insulation resistance etc. (10) Do not use the inverter input side magnetic contactor to start/stop the inverter. Always use the start signal (ON/OFF of STF and STR signals) to start/stop the inverter. (Refer to page 12) (11) Do not apply a voltage higher than the permissible voltage to the inverter I/O signal circuits. Contact to the inverter I/O signal circuits or opposite polarity may damage the I/O devices. Especially check the wiring to prevent the speed setting potentiometer from being connected incorrectly to short terminals 10E-5. (12) Provide electrical and mechanical interlocks for MC1 and MC2 which are used for bypass operation. When the wiring is incorrect or if there is an electronic bypass circuit as shown on the right, the inverter will be damaged by leakage current from the power supply due to arcs generated at the time of switch-over or chattering caused by a sequence error.
Interlock
45
46
PARAMETERS
This chapter explains the "PARAMETERS" for use of this product. Always read this instructions before use.
7
47
Unit indication
Hz: Lit to indicate frequency. A: Lit to indicate current. V: Lit to indicate voltage.
Monitor indication
Lit to indicate monitoring mode.
Monitor(4-digit LED)
Shows the frequency, parameter number, etc.
No function
Start command forward rotation Start command reverse rotation Setting dial
(Setting dial: Mitsubishi inverter dial)
Used to set each setting. If pressed during operation, monitor changes as below; Mode switchover
Used to change each setting mode.
Running frequency
Output current
Output voltage
* Energy saving monitor is displayed when the energy saving monitor of Pr. 52 is set.
48
Monitor/frequency setting
(Example)
Value change
and frequency flicker. Frequency setting has been written and completed!!
Parameter setting
(Example)
Value change
Parameter clear
Alarm clear
Parameter copy
4 PARAMETERS
49
Alarm history
[Operation for displaying alarm history] Past eight alarms can be displayed. (The latest alarm is ended by ".".) When no alarm history exists,
is displayed.
Changing example
Display
2.Press
mode.
PU indication is lit.
3.Press 4. 5.Press
"
6.Turn
value of "
7.Press
to
are displayed ... Why? appears. ...... Write disable error appears. ...... Write error during operation appears. ...... Calibration error
appears. ..... Mode designation error For details refer to page 244. REMARKS
The number of digits displayed on the operation panel (FR-DU07) is four. Only the upper four digits of values can be displayed and set. If the values to be displayed have five digits or more including decimal places, the fifth or later numerals can not be displayed nor set. (Example) When Pr.1 When 60Hz is set, 60.00 is displayed. When 120Hz is set, 120.0 is displayed. The second decimal places can not be displayed nor set.
4.1.4
50
Parameter List
In the initial setting, only the simple mode parameters are displayed. Set Pr. 160 User group read selection as required.
Parameter Name Initial Value Setting Range
9999 160 User group read selection 9999 0 1
Remarks
Only the simple mode parameters can be displayed. Simple mode and extended mode parameters can be displayed. Only the parameters registered in the user group can be displayed.
REMARKS
The parameters marked are the simple mode parameters. The parameters marked with in the table allow its setting to be changed during operation even if "0" (initial value) is set in Pr. 77 Parameter write selection. Refer to the appendix 2 (page 292) for instruction codes for communication and availability of parameter clear, all clear, and parameter copy of each parameter.
Function Parameters
Name
Torque boost Maximum frequency Minimum frequency Base frequency Multi-speed setting (high speed) Multi-speed setting (middle speed) Multi-speed setting (low speed) Acceleration time Deceleration time Electronic thermal O/L relay DC injection brake operation frequency DC injection brake operation time DC injection brake operation voltage Starting frequency Load pattern selection Jog frequency Jog acceleration/deceleration time MRS input selection High speed maximum frequency Base frequency voltage
Setting Range
0 to 30% 0 to 120Hz 0 to 120Hz 0 to 400Hz 0 to 400Hz 0 to 400Hz 0 to 400Hz 0 to 3600/ 360s 0 to 3600/ 360s 0 to 500/0 to 3600A 0 to 120Hz, 9999 0 to 10s, 8888 0 to 30% 0 to 60Hz 0, 1 0 to 400Hz 0 to 3600/360s 0, 2 120 to 400Hz 0 to 1000V, 8888, 9999
Initial Value
6/4/3/2/ 1.5/1% 120/60Hz 0Hz 50Hz 50Hz 30Hz 10Hz 5s/15s 10s/30s Rated inverter current 3Hz 0.5s 4/2/1% 0.5Hz 1 5Hz 0.5s 0 120/60Hz 8888
Refer to Page
63 72 72 74 78 78 78 85 85 89 92 92 92 87 76 80 80 98 72 74
Customer Setting
0 1 2 3 4 5 6 7 8 9
DC injection brake
Basic functions
10 11 12 13 14 15 16 17 18 19
Jog operation
51
PARAMETERS
Parameter List
Parameter List
Name Setting Range Minimum Setting Increments
0.01Hz
Function Parameters
Initial Value
Refer to Page
85
Customer Setting
20
1 to 400Hz
50Hz
21 22 23
Acceleration/deceleration time increments Stall prevention operation level Stall prevention operation level compensation factor at double speed
0, 1
85
Stall prevention
0.1% 0.1%
110% 9999
66 66
Multi-speed setting
24 to 27 28 29 30 31 32 33 34 35 36 37 41 42 43 44
0 to 400Hz, 9999
0.01Hz
9999
78
Frequency jump
Multi-speed input compensation selection Acceleration/deceleration pattern selection Regenerative function selection Frequency jump 1A Frequency jump 1B Frequency jump 2A Frequency jump 2B Frequency jump 3A Frequency jump 3B Speed display Up-to-frequency sensitivity Output frequency detection Output frequency detection for reverse rotation Second acceleration/deceleration time Second deceleration time Second torque boost Second V/F (base frequency) Second stall prevention operation current Second stall prevention operation frequency Second output frequency detection Second electronic thermal O/L relay DU/PU main display data selection CA terminal function selection Frequency monitoring reference Current monitoring reference
0, 1 0, 1, 2, 3 0, 2/0, 1, 2 0 to 400Hz, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999 0, 1 to 9998 0 to 100% 0 to 400Hz 0 to 400Hz, 9999 0 to 3600/360s 0 to 3600/360s, 9999 0 to 30%, 9999 0 to 400Hz, 9999 0 to 120% 0 to 400Hz, 9999 0 to 400Hz 0 to 500A, 9999/ 0 to 3600A, 9999 0, 5, 6, 8 to 14, 17, 20, 23 to 25, 50 to 57, 100 1 to 3, 5, 6, 8 to 14, 17, 21, 24, 50, 52, 53 0 to 400Hz 0 to 500A/0 to 3600A
1 1 1 0.01Hz 0.01Hz 0.01Hz 0.01Hz 0.01Hz 0.01Hz 1 0.1% 0.01Hz 0.01Hz 0.1/0.01s 0.1/0.01s 0.1% 0.01Hz 0.1% 0.01Hz 0.01Hz 0.01/0.1A 1 1 0.01Hz 0.01/0.1A
0 0 0 9999 9999 9999 9999 9999 9999 0 10% 6Hz 9999 5s 9999 9999 9999 110% 0Hz 30Hz 9999 0 1 50Hz Rated inverter current
45 46 47 48 49 50 51 52 54 55 56
52
Parameter List
Name Setting Range
0, 0.1 to 5s, 9999/ 0, 0.1 to 30s, 9999
Initial Value
9999
Refer to Page
120
Customer Setting
57
58 59 60 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 90 100 101 102 103 104 105 106 107 108 109 117 118 119 120 121 122 123 124
Restart cushion time Remote function selection Energy saving control selection Retry selection Stall prevention operation reduction starting frequency Retry waiting time Retry count display erase Special regenerative brake duty Applied motor PWM frequency selection Analog input selection Input filter time constant Reset selection/disconnected PU detection/PU stop selection Alarm code output selection Parameter write selection Reverse rotation prevention selection Operation mode selection Motor capacity(simple magnetic flux vector control) Motor constant (R1) V/F1(first frequency) V/F1(first frequency voltage) V/F2(second frequency) V/F2(second frequency voltage) V/F3(third frequency) V/F3(third frequency voltage) V/F4(fourth frequency) V/F4(fourth frequency voltage) V/F5(fifth frequency) V/F5(fifth frequency voltage) PU communication station number PU communication speed PU communication stop bit length PU communication parity check Number of PU communication retries PU communication check time interval PU communication waiting time setting PU communication CR/LF presence/ absence selection
0 to 60s 0, 1, 2, 3 0, 4, 9 0 to 5 0 to 400Hz
0.1s 1 1 1 0.01Hz 1 0.1s 1 0.1% 1 1 1 1 1 1 1 1 1 0.01/0.1kW 0.001/ 0.01m 0.01Hz 0.1V 0.01Hz 0.1V 0.01Hz 0.1V 0.01Hz 0.1V 0.01Hz 0.1V 1 1 1 1 1 0.1s 1 1
1s 0 0 0 50Hz 0 1s 0 0% 0 2 1 1 14 0 0 0 0 9999
120 83 130 126 66 126 126 126 94 91 136 140 141 149 128 152 153 155 64
Retry
Number of retries at alarm occurrence 0 to 10, 101 to 110 0 to 10s 0 0 to 10% 0, 1, 2, 20 0 to 15/0 to 6, 25 0 to 7, 10 to 17 0 to 8 0 to 3, 14 to 17, 100 to 103, 114 to 117 0, 1, 2 0, 1, 2 0, 1, 2 0, 1, 2, 3, 4, 6, 7 0.4 to 55kW, 9999/ 0 to 3600kW, 9999 0 to 50, 9999/ 0 to 400m, 9999 0 to 400Hz, 9999 0 to 1000V 0 to 400Hz, 9999 0 to 1000V 0 to 400Hz, 9999 0 to 1000V 0 to 400Hz, 9999 0 to 1000V 0 to 400Hz, 9999 0 to 1000V 0 to 31 48, 96, 192, 384 0, 1, 10, 11 0, 1, 2 0 to 10, 9999 0, 0.1 to 999.8s, 9999 0 to 150ms, 9999 0, 1, 2
PU connector communication
53
PARAMETERS
Parameter List
Parameter List
Name
Terminal 2 frequency setting gain Terminal 4 frequency setting gain frequency PID control automatic switchover frequency PID action selection PID proportional band PID integral time PID upper limit PID lower limit PID action set point PID differential time
Function Parameters
Setting Range
0 to 400Hz 0 to 400Hz 0 to 400Hz, 9999 10, 11, 20, 21, 50, 51, 60, 61 0.1 to 1000%, 9999 0.1 to 3600s, 9999 0 to 100%, 9999 0 to 100%, 9999 0 to 100%, 9999 0.01 to 10.00s, 9999
Initial Value
50Hz 50Hz 9999 10 100% 1s 9999 9999 9999 9999 0 1s 0.5s 0 9999 1Hz 0.5s 1Hz 0.5s 4 1 110% 120% 110% 0s 5% 0.5s 1 0 0 0s 1 9999 9999
Refer to Page
142 142 198 198 198 198 198 198 198 198 206 206 206 206 206 88 88 88 88 110 231 66 66 107 107 107 107 66 99 66 66 116 206 153
Customer Setting
PID operation
Electronic bypass sequence selection 0, 1 MC switchover interlock time Start waiting time Bypass selection at an alarm Automatic switchover frequency from inverter to bypass operation Backlash acceleration stopping frequency Backlash acceleration stopping time Backlash deceleration stopping frequency Backlash deceleration stopping time Speed setting switchover PU display language selection Stall prevention level at 0V input Stall prevention level at 10V input Output current detection level Output current detection signal delay time Zero current detection level Zero current detection time Voltage reduction selection during stall prevention operation RT signal function validity condition selection Stall prevention operation selection OL signal output timer AM terminal function selection Automatic switchover frequency range from bypass to inverter operation 0 to 100s 0 to 100s 0, 1 0 to 60Hz, 9999 0 to 400Hz 0 to 360s 0 to 400Hz 0 to 360s 0, 2, 4, 6, 8, 10, 102, 104, 106, 108, 110 0 to 7 0 to 120% 0 to 120% 0 to 120% 0 to 10s 0 to 150% 0 to 1s 0, 1 0, 10 0 to 31, 100, 101 0 to 25s, 9999 1 to 3, 5, 6, 8 to 14, 17, 21, 24, 50, 52, 53 0 to 10Hz, 9999 0, 1, 9999
Electronic bypass
Backlash measures
140 141 142 143 144 145 148 149 150 151 152 153 154 155 156 157 158 159
PU Current detection
54
Parameter List
Name
Frequency setting/key lock operation selection Automatic restart after instantaneous power failure selection First cushion time for restart First cushion voltage for restart Stall prevention operation level for restart Output current detection signal retention time Output current detection operation selection Parameter for manufacturer setting. Do not set. Watt-hour meter clear Operation hour meter clear User group registered display/batch clear User group registration User group clear STF terminal function selection 0, 10, 9999 0, 9999 9999, (0 to 16) 0 to 999, 9999 0 to 999, 9999 0 to 8, 10 to 14, 16, 24, 25, 37, 60, 62, 64 to 67, 9999 0 to 8, 10 to 14, 16, 24, 25, 37, 61, 62, 64 to 67, 9999 0 to 8, 10 to 14, 16, 24, 25, 37, 62, 64 to 67, 9999 0 to 8, 10 to 14, 16, 24, 25, 37, 62 to 67, 9999 0 to 8, 10 to 14, 16, 24, 25, 37, 62, 64 to 67, 9999 1 1 1 1 1 1 9999 9999 0 9999 9999 60 111 111 153 153 153 96
Setting Range
0, 1, 10, 11 0, 1, 10, 11 0 to 20s 0 to 100% 0 to 120% 0 to 10s, 9999 0, 1
Initial Value
0 0 0s 0% 110% 0.1s 0
Refer to Page
231 120 120 120 120 107 107
Customer Setting
161 162 163 164 165 166 167 168 169 170 171 172 173 174 178
User group
Current detection
179 180 181 182 183 184 185 186 187 188 189
STR terminal function selection RL terminal function selection RM terminal function selection RH terminal function selection RT terminal function selection AU terminal function selection JOG terminal function selection CS terminal function selection MRS terminal function selection STOP terminal function selection RES terminal function selection
1 1 1 1 1 1 1 1 1 1 1
61 0 1 2 3 4 5 6 24 25 62
96 96 96 96 96 96 96 96 96 96 96
55
PARAMETERS
Parameter List
Parameter List
Name
RUN terminal function selection SU terminal function selection IPF terminal function selection OL terminal function selection FU terminal function selection ABC1 terminal function selection
Function Parameters
Setting Range
0 to 5, 7, 8, 10 to 19, 25, 26, 45 to 47, 64, 70 to 78, 90 to 96, 98, 99, 100 to 105, 107, 108, 110 to 116, 125, 126, 145 to 147, 164, 170, 190 to 196, 198, 199, 9999 0 to 5, 7, 8, 10 to 19, 25, 26, 45 to 47, 64, 70 to 78, 90, 91, 94 to 96, 98, 99, 100 to 105, 107, 108, 110 to 116, 125, 126, 145 to 147, 164, 170, 190, 191, 194 to 196, 198, 199, 9999
Initial Value
0 1 2 3 4 99
Refer to Page
102 102 102 102 102 102
Customer Setting
196
9999
102
Multi-speed setting
232 to 239 240 241 242 243 244 245 246 247 250 251
Multi-speed setting (8 speed to 15 speed) Soft-PWM operation selection Analog input display unit switchover Terminal 1 added compensation amount (terminal 2) Terminal 1 added compensation amount (terminal 4) Cooling fan operation selection Rated slip Slip compensation time constant Constant-power range slip compensation selection Stop selection Output phase failure protection selection
0 to 400Hz, 9999
0.01Hz
9999
78
Slip compensation
0, 1 0, 1 0 to 100% 0 to 100% 0, 1 0 to 50%, 9999 0.01 to 10s 0, 9999 0 to 100s, 1000 to 1100s, 8888, 9999 0, 1
252
Override bias
0 to 200%
0.1%
50%
140
Override gain
0 to 200%
0.1%
150%
140
Life alarm status display Inrush current limit circuit life display Control circuit capacitor life display Main circuit capacitor life display Main circuit capacitor life measuring
1 1% 1% 1% 1 1
Life check
56
Parameter List
Name
Power failure stop selection Subtracted frequency at deceleration start Subtraction starting frequency Power-failure deceleration time 1 Power-failure deceleration time 2 Power failure deceleration time switchover frequency Terminal 4 input selection Monitor decimal digits selection Parameter for manufacturer setting. Do not set. Rotation direction detection selection at restarting RS-485 communication station number RS-485 communication speed RS-485 communication stop bit length RS-485 communication parity check selection RS-485 communication retry count RS-485 communication check time interval RS-485 communication waiting time setting Communication operation command source Communication speed command source Communication startup mode selection RS-485 communication CR/LF selection Communication EEPROM write selection Communication error count Remote output selection Remote output data 1 Remote output data 2 Maintenance timer Maintenance timer alarm output set time Modbus-RTU communication check time interval Protocol selection NET mode operation command source selection PU mode operation command source selection
Function Parameters
Setting Range
0, 1, 2 0 to 20Hz 0 to 120Hz, 9999 0 to 3600/ 360s 0 to 3600/ 360s, 9999 0 to 400Hz 0, 1, 2 0, 1, 9999
Initial Value
0 3Hz 50Hz 5s 9999 50Hz 0 9999
Refer to Page
124 124 124 124 124 124 137 111
Customer Setting
261
Power failure stop
0, 1, 9999 0 to 31(0 to 247) 3, 6, 12, 24, 48, 96, 192, 384 0, 1, 10, 11 0, 1, 2 0 to 10, 9999 0 to 999.8s, 9999 0 to 150ms, 9999 0, 1 0, 1, 2 0, 1, 2, 10, 12 0, 1, 2 0, 1 0, 1 0 to 4095 0 to 4095 0 (1 to 9998) 0 to 9998, 9999
1 1 1 1 1 1 0.1s 1 1 1 1 1 1 1 1 1 1 1 1
120 174 174 174 174 174 174 174 164 164 163 174 175 186 109 109 109 227 227
RS-485 communication
335 336 337 338 339 340 341 342 343 495 496 497 503 504 539 549 550 551
Remote output
Maintenance
Communication
0.1s 1 1 1
9999 0 9999 2
57
PARAMETERS
Parameter List
Parameter List
Name
Current average time Data output mask time Current average value monitor signal output reference current Energization time carrying-over times Operating time carrying-over times Multiple rating setting Holding time at a start 4mA input check selection Output interruption detection time Output interruption detection level Output interruption cancel level Auxiliary motor operation selection Motor connection function selection MC switching interlock time Start waiting time Auxiliary motor connection-time deceleration time Auxiliary motor disconnection-time acceleration time Auxiliary motor 1 starting frequency Auxiliary motor 2 starting frequency Auxiliary motor 3 starting frequency Auxiliary motor 1 stopping frequency Auxiliary motor 2 stopping frequency Auxiliary motor 3 stopping frequency Auxiliary motor start detection time Auxiliary motor stop detection time Traverse function selection Maximum amplitude amount Amplitude compensation amount during deceleration Amplitude compensation amount during acceleration Amplitude acceleration time Amplitude deceleration time Acceleration time at a restart AM output filter Current output filter Input phase failure protection selection
Setting Range
0.1 to 1.0s 0.0 to 20.0s 0 to 500A/0 to 3600A (0 to 65535) (0 to 65535) 0, 1 0.0 to 10.0s, 9999 1, 9999 0 to 3600s, 9999 0 to 400Hz 900 to 1100% 0 to 3 0 to 3 0 to 100s 0 to 100s 0 to 3600s, 9999 0 to 3600s, 9999 0 to 400Hz 0 to 400Hz 0 to 400Hz 0 to 400Hz 0 to 400Hz 0 to 400Hz 0 to 3600s 0 to 3600s 0, 1, 2 0 to 25% 0 to 50% 0 to 50% 0.1 to 3600s 0.1 to 3600s 0 to 3600s, 9999 0 to 5s 0 to 5s 0, 1
Initial Value
1s 0s Rated inverter current 0 0 0 9999 9999 1s 0Hz 1000% 0 0 1s 1s 1s 1s 50Hz 50Hz 50Hz 0Hz 0Hz 0Hz 5s 5s 0 10% 10% 10% 5s 5s 5/15s 0.01s 0.02s 0
Refer to Page
228 228 228 111 111 71 87 147 198 198 198 211 211 211 211 211 211 211 211 211 211 211 211 211 211 220 220 220 220 220 220 120 116 116 129
Customer Setting
555 556 557 563 564 570 571 573 575 576 577 578 579 580 581 582
583 584 585 586 587 588 589 590 591 592 593 594 595 596 597 611 867 869 872
58
Parameter List
Name
Regeneration avoidance operation selection Regeneration avoidance operation level Regeneration avoidance at deceleration detection sensitivity Regeneration avoidance compensation frequency limit value Regeneration avoidance voltage gain Free parameter 1 Free parameter 2 Cumulative power monitor digit shifted times Load factor Energy saving monitor reference (motor capacity) Control selection during commercial power-supply operation Power saving rate reference value Power unit cost Power saving monitor average time Power saving cumulative monitor clear Operation time rate (estimated value) CA terminal calibration AM terminal calibration Terminal 2 frequency setting bias frequency Terminal 2 frequency setting bias Terminal 2 frequency setting gain frequency Terminal 2 frequency setting gain Terminal 4 frequency setting bias frequency Terminal 4 frequency setting bias Terminal 4 frequency setting gain frequency Terminal 4 frequency setting gain
Setting Range
0, 1, 2 300 to 800V 0 to 5 0 to 10Hz, 9999
Initial Value
0 DC760V 0 6Hz
Refer to Page
222 222 222 222
Customer Setting
0 to 200% 0 to 9999 0 to 9999 0 to 4, 9999 30 to 150% 0.1 to 55kW/ 0 to 3600kW 0, 1, 2, 3 0, 1, 9999 0 to 500, 9999 0, 1 to 1000h, 9999 0, 1, 10, 9999 0 to 100%, 9999 0 to 400Hz 0 to 300% 0 to 400Hz 0 to 300% 0 to 400Hz 0 to 300% 0 to 400Hz 0 to 300%
0.1% 1 1 1 0.1% 0.01/0.1kW 1 1 0.01 1 1 0.1% 0.01Hz 0.1% 0.01Hz 0.1% 0.01Hz 0.1% 0.01Hz 0.1%
100% 9999 9999 9999 100% SLD/LD value of Applied moter Capacity 0 9999 9999 9999 9999 9999 0Hz 0% 50Hz 100% 0Hz 20% 50Hz 100%
222 230 230 131 131 131 131 131 131 131 131 131 117 117 142 142 142 142 142 142 142 142
Free parameter
893 894 895 896 897 898 899 C0 (900) C1 (901) C2 (902) C3 (902) 125 (903) C4 (903) C5 (904) C6 (904) 126 (905) C7 (905)
Calibration parameters
59
PARAMETERS
Parameter List
Parameter List
Name
Current output bias signal Current output bias current Current output gain signal Current output gain current Parameter copy alarm release PU buzzer control PU contrast adjustment Parameter clear All parameter clear Alarm history clear Parameter copy
Function Parameters
Setting Range
0 to 100% 0 to 100% 0 to 100% 0 to 100% 10, 100 0, 1 0 to 63 0, 1 0, 1 0, 1 0, 1, 2, 3
Initial Value
0% 0% 100% 100% 10/100 1 58 0 0 0 0
Refer to Page
117 117 117 117 233 233 234 235 238 236
Customer Setting
PU
C8 (930) C9 (930) C10 (931) C11 (931) 989 990 991 Pr.CL ALLC Er.CL PCPY
60
Clear parameter
63
63 64 65 66 71
4.4
4.4.1 4.4.2
72
Maximum/minimum frequency (Pr. 1, Pr. 2, Pr. 18) ................................................................................................. 72 Avoid mechanical resonance points (Frequency jump) (Pr. 31 to Pr. 36)............................................................... 73
4.5
4.5.1 4.5.2 4.5.3
74
Base frequency, voltage (Pr. 3, Pr. 19, Pr. 47) ......................................................................................................... 74 Load pattern selection (Pr. 14)................................................................................................................................... 76 Adjustable 5 points V/F (Pr. 71, Pr. 100 to Pr. 109).................................................................................................. 77
4.6
4.6.1 4.6.2 4.6.3 4.6.4
78
78 80 82 83
4.7
4.7.1 4.7.2 4.7.3
85
Setting of the acceleration and deceleration time (Pr.7, Pr.8, Pr.20, Pr.21, Pr.44, Pr.45)...................................... 85 Starting frequency and start-time hold function (Pr.13, Pr.571) ............................................................................... 87 Acceleration/deceleration pattern (Pr.29, Pr.140 to Pr.143)..................................................................................... 88
4.8
4.8.1 4.8.2
89
Motor protection from overheat (Electronic thermal relay function) (Pr. 9).............................................................. 89 Applied motor (Pr. 71) ................................................................................................................................................ 91
4.9
4.9.1 4.9.2 4.9.3
92
DC injection brake (Pr. 10 to Pr. 12).......................................................................................................................... 92 Selection of a regenerative brake (Pr. 30, Pr. 70)..................................................................................................... 94 Stop selection (Pr. 250).............................................................................................................................................. 95
4.10
4.10.1 4.10.2 4.10.3 4.10.4 4.10.5 4.10.6 4.10.7 4.10.8
96
Input terminal function selection (Pr. 178 to Pr. 189)................................................................................................ 96 Inverter output shutoff signal (MRS signal, Pr. 17) ................................................................................................... 98 Condition selection of function validity by the second function selection signal (RT) (RT signal, Pr. 155) ............ 99 Start signal selection (STF, STR, STOP signal, Pr. 250)....................................................................................... 100 Output terminal function selection (Pr. 190 to Pr. 196)........................................................................................... 102 Detection of output frequency (SU, FU, FU2 signal, Pr. 41 to Pr. 43, Pr. 50) ....................................................... 106 Output current detection function (Y12 signal, Y13 signal, Pr. 150 to Pr. 153, Pr. 166, Pr. 167)................................................................................ 107 Remote output function (REM signal, Pr. 495 to Pr. 497) ...................................................................................... 109
4.11
4.11.1 4.11.2 4.11.3 4.11.4
110
110 111 116 117
4 PARAMETERS
Speed display and speed setting (Pr. 37, Pr. 144) ................................................................................................. DU/PU monitor display selection (Pr. 52, Pr. 54, Pr. 158, Pr. 170, Pr. 171, Pr. 268, Pr. 563, Pr. 564, Pr. 891)........................................................ CA, AM terminal function selection (Pr.55, Pr.56, Pr.867, Pr.869) ........................................................................ Terminal CA, AM calibration (Calibration parameter C0 (Pr. 900), C1 (Pr. 901), C8 (pr.930) to C11 (Pr. 931)) ................................................
4.12
4.12.1 4.12.2
120
Automatic restart after instantaneous power failure / flying start (Pr. 57, Pr. 58, Pr. 162 to Pr. 165, Pr. 299, Pr. 611)............................................................................................... 120 Power failure-time deceleration-to-stop function (Pr. 261 to Pr. 266 )................................................................... 124
4.13
4.13.1 4.13.2 4.13.3
126
Retry function (Pr. 65, Pr. 67 to Pr. 69) ................................................................................................................... 126 Alarm code output selection (Pr.76) ........................................................................................................................ 128 Input/output phase failure protection selection (Pr. 251, Pr. 872).......................................................................... 129
61
4.14
4.14.1 4.14.2
130
Energy saving control and optimum excitation control (Pr. 60).............................................................................. 130 Energy saving monitor (Pr. 891 to Pr. 899)............................................................................................................. 131
4.15
4.15.1
136 137
137 140 141 142 147 149 152 153 153
PWM carrier frequency and Soft-PWM control (Pr. 72, Pr. 240, Pr. 260) ............................................................. 136 Analog input selection (Pr. 73, Pr. 267)................................................................................................................... Analog input compensation (Pr. 73, Pr. 242, Pr. 243, Pr. 252, Pr. 253)................................................................ Response level of analog input and noise elimination (Pr. 74) .............................................................................. Bias and gain of frequency setting voltage (current) (Pr. 125, Pr. 126, Pr. 241, C2(Pr. 902) to C7(Pr. 905)) .......................................................................................... 4mA input check of current input (Pr. 573)..............................................................................................................
4.16
4.16.1 4.16.2 4.16.3 4.16.4 4.16.5
4.17
4.17.1 4.17.2 4.17.3 4.17.4
149
Reset selection/disconnected PU detection/PU stop selection (Pr. 75) ................................................................ Parameter write selection (Pr. 77) ........................................................................................................................... Reverse rotation prevention selection (Pr. 78)........................................................................................................ Display of applied parameters and user group function (Pr. 160, Pr. 172 to Pr. 174) ..........................................
4.18
4.18.1 4.18.2 4.18.3
155
Operation mode selection (Pr. 79)........................................................................................................................... 155 Operation mode at power on (Pr. 79, Pr. 340)........................................................................................................ 163 Operation command source and speed command source during communication operation (Pr. 338, Pr. 339, Pr. 550, Pr. 551) ............................................................................... 164
4.19
4.19.1 4.19.2 4.19.3 4.19.4 4.19.5 4.19.6
169
169 171 174 175 176 186 198 206 211 220 222 224 225 227 228 230 231 231 233 233
Wiring and configuration of PU connector............................................................................................................... Wiring and arrangement of RS-485 terminals ........................................................................................................ Initial settings and specifications of RS-485 communication (Pr. 117 to Pr. 124, Pr. 331 to Pr. 337, Pr. 341, Pr. 549)........................................................................................ Communication EEPROM write selection (Pr. 342)............................................................................................... Mitsubishi inverter protocol (computer link communication)................................................................................... Modbus-RTU communication specifications (Pr. 331, Pr. 332, Pr. 334, Pr. 343, Pr. 549)...................................
4.20
4.20.1 4.20.2 4.20.3 4.20.4 4.20.5
198
PID control (Pr. 127 to Pr. 134, Pr. 575 to Pr. 577) ................................................................................................ Bypass-inverter switchover function (Pr. 135 to Pr. 139, Pr. 159) ......................................................................... Advanced PID function (pump function) (Pr. 575 to Pr. 591)................................................................................. Traverse function (Pr. 592 to Pr. 597) ..................................................................................................................... Regeneration avoidance function (Pr. 882 to Pr. 886) ...........................................................................................
4.21
4.21.1 4.21.2 4.21.3 4.21.4 4.21.5
Useful functions
224
Cooling fan operation selection (Pr. 244)................................................................................................................ Display of the life of the inverter parts (Pr. 255 to Pr .259)..................................................................................... Maintenance timer alarm (Pr. 503, Pr. 504)............................................................................................................ Current average value monitor signal (Pr. 555 to Pr. 557)..................................................................................... Free parameter (Pr. 888, Pr. 889) ...........................................................................................................................
4.22
4.22.1 4.22.2 4.22.3 4.22.4
231
PU display language selection (Pr. 145) ................................................................................................................. Operation panel frequency setting/key lock operation selection (Pr. 161) ............................................................ Buzzer control (Pr. 990) ........................................................................................................................................... PU contrast adjustment (Pr. 991) ............................................................................................................................
Parameter clear All parameter clear Parameter copy and parameter verification
4.26
238
62
Refer to Page
63 64 65 66 71
4.3.1
You can compensate for a voltage drop in the low-frequency region to improve motor torque reduction in the lowspeed range. zMotor torque in the low-frequency range can be adjusted to the load to increase the starting motor torque. zThe starting torque boost can be changed by switching terminals.
Parameter Number Name Initial Value
00023 00038 to 00083 00126, 00170 00250 to 00770 00930, 01160 01800 or more 9999 6% 4% 3% 2% 1.5% 1%
Setting Range
Description
Torque boost
0 to 30%
46 *1
*1
0 to 30% 9999
Set the torque boost value when the RT signal is on. Without second torque boost
They can be set when Pr. 160 User group read selection = "0". (Refer to page 153.)
On the assumption that Pr. 19 Base frequency voltage is 100%, set the output voltage at 0Hz in % in Pr. 0 (Pr. 46). Adjust the parameter little by little (about 0.5%), and check the motor status each time. If the setting is too large, the motor will overheat. The guideline is about 10% at the greatest.
4 PARAMETERS
CAUTION
Increase the setting when the distance between the inverter and motor is long or when motor torque is insufficient in the lowspeed range. If the setting is too large, an overcurrent trip may occur. The Pr. 0 and Pr. 46 settings are valid only when V/F control is selected. When using the inverter dedicated motor (constant torque motor) with the 00126 or 00170, set the torque boost value to 2%. If the initial set Pr. 71 value is changed to the setting for use with a constant-torque motor, the Pr. 0 setting changes to the corresponding value in above. Changing the terminal assignment using Pr. 178 to Pr. 189 (input terminal function selection) may affect the other functions. Please make setting after confirming the function of each terminal.
Parameters referred to
Pr. 3 Base frequency, Pr. 19 Base frequency voltage Pr. 71 Applied motor Refer to page 91 Pr. 80 Motor capacity Refer to page 64 Pr. 178 to Pr. 189 (Input terminal function selection) Refer to page 74 Refer to page 96
63
Adjust the output torque of the motor (current) 4.3.2 Simple magnetic flux vector control (Pr.80, Pr.90)
Providing optimum excitation to the motor can also produce high torque in a low-speed range. (Simple magnetic flux vector control)
Parameter Number Name Initial Value Setting Range
01160 or less 80 Motor capacity(simple magnetic flux vector control) 9999 01800 or more 9999 01160 or less 90 Motor constant (R1) 9999 01800 or more 9999
Description
0.4 to Set the capacity of the motor used to 55kW select simple magnetic flux vector 0 to control. 3600kW V/F control is performed 0 to 50 Used to set the motor primary resistance value. 0 to 400m (Normally setting is not necessary.) Use the Mitsubishi motor (SF-JR, SFHRCA) constants
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
POINT The number of motor poles should be any of 2, 4 and 6 poles. Single-motor operation (One motor for one inverter) The wiring length from inverter to motor should be within 30m
CAUTION
When simple magnetic flux vector control is selected, the rated motor frequency is set in Pr. 3 and the rated motor voltage is set in Pr. 19. The base frequency voltage is handled as 200V class : 200V, 400V class : 400V when "9999" or "8888" is set in Pr. 19 . Adjustable 5 points V/F, energy saving operation mode, optimum excitation control function only under V/F control. They do not function for simple magnetic flux vector control.
64
Adjust the output torque of the motor (current) 4.3.3 Slip compensation (Pr. 245 to Pr. 247)
The inverter output current may be used to assume motor slip to keep the motor speed constant.
Parameter Number
245 Rated slip
Name
Initial Value
9999
Setting Range
0.01 to 50% 0, 9999
Description
Used to set the rated motor slip. No slip compensation Used to set the slip compensation response time. When the value is made smaller, response will be faster. However, as load inertia is greater, a regenerative overvoltage (E.OV) error is more liable to occur. Slip compensation is not made in the constant power range (frequency range above the frequency set in Pr. 3) Slip compensation is made in the constant power range.
246
0.5s
0.01 to 10s
247
0 9999 9999
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
Slip compensation is validated when the motor rated slip calculated by the following formula is set to Pr. 245. Slip compensation is not made when Pr. 245 = "0" or "9999". Rated slip = REMARKS
When performing slip compensation, the output frequency may become greater than the set frequency. Set the Pr. 1 Maximum frequency value a little higher than the set frequency.
Synchronous speed at base frequency - rated speed 100[%] Synchronous speed at base frequency
Parameters referred to
Pr. 1 Maximum frequency Pr. 3 Base frequency Refer to page 72 Refer to page 74
4 PARAMETERS
65
Adjust the output torque of the motor (current) 4.3.4 Stall prevention operation (Pr. 22, Pr. 23, Pr. 48, Pr. 49, Pr. 66, Pr. 148, Pr. 149, Pr. 154, Pr. 156, Pr. 157)
This function monitors the output current and automatically changes the output frequency to prevent the inverter from coming to an alarm stop due to overcurrent, overvoltage, etc. It can also limit stall prevention and fastresponse current limit operation during acceleration/deceleration, driving or regeneration. z Stall prevention If the output current exceeds the stall prevention operation level, the output frequency of the inverter is automatically varied to reduce the output current. Also the second stall prevention function can restrict the output frequency range in which the stall prevention function is valid. (Pr. 49) z Fast-response current limit If the current exceeds the limit value, the output of the inverter is shut off to prevent an overcurrent.
Parameter Number
22
Name
Stall prevention operation level Stall prevention operation level compensation factor at double speed Second stall prevention operation current Second stall prevention operation frequency Stall prevention operation reduction starting frequency Stall prevention level at 0V input Stall prevention level at 10V input Voltage reduction selection during stall prevention operation Stall prevention operation selection OL signal output timer
Initial Value
110% *
Setting Range
0
Description
23 48
9999 110% *
49
0Hz
Stall prevention operation selection becomes invalid. Set the current value at which stall prevention 0.1 to 120% * operation will be started. 9999 Analog variable The stall operation level can be reduced when 0 to 150% * operating at a high speed above the rated frequency. 9999 Constant according to Pr. 22 0 Second stall prevention operation invalid 0.1 to 120% * The second stall prevention operation level can be set. 0 Second stall prevention operation invalid Set the frequency at which stall prevention operation 0.01 to 400Hz of Pr. 48 is started. 9999 Pr. 48 is valid when the RT signal is on. Set the frequency at which the stall operation level is 0 to 400Hz started to reduce. 0 to 120% * 0 to 120% * 0 1 0 to 31, 100, 101 0 to 25s 9999 Stall prevention operation level can be changed by the analog signal input to terminal 1. You can select whether to use output voltage reduction during Without voltage reduction stall prevention operation or not. You can select whether stall prevention operation and fastresponse current limit operation will be performed or not. Set the output start time of the OL signal output when stall prevention is activated. Without the OL signal output With voltage reduction
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
* When Pr. 570 Multiple rating setting = "1", performing parameter clear changes the initial value and setting range. (Refer to page 71)
Output current
Pr.22
Output frequency
ion
De
at
ce
ler
Constant speed
ler
ce
at
Ac
ion
CAUTION
If an overload status lasts long, an inverter trip (e.g. electronic thermal relay function (E.THM)) may occur. When Pr. 156 has been set to activate the fast-response current limit (initial setting), the Pr. 22 setting should not be higher than 140%. The torque will not be developed by doing so. (When Pr. 570 = "1")
66
Description
Output immediately. Output after the set time (s) has elapsed. Not output.
REMARKS
The OL signal is assigned to the terminal OL in the initial setting. The OL signal can also be assigned to the other terminal by setting "3 (positive logic) or 103 (negative logic)" to any of Pr. 190 to Pr. 196 (output terminal function selection).
CAUTION
If the frequency has fallen to 0.5Hz by stall prevention operation and remains for 3s, an alarm (E.OLT) appears to shutoff the inverter output. Changing the terminal assignment using Pr. 190 to Pr. 196 (output terminal function selection) may affect the other functions. Please make setting after confirming the function of each terminal.
(3) Setting of stall prevention operation in high frequency range (Pr. 22, Pr. 23, Pr. 66)
Pr.22 Stall prevention operation level (%) Setting example When Pr.23=9999 Reduction ratio compensation factor (%) Pr.22 = 110% Pr.23 = 100% Pr.66 = 50Hz
110
Pr.23 Pr.66
During high-speed operation above the rated motor frequency, acceleration may not be made because the motor current does not increase. If operation is performed in a high frequency range, the current at motor lockup becomes smaller than the rated output current of the inverter, and the protective function (OL) is not executed if the motor is at a stop. To improve the operating characteristics of the motor in this case, the stall prevention level can be reduced in the high frequency range. This function is effective for performing operation up to the high-speed range on a centrifugal separator etc. Normally, set 50Hz in Pr. 66 and 100% in Pr. 23. Formula for stall prevention operation level Stall prevention operation level (%)= A + B [ However, A = Pr. 66(Hz) Pr. 22(%) Output frequency (H) , B = Pr. 22 - A Pr. 23 - 100 ][ ] Pr. 22 - B 100 Pr. 66(Hz) Pr. 22(%) 400Hz
4 PARAMETERS
When Pr. 23 Stall prevention operation level compensation factor at double speed = "9999" (initial value), the stall prevention operation level is kept constant at the Pr. 22 setting up to 400Hz.
67
Operation
The second stall prevention operation is not performed. If the output frequency is equal to or less than the frequency set in Pr. 49, the second stall prevention function activates. (during constant speed or deceleration)*1 The second stall prevention function is performed according to the RT signal. RT signal ON ... Stall level Pr. 48 RT signal OFF ... Stall level Pr. 22
0.01Hz to 400Hz
During acceleration
9999 *2
*1
During deceleration/constant speed Pr.49 Running frequency
Pr.48
*2
The smaller setting of the stall prevention operation levels set in Pr. 22 and Pr. 48 has a higher priority. When Pr. 22 = "9999" (Stall prevention operation level analog input), the stall prevention operation level also switches from the analog input (terminal 1 input) to the stall prevention operation level of Pr. 48 when the RT signal turns on. (The second stall prevention operation level cannot be input in an analog form.)
Set frequency exceeds Pr. 49 Output frequency (Hz) Set frequency Pr.49 Stall prevention level
Set frequency is Pr. 49 or less Output frequency Output frequency (Hz) Output frequency
Pr. 22 used
REMARKS
When Pr. 49 "9999" (level changed according to frequency) and Pr. 48 = "0%", the stall prevention operation level is 0% at or higher than the frequency set in Pr. 49. In the initial setting, the RT signal is assigned to the RT terminal. By setting "3" to any of Pr. 178 to Pr. 189 (input terminal function selection), you can assign the RT signal to the other terminal.
CAUTION
Changing the terminal assignment using Pr. 178 to Pr. 189 (input terminal function selection) may affect the other functions. Please make setting after confirming the function of each terminal. The RT signal acts as the second function selection signal and makes the other second functions valid. (Refer to page 99)
(5) Stall prevention operation level setting by terminal 1 (analog variable) (Pr. 148, Pr. 149)
Current limit level (%)
Current limit level at input voltage 10V/5V. Set using Pr. 149.
Initial setting 120% 110% 100% 50% Input voltage (V) (-5VDC/10V) 0 (5VDC/10V)
Current limit level at input voltage 0V. Set using Pr. 148.
Set Pr. 22 Stall prevention operation level to "9999". Input 0 to 5V (or 0 to 10V) to terminal 1. Select 5V or 10V using Pr. 73 Analog input selection. When Pr. 73 = "1" (initial value), 0 to 10V is input. Set the current limit level at the input voltage of 0V in Pr. 148 Stall prevention level at 0V input. Set the current limit level at the input voltage of 10V or 5V in Pr. 149 Stall prevention level at 10V input
REMARKS
The fast-response current limit level cannot be set. When Pr. 22 = 9999 (analog variable), functions other than the terminal 1 (auxiliary input, override function, PID control) are not executed.
68
Description
Output voltage reduced Output voltage not reduced
(7) Limit the stall prevention operation and fast-response current limit operation according to the operating status (Pr. 156)
Refer to the following table and select whether fast-response current limit operation will be performed or not and the operation to be performed at OL signal output.
Fast-response Current Limit {: Activated z: Not activated Stall Prevention Operation Selection {:Activated z:Not activated Acceleration Deceleration Constant speed OL Signal Output {:Operation continued z:Operation not continued
*1
Acceleration
Deceleration
Constant speed
{ z { z { z { z { z { z { z { z {
{ { z z { { z z { { z z { { z z {
{ { { { z z z z { { { { z z z z {
{ { { { { { { { z z z z z z z z {
{ { { { { { { { { { { { { { { *2 {
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Regeneration Driving
{ z { z { z { z { z { z { z { z z
{ { z z { { z z { { z z { { z z {
{ { { { z z z z { { { { z z z z {
{ { { { { { { { { z z z z z z z {
z z z z z z z z z z z z z z z *2 {
100
*3
101
*3
*2
*2
*1 *2 *3
CAUTION
When the load is heavy, when the lift is predetermined, or when the acceleration/deceleration time is short, stall prevention is activated and acceleration/deceleration may not be made according to the preset acceleration/deceleration time. Set Pr. 156 and stall prevention operation level to the optimum values. In vertical lift applications, make setting so that the fast-response current limit is not activated. Torque may not be produced, causing a drop due to gravity.
69
PARAMETERS
When "Operation not continued for OL signal output" is selected, the " " alarm code (stopped by stall prevention) is displayed and operation stopped. Since both fast-response current limit and stall prevention are not activated, OL signal and E.OLT are not output. The settings "100" and "101" allow operations to be performed in the driving and regeneration modes, respectively. The setting "101" disables the fast-response current limit in the driving mode.
CAUTION
Do not set a small value as the stall prevention operation current. Otherwise, torque generated will reduce. Always perform test operation. Stall prevention operation during acceleration may increase the acceleration time. Stall prevention operation performed during constant speed may cause sudden speed changes. Stall prevention operation during deceleration may increase the deceleration time, increasing the deceleration distance. Parameters referred to
Pr. 73 Analog input selection Refer to page 137 Pr. 178 to Pr. 189 (Input terminal function selection) Pr. 190 to Pr. 196 (output terminal function selection) Pr. 570 Multiple rating setting Refer to page 71 Refer to page 96 Refer to page 102
70
Adjust the output torque of the motor (current) 4.3.5 Multiple rating (Pr.570)
You can use the inverter by changing the overload current rating specifications according to load applications. Note that the control rating of each function changes.
Parameter Number Name Initial Value Setting Range
0 570 Multiple rating setting 0 1
Description
SLD Ambient temperature 40C, Overload current rating 110% 60s, 120% 3s (Inverse time characteristics) LD Ambient temperature 50C, Overload current rating 120% 60s, 150% 3s (Inverse time characteristics)
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
The initial value and setting range of the following parameters are changed by performing parameter clear and reset after changing this parameter setting.
Parameter Number
9 22 23 48 56 148 149 150 165 557
0 (initial value)
SLD rated current *1 0, 0.1 to 120%, 9999 110% 0 to 150%, 9999 9999 0, 0.1 to 120% 110% SLD rated current *1 0 to 120% 110% 0 to 120% 120% 0 to 120% 110% 0 to 120% 110% SLD rated current *1 SLD value of Applied moter Capacity *2
1
LD rated current *1 0, 0.1 to 150%, 9999 120% 0 to 200%, 9999 9999 0, 0.1 to 150% 120% LD rated current *1 0 to 150% 120% 0 to 150% 150% 0 to 150% 120% 0 to 150% 120% LD rated current *1 LD value of Applied moter Capacity *2
Refer to Page
89 66 66 66 116 66 66 107 120 228
893
*1 *2
Initial Value
131
4 PARAMETERS
71
The rated current differs according to the inverter capacity. Refer to rated specifications (page 274). For the 01160 or less, SLD/LD value of Applied moter Capacity is the same. Refer to rated specifications (page 274).
CAUTION
When Pr. 570 = "0" (initial value), Pr.260 PWM frequency automatic switchover becomes invalid. (Refer to page 136.)
Refer to Page
72 73
4.4.1
You can limit the motor speed. Clamp the upper and lower limits of the output frequency.
Parameter Number
1 2 18 *
Name
Maximum frequency Minimum frequency High speed maximum frequency
Initial Value
01160 or less 01800 or more 0Hz 01160 or less 01800 or more 120Hz 60Hz 120Hz 60Hz
Setting Range
0 to 120Hz 0 to 120Hz 120 to 400Hz
Description
Set the upper limit of the output frequency. Set the lower limit of the output frequency. Set when performing the operation at 120Hz or more.
* The parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
Pr.1 Pr.18 Pr.2 0 Clamped at the (4mA) minimum frequency Frequency setting 5, 10V (20mA)
REMARKS
When performing operation above 60Hz using the frequency setting analog signal, change Pr. 125 (Pr. 126) (frequency setting gain). If only Pr. 1 or Pr. 18 is changed, operation above 60Hz cannot be performed
CAUTION
If the Pr. 2 setting is higher than the Pr. 13 Starting frequency value, note that the motor will run at the set frequency according to the acceleration time setting by merely switching the start signal on, without entry of the command frequency. Parameters referred to
Pr. 13 Starting frequency Pr. 15 Jog frequency Refer to page 87 Refer to page 80 Refer to page 142
Pr. 125 Terminal 2 frequency setting gain frequency, Pr. 126 Terminal 4 frequency setting gain frequency
72
Limit the output frequency 4.4.2 Avoid mechanical resonance points (Frequency jump) (Pr. 31 to Pr. 36)
When it is desired to avoid resonance attributable to the natural frequency of a mechanical system, these parameters allow resonant frequencies to be jumped.
Parameter Number
31 32 33 34 35 36
Name
Frequency jump 1A Frequency jump 1B Frequency jump 2A Frequency jump 2B Frequency jump 3A Frequency jump 3B
Initial Value
9999 9999 9999 9999 9999 9999
Setting Range
0 to 400Hz, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999
Description
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
Frequency jump Set frequency (Hz) Pr.36 Pr.35 Pr.34 Pr.33 Pr.32 Pr.31
Up to three areas may be set, with the jump frequencies set to either the top or bottom point of each area. The settings of frequency jumps 1A, 2A, 3A are jump points, and operation is performed at these frequencies in the jump areas.
Pr.34:35Hz Pr.33:30Hz
Example 1 To fix the frequency to 30Hz in the range 30Hz to 35Hz, set 35Hz in Pr. 34 and 30Hz in Pr. 33. Example 2 To jump the frequency to 35Hz in the range 30Hz to 35Hz, set 35Hz in Pr. 33 and 30Hz in Pr. 34.
Pr.33:35Hz Pr.34:30Hz
CAUTION
During acceleration/deceleration, the running frequency within the set area is valid.
4 PARAMETERS
73
Refer to Page
74 76 77
4.5.1
Used to adjust the inverter outputs (voltage, frequency) to the motor rating.
Parameter Number
3
Name
Base frequency Base frequency voltage
Initial Value
50Hz 8888
Setting Range
0 to 400Hz 0 to 1000V 8888 9999 0 to 400Hz 9999
Description
Set the frequency when the motor rated torque is generated. (50Hz/60Hz) Set the base voltage. 95% of power supply voltage Same as power supply voltage Set the base frequency when the RT signal is on. Second V/F invalid
19 *
47 *
9999
* The parameters can be set when Pr. 160 User group read selection = "0" (Refer to page 153)
Pr.19
Output frequency (Hz)
Pr.3 Pr.47
When you want to change the base frequency when switching two motors with one inverter, use the Pr. 47 Second V/F (base frequency). Pr. 47 Second V/F (base frequency) is valid when the RT signal is on. REMARKS
The RT signal acts as the second function selection signal and makes the other second functions valid. (Refer to page 99) In the initial setting, the RT signal is assigned to the RT terminal. By setting "3" to any of Pr. 178 to Pr. 189 (Input terminal function selection), you can assign the RT signal to the other terminal.
74
Parameters referred to
Pr. 14 Load pattern selection Refer to page 76 Pr. 29 Acceleration/deceleration pattern selection Refer to page 88 Pr. 71 Applied motor Refer to page 91 Pr. 80 Motor capacity(simple magnetic flux vector control) Refer to page 64. Pr. 178 to Pr. 189 (input terminal function selection) Refer to page 96.
4 PARAMETERS
75
You can select the optimum output characteristic (V/F characteristic) for the application and load characteristics.
Parameter Number
14
Name
Load pattern selection
Initial Value
1
Setting Range
0 1
Description
For constant torque load For variable-torque loads
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
At or less than the base frequency voltage, the output voltage varies linearly with the output frequency. Set this value when driving the load whose load torque is constant if the speed varies, e.g. conveyor, cart or roll drive. POINT
Pr.3 Base frequency Output frequency (Hz)
If the load is a fan or pump, select "For rated torque load (setting "0")" in any of the following cases. When a blower of large moment of inertia (J) is accelerated in a short time For constant-torque load such as rotary pump or gear pump When load torque increases at low speed, e.g. screw pump
At or less than the base frequency voltage, the output voltage varies with the output frequency in a square curve. Set this value when driving the load whose load torque varies in proportion to the square of the speed, e.g. fan or pump.
Pr.3 Base frequency Output frequency (Hz)
REMARKS
The RT signal is assigned to the terminal RT in the initial setting. By setting "3" in any of Pr. 178 to Pr. 189 (input terminal function selection), you can assign the RT signal to the other terminal.
Parameters referred to
Pr. 3 Base frequency Refer to page 74 Pr. 178 to Pr. 189 (Input terminal function selection) Refer to page 96
76
Set V/F pattern 4.5.3 Adjustable 5 points V/F (Pr. 71, Pr. 100 to Pr. 109)
A dedicated V/F pattern can be made by freely setting the V/F characteristic between a startup and the base frequency and base voltage under V/F control (frequency voltage/frequency). The torque pattern that is optimum for the machine's characteristic can be set.
Parameter Number
71 100 101 102 103 104 105 106 107 108 109
Name
Applied motor V/F1(first frequency) V/F1(first frequency voltage) V/F2(second frequency) V/F2(second frequency voltage) V/F3(third frequency) V/F3(third frequency voltage) V/F4(fourth frequency) V/F4(fourth frequency voltage) V/F5(fifth frequency) V/F5(fifth frequency voltage)
Initial Value
0 9999 0V 9999 0V 9999 0V 9999 0V 9999 0V
Setting Range
0, 1, 2, 20 0 to 400Hz, 9999 0 to 1000V 0 to 400Hz, 9999 0 to 1000V 0 to 400Hz, 9999 0 to 1000V 0 to 400Hz, 9999 0 to 1000V 0 to 400Hz, 9999 0 to 1000V
Description
Set "2" for adjustable 5 points V/F control.
Set each points (frequency, voltage) of V/F pattern. 9999: No V/F setting
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
Voltage
Base frequency voltage Pr.19 V/F4
V/F5
Frequency
Any V/F characteristic can be provided by presetting the parameters of V/F1 (first frequency voltage/first frequency) to V/F5. For a machine of large static friction coefficient and small dynamic static friction coefficient, for example, set a V/F pattern that will increase the voltage only in a low-speed range since such a machine requires large torque at a start. (Setting procedure) 1)Set the rated motor current in Pr. 19 Base frequency voltage. (No function at the setting of "9999" (initial value) or "8888".) 2)Set Pr. 71 Applied motor to "2" (Adjustable 5 points V/F characteristic). 3)Set the frequency and voltage you want to set in Pr. 100 to Pr. 109.
CAUTION
Set this parameter correctly according to the motor used. Incorrect setting may cause the motor to overheat and burn. CAUTION
Adjustable 5 points V/F characteristics function only under V/F control or optimum excitation control. They do not function for simple magnetic flux vector control. When Pr. 19 Base frequency voltage = "8888" or "9999", Pr. 71 cannot be set to "2". To set Pr. 71 to "2", set the rated voltage value in Pr. 19. When the frequency values at each point are the same, a write disable error ( ) appears. Set the points (frequencies, voltages) of Pr. 100 to Pr. 109 within the ranges of Pr. 3 Base frequency and Pr. 19 Base frequency voltage. When 2 is set in Pr. 71, Pr. 47 Second V/F (base frequency) will not function. When Pr. 71 is set to "2", the electronic thermal relay function makes calculation as a standard motor.
REMARKS
A greater energy saving effect can be expected by combining Pr. 60 Energy saving control selection and adjustable 5 points V/F. For the 00126 and 00170, the Pr.0 Torque boost and Pr.12 DC injection brake operation voltage settings are automatically changed according to the Pr. 71 setting.
4 PARAMETERS
Pr. 71
Pr. 0 Pr. 12
Parameters referred to
Pr. 3 Base frequency, Pr. 19 Base frequency voltage Refer to page 74 Pr. 12 DC injection brake operation voltage Refer to page 92 Pr. 47 Second V/F (base frequency) Refer to page 74 Pr. 60 Energy saving control selection Refer to page 130 Pr. 71 Applied motor Refer to page 91 Pr. 80 Motor capacity(simple magnetic flux vector control), Pr. 90 Motor constant (R1)
Refer to page 64
77
Refer to Page
78 80 82 83
4.6.1
Multi-speed setting operation (Pr. 4 to Pr. 6, Pr. 24 to Pr. 27, Pr. 232 to Pr. 239)
Can be used to change the preset speed in the parameter with the contact terminals. Any speed can be selected by merely turning on-off the contact signals (RH, RM, RL, REX signals).
Parameter Number
4 5 6 24 * 25 * 26 * 27 * 232 * 233 * 234 * 235 * 236 * 237 * 238 * 239 *
Name
Multi-speed setting (high speed) Multi-speed setting (middle speed) Multi-speed setting (low speed) Multi-speed setting (speed4) Multi-speed setting (speed 5) Multi-speed setting (speed 6) Multi-speed setting (speed 7) Multi-speed setting (speed 8) Multi-speed setting (speed 9) Multi-speed setting (speed 10) Multi-speed setting (speed 11) Multi-speed setting (speed 12) Multi-speed setting (speed 13) Multi-speed setting (speed 14) Multi-speed setting (speed 15)
Initial Value
50Hz 30Hz 10Hz 9999 9999 9999 9999 9999 9999 9999 9999 9999 9999 9999 9999
Setting Range
0 to 400Hz 0 to 400Hz 0 to 400Hz 0 to 400Hz, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999
Description
Set the ferquency when RH turns on. Set the ferquency when RM turns on. Set the ferquency when RL turns on.
Frequency from speed 4 to speed 15 can be set according to the combination of the RH, RM, RL and REX signals. 9999: not selected
The above parameters allow its setting to be changed during operation in any operation mode even if "0" (initial value) is set in Pr. 77 Parameter write selection. * The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
Output frequency (Hz) Speed 1 (High speed) Speed 2 (Middle speed) Speed 3 Speed 4 (Low speed)
Speed 7 Time
Operation is performed at the frequency set in Pr. 4 when the RH signal turns on, Pr. 5 when the RM signal turns on, and Pr. 6 when the RL signal turns on. REMARKS
In the initial setting, if two or three speeds are simultaneously selected, priority is given to the set frequency of the lower signal. For example, when the RH and RM signals turn on, the RM signal (Pr. 5) has a higher priority. The RH, RM, RL signals are assigned to the terminal RH, RM, RL in the initial setting. By setting "0 (RL)", "1 (RM)", "2 (RH)" in any of Pr.178 to Pr.189 (input terminal function assignment), you can assign the signals to other terminals.
RH RM RL
ON ON ON ON
ON
ON ON
ON ON ON
ON
Speed 10
Speed 9 Speed 8
RH RM RL REX ON ON ON ON
ON ON ON ON ON ON ON ON
Time
(2) Multi-speed setting higher than speed 4 (Pr. 24 to Pr. 27, Pr. 232 to Pr. 239)
Frequency from speed 4 to speed 15 can be set according to the combination of the RH, RM, RL and REX signals. Set the running frequencies in Pr. 24 to Pr. 27, Pr. 232 to Pr. 239. (In the initial value setting, speed 4 to speed 15 are unavailable.). For the terminal used for REX signal input, set "8" in any of Pr. 178 to Pr. 186 to assign the function.
*1 When "9999" is set in Pr.232 Multi-speed setting (speed 8), operation is performed at frequency set in Pr.6 when RH, RM and RL are turned off and REX is turned on.
ON ON ON ON ON ON ON ON *
Multi-speed selection
REX RH RM RL PC
10 2 5
Multi-Speed Operation
78
Forward rotation
Inverter STF
CAUTION
The RH, RM, RL, REX signals can be assigned to the input terminal using any of Pr. 178 to Pr. 189 (input terminal function selection). When terminal assignment is changed, the other functions may be affected. Please make setting after confirming the function of each terminal.
Parameters referred to
Pr. 1 Maximum frequency, Pr. 2 Minimum frequency Refer to page 72 Pr. 15 Jog frequency Refer to page 80 Pr. 28 Multi-speed input compensation selection Refer to page 82 Pr. 59 Remote function selection Refer to page 83 Pr. 178 to Pr. 189 (input terminal function selection) Refer to page 96
4 PARAMETERS
79
Frequency setting by external terminals 4.6.2 Jog operation (Pr. 15, Pr. 16)
You can set the frequency and acceleration/decelertion time for jog operation. Jog operation can be performed from either the outside or PU. Can be used for conveyor positioning, test operation, etc.
Parameter Number
15
Name
Jog frequency Jog acceleration/ deceleration time
Initial Value
5Hz
Setting Range
0 to 400Hz
Description
Set the frequency for jog operation. Set the acceleration/deceleration time for jog operation. As the acceleration/deceleration time set the time taken to reach the frequency set in Pr. 20 Acceleration/deceleration reference frequency. (Initial value is 60Hz) The acceleration and deceleration times cannot be set separately.
16
0.5s
0 to 3600/360s*
The above parameters are displayed as simple mode parameters only when the parameter unit (FR-PU04/FR-PU07) is connected. When the operation panel (FR-DU07) is connected, the above parameters can be set only when Pr. 160 User group read selection = "0". (Refer to page 153) * When the setting of Pr. 21 Acceleration/deceleration time increments is "0" (initial value), the setting range is "0 to 3600s" and the setting increments are "0.1s", and when the setting is "1", the setting range is "0 to 360s" and the setting increments are "0.01s"
Inverter Forward rotation start Reverse rotation start JOG signal Three-phase AC power supply R/L1 S/L2 T/L3 STF STR JOG PC 10 2 5 U V W Motor
Time
Pr.16
JOG signal Forward rotation STF Reverse rotation STR
ON ON ON
Operation
1.Screen at powering on
Confirm that the external operation mode is selected. ([EXT] lit) If not displayed, press to change to the external [EXT] operation mode. If the operation mode still does not change, set Pr. 79 to change to the external operation mode.
Indication
2.Turn the JOG switch on. 3.Turn the start switch (STF or STR) on.
The motor rotates while start switch (STF or STR) is ON. Rotates at 5Hz. (Initial value of Pr. 15)
ON
Forward rotation
ON
Reverse rotation
Rotates while ON
Forward rotation
Stop
REMARKS
When you want to change the running frequency, change Pr. 15 Jog frequency . (initial value "5Hz") When you want to change the running frequency, change Pr. 16 Jog acceleration/deceleration time . (initial value "0.5"s)
80
Indication
2.Press 3.Press
While (or ) is pressed, the motor rotates. Rotates at 5Hz. (initial value of Pr. 15)
4.Release
(or
5.Press 6.Turn
to choose the parameter setting mode. until Pr. 15 JOG frequency appears.
7.Press 8.Turn
"
to show the currently set value. (5Hz) to set the value to ". (10Hz) to set.
9.Press
Flicker
CAUTION
When Pr. 29 Acceleration/deceleration pattern selection = "1" (S-pattern acceleration/deceleration A), the acceleration/ deceleration time is the period of time required to reach Pr. 3 Base frequency. The Pr. 15 setting should be equal to or higher than the Pr. 13 Starting frequency setting. The JOG signal can be assigned to the input terminal using any of Pr. 178 to Pr. 189 (input terminal function selection). When terminal assignment is changed, the other functions may be affected. Please make setting after confirming the function of each terminal. During jog operation, the second acceleration/deceleration via the RT signal cannot be selected. (The other second functions are valid. (Refer to page 98)) When Pr. 79 Operation mode selection = "4", push push to make a stop. / of the PU (FR-DU07/FR-PU04/FR-PU07) to make a start or
4 PARAMETERS
81
Parameters referred to
Pr. 13 Starting frequency Refer to page 87 Pr. 29 Acceleration/deceleration pattern selection Refer to page 88 Pr. 20 Acceleration/deceleration reference frequency, Pr. 21 Acceleration/deceleration time increments Pr. 79 Operation mode selection Refer to page 155 Pr. 178 to Pr. 189 (input terminal function selection) Refer to page 96 Refer to page 85
Frequency setting by external terminals 4.6.3 Input compensation of multi-speed and remote setting (Pr. 28)
By inputting the frequency setting compensation signal (terminal 1, 2), the speed (frequency) can be compensated for relative to the multi-speed setting or the speed setting by remote setting function.
Parameter Number
28
Name
Multi-speed input compensation selection
Initial Value
0
Setting Range
0 1
Description
Without compensation With compensation
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
REMARKS
Select the compensation input voltage (0 to 5V, 0 to 10V) and used terminal (terminal 1, 2) using Pr. 73 Analog input selection.
Parameters referred to
Pr. 4 to Pr. 6, Pr. 24 to Pr. 27, Pr. 232 to Pr. 239 (multi-speed operation) Pr. 73 Analog input selection Refer to page 137 Pr. 59 Remote function selection Refer to page 83 Refer to page 78
82
Frequency setting by external terminals 4.6.4 Remote setting function (Pr. 59)
z Even if the operation panel is located away from the enclosure, you can use contact signals to perform continuous variable-speed operation, without using analog signals.
Parameter Number Description RH, RM, RL Frequency setting signal function storage function
Multi-speed setting Remote setting Remote setting Remote setting Yes No No (Turning STF/STR off clears remotelyset frequency.)
Name
59
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
Inverter STF RH
When Pr. 59 = 1, 2
When Pr. 59 = 1
Deceleration
RM
Clear
10 2 5
RL PC
Connection diagram for remote setting
0Hz
Acceleration (RH) Deceleration (RM) Clear (RL) Forward rotation (STF) Power supply
Time ON ON ON ON ON ON ON ON ON ON ON
4 PARAMETERS
83
Time ON ON ON
When the acceleration or deceleration signal switches on, acceleration/deceleration time is as set in Pr. 44 Second acceleration/ deceleration time and Pr. 45 Second deceleration time. Note that when long time has been set in Pr. 7 or Pr. 8, the acceleration/ deceleration time is as set in Pr. 7 or Pr. 8. (when RT signal is off) When the RT signal is on, acceleration/deceleration is made in the time set to Pr. 44 Second acceleration/deceleration time and Pr. 45 Second deceleration time, regardless of the Pr. 7 or Pr. 8 setting. Even if the start signal (STF or STR) is off, turning on the acceleration (RH) or deceleration (RM) signal varies the preset frequency. When switching the start signal from ON to OFF, or changing frequency by the RH or RM signal frequently, set the frequency setting value storage function (write to EEPROM) invalid (Pr. 59 ="2, 3"). If set valid (Pr. 59 ="1"), frequency is written to EEPROM frequently, this will shorten the life of the EEPROM. The RH, RM, RL signals can be assigned to the input terminal using any Pr. 178 to Pr. 189 (input terminal function selection). When terminal assignment is changed, the other functions may be affected. Please make setting after confirming the function of each terminal. Also available for the network operation mode.
REMARKS During jog operation or PID control operation, the remote setting function is invalid. Setting frequency is "0"
Even when the remotely-set frequency is cleared by turning on the RL (clear) signal after turn off (on) of both the RH and RM signals, the inverter operates at the remotely-set frequency stored in the last operation if power is reapplied before one minute has elapsed since turn off (on) of both the RH and RM signals When the remotely-set frequency is cleared by turning on the RL (clear) signal after turn off (on) of both the RH and RM signals, the inverter operates at the frequency in the remotely-set frequency cleared state if power is reapplied after one minute has elapsed since turn off (on) of both the RH and RM signals.
Remotely-set frequency stored last time
Output frequency (Hz)
Time ON ON ON ON ON ON
Acceleration (RH) Deceleration (RM) OFF Clear (RL) Forward rotation (STF) Power supply
One minute
More than one minute Operation is performed at the set frequency 0Hz.
Time ON ON ON ON ON ON
Acceleration (RH) Deceleration (RM) OFF Clear (RL) Forward rotation (STF) Power supply
CAUTION
When selecting this function, re-set the maximum frequency according to the machine. Parameters referred to
Pr. 1 Maximum frequency, Pr. 18 High speed maximum frequency Refer to page 72 Pr. 7 Acceleration time, Pr. 8 Deceleration time, Pr. 44 Second acceleration/deceleration time, Pr. 45 Second deceleration time. Pr. 28 Multi-speed input compensation selection Refer to page 82 Pr. 178 to Pr. 189 (input terminal function selection) Refer to page 96 Refer to page 85
84
Refer to page
85 87 88
4.7.1
Setting of the acceleration and deceleration time (Pr.7, Pr.8, Pr.20, Pr.21, Pr.44, Pr.45)
Used to set motor acceleration/deceleration time. Set a larger value for a slower speed increase/decrease or a smaller value for a faster speed increase/ decrease. For the acceleration time at automatic restart after instantaneous power failure, refer to Pr. 611 Acceleration time at a restart (page 120).
Parameter Number
7 8
Name
Acceleration time Deceleration time Acceleration/ deceleration reference frequency
Initial Value 00170 or less 00250 or more 00170 or less 00250 or more
50Hz 5s 15s 10s 30s
Setting Range
Description
0 to 3600/ 360s *2 Set the motor acceleration time. 0 to 3600/ 360s *2 Set the motor deceleration time. Set the frequency that will be the basis of acceleration/deceleration time. As acceleration/deceleration time, set the frequency change time from stop to Pr. 20. Increments: 0.1s Increments and Range: 0 to 3600s setting range of acceleration/ Increments: 0.01s deceleration time setting can be Range: 0 to 360s changed. Set the acceleration/deceleration time when the RT signal is on. Set the deceleration time when the RT signal is on. Acceleration time = deceleration time
20 *1
1 to 400Hz
0 21 *1 Acceleration/ deceleration time increments Second acceleration/ deceleration time Second deceleration time 0 1
44 *1
5s
45 *1
*1 *2
9999
The parameters can be set when Pr. 160 User group read selection = "0" (Refer to page 153) Depends on the Pr. 21 Acceleration/deceleration time increments setting. The initial value for the setting range is "0 to 3600s" and the setting increments is "0.1s".
Example) When Pr. 20 = 50Hz (initial value), Pr. 13 = 0.5Hz, and acceleration can be made up to the maximum operating frequency of 40Hz in 10s
Pr.7 =
10s
12.7s
85
PARAMETERS
Use Pr. 7 Acceleration time to set the acceleration time required to reach Pr. 20 Acceleration/deceleration reference frequency from 0Hz. Set the acceleration time according to the following formula.
Example) When Pr. 20 = 120Hz, Pr. 10 = 3Hz, and deceleration can be made up to the maximum operating frequency of 40Hz in 10s
Pr.8 =
10s
32.4s
(3) Change the setting range and increments of the acceleration/deceleration time (Pr.21)
Use Pr. 21 to set the acceleration/deceleration time and minimum setting range. Setting "0" (initial value) ......................0 to 3600s (minimum setting increments 0.1s) Setting "1" ...........................................0 to 360s (minimum setting increments 0.01s) CAUTION
Changing the Pr. 21 setting changes the acceleration/deceleration time setting (Pr. 7, Pr. 8, Pr. 16, Pr. 44, Pr. 45). (The Pr. 611 Acceleration time at a restart setting is not affected.) <Example> When Pr. 21 = "0", setting "5.0" s in Pr. 7 and "1" in Pr. 21 automatically changes the Pr. 7 setting to "0.5" s.
t=
4 9
T (Pr.3)
2
f2 +
5 9
Guideline for acceleration/deceleration time when Pr. 3 Base frequency = 50Hz (0Hz to set frequency)
50
5 15
120
16 47
200
38 115
400
145 429
The RT signal can be assigned to the input terminal using any of Pr. 178 to Pr. 189 (Input terminal function selection). When terminal assignment is changed, the other functions may be affected. Please make setting after confirming the function of each terminal.
REMARKS
The RT signal acts as the second function selection signal and makes the other second function valid. (Refer to page 99) The RT signal is assigned to the RT terminal in the default setting. By setting "3" to any of Pr. 178 to Pr. 189 (Input terminal function selection), you can assign the RT signal to the other terminal. If the Pr. 20 setting is changed, the Pr. 125 and Pr. 126 (frequency setting signal gain frequency) settings do not change. Set Pr. 125 and Pr. 126 to adjust the gains. When the Pr. 7, Pr. 8, Pr. 44 and Pr. 45 settings are 0.03s or less, the acceleration/deceleration time is 0.04s. At that time, set Pr. 20 to "120Hz" or less. If the acceleration/deceleration time is set, the actual motor acceleration/deceleration time cannot be made shorter than the shortest acceleration/deceleration time determined by the mechanical system J (moment of inertia) and motor torque.
Parameters referred to
Pr. 3 Base frequency Refer to page 74 Pr. 10 DC injection brake operation frequency Refer to page 92 Pr. 29 Acceleration/deceleration pattern selection Refer to page 88 Pr. 125, Pr. 126 (Frequency setting gain frequency) Refer to page 142 Pr. 178 to Pr.189 (Input terminal function selection) Refer to page 96
86
4.7.2
You can set the starting frequency and hold the set starting frequency for a certain period of time. Set these functions when you need the starting torque or want to smooth motor drive at a start.
Parameter Number Name Initial Value Setting Range Description
Frequency at start can be set in the range 0 to 60Hz. You can set the starting frequency at which the start signal is turned on. Set the holding time of Pr. 13 Starting frequency. Holding function at a start is invalid
13
Starting frequency
0.5Hz
0 to 60Hz
571
9999
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
Setting range
CAUTION
The inverter will not start if the frequency setting signal is less than the value set in Pr. 13. For example, when 5Hz is set in Pr. 13, the motor will not start running until the frequency setting signal reaches 5Hz.
Pr.13 0 ON
STF
CAUTION
When the start signal was turned off during start-time hold, deceleration is started at that point. At switching between forward rotation and reverse rotation, the starting frequency is valid but the start-time hold function is invalid.
4 PARAMETERS
CAUTION
Note that when Pr. 13 is set to any value lower than Pr. 2 Minimum frequency, simply turning on the start signal will run the motor at the preset frequency even if the command frequency is not input. Parameters referred to
Pr.2 Minimum frequency Refer to page 72
87
4.7.3
You can set the acceleration/deceleration pattern suitable for application. You can also set the backlash measures that stop acceleration/deceleration once at the parameter-set frequency and time during acceleration/deceleration.
Parameter Number
29
Name
Acceleration/deceleration pattern selection Backlash acceleration stopping frequency Backlash acceleration stopping time Backlash deceleration stopping frequency Backlash deceleration stopping time
Initial Value
0
Setting Range
0 1 2 3 0 to 400Hz 0 to 360s 0 to 400Hz 0 to 360s
Description
Linear acceleration/ deceleration S-pattern acceleration/deceleration A S-pattern acceleration/deceleration B Backlash measures Set the stopping frequency and time for backlash measures. Valid when Pr. 29 = 3
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
fb Time
CAUTION
As the acceleration/deceleration time of S-pattern acceleration/deceleration A, set the time taken until Pr. 3 Base frequency is reached, not Pr. 20 Acceleration/deceleration reference frequency.
Setting value "2"
[S-pattern acceleration /deceleration B]
f1
f2 Time
Setting value "3" [Anti-backlash measure function] Pr. 142 Pr. 140 Pr. 141 Pr. 143 Time
Pr. 13
CAUTION
Setting the backlash measures increases the acceleration/deceleration time by the stopping time.
Parameters referred to
Pr. 3 Base frequency Refer to page 74 Pr. 7 Acceleration time, Pr. 8 Deceleration time, Pr. 20 Acceleration/deceleration reference frequency Refer to page 85
88
Refer to page
89 91
4.8.1
Set the current of the electronic thermal O/L relay to protect the motor from overheat. This feature provides the optimum protective characteristics, including reduced motor cooling capability, at low speed.
Parameter Number
9
Name
Electronic thermal O/L relay Second electronic thermal O/L relay *3
Initial Value
Rated inverter current
Setting Range
01160 or less 01800 or more 01160 or less 01800 or more 9999 0 to 500A 0 to 3600A 0 to 500A 0 to 3600A
Description
Set the rated motor current. Made valid when the RT signal is on. Set the rated motor current. Second electronic thermal O/L relay invalid
51 *2
9999
*1 *2
The parameters can be set when Pr. 160 User group read selection = "0" (Refer to page 153) When parameter is read using the FR-PU04, a parameter name different from an actual parameter is displayed.
50 0.5Hz
Operation region Region on the left of characteristic curve Non-operation region Region on the left of characteristic curve Characteristic when electronic thermal relay function for motor protection is turned off (When Pr. 9 setting is 0(A))
180
120 Electronic thermal relay function for transistor protection 52.5% 105% 100 120 50 150 Inverter output current(%) (% to the rated output current)
This function detects the overload (overheat) of the motor, stops the operation of the inverter's output transistor, and stops the output. (The operation characteristic is shown on the left) Set the rated current [A] of the motor in Pr. 9. (When the power supply specification is (400V/440V) 60Hz, set the 1.1 times the rated motor current.) Set "0" in Pr. 9 when you do not want to activate the electronic thermal relay function, e.g. when using an external thermal relay with the motor. (Note that the output transistor protection of the inverter functions (E.THT).) When using the Mitsubishi constant-torque motor 1) Set "1"in Pr. 71. (This provides a 100% continuous torque characteristic in the low-speed range.) 2) Set the rated current of the motor in Pr. 9.
*1 *2 *3 When a value 50% of the inverter rated output current (current value) is set in Pr. 9 The % value denotes the percentage to the inverter rated output current. It is not the percentage to the motor rated current. When you set the electronic thermal relay function dedicated to the Mitsubishi constant-torque motor, this characteristic curve applies to operation at 6Hz or higher.
60
CAUTION
Protective function by electronic thermal relay function is reset by inverter power reset and reset signal input. Avoid unnecessary reset and power-off. When multiple motors are operated by a single inverter, protection cannot be provided by the electronic thermal relay function. Install an external thermal relay to each motor. When the difference between the inverter and motor capacities is large and the setting is small, the protective characteristics of the electronic thermal relay function will be deteriorated. In this case, use an external thermal relay. A special motor cannot be protected by the electronic thermal relay function. Use the external thermal relay. The operation time of the transistor protection thermal relay shortens when the Pr. 72 PWM frequency selection setting increases.
4 PARAMETERS
89
(3) Electronic thermal relay function alarm output and alarm signal (THP signal)
100%: Electronic thermal relay function alarm operation value The alarm signal (THP) is output when the electronic thermal
Electronic thermal relay function operation level Electronic thermal O/L relay alarm (THP) 100% 85% Time OFF ON ON
relay function cumulative value reaches 85% of the level set in Pr. 9 or Pr. 51. If it reaches 100% of the Pr. 9 Electronic thermal O/ L relay setting, electronic thermal relay function protection (E. THM/E.THT) occurs. The inverter does not shut off the output if the alarm signal is output. For the terminal used for the THP signal output, assign the function by setting "8" (positive logic) or "108" (negative logic) in any of Pr. 190 to Pr. 196 (output terminal function selection).
CAUTION
The signal can be assigned to the input terminal using any of Pr. 190 to Pr. 196 (output terminal function selection). When terminal assignment is changed, the other functions may be affected. Please make setting after confirming the function of each terminal.
PC
CAUTION
The signal can be assigned to the input terminal using any of Pr. 178 to Pr. 189 (Input terminal function selection). When terminal assignment is changed, the other functions may be affected. Please make setting after confirming the function of each terminal.
Motor
Inverter
AU PTC
AU/PTC switchover switch Factory-set to "AU". Set to the "PTC" position to validate the PTC signal input.
Built-in PTC thermistor of the motor can be input to the PTC signal (AU terminal). For the terminal used for PTC signal input, assign the function by setting "63" to Pr. 184 AU terminal function selection and also set the AU/PTC switchover switch to the PTC terminal function. (The initial setting is the AU terminal function.) If a motor overheat state is detected for more than 10s according to the input from the PTC thermistor, the inverter shuts off the output and outputs the PTC thermal alarm signal (E.PTC).
90
CAUTION
When the PTC signal was not assigned to Pr. 184 and the AU/PTC switchover switch was set to the PTC terminal function, the function assigned to the AU terminal is always off. Reversely, when the PTC signal was assigned to Pr. 184 and the AU/PTC switchover switch was set to the AU terminal function, a PTC thermal error (E.PTC) occurs since the function is always in a motor overheat state. When you want to input a current, assign the AU signal to the other signal. When terminal assignment is changed, the other functions may be affected. Please make setting after confirming the function of the AU terminal.
Parameters referred to
Pr. 71 Applied motor Refer to page 91 Pr. 72 PWM frequency selection Refer to page 136 Pr. 178 to Pr. 189 (Input terminal function selection) Pr. 190 to Pr. 196 (Output terminal function selection) Specifications of the AU terminal Refer to page 22 Refer to page 96 Refer to page 102
4.8.2
Setting of the used motor selects the thermal characteristic appropriate for the motor. Setting is necessary when using a constant-torque motor. Thermal characteristic of the electronic thermal relay function suitable for the motor is set.
Parameter Number
71
Name
Applied motor
Initial Value
0
Setting Range
0, 1, 2, 20
Description
Selecting the standard motor or constanttorque motor sets the corresponding motor thermal characteristic.
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
Refer to the following list and set this parameter according to the motor used.
Pr. 71 Setting 0 (initial value) 1 2 20 Motor ({ : used motor) Thermal Characteristic of the Electronic Thermal Relay Function Thermal characteristics of a standard motor Thermal characteristics of the Mitsubishi constant-torque motor Thermal characteristics of a standard motor Adjustable 5 points V/F(Refer to page 77) Mitsubishi standard motor SF-JR 4P(1.5kW or less) { { Standard (SF-JR, etc.) { { Constant torque (SF-HRCA, etc.)
REMARKS
For the 00126 and 00170, the Pr. 0 Torque boost and Pr. 12 DC injection brake operation voltage settings are automatically changed according to the Pr. 71 setting as follows.
Pr. 71 Pr. 0 Pr. 12 Standard Motor Setting 0, 2, 20 3% 4% Constant Torque Motor Setting 1 2% 2%
4 PARAMETERS
CAUTION
Set this parameter correctly according to the motor used. Incorrect setting may cause the motor to overheat and burn. Parameters referred to
Pr. 0 Torque boost Refer to page 63 Pr. 12 DC injection brake operation voltage Pr. 100 to Pr. 109 (Adjustable 5 points V/F) Refer to page 92 Refer to page 77
91
Refer to Page
92 94 95
4.9.1
The DC injection brake can be operated at a motor stop to adjust the stop timing and braking torque. In DC injection brake operation, DC voltage is directly applied to the motor to prevent the motor shaft from rotating when a motor decelerates to stop. The motor will not return to the original position if the motor shaft rotates due to external force.
Parameter Number
10
Name
DC injection brake operation frequency
Initial Value
3Hz
Setting Range
0 to 120Hz 9999 0
Description
Set the operation frequency of the DC injection brake. Operated at Pr. 13 or less. DC injection brake disabled Set the operation time of the DC injection brake. Operate when X13 signal is on
Set the DC injection brake voltage (torque). When "0" is set, DC injection brake is disabled.
11
12
0 to 30%
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
When the frequency at which the DC injection brake operates is set in Pr. 10, the DC injection brake is operated when this frequency is reached during deceleration. At the Pr. 10 setting of "9999", the DC injection brake is operated when deceleration is made to the frequency set in Pr. 13 Starting frequency.
Time
Pr.12 Operation voltage
Time
Time
Pr.12 Operation voltage
Time ON OFF
92
CAUTION
As stop holding torque is not produced, install a mechanical brake. Parameters referred to
Pr. 13 Starting frequency Pr. 71 Applied motor Refer to page 87 Refer to page 91
4 PARAMETERS
93
Motor brake and stop operation 4.9.2 Selection of a regenerative brake (Pr. 30, Pr. 70)
zUse the "high power factor converter (FR-HC, MT-HC) to reduce harmonics, improve the power factor, or continuously use the regenerative mode.
Parameter Number Name Initial Value Setting Range
0
Description
Without regenerative function, brake unit (FR-BU, BU type) Brake unit (MT-BU5), power regeneration converter (MT-RC) (Setting can be made only for the 01800 or more) High power factor converter (FRHC, MT-HC), power regeneration common converter (FR-CV) Set the %ED of the brake transistor operation when using a brake unit (MT-BU5). (Setting can be made only for the 01800 or more
30
70
0%
0 to 10%
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
(2) When using a brake unit (MT-BU5) and power regeneration converter (MT-RC) (01800 or more)
Set "1" in Pr. 30. Set "10%" In Pr. 70 when using a brake unit (MT-BU5). Set "0%" in Pr. 70 when using a power regeneration converter (MT-RC).
(3) When using the high power factor converter (FR-HC, MT-HC) or power regeneration common converter (FR-CV)
Set "2" in Pr. 30. The Pr. 70 setting is made invalid. Use any of Pr. 178 to Pr. 189 (Input terminal function assignment) to assign the following signals to the contact input terminals. (a) X10 signal: FR-HC, MT-HC connection, FR-CV connection (inverter operation enable signal) To make protective coordination with the FR-HC, MT-HC or FR-CV, use the inverter operation enable signal to shut off the inverter output. Input the RDY signal of the FR-HC, MT-HC (RDYB signal of the FR-CV). (b) X11 signal: FR-HC, MT-HC connection (instantaneous power failure detection signal) When the setting has been made to hold the mode at occurrence of an instantaneous power failure for RS485 communication operation, use this signal to hold the mode. Input the Y1 or Y2 signal (instantaneous power failure detection signal) of the FR-HC, MT-HC. For the terminal used for X10 or X11 signal input, assign its function by setting "10" (X10) or "11" (X11) to any of Pr. 178 to Pr. 189. REMARKS
The MRS signal can also be used instead of the X10 signal. (Refer to page 96.) Refer to pages 30 to 34 for connection of the brake unit, high power factor converter (FR-HC, MT-HC) and power regeneration common converter (FR-CV).
CAUTION
Changing the terminal assignment using Pr. 178 to Pr. 189 (input terminal function selection) may affect the other functions. Please make setting after confirming the function of each terminal.
Parameters referred to
Pr. 178 to Pr.189 (input terminal function selection) Refer to page 96
94
Motor brake and stop operation 4.9.3 Stop selection (Pr. 250)
Used to select the stopping method (deceleration to a stop or coasting) when the start signal turns off. Used to stop the motor with a mechanical brake, etc. together with switching off of the start signal. You can also select the operations of the start signals (STF/STR). (Refer to page 100 for start signal selection)
Parameter Number Description Setting Range Start Signal (STF/STR) Stop Operation (Refer to page 100)
0 to 100s STF signal: Forward rotation start STR signal: Reverse rotation start The motor is coasted to a stop when the preset time elapses after the start signal is turned off.The motor is coasted to a stop STF signal: Start signal (Pr. 250 - 1000)s after the STR signal: Forward/ reverse signal start signal is turned off. STF signal: Forward rotation start STR signal: Reverse When the start signal is rotation start turned off, the motor decelerates to stop. STF signal: Start signal STR signal: Forward/ reverse signal
Name
Initial Value
8888
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
Set Pr. 250 to "9999" (initial value) or "8888". The motor decelerates to a stop when the start signal (STF/STR) turns off.
Use Pr. 250 to set the time from when the start signal turns off until the output is shut off. When any of "1000" to "1100" is set, the output is shut off after (Pr. 250 1000)s. The output is shut off when the time set in Pr. 250 has elapsed after the start signal had turned off.The motor coasts to a stop. The RUN signal turns off when the output stops.
CAUTION
When the start signal is turned on again during motor coasting, the motor starts at Pr. 13 Starting frequency.
Pr. 7 Acceleration time , Pr. 8 Deceleration time Pr. 13 Starting frequency Refer to page 87 Refer to page 85
4 PARAMETERS
95
Parameters referred to
Refer to Page
96 98 99 100 102 106 107 109
Name
STF terminal function selection STR terminal function selection RL terminal function selection RM terminal function selection RH terminal function selection RT terminal function selection AU terminal function selection JOG terminal function selection CS terminal function selection MRS terminal function selection STOP terminal function selection RES terminal function selection
Initial Value
60 61 0 1 2 3 4 5 6 24 25 62
Initial Signal
STF (forward rotation command) STR (reverse rotation command)
Setting Range
0 to 8, 10 to 14, 16, 24, 25, 37, 60, 62, 64 to 67, 9999 0 to 8, 10 to 14, 16, 24, 25, 37, 61, 62, 64 to 67, 9999
RL (low-speed operation command) RM (middle-speed operation command) 0 to 8, 10 to 14, 16, 24, 25, RH (high speed operation command) 37, 62, 64 to 67, 9999 RT (second function selection) 0 to 8, 10 to 14, 16, 24, 25, AU (terminal 4 input selection) 37, 62 to 67, 9999 JOG (Jog operation selection) CS (selection of automatic restart after instantaneous power failure) MRS (output stop) STOP (start self-holding selection) RES (inverter reset) 0 to 8, 10 to 14, 16, 24, 25, 37, 62, 64 to 67, 9999
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
Signal Name
RL Pr. 59 = 0 (initial value) Pr. 59 =1, 2 *1
Function
Low-speed operation command Remote setting (setting clear) Middle-speed operation command Remote setting (deceleration) High-speed operation command
Related Parameters
Pr. 4 to Pr. 6, Pr. 24 to Pr. 27, Pr. 232 to Pr. 239 Pr. 59 Pr. 4 to Pr. 6, Pr. 24 to Pr. 27, Pr. 232 to Pr. 239 Pr. 59 Pr. 4 to Pr. 6, Pr. 24 to Pr. 27, Pr. 232 to Pr. 239 Pr. 59 Pr. 44 to Pr. 51
Refer to Page
78 83 78 83 78 83 99
RM
2 3
RH RT
96
Signal Name
AU JOG CS OH REX X10 X11 X12 X13 X14 X16 MRS STOP X37 STF STR RES PTC X64 X65 X66 X67
Function
Terminal 4 input selection Jog operation selection Selection of automatic restart after instantaneous power failure, flying start Commercial power supply-inverter switchover function External thermal relay input *2 15 speed selection (combination with three speeds RL, RM, RH) Inverter operation enable signal (FR-HC, MT-HC/FR-CV connection) FR-HC or MT-HC connection, instantaneous power failure detection PU operation external interlock External DC injection brake operation start PID control valid terminal PU-external operation switchover (external operation when X16 turns on) Output stop Commercial power supply-inverter switchover function Start self-holding selection Traverse function selection Forward rotation command (assigned to STF terminal (Pr. 178) only) Reverse rotation command (assigned to STR terminal (Pr. 179) only) Inverter reset PTC thermistor input (assigned to AU terminal (Pr. 184) only) PID forward/reverse action switchover PU-NET operation switchover (PU operation when X65 turns on) External-NET operation switchover (NET operation when X66 turns on) Command source switchover (Pr.338 and Pr.339 commands are valid when X67 turns on) No function
Related Parameters
Pr. 267 Pr. 15, Pr. 16 Pr. 57, Pr. 58, Pr.162 to Pr.165, Pr. 299, Pr. 611 Pr. 57, Pr. 58 Pr. 135 to Pr. 139, Pr. 159 Pr. 9 Pr. 4 to Pr. 6, Pr. 24 to Pr. 27, Pr.232 to Pr.239 Pr. 30 Pr. 30 Pr. 79 Pr. 11, Pr. 12 Pr. 127 to Pr. 134, Pr. 575 to Pr. 577 Pr. 79, Pr. 340 Pr. 17 Pr. 57, Pr. 58 Pr. 135 to Pr. 139, Pr. 159 Pr. 592 to Pr. 597 Pr. 9 Pr. 127 to Pr. 134 Pr. 79, Pr. 340 Pr. 79, Pr. 340 Pr. 338, Pr. 339
Refer to Page
137 80 120 206 89 78 94 94 155 92 198 161 98 206 100 220 100 100 89 198 163 163 164
When Pr. 59 Remote function selection = "1 or 2", the functions of the RL, RM and RH signals change as listed above. The OH signal turns on when the relay contact "opens".
CAUTION
Changing the terminal assignment using Pr. 178 to Pr. 189 (input terminal function selection) may affect the other functions. Please make setting after confirming the function of each terminal. One function can be assigned to two or more terminals. In this case, the terminal inputs are ORed. The priorities of the speed commands are in order of jog, multi-speed setting (RH, RM, RL, REX) and PID (X14). When the X10 signal (FR-HC, MT-HC, FR-CV connection - inverter operation enable signal) is not set or when the PU operation external interlock (X12) signal is not assigned at the Pr. 79 Operation mode selection setting of "7", the MRS signal shares this function. Use common terminals to assign multi-speeds (speed 7) and remote setting. They cannot be set individually. (Common terminals are used since these functions are designed for speed setting and need not be set at the same time.)
4 PARAMETERS
MRS Assignment
{ { { {
X10 Assignment
{ { { {
Pr. 17
Invalid Valid Valid Valid
Other than 2
97
Function assignment of external terminal and control 4.10.2 Inverter output shutoff signal (MRS signal, Pr. 17)
The inverter output can be shut off from the MRS signal. The logic of the MRS signal can also be selected.
Parameter Number
17
Name
MRS input selection
Initial Value
0
Setting Range
0 2
Description
Open input always Close input always (NC contact input specifications)
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
Time
MRS signal STF (STR) signal Setting value "0" Output stop
ON ON
(Initial value)
Inverter MRS PC
Inverter MRS PC
Turning on the output shutoff signal (MRS) during inverter running shuts off the output immediately. Terminal MRS may be used as described below. (a) When mechanical brake (e.g. electromagnetic brake) is used to stop motor The inverter output is shut off when the mechanical brake operates. (b) To provide interlock to disable operation by the inverter With the MRS signal on, the inverter cannot be operated if the start signal is entered into the inverter. (c) Coast the motor to a stop. When the start signal is turned off, the inverter decelerates the motor to a stop in the preset deceleration time, but when the MRS signal is turned on, the motor coasts to a stop.
REMARKS
The MRS signal is assigned to the terminal MRS in the initial setting. By setting "24" in any of Pr. 178 to Pr. 189 (input terminal function selection), the RT signal can be assigned to the other terminal. The MRS signal can shut off the output, independently of the PU, external or network operation mode.
CAUTION
Changing the terminal assignment using Pr. 178 to Pr. 189 (input terminal function selection) may affect the other functions. Please make setting after confirming the function of each terminal.
Parameters referred to
Pr. 178 to Pr. 189 (Input terminal function selection) Refer to page 96
98
Function assignment of external terminal and control 4.10.3 Condition selection of function validity by the second function selection signal (RT) (RT signal, Pr. 155)
You can select the second function using the external terminal (RT signal). You can also set the RT signal operation condition (reflection time).
Parameter Number Name Initial Value Setting Range
0 155 RT signal function validity condition selection 0 10
Description Second function is immediately made valid with on of the RT signal. Second function is valid only during the RT siganl is on and constant speed operation. (invalid during acceleration/deceleration)
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
When the RT signal turns on, the second function becomes valid. The second function has the following applications. (a)Switching between normal use and emergency use (b)Switching between heavy load and light load (c)Changing of acceleration/deceleration time by broken line acceleration/deceleration (d)Switching of characteristic between main motor and sub motor
Second function connection diagram
Inverter
STF(STR) RT RH RM PC
RT RH RM
Refer to Page
63 74 85 85 89 66 106
REMARKS
The RT signal is assigned to the RT terminal in the initial setting. By setting "3" to any of Pr. 178 to Pr. 189 (input terminal function selection), the RT signal can be assigned to the other terminal.
CAUTION
When the RT signal is on, the other functions such as the second acceleration/deceleration time are also selected. Changing the terminal assignment using Pr. 178 to Pr. 189 (input terminal function selection) may affect the other functions. Please make setting after confirming the function of each terminal.
4 PARAMETERS
Parameters referred to
Pr. 178 to Pr.189 (input terminal function selection) Refer to page 96
99
Function assignment of external terminal and control 4.10.4 Start signal selection (STF, STR, STOP signal, Pr. 250)
You can select the operation of the start signal (STF/STR). Used to select the stopping method (deceleration to a stop or coasting) when the start signal turns off. Used to stop the motor with a mechanical brake, etc. together with switching off of the start signal.
(Refer to page 95 for stop selection)
Parameter Number
Name
Initial Value
Setting Range
0 to 100s
When the start signal is turned off, the motor decelerates to stop.
8888
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
Forward rotation
Output frequency
Reverse rotation
STF STR
ON ON
Reverse rotation
Time
Output frequency
Forward rotation
Time
STF STR
ON ON
REMARKS
When Pr. 250 is set to any of "0 to 100, 1000 to 1100", the motor coasts to a stop if the start command is turned off. (Refer to page 95) The STF and STR signals are assigned to the STF and STR terminals in the initial setting. The STF signal can be assigned to Pr. 178 STF terminal function selection and the STR signal to Pr. 179 STR terminal function selection only.
100
Time
Time
ON
ON
ON
REMARKS
The STOP signal is assigned to the terminal STOP in the initial setting. By setting "25" in Pr. 178 to Pr. 189, the STOP signal can also be assigned to the other terminal. When the JOG signal is turned on to enable jog operation, the STOP signal becomes invalid. If the MRS signal is turned on to stop the output, the self-holding function is not canceled.
STR
OFF ON OFF ON
Pr. 250 Setting Inverter Status 0 to 100s, 9999 1000s to 1100s, 8888
Stop Reverse rotation Forward rotation Stop Stop Forward rotation Reverse rotation
4 PARAMETERS
101
Parameters referred to
Pr. 4 to Pr. 6 (Multi-speed setting) Refer to page 78 Pr. 178 to Pr. 189 (Input terminal function selection) Refer to page 96
Function assignment of external terminal and control 4.10.5 Output terminal function selection (Pr. 190 to Pr. 196)
You can change the functions of the open collector output terminal and relay output terminal.
Parameter Number
190 191 192 193 194 195
Name
RUN terminal function selection SU terminal function selection IPF terminal function selection OL terminal function selection FU terminal function selection ABC1 terminal function selection ABC2 terminal function selection
Initial Value
0 Open collector output terminal 1 2 3 4 99
Initial Signal
RUN (inverter running) SU (up to frequency) IPF (instantaneous power failure, undervoltage) OL (overload alarm) FU (output frequency detection) ALM (alarm output)
Setting Range
0 to 5, 7, 8, 10 to 19, 25, 26, 45 to 47, 64, 70 to 78, 90 to 96, 98, 99, 100 to 105, 107, 108, 110 to 116, 125, 126, 145 to 147, 164, 170, 190 to 196, 198, 199, 9999
196
9999
No function
0 to 5, 7, 8, 10 to 19, 25, 26, 45 to 47, 64, 70 to 78, 90, 91, 94 to 96, 98, 99, 100 to 105, 107, 108, 110 to 116, 125, 126, 145 to 147, 164, 170, 190, 191, 194 to 196, 198, 199, 9999
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
Signal Name
RUN SU IPF OL FU FU2 RBP
Function
Operation
Output during operation when the inverter output frequency rises to or above Pr. 13 Starting frequency. Output when the output frequency is reached to the set frequency. Output at occurrence of an instantaneous power failure or when undervoltage protection is activated. Output while stall prevention function is activated. Output when the output frequency reaches the frequency setting in Pr. 42 (Pr. 43 for reverse rotation). Output when the output frequency reaches the frequency setting in Pr. 50. Output when 85% of the regenerative brake duty set in Pr. 70 is reached. Setting can be made for the 01800 or more. Output when the electronic thermal relay function cumulative value reaches 85%. (Electronic thermal relay function protection (E.THT/E.THM) actirates, when the value reached 100%.) Output when the PU operation mode is selected. Output when the inverter power is turned on, then output after reset process is completed. (when the inverter can be started by switching the start signal on or while it is running). Output when the output current is higher than the Pr. 150 setting for longer than the time set in Pr. 151. Output when the output power is lower than the Pr. 152 setting for longer than the time set in Pr. 153.
Related Parameters
Pr. 41 Pr. 57 Pr. 22, Pr. 23, Pr. 66, Pr. 148, Pr. 149, Pr. 154 Pr. 42, Pr. 43 Pr. 50 Pr. 70
Refer to Page
104 106 120 66 106 106 94
0 1 2 3 4 5 7
Inverter running Up to frequency *1 Instantaneous power failure/undervoltage Overload alarm Output frequency detection Second output frequency detection Regenerative brake prealarm Electronic thermal relay function prealarm PU operation mode Inverter operation ready Output current detection Zero current detection
108
THP
Pr. 9
90
10 11
110 111
PU RY
Pr. 79
155 104
12
112
Y12
107
13
113
Y13
107
102
Signal Name
FDN FUP RL
Function
PID lower limit PID upper limit
Operation
Output when the feedback value falls below the lower limit of PID control. Output when the feedback value rises above the upper limit of PID control Output when forward rotation is performed in PID control.
Related Parameters
Refer to Page
14 15 16 17 18 19 25 26
198
45
145
46
146
47 64 70 71
190
72
73
74 75 76 77 78
90
91
191
92
192
93
193
PID forward/reverse rotation output Commercial powerMC1 supply switchover MC1 Commercial powerUsed when the commercial power supplyMC2 supply switchover MC2 inverter switchover function is used. Commercial powerMC3 supply switchover MC3 FAN Fan fault output Output at the time of a fan fault. Output when the heatsink temperature Heatsink overheat reaches about 85% of the heatsink overheat FIN pre-alarm protection providing temperature. During inverter Output when the inverter running and start RUN3 running and start commands are on. command is on During deceleration at Output when the power failure-time occurrence of power Y46 deceleration function is executed. failure (retained until release) During PID control PID Output during PID control. activated Y64 During retry Output during retry processing. PID output Output when the PID output interruption SLEEP interruption function is executed. Commercial-power RO1 supply side motor 1 connection RO1 Commercial-power RO2 supply side motor 2 connection RO2 Commercial-power RO3 supply side motor 3 connection RO3 Commercial-power Used when using advanced PID control RO4 supply side motor 4 (pump function). connection RO4 Inverter side motor 1 RIO1 connection RIO1 Inverter side motor 2 RIO2 connection RIO2 Inverter side motor 3 RIO3 connection RIO3 Inverter side motor 4 RIO4 connection RIO4 Output when any of the control circuit capacitor, main circuit capacitor and inrush Y90 Life alarm current limit circuit or the cooling fan approaches the end of its service life. Alarm output 3 Output when an error occurs due to the circuit Y91 (power-off signal) failure or connection alarm of the inverter. Turned on and off alternately every time the power saving average value is updated Power saving when the power saving monitor is used. Y92 average value Cannot be set to Pr. 195 and Pr. 196 (relay updated timing output terminal). Average current value and maintenance timer value are output as pulses. Current average Y93 Cannot be set to Pr. 195 and Pr. 196 (relay value monitor signal output terminal).
206
Pr. 244
224 250
104
Pr. 261 to Pr. 266 Pr. 127 to Pr. 134, Pr. 575 to Pr. 577 Pr. 65 to Pr. 69 Pr. 127 to Pr. 134, Pr. 575 to Pr. 577
124
211
4 PARAMETERS
225
Pr. 52, Pr. 54, Pr. 158, Pr. 891 to Pr. 899
105
131
228
103
Signal Name
Function
Operation
Output when the inverter's protective function is activated to stop the output (major fault). Continue outputting the signal during inverter reset and stop outputting after reset is cancelled. *2 Output when Pr. 503 rises to or above the Pr. 504 setting. Output to the terminal when a value is set to the parameter. Output when a minor fault (fan failure or communication error warning) occurs. Output when the inverter's protective function is activated to stop the output (major fault). The signal output is stopped when a reset turns on.
Related Parameters
Refer to Page
94
194
ALM2
Alarm output 2
105
95 96 98 99 9999
*1
Maintenance timer signal Remote output Minor fault output Alarm output No function
Pr. 503, Pr. 504 Pr. 495 to Pr. 497 Pr. 121, Pr. 244
Note that when the frequency setting is varied using an analog signal or
*2
frequency) signal may alternate on and off depending on that varying speed and the timing of the varying speed due to acceleration/ deceleration time setting. (The output will not alternate on and off when the acceleration/deceleration time setting is "0s".) When a power supply reset is performed, the alarm output 2 signal (ALM2) turns off as soon as the power supply switches off.
REMARKS
The same function may be set to more than one terminal. When the function is executed, the terminal conducts at the setting of any of "0" to "99", and does not conduct at the setting of any of "100" to "199". The signal will not function if a value other than the above is set to any of Pr. 190 to Pr. 196. When Pr. 76 Alarm code output selection = "1", the output signals of the terminals SU, IPF, OL and FU are switched as set in Pr. 76. (When an inverter alarm occurs, the signal output is switched to the alarm output.) The output assignment of the terminal RUN and alarm output relay are as set above regardless of Pr. 76.
CAUTION
When terminal assignment is changed using Pr. 190 to Pr. 196 (output terminal function selection), the other functions may be affected. Please make setting after confirming the function of each terminal. Do not assign signals which repeat frequent ON/OFF to A1, B1, C1, A2, B2, C2. Otherwise, the life of the relay contact decreases.
(2) Inverter operation ready signal (RY signal) and inverter running signal (RUN, RUN3 signal)
When the inverter is ready to operate, the output of the operation ready signal (RY) is on. It is also on during inverter running. When the output frequency of the inverter rises to or above Pr. 13 Starting frequency, the output of the inverter running signal (RUN) is turned on. During an inverter stop or DC injection brake operation, the output is off. The output of the RUN3 signal is on when the inverter running and start signals are on. (For the RUN3 signal, output is on if the starting command is on even when the inverter protective function is activated or the MRS signal is on. When using the RY, RUN and RUN3 signals, assign functions to Pr.
190 to Pr. 196 (output terminal selection function) referring to the table below.
Output signal
OFF
ON ON ON OFF
OFF
Output frequency
DC injection brake operation point Pr. 13 Starting frequency Reset processing DC injection brake operation
Time
ON ON ON OFF OFF
RY RUN RUN3
Pr. 190 to Pr. 196 setting Positive logic 11 0 45 Negative logic 111 100 145
RY RUN RUN3
104
Start Start Start Signal is Signal is Signal is OFF ON ON (during (during (during stop) stop) running)
ON OFF OFF ON OFF ON ON ON ON
Start signal Start signal Start signal Start signal Restarting is ON is OFF is ON is OFF
OFF OFF ON OFF ON ON *1 OFF OFF ON ON ON
REMARKS
Run signal is assigned to the terminal RUN in the initial setting.
Time
Alarm output signal(ALM) Alarm output 2 signal(ALM2) Reset signal(RES)
If the inverter comes to an alarm stop, the ALM and ALM2 signals are output. The ALM2 signal remains on during a reset period after alarm occurrence. When using the ALM2 signal, set "94 (positive logic)" or "194 (negative logic)" to any of Pr. 190 to Pr. 196 (output terminal function selection) to assign the function to the output terminal. The ALM signal is assigned to the A1B1C1 contact in the initial setting.
REMARKS
Refer to page 244 for the inverter alarm description.
Alarm Definition
Inrush current limit circuit alarm (E.IOH) CPU error (E.CPU) CPU error (E.6) CPU error (E.7) Parameter storage device alarm (E.PE) Parameter storage device alarm (E.PE2) 24VDC power output short circuit (E.P24) Operation panel power supply short circuit, RS-485 terminal power supply short circuit(E.CTE) Output side earth fault overcurrent protection(E.GF) Output phase failure (E.LF) Opposite rotation deceleration error (E.BE)
4 PARAMETERS
105
Parameters referred to
Pr. 13 Starting frequency Refer to page 87 . Refer to page 128 Pr. 76 Alarm code output selection
Function assignment of external terminal and control 4.10.6 Detection of output frequency (SU, FU, FU2 signal, Pr. 41 to Pr. 43, Pr. 50)
The inverter output frequency is detected and output to the output signal.
Parameter Number
41 42 43 50
Name
Up-to-frequency sensitivity Output frequency detection Output frequency detection for reverse rotation Second output frequency detection
Initial Value
10% 6Hz 9999 30Hz
Setting Range
0 to 100% 0 to 400Hz 0 to 400Hz 9999 0 to 400Hz
Description
Set the level where the SU signal turns on. Set the frequency where the FU signal turns on. Set the frequency where the FU signal turns on in reverse rotation. Same as Pr. 42 setting Set the frequency where the FU2 signal turns on.
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
Set frequency
The output frequency compared with the set frequency changes depending on the control method. Control Method V/F control Simple magnetic flux vector control Compared Output Frequency Output frequency Output frequency before slip compensation
SU
Output frequency
(2) Output frequency detection (FU signal, FU2 signal, Pr. 42, Pr. 43, Pr. 50)
(Hz)
Forward rotation Pr.50 Pr.42 Reverse rotation ON ON OFF OFF ON ON OFF OFF Time Pr.43 Pr.50
Parameter Number
42, 43 50
Output Signals
FU FU2
Pr. 190 to Pr. 196 Setting Positive logic 4 5 Negative logic 104 105
When the output frequency rises to or above the Pr. 42 setting, the output frequency detection signal (FU) is output. This function can be used for electromagnetic brake operation, open signal, etc. When the detection frequency is set in Pr. 43, frequency detection used exclusively for reverse rotation can also be set. This function is effective for switching the timing of electromagnetic brake operation between forward rotation (rise) and reverse rotation (fall) during vertical lift operation, etc. When Pr. 43 "9999", the Pr. 42 setting applies to forward rotation and the Pr. 43 setting applies to reverse rotation. When outputting a frequency detection signal besides the FU signal, set the detection frequency in Pr. 50. The FU2 signalis output when the output frequency reaches or exceeds the Pr. 50 setting. For each signal, assign functions to Pr. 190 to Pr. 196 (output terminal function selection) referring to the left table.
CAUTION
When terminal assignment is changed using Pr. 190 to Pr. 196 (output terminal function selection), the other functions may be affected. Please make setting after confirming the function of each terminal.
Parameters referred to
Pr. 190 to Pr. 196 (output terminal function selection) Refer to page 102
106
Function assignment of external terminal and control 4.10.7 Output current detection function (Y12 signal, Y13 signal, Pr. 150 to Pr. 153, Pr. 166, Pr. 167)
The output power during inverter running can be detected and output to the output terminal.
Parameter Number
150
Name
Output current detection level Output current detection signal delay time Zero current detection level
Initial Value
110%*
Setting Range
0 to 120%*
Description
Set the output current detection level. 100% is the rated inverter current. Set the output current detection period. Set the time from when the output current has risen above the setting until the output current detection signal (Y12) is output. Set the zero current detection level. The rated inverter current is assumed to be 100%. Set this parameter to define the period from when the output current drops below the Pr. 152 value until the zero current detection signal (Y13) is output. Set the retention time when the Y12 signal is on. The Y12 signal on status is retained. The signal is turned off at the next start. Operation continues when the Y12 signal is on The inverter is brought to an alarm stop when the Y12 signal is on. (E.CDO)
151
0s
0 to 10s
152
5%
0 to 150%
153
0.5s
0 to 1s
166
167
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
* When Pr. 570 Multiple rating setting = "1", performing parameter clear changes the initial value and setting range. (Refer to page 71.)
Pr. 166
(1) Output current detection (Y12 signal, Pr. 150, Pr. 151, Pr. 166, Pr. 167)
The output power detection function can be used for excessive torque detection, etc. If the output current remains higher than the Pr. 150 setting during inverter operation for longer than the time set in Pr. 151, the output current detection signal (Y12) is output from the inverter's open collector or relay output terminal. When the Y12 signal turns on, the ON state is held for the time set in Pr. 166 . When Pr. 166 = "9999", the ON state is held until a next start. At the Pr. 167 setting of "1", the inverter output is stopped and the output current detection alarm (E.CDO) is displayed when the Y12 signal turns on. When an alarm stop occurs, the Y12 signal is on for the time set in Pr. 166 at the Pr. 166 setting of other than 9999, and remains on until a reset is made at the Pr. 166 setting of 9999. For the X12 signal, set "12 (positive logic)" or "112 (negative logic)" in any of Pr. 190 to Pr. 196 (output terminal function selection) and assign the function to the output terminal.
Output current
Pr. 151
Pr. 166 Minimum 100ms (initial value)
Time
OFF
ON
OFF
4 PARAMETERS
107
* Once turned on, the zero current detection time signal (Y13) is held on for at least 100ms.
If the output current remains lower than the Pr. 152 setting during inverter operation for longer than the time set in Pr. 153, the zero current detection (Y13) signal is output from the inverter's open collector or relay output terminal. When the inverter's output current falls to "0", torque will not be generated. This may cause a drop due to gravity when the inverter is used in vertical lift application. To prevent this, the output current zero signal (Y13) can be output from the inverter to close the mechanical brake when the output current has fallen to "zero". For the Y13 signal, set "13 (positive logic)" or "113 (negative logic)" in any of Pr. 190 to Pr. 196 (output terminal function selection) to assign functions to the output terminal.
CAUTION
When terminal assignment is changed using Pr. 190 to Pr. 196 (output terminal function selection), the other functions may be affected. Please make setting after confirming the function of each terminal.
CAUTION
The zero current detection level setting should not be too high, and the zero current detection time setting not too long. Otherwise, the detection signal may not be output when torque is not generated at a low output current. To prevent the machine and equipment from resulting in hazardous conditions by use of the zero current detection signal, install a safety backup such as an emergency brake. Parameters referred to
Pr. 190 to Pr. 196 (output terminal function selection) Refer to page 102
108
Function assignment of external terminal and control 4.10.8 Remote output function (REM signal, Pr. 495 to Pr. 497)
You can utilize the on/off of the inverter's output signals instead of the remote output terminal of the programmable logic controller.
Parameter Number
495 496 * 497 *
Name
Initial Value
Setting Range
0
Description
Remote output data clear at powering off Remote output data held at powering off Refer to the following diagram.
0 1 0 0 0 to 4095 0 to 4095
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
* The above parameters allow its setting to be changed during operation in any operation mode even if "0" (initial value) is set in Pr. 77 Parameter write selection.
b0 RUN *1 *1 *1 *1 *1
Pr. 497
b0 Y0 *2
As desired Y0 to Y6 are available only when the extension output option (FRA7AY) is fitted RA1 to RA3 are available only when the relay output option (FR-A7AR) is fitted
The output terminal can be turned on/off depending on the Pr. 496 or Pr. 497 setting. The remote output selection can be controlled on/off by computer link communication from the PU connector or RS-485 port or by communication from the communication option. Set "96" (positive logic) or "196" (negative logic) to any of Pr. 190 to Pr. 196 (output terminal function selection), and assign the remote output (REM) signal to the terminal used for remote output, When you refer to the left diagram and set 1 to the terminal bit (terminal where the REM signal has been assigned) of Pr. 496 or Pr. 497, the output terminal turns on (off for negative logic). By setting 0, the output terminal turns off (on for negative logic).
Example)When "96" (positive logic) is set to Pr. 190 RUN terminal function selection and "1" (H01) is set to Pr. 496, the terminal RUN turns on.
ON/OFF example for positive logic
Pr.495 = 0 Power supply OFF Pr.495 = 1 Power supply OFF Inverter reset time (about 1s)
REM
OFF
REM
ON
REMARKS
The output terminal where the REM signal is not assigned using any of Pr. 190 to Pr. 196 does not turn on/off if 0/1 is set to the terminal bit of Pr. 496 or Pr. 497 . (It turns on/off with the assigned function.) When the inverter is reset (terminal reset, reset request through communication), Pr. 496 and Pr. 497 values turn to "0". When Pr. 495 = "1", however, they are the settings at power supply-off. (The settings are stored at power supply-off.)
CAUTION
When Pr. 495 = "1"(remote output data retention even at powering off), take such a step as to connect R1/L11, S1/L21 and P/+, N/- to ensure that control power will be retained to some degree. If you do not take such a step, the output signals provided after power-on are not guaranteed.
Parameters referred to
Pr. 190 to Pr. 196 (output terminal function selection)
Refer to page 102
109
PARAMETERS
When Pr. 495 = "0" (initial value), performing a power supply reset (including a power failure) clears the REM signal output. (The ON/OFF states of the terminals are as set in Pr. 190 to Pr. 196.) The Pr. 496 and Pr. 497 settings are also "0". When Pr. 495 = "1", the remote output data before power supply-off is stored into the EEPROM, so the signal output at power recovery is the same as before power supply-off. However, it is not stored when the inverter is reset (terminal reset, reset request through communication). (See the chart on the left)
Refer to Page
110 111 116 116 117
4.11.1 Speed display and speed setting (Pr. 37, Pr. 144)
You can change the PU (FR-DU07/FR-PU04/FR-PU07) monitor display or frequency setting to motor speed or machine speed.
Parameter Number
37 144
*1
Name
Speed display Speed setting switchover
Initial Value
0 4
Setting Range
0 1 to 9998 *1 0, 2, 4, 6, 8, 10, 102, 104, 106, 108, 110
Description
Frequency display, setting Set the machine speed at 60Hz. Set the number of motor poles when displaying the motor speed.
The maximum value of the setting range differs according to the Pr.1 Maximum frequency and it can be calculated from the following formula.
<
Note that Pr.37 (set maximum value) is 9998 if the result of the above formula exceeds 9998. The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
To display the machine speed, set in Pr. 37 the machine speed for 60Hz operation. When displaying the motor speed, set the number of motor poles (2, 4, 6, 8, 10) or number of motor poles + 100 (102, 104, 106, 108, 110) to Pr. 144. When both Pr. 37 and Pr. 144 have been set, their priorities are as given below. Pr. 144, 102 to 110 > Pr. 37, 1 to 9998 > Pr. 144, 2 to 10 When the running speed monitor is selected, each monitor and setting are determined by the combination of Pr. 37 and Pr. 144 as listed below. (The units within the thick frame are the initial values.)
Pr. 37 Setting
0 (initial value) 1 to 9998
*3
*4
Motor speed r/min conversion formula............ frequency 120/number of motor poles (Pr. 144) Machine speed conversion formula ...................Pr. 37 frequency/60Hz For Pr. 144 in the above formula, the value is "Pr. 144-100" when "102 to 110" is set in Pr. 144 and the value is "4" when Pr. 37 = 0 and Pr. 144 = 0. The increments for Hz are 0.01Hz, machine speed are 1m/min, and r/min are 1r/min.
CAUTION
In the V/F control mode, the output frequency of the inverter is displayed in terms of synchronous speed, and therefore, it is unequal to the actual speed by motor slip. When the running speed display is selected at the setting of Pr. 37 "0" and Pr. 144 "0", the monitor display is provided on the assumption that the number of motor poles is 4. (1800r/min is displayed at 60Hz) Refer to Pr. 52 when you want to change the PU main monitor (PU main display). Since the panel display of the operation panel (FR-DU07) is 4 digits in length, the monitor value of more than "9999" is displayed "----".
CAUTION
Make sure that the settings of the running speed and number of motor poles are correct. Otherwise, the motor might run at extremely high speed, damaging the machine. Parameters referred to
Pr. 52 DU/PU main display data selection Refer to page 111
110
Monitor display and monitor output signal 4.11.2 DU/PU monitor display selection (Pr. 52, Pr. 54, Pr. 158, Pr. 170, Pr. 171, Pr. 268, Pr. 563, Pr. 564, Pr. 891)
The monitor to be displayed on the main screen of the operation panel (FR-DU07)/parameter unit (FR-PU04/FRPU07) can be selected.
Parameter Number
52 54 158
Name
DU/PU main display data selection CA terminal function selection AM terminal function selection
Initial Value
0 (output frequency) 1 (output frequency)
Setting Range
0, 5, 6, 8 to 14, 17, 20, 23 to 25, 50 to 57, 100 1 to 3, 5, 6, 8 to 14, 17, 21, 24, 50, 52, 53 0
Description
Select the monitor to be displayed on the operation panel and parameter unit. Refer to the following table for monitor description. Select the monitor output to terminal CA. Select the monitor output to terminal AM. Set 0 to clear the watt-hour meter monitor. Set the maximum value when monitoring from communication to 0 to 9999kWh. Set the maximum value when monitoring from communication to 0 to 65535kWh. Set 0 in the parameter to clear the watt-hour monitor. Setting 9999 has no effect. Displayed as integral value. Displayed in 0.1 increments. No function The numbers of cumulative energization time monitor exceeded 65535h is displayed. Reading only The numbers of operation time monitor exceeded 65535h is displayed. Reading only Set the number of times to shift the cumulative power monitor digit. Clamp the monitoring value at maximum. No shift Clear the monitor value when it exceeds the maximum value.
170
9999
10 9999
171
Operation hour meter clear Monitor decimal digits selection Energization time carrying-over times Operating time carryingover times
9999
268 *
9999
563 564
0 0
891
9999 9999
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
* The above parameters allow its setting to be changed during operation in any operation mode even if "0" (initial value) is set in Pr. 77 Parameter write selection.
4 PARAMETERS
Description
Output frequency Output current Output voltage Alarm display Frequency setting Running speed
0.01Hz 0.01A/0.1A
*5
1 2 3
0.1V
0.01Hz 1(r/min)
5 6
Pr. 55 The value converted with the Pr. 37 value from Pr. 55
Displays the inverter output frequency. Displays the inverter output current effective value. Displays the inverter output voltage. Displays 8 past alarms individually. Displays the set frequency. Displays the motor speed. (depending on Pr. 37 and Pr. 144 settings. (For details, refer to page 110 .)
*1
111
Description
Converter output voltage Regenerative brake duty Electronic thermal relay function load factor Output current peak value Converter output voltage peak value Input power
8 9 10 11 12 13
8 9 10 11 12 13
400V class:800V Pr. 70 100% Pr. 56 400V class:800V Rated inverter power 2 Rated inverter power 2 100%
Displays the DC bus voltage value. Brake duty set in Pr. 30 and Pr. 70 (Setting can be made for the 01800 or more.) Displays the motor thermal cumulative value on the assumption that the thermal operation level is 100%. Retain the peak value of the output current monitor and display (clears at every start) Retain the peak value of the DC bus voltage value and display (clears at every start) Displays power of the inverter input side
*1
*1
*1
*1
*1
Output power Load meter Cumulative energization time *2 Reference voltage output Actual operation time*2*3
14 17 20
*1
14 17
Displays power of the inverter output side Torque current is displayed in % on the assumption that the Pr. 56 setting is 100% Cumulative energization time since the inverter shipment is displayed You can check the numbers of the monitor value exceeded 65535h with Pr. 563. Terminal CA:1440 pulse/s is output Terminal AM: 10V is output Cumulative inverter running time is displayed. You can check the numbers of the monitor value exceeded 65535h with Pr. 564. Use Pr. 171 to clear the value. (Refer to page 115 .) On the assumption that the rated inverter current value is 100%, the output current value is displayed in %. Monitor value = loutput current monitor value/rated inverter current 100 [%] Cumulative power amount is displayed according to the output power monitor Use Pr. 170 to clear the value. (Refer to page 115.) Displays energy saving effect monitor You can change the monitor to power saving, power saving average value, charge display and % display using parameters. (For details, refer to page 132.) Displays the set point, measured value and deviation during PID control (For details, refer to page 203.) ON/OFF status of the input terminal is displayed on the PU (Refer to page 114 for DU display) ON/OFF status of the output terminal is displayed on the PU (Refer to page 114 for DU display) ON/OFF status of the input terminal of the digital input option (FR-A7AX) is displayed on the DU (refer to page 114 for details) ON/OFF status of the output terminal of the digital output option (FR-A7AY) and relay output option (FR-A7AR) is displayed on the DU (refer to page 114 for details)
21
1h
23
0.1%
24
24
200%
Cumulative power Power saving effect Cumulative saving power PID set point PID measured value PID deviation Input terminal status Output terminal status Option input terminal status Option output terminal status
25 50 51 52 53 54
*1
50
Inverter capacity
52 53
100% 100%
55
56
*1
57
112
*3 *4 *5
REMARKS
By setting "0" in Pr. 52, the monitoring of output speed to alarm display can be selected in sequence by .
When the operation panel (FR-DU07) is used, the displayed units are Hz, V and A only and the others are not displayed. The monitor set in Pr. 52 is displayed in the third monitor position. (The output voltage monitor is changed.)
Initial value
* The monitor displayed at powering on is the first monitor. Display the monitor you want to display on the first monitor and hold down for 1s. (To return to the output frequency monitor, hold down
Power-on monitor (first monitor) Second monitor
Alarm monitor
Example)When Pr. 52 is set to "20" (cumulative energization time), the monitor is displayed on the operation panel as described below.
Power-on monitor (first monitor) Second monitor Third monitor
With alarm
Alarm monitor
Pr. 52
0 During running/stop Output frequency 100 During stop Set frequency Output current Output voltage During running Output frequency
Alarm display
Alarm display
4 PARAMETERS
113
Monitor Description
Displays the I/O and output terminal ON/OFF states of the inverter unit. Displays the input terminal ON/OFF states of the digital input option (FR-A7AX). Displays the output terminal ON/OFF states of the digital output option (FR-A7AY) or relay output option (FR-A7AR).
* You can set "56" or "57" even if the option is not fitted. When the option is not fitted, the monitor displays are all off.
On the unit I/O terminal monitor (Pr. 52 = "55"), the upper LEDs denote the input terminal states and the lower the output terminal states.
RM RL AU STOP RES STF JOG CS MRS STR - Display example When signals STF, RH and RUN are on
Hz A V MON P.RUN PU REV EXT NET FWD
RH RT
Input Terminals
ABC1
RUN ABC2
SU
OL IPF
FU
Free
Output terminal
On the input option terminal monitor (Pr. 52= "56"), the decimal point LED of the first digit LED is on.
X1 X0 X4 X3 X7 X6
X2
X5
X8 X9
Center line is always on Free X12 X11 X15 X14 Free Free Free Decimal point LED of first digit LED is always on
X10
X13
DY
Free
On the input option terminal monitor (Pr. 52= "57"), the decimal point LED of the second digit LED is on.
Y1 Y0 Y2 Y3 Y4 Y5 Y6
FR-A7AY
RA1
RA3 RA2
114
Unit
0.01kWh 0.1kWh 1kWh
Unit
0.01kWh 0.1kWh 1kWh
Unit
1kWh
Power is measured in the range 0 to 9999.99kWh, and displayed in 4 digits. When the monitor value exceeds "99.99", a carry occurs, e.g. "100.0", so the value is displayed in 0.1kWh increments. Power is measured in the range 0 to 99999.99.99kWh, and displayed in 5 digits. When the monitor value exceeds "999.99", a carry occurs, e.g. "1000.0", so the value is displayed in 0.1kWh increments.
The monitor data digit can be shifted to the right by the number of Pr. 891 settings. For example, if the cumulative power value is 1278.56kWh when Pr. 891 = "2", the PU/DU display is 12.78 (display in 100kWh increments) and the communication data is 12. If the maximum value is exceeded at Pr. 891 = "0 to 4", the power is clamped at the maximum value, indicating that a digit shift is necessary. If the maximum value is exceeded at Pr. 891 = "9999", the power returns to 0 and is recounted. If the maximum value is exceeded at Pr. 891 = "9999", the power returns to 0 and is recounted. Writing "0" in Pr. 170 clears the cumulative power monitor. REMARKS
If "0" is written in Pr. 170 and Pr. 170 is read again, "9999" or "10" is displayed.
(5) Cumulative energization time and actual operation time monitor (Pr. 171, Pr. 563, Pr. 564)
On the cumulative energization time monitor (Pr. 52 = "20"), the inverter running time is added up every hour. On the actual operation time monitor (Pr. 52 = "23"), the inverter running time is added up every hour. (Time is not added up during a stop.) If the numbers of monitor value exceeds 65535, it is added up from 0. You can check the numbers of cumulative energization time monitor exceeded 65535h with Pr. 563 and the numbers of actual operation time monitor exceeded 65535h with Pr. 564. Writing "0" in Pr. 171 clears the actual operation time monitor. (Energization time monitor can not be cleared.) REMARKS
The actual operation time is not added up unless the inverter is operated one or more hours continuously. If "0" is written in Pr. 171 and Pr. 171 is read again, "9999" is always displayed. Setting "9999" does not clear the actual operation time meter.
(6) You can select the decimal digits of the monitor (Pr. 268)
As the operation panel (FR-DU07) display is 4 digits long, the decimal places may vary at analog input, etc. The decimal places can be hidden by selecting the decimal digits. In such a case, the decimal digits can be selected by Pr. 268.
Pr. 268 Setting
9999 (initial value) 0 1
Description
No function When 1 or 2 decimal places (0.1 increments or 0.01 increments) are monitored, the decimal places are dropped and the monitor displays an integer value (1 increments). The monitor value of 0.99 or less is displayed as 0. When 2 decimal places (0.01 increments) are monitored, the 0.01 decimal place is dropped and the monitor displays the first decimal place (0.1 increments). When the monitor display digit is originally in 1 increments, it is displayed unchanged in 1 increments.
4 PARAMETERS
REMARKS
The number of display digits on the cumulative energization time (Pr. 52 = "20"), actual operation time (Pr. 52 = "23"), cumulative power (Pr. 52 = "25") or cumulative saving power monitor (Pr. 52 = "51") does not change.
Parameters referred to
Pr. 37 Speed display, Pr. 144 Speed setting switchover Refer to page 110 Pr. 55 Frequency monitoring reference, Pr. 56 Current monitoring reference Refer to page 116
115
Monitor display and monitor output signal 4.11.3 CA, AM terminal function selection (Pr.55, Pr.56, Pr.867, Pr.869)
For signal output, two different output terminals are available: analog current output terminal CA and analog output terminal AM. You can select the signals output to the terminals CA, AM.
Parameter Number
55 *
Name
Frequency monitoring reference Current monitoring reference AM output filter Current output filter
Initial Value
50Hz
Setting Range
0 to 400Hz 01160 or 0 to 500A less 01800 or 0 to more 3600A 0 to 5s 0 to 5s
Description
Set the full-scale value to output the output frequency monitor value to terminal CA and AM. Set the full-scale value to output the output current monitor value to terminal CA and AM. Set the output filter of terminal AM. Adjust response level of current output.
56 * 867 869
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
* The above parameters allow its setting to be changed during operation in any operation mode even if "0" (initial value) is set in Pr. 77 Parameter write selection.
(10VDC) (20mADC)
1Hz
400Hz
(10VDC) (20mADC)
Rated output current 500A (3600A) (initial value) Setting range of Pr. 56
116
Monitor display and monitor output signal 4.11.4 Terminal CA, AM calibration (Calibration parameter C0 (Pr. 900), C1 (Pr. 901), C8 (pr.930) to C11 (Pr. 931))
By using the operation panel or parameter unit, you can calibrate terminal CA and terminal AM to full scale deflection.
Parameter Number
C0(900) C1(901) C8(930) C9(930) C10(931) C11(931)
*1 *2 *3
Name
CA terminal calibration AM terminal calibration Current output bias signal Current output bias current Current output gain signal Current output gain current
Initial Value
0% 0% 100% 100%
Setting Range
0 to 100% 0 to 100% 0 to 100% 0 to 100%
Description
Calibrate the scale of the meter connected to terminal CA. Calibrate the scale of the analog meter connected to terminal AM. Output signal value for minimum analog current output Output current value for minimum analog current output Output signal value for maximum analog current output Output current value for maximum analog current output
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153.) The parameter number in parentheses is the one for use with the parameter unit (FR-PU04/FR-PU07). The above parameters allow its setting to be changed during operation in any operation mode even if "0" (initial value) is set in Pr. 77 Parameter write selection.
Calibrate CA terminal in the following procedure. 1)Connect a 0-20mADC meter (DC ammeter) to across inverter terminals CA-5. (Note the polarity.Terminal CA is plus.) 2)Set calibration parameters C8(Pr. 930) to C11 (Pr. 931) to initial values. (When the meter needle does not point to 0, calibrate using C8(Pr. 930) and C9(Pr. 930)) 3)Refer to the monitor description list (page 111) to set Pr. 54. When running frequency, inverter output current or the like has been selected as the monitor, preset in Pr. 55 or Pr. 56 the running frequency or current value at which the output signal is 20mA. 4)Run the inverter. (The inverter may be run in either the PU or external operation mode.) 5)Use calibration parameter C0(Pr.900) to set the meter needle to point to full-scale.
Remarks When outputting the item that cannot achieve a 100% value easily by operation, e.g. output current, set "21" (reference
4 PARAMETERS
Even when calibration parameters are set as C8(Pr.930) C10(Pr.931) and C9(Pr.930) C11(Pr.931), current can be
output at terminal CA.
voltage output) in Pr. 54 and perform calibration. (20mADC is output at terminal CA.)
117
Terminal AM is factory-set to provide a 10VDC output in the fullscale status of the corresponding monitor item. Calibration parameter C1 (Pr. 901) allows the output voltage ratios (gains) to be adjusted according to the meter scale. Note that the maximum output voltage is 10VDC.
Calibrate the AM terminal in the following procedure. 1) Connect a 0-10VDC meter (frequency meter) to across inverter terminals AM-5. (Note the polarity. The terminal AM is positive.) 2) Refer to the monitor description list (page 111) and set Pr. 158. When you selected the running frequency or inverter output current as the monitor, preset the running frequency or current value, at which the output signal will be 10V, to Pr. 55 or Pr. 56. 3) When outputting the item that cannot achieve a 100% value easily by operation, e.g. output current, set "21" (reference voltage output) in Pr. 158 and perform the following operation. After that, set "2" (output current, for example) in Pr. 158. REMARKS
When outputting such an item as the output current, which cannot reach a 100% value easily by operation, set Pr. 54 to "21" (reference voltage output) and make calibration. 10VDC is output from the terminal AM.
118
Display
(When Pr. 54=1)
2. Press 3. 4. Press
"
to change it ".
to display until
+
to adjust the indicator needle Analog indicator
4 PARAMETERS
REMARKS
Calibration can also be made for external operation. Set the frequency in external operation mode, and make calibration in the above procedure. Calibration can be made even during operation. For the operating procedure using the parameter unit (FR-PU04/FR-PU07), refer to the parameter unit instruction manual.
Parameters referred to
Pr. 54 CA terminal function selection Pr. 55 Frequency monitoring reference Pr.56 Current monitoring reference Pr.158 AM terminal function selection Refer to page 116 Refer to page 116 Refer to page 116 Refer to page 116
119
Refer to Page
120
124
4.12.1 Automatic restart after instantaneous power failure / flying start (Pr. 57, Pr. 58, Pr. 162 to Pr. 165, Pr. 299, Pr. 611)
You can restart the inverter without stopping the motor in the following cases. when commercial power supply operation is switched to inverter operation when power comes back on after an instantaneous power failure when motor is coasting at start
Parameter Number Name Initial Value Setting Range Description
00038 or less .................................0.5s, 00052 to 00170..............................1s, 00250 to 01160 .............................3.0s, 01800 or more ...............................5.0s The above times are coasting time. Set the waiting time for inverter-triggered restart after an instantaneous power failure. No restart Set a voltage starting time at restart. With frequency search Without frequency search (Reduced voltage system) Frequency search at every start Reduced voltage system at every start Set a voltage starting time at restart. Consider using these parameters according to the load (moment of inertia, torque) magnitude. Consider the rated inverter current as 100% and set the stall prevention operation level during restart operation.
Without rotation direction detection With rotation direction detection When Pr. 78="0", the rotation direction is detected. When Pr. 78="1","2", the rotation direction is not detected.
58
Restart cushion time Automatic restart after instantaneous power failure selection First cushion time for restart First cushion voltage for restart Stall prevention operation level for restart Rotation direction detection selection at restarting Acceleration time at a restart
1s
162
1 10 11
163 164
0s 0%
0 to 20s 0 to 100%
165
110%*1
0 to 120%*1 0 1
299
611
Set the acceleration time to reach the set frequency at a restart. Acceleration time for restart is the normal acceleration time (e.g. Pr. 7) when "9999" is set.
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153) *1 When Pr. 570 Multiple rating setting = "1", performing parameter clear changes the initial value and setting range. (Refer to page 71.)
120
When Instantaneous power failure protection (E.IPF) and undervotage protection (E.UVT) are activated, the inverter output is shut off. (Refer to page 250 for E.IPF and E.UVT.) When automatic restart after instantaneous power failure operation is set, the motor can be restarted if power is restored after an instantaneous power failure and under voltage. (E.IPF and E.UVT are not activated.) When E.IPF and E.UVT are activated, instantaneous power failure/under voltage signal (IPF) is output. The IPF signal is assigned to the terminal IPF in the initial setting. The IPF signal can also be assigned to the other terminal by setting "2 (positive logic) or 102 (negative logic)" to any of Pr. 190 to Pr. 196 (output terminal function selection).
MC2
MCCB
MC3 IM
MC switchover sequence
For use for only automatic restart after instantaneous power failure or flying start, short CS-PC in advance.
When "0 (initial value), 10" is set in Pr. 162, the inverter smoothly starts after detecting the motor speed upon power restoration. During reverse rotation, the inverter can be restarted smoothly as the direction of rotation is detected. You can select whether to make rotation direction detection or not with Pr. 299 "Rotation direction detection selection at restarting". When capacities of the motor and inverter differ, set "0" (without rotation direction detection) in Pr. 299.
Pr.299 Setting 0
{ {
Pr.78 Setting 1
{
2
{
* The output shut off timing differs according to the load condition.
REMARKS
When the inverter capacity is two rank or more larger than the motor capacity, the inverter may not start due to overcurrent (OCT) alarm. If two or more motors are connected to one inverter, the inverter functions abnormally. (The inverter does not start smoothly.) Since the DC injection brake is operated instantaneously when the speed is detected at a restart, the speed may reduce if the inertia moment (J) of the load is small. When reverse rotation is detected when Pr. 78="1" (reverse rotation disabled), the rotation direction is changed to forward rotation after decelerates in reverse rotation when the start command is forward rotation. The inverter will not start when the start command is reverse rotation.
4 PARAMETERS
121
When Pr. 162 = "1, 11", automatic restart operation is performed in a reduced voltage system, where the voltage is gradually risen with the output frequency unchanged from prior to an instantaneous power failure independently of the coasting speed of the motor. REMARKS
This system stores the output frequency prior to an instantaneous power failure and increases the voltage. Therefore, if the instantaneous power failure time exceeds 0.2s, the inverter starts at Pr. 13 Starting frequency (initial value = 0.5Hz) since the stored output frequency cannot be retained. zRestart operation at every start
Restart cushion time Pr. 58 setting * The output shut off timing differs according to the load condition.
When Pr. 162 = "10" or "11", automatic restart operation is also performed every start, in addition to the automatic restart after instantaneous power failure. When Pr. 162 = "0", automatic restart operation is performed at the first start after power supply-on, but not performed at the second time or later.
Operation may not be performed well depending on the magnitude of the moment of inertia(J) of the load or operation frequency. Adjust the coasting time between 0.1s and 5s according to the load specifications.
Voltage 100%
(6) Automatic restart operation adjustment (Pr. 163 to Pr. 165, Pr. 611)
Using Pr. 163 and Pr. 164, you can adjust the voltage rise time at a restart as shown on the left. Using Pr. 165, you can set the stall prevention operation level at a restart. Using Pr. 611, you can set the acceleration time until the set frequency is reached after automatic restart operation is performed besides the normal acceleration time.
(Pr.163) Pr.58 Time
Pr.164
REMARKS
If the setting of Pr. 21 Acceleration/deceleration time increments is changed, the setting increments of Pr. 611 does not change.
CAUTION
The signal can be assigned to the input terminal using any of Pr. 178 to Pr. 189 (Input terminal function selection). When terminal assignment is changed, the other functions may be affected. Please make setting after confirming the function of each terminal. When automatic restart operation is selected, undervotage protection (E.UVT) and instantaneous power failure protection (E.IPF) among the alarm outut signals will not be provided at occurrence of an instantaneous power failure. The SU and FU signals are not output during a restart. They are output after the restart cushion time has elapsed. Automatic restart operation will also be performed after a reset made by an inverter reset is canceled or when a retry is made by the retry function.
122
CAUTION
Provide mechanical interlocks for MC1 and MC2. The inverter will be damaged if the power supply is input to the inverter output section. When automatic restart after instantaneous power failure has been selected, the motor and machine will start suddenly (after the reset time has elapsed) after occurrence of an instantaneous power failure. Stay away from the motor and machine. When you have selected automatic restart after instantaneous power failure function, apply in easily visible places the CAUTION stickers supplied to the installation guideline. Parameters referred to
Pr. 7 Acceleration time, Pr. 21 Acceleration/deceleration time increments Pr. 13 Starting frequency Refer to page 87 Pr. 65, Pr. 67 to Pr. 69 Retry function Refer to page 126 Pr. 78 Reverse rotation prevention selection Refer to page 153 Pr. 178 to Pr. 189 (input terminal function selection) Refer to page 96 Refer to page 85
4 PARAMETERS
123
Operation selection at power failure and instantaneous power failure 4.12.2 Power failure-time deceleration-to-stop function (Pr. 261 to Pr. 266 )
When a power failure or undervoltage occurs, the inverter can be decelerated to a stop or can be decelerated and re-accelerated to the set frequency.
Parameter Number Name Initial Value Setting Range
0 261 Power failure stop selection 0 1 2 Subtracted frequency at deceleration start
Description
Coasting to stop When undervoltage or power failure occurs, the inverter output is shut off. When undervoltage or a power failure occurs, the inverter can be decelerated to a stop. When undervoltage or a power failure occurs, the inverter can be decelerated to a stop. If power is restored during a power failure, the inverter accelerates again. Normally operation can be performed with the initial value unchanged. But adjust the frequency according to the magnitude of the load specifications (moment of inertia, torque). When output frequency Pr. 263 Decelerate from the speed obtained from output frequency minus Pr. 262. When output frequency < Pr. 263 Decelerate from output frequency Decelerate from the speed obtained from output frequency minus Pr. 262. Set a deceleration slope down to the frequency set in Pr. 266. Set a deceleration slope below the frequency set in Pr. 266. Same slope as in Pr. 264 Set the frequency at which the deceleration slope is switched from the Pr. 264 setting to the Pr. 265 setting.
262
3Hz
0 to 20Hz
263
Power-failure deceleration time 1 Power-failure deceleration time 2 Power failure deceleration time switchover frequency
5s 9999 50Hz
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153) * When the setting of Pr. 21 Acceleration/deceleration time increments is "0" (initial value), the setting range is "0 to 3600s" and the setting increments are "0.1s", and when the setting is "1", the setting range is "0 to 360s" and the setting increments are "0.01s"
Remove the jumpers across terminals R/L1-R1/L11 and across terminals S/L2-S1/L21, and connect terminals R1/ L11 and P/+ and terminals S1/L21 and N/-. When Pr. 261 is set to "1" or "2", the inverter decelerates to a stop if an undervoltage or power failure occurs.
If power is restored during power failure deceleration, deceleration to a stop is continued and the inverter remains stopped. To restart, turn off the start signal once, then turn it on again. REMARKS
Power supply ON
Not started as inverter is stopped due to power failure
Time STF Y46 Turn off STF once to make acceleration again
STF Y46
OFF
ON
When automatic restart after instantaneous power failure is selected (Pr. 57 "9999"), deceleration to stop function is invalid and the restart after After a power failure stop, the inverter will not start if the power supply is switched
instantaneous power failure operation is performed. on with the start signal (STF/STR) input. After switching on the power supply, turn off the start signal once and then on again to make a start.
124
Pr.261 = 2, Pr.57
9999
Power supply
Time
Y46 Y46
CAUTION
When Pr. 30 Regenerative function selection = "2" (FR-HC, MT-HC, FR-CV is used), the power failure deceleration function is invalid. When the (output frequency - Pr. 262) at undervoltage or power failure occurrence is negative, the calculation result is regarded as 0Hz. (DC injection brake operation is performed without deceleration). During a stop or error, the power failure stop selection is not performed. Changing the terminal assignment using Pr. 190 to Pr. 196 (output terminal function selection) may affect the other terminals. Please make setting after confirming the function of each terminal.
CAUTION
If power-failure deceleration operation is set, some loads may cause the inverter to trip and the motor to coast. The motor will coast if enough regenerative energy is given from the motor. Parameters referred to
Pr. 12 DC injection brake operation voltage Refer to page 92 Pr. 20 Acceleration/deceleration reference frequency, Pr. 21 Acceleration/deceleration time increments Pr. 30 Regenerative function selection Refer to page 94 Pr. 57 Restart coasting time Refer to page 120 Pr. 190 to Pr. 196 (output terminal function selection) Refer to page 102 Pr. 872 Input phase failure protection selection Refer to page 129 Refer to page 85
4 PARAMETERS
125
Refer to Page
126 128 129
Name
Retry selection
Initial Value
0
Setting Range
0 to 5 0
Description
An alarm for retry can be selected. (Refer to the next page) No retry function Set the number of retries at alarm occurrence. An alarm output is not provided during retry operation. Set the number of retries at alarm occurrence. (The setting value of minus 100 is the number of retries.) An alarm output is provided during retry operation. Set the waiting time from when an inverter alarm occurs until a retry is made. Clear the number of restarts succeeded by retry.
67
1 to 10 0 101 to 110
68 69
1s 0
0 to 10s 0
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
Retry success 5
Pr.68
First Second Third Alarm retry Alarm retry Alarm retry occurrence occurrence occurrence Alarm signal (ALM) Y64 ON ON ON
Retry operation automatically resets an alarm and restarts the inverter at the starting frequency when the time set in Pr. 68 elapses after the inverter stopped due to the alarm. Retry operation is performed by setting Pr. 67 to any value other than "0". Set the number of retries at alarm occurrence in Pr. 67. When retries fail consecutively more than the number of times set in Pr. 67 , a retry count excess alarm (E.RET) occurs, stopping the inverter output. (Refer to retry failure example) Use Pr. 68 to set the waiting time from when an inverter alarm occurs until a retry is made in the range 0 to 10s. Reading the Pr. 69 value provides the cumulative number of successful restart times made by retry. The cumulative count in Pr. 69 is increased by 1 when a retry is regarded as successful after normal operation continues without alarms occurring for more than four times longer than the time set in Pr. 68 after a retry start. Writing "0" in Pr. 69 clears the cumulative count. During a retry, the Y64 signal is on. For the Y64 signal, assign the function by setting "64 (positive operation)" or "164 (negative operation)" in any of Pr. 190 to Pr. 196 (output terminal fnction selection) . CAUTION
When terminal assignment is changed using Pr. 190 to Pr. 196, the other functions may be affected. Please make setting after confirming the function of each terminal.
126
Pr. 65 Setting
0
z z z z z z z z z z z z z z
1
z z z
3
z z z
4
z z z z z z
5
z z
Pr. 65 Setting
0
z z z z z z z z z z z z z z z z z
4
z
z z z
z z z
CAUTION
For a retry error, only the description of the first alarm is stored. When an inverter alarm is reset by the retry function at the retry time, the accumulated data of the electronic thermal relay function, regeneration converter duty etc. are not cleared. (Different from the power-on reset.)
CAUTION
When you have selected the retry function, stay away from the motor and machine unless required. They will start suddenly (after the reset time has elapsed) after occurrence of an alarm. When you have selected the retry function, apply in easily visible places the CAUTION stickers supplied. Parameters referred to
Pr. 57 Restart coasting time Refer to page 120
4 PARAMETERS
127
Operation setting at alarm occurrence 4.13.2 Alarm code output selection (Pr.76)
At alarm occurrence, its description can be output as a 4-bit digital signal from the open collector output terminals.The alarm code can be read by a programmable controller, etc., and its corrective action can be shown on a display, etc.
Parameter Number Name Initial Value Setting Range
0 76 Alarm code output selection 0 1 2
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
Description
Without alarm code output With alarm code output (Refer to the following table) Alarm code output at alarm occurrence only (Refer to the following table)
By setting Pr. 76 to "1" or "2", the alarm code can be output to the output terminals. When the setting is "2", an alarm code is output at only alarm occurrence, and during normal operation, the terminals output the signals assigned to Pr. 190 to Pr. 196 (output terminal function selection). The following table indicates alarm codes to be output. (0: output transistor off, 1: output transistor on) Operation Panel Indication (FR-DU07) Output of Output Terminals SU IPF OL FU Alarm Code
Normal * 0 0 0 0 0 E.OC1 0 0 0 1 1 E.OC2 0 0 1 0 2 E.OC3 0 0 1 1 3 E.OV1 to E.OV3 0 1 0 0 4 E.THM 0 1 0 1 5 E.THT 0 1 1 0 6 E.IPF 0 1 1 1 7 E.UVT 1 0 0 0 8 E.FIN 1 0 0 1 9 E. BE 1 0 1 0 A E. GF 1 0 1 1 B E.OHT 1 1 0 0 C E.OLT 1 1 0 1 D E.OPT 1 1 1 0 E E.OP1 1 1 1 0 E Other than the above 1 1 1 1 F * When Pr. 76 = "2", the output terminals output the signals assigned to Pr. 190 to Pr. 196 .
CAUTION
When a value other than "0" is set in Pr.76 When an alarm occurs, the output terminals SU, IPF, OL, FU output the signal in the above table, independently of the Pr. 190 to Pr. 196 (output terminal function selection) settings. Please be careful when inverter control setting has been made with the outut signals of Pr. 190 to Pr. 196.
Parameters referred to
Pr. 190 to Pr. 196 (output terminal function selection) Refer to page 102
128
Operation setting at alarm occurrence 4.13.3 Input/output phase failure protection selection (Pr. 251, Pr. 872)
You can disable the output phase protection failure function that stops the inverter output if one of the inverter output side (load side) three phases (U, V, W) opens. The input phase failure protection selection of the inverter input side (R/L1, S/L2, T/L3) can be made valid.
Parameter Number
251 872
Name
Output phase failure protection selection Input phase failure protection selection
Initial Value
1 0
Setting Range
0 1 0 1
Description
Without output phase failure protection With output phase failure protection Without input phase failure protection With input phase failure protection
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
CAUTION
When an input phase failure occurs in the R/L1 and S/L2 phases, input phase failure protection is not provided but the inverter output is shut off. If an input phase failure continues for a long time, the converter section and capacitor lives of the inverter will be shorter.
Parameters referred to
Pr. 261 Power failure stop selection Refer to page 124
4 PARAMETERS
129
Refer to Page
130 131
4.14.1 Energy saving control and optimum excitation control (Pr. 60)
Without a fine parameter setting, the inverter automatically performs energy saving control. This inverter is optimum for fan and pump applications.
Parameter Number
60
Name
Energy saving control selection *
Initial Value
0
Setting Range
0 4 9
Description
Normal operation mode Energy saving operation mode Optimum excitation control mode
* When parameter is read using the FR-PU04, a parameter name different from an actual parameter is displayed.
CAUTION
When the energy saving mode and optimum excitation control mode are selected, deceleration time may be longer than the setting value. Since overvoltage alarm tends to occur as compared to the constant torque load characteristics, set a longer deceleration time. The energy saving operation mode and optimum excitation control function only under V/F control. When a value other than "9999" is set in Pr. 80 Motor capacity(simple magnetic flux vector control), the energy saving mode and optimum excitation control are invalid. Since output voltage is controlled in energy saving operation mode and by optimum excitation control, output current may slightly increase.
Parameters referred to
Pr. 80 Motor capacity(simple magnetic flux vector control) Refer to page 64
130
Energy saving operation and energy saving monitor 4.14.2 Energy saving monitor (Pr. 891 to Pr. 899)
From the power consumption estimated value during commercial power supply operation, the energy saving effect by use of the inverter can be monitored/output.
Parameter Number
52 54 158
Name
DU/PU main display data selection CA terminal function selection AM terminal function selection
Initial Value
0 (output frequency) 1 (output frequency)
Setting Range
0, 5, 6, 8 to 14, 17, 20, 23 to 25, 50 to 57, 100 1 to 3, 5, 6, 8 to 14, 17, 21, 24, 50, 52, 53
Description
50:Power saving monitor 51:Cumulative saving power monitor
50:Power saving monitor Set the number of times to shift the cumulative power monitor digit Clamps the monitoring value at maximum. No shift Clears the monitor value when it exceeds the maximum value. Set the load factor for commercial power-supply operation. Multiplied by the power consumption rate (page 134) during commercial power supply operation. Set the motor capacity (pump capacity). Set when calculating power saving rate, power saving rate average value, commercial operation power. Discharge damper control (fan) Inlet damper control (fan) Valve control (pump) Commercial power-supply drive (fixed value) Consider the value during commercial power-supply operation as 100% Consider the Pr. 893 setting as 100%. No function Set the power unit cost. Displays the power saving amount charge on the energy saving monitor. No function Average for 30 minutes Average for the set time No function Cumulative monitor value clear Cumulative monitor value hold Totalization continued (communication data upper limit 9999) Totalization continued (communication data upper limit 65535) Use for calculation of annual power saving amount. Set the annual operation ratio (consider 365 days 24hr as 100%). No function
892
Load factor
100%
30 to 150%
893
894
895
9999
896
9999
897
9999
4 PARAMETERS
898
9999
899
9999
0 to 100% 9999
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153) The above parameters allow its setting to be changed during operation in any operation mode even if "0" (initial value) is set in Pr. 77 Parameter write selection.
131
Unit
0.01kW/ 0.1kW *3
Parameter Setting Pr. 895 Pr. 896 Pr. 897 Pr. 899
9999
0 0.1% 1
9999
2)
3)
Average value of power saving amount per hour during predetermined time (Pr. 897) ( 1) Power saving t) Pr. 897 Ratio of power saving average value on the assumption that the value during commercial power supply operation is 100% ( 2) Power saving rate t) 100 Pr. 897 Ratio of power saving average value on the assumption that Pr. 893 is 100% 3) Power saving average value 100 Pr. 893 Power saving average value represented in terms of charge 3) Power saving average value Pr. 896
0.01kWh /0.1kWh
*3
9999
0 0.1% 1
9999 0 to 1000h
4)
5)
0.01/0.1
*3
0 to 500
The following shows the items which can be monitored by the cumulative saving power monitor (Pr. 52 = "51"). (The monitor value of the cumulative monitor can be shifted to the right with Pr. 891 Cumulative power monitor digit shifted times.)
Energy Saving Monitor Item 6) 7)
Power saving amount Power saving amount charge Annual power saving amount Annual power saving amount charge
Unit
0.01kWh /0.1kWh
*1*2*3
Parameter Setting Pr. 895 Pr. 896 Pr. 897 Pr. 899
9999 9999 0 to 500 9999 0 to 100% 0 to 500
0.01/0.1
*1*3
0.01kWh /0.1kWh
*1*2*3
8)
9)
*1 *2 *3
0.01/0.1
*1*3
For communication (RS-485 communication, communication option), the display increments are 1. For example, the communication data is "10" for "10.00kWh". When using the parameter unit (FR-PU04/FR-PU07), "kW" is displayed. The setting depends on capacities. (01160 or less/01800 or more)
REMARKS
As the operation panel (FR-DU07) is 4-digit display, it displays in 0.1 increments since a carry occurs, e.g. "100.0", when a monitor value in 0.01 increments exceeds "99.99". The maximum display is "9999". As the operation panel (FR-PU04/FR-PU07) is 5-digit display, it displays in 0.1 increments since a carry occurs, e.g. "1000.0", when a monitor value in 0.01 increments exceeds "999.99". The maximum display is "99999". The upper limit of communication (RS-485 communication, communication option) is "65535" when Pr. 898 Power saving cumulative monitor clear = "9999". The upper limit of 0.01 increments monitor is "655.35" and that of 0.1 increments monitor is "6553.5".
132
(3) Power saving average value monitor ( 3) power saving average value, 4) average power saving rate average value, 5) power saving amount average value)
Power saving average value monitor can be displayed when a value other than "9999" is set in Pr. 897 Power saving monitor average time. The power saving average value monitor ( 3)) displays the average value per unit time of the power saving amount at averaging. The average value is updated every time an average time has elapsed after the Pr. 897 setting is changed, power is turned on or the inverter is reset, assuming as a starting point.The power savings average value update timing signal (Y92) is inverted every time the average value is updated.
When Pr.897=4 [Hr] Power saving instantaneous value [kW] 0 Pr. 897 setting Power saving average value [kW] Y92: power saving average value 0 update timing signal Operation start 0 in the first measurement 4 Average 8 Average Average Stores Hi/Low when the power is off and starts. 4 8 12 16 0 4 During stop Power is off
12
16 Average
20 Last value
The power saving average value monitor ( 4)) displays the average value per unit time of power saving rate ( 2)) at every average time by setting "0" or "1" in Pr. 895 Power saving rate reference value. By setting the charge (power unit) per 1kWh of power amount in Pr. 896 Power unit cost, the power saving amount average value monitor ( 5)) displays the charge relative to the power saving average value (power saving average value ( 3)) Pr. 896).
(4) Cumulative saving power monitor ( 6) power saving amount, 7) power saving amount charge, 8) annual power saving amount, 9) annual power saving amount charge)
On the cumulative saving power monitor, the monitor data digit can be shifted to the right by the number of Pr. 891 Cumulative power monitor digit shifted times settings. For example, if the cumulative power value is 1278.56kWh when Pr. 891 = "2", the PU/DU display is 12.78 (display in 100kWh increments) and the communication data is 12. If the maximum value is exceeded at Pr. 891 = "0 to 4", the power is clamped at the maximum value, indicating that a digit shift is necessary. If the maximum value is exceeded at Pr. 891 = "9999", the power returns to 0 and is recounted. The other monitors are clamped at the display maximum value. The cumulative saving power monitor ( 6)) can measure the power amount during a predetermined period. Measure according to the following steps 1) Write "9999" or "10" in Pr. 898 Power saving cumulative monitor clear. 2) Write "0" in Pr. 898 at measurement start timing to clear the cumulative saving power monitor value and start totalization of power saving. 3) Write "1" in Pr. 898 at measurement end timing to hold the cumulative saving power monitor value. REMARKS
The cumulative saving power monitor value is stored every hour. Hence, when the power supply is switched on again within one hour after it was switched off, the previously stored monitor value is displayed and totalization starts. (The cumulative monitor value may decrease)
4 PARAMETERS
133
Discharge side 90 damper control (fan) 80 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 90100110 Ratio of speed to rating [%] Inlet damper control (fan)
Valve control (pump)
From the motor capacity set in Pr. 893 and Pr. 892 Load factor, the power estimated value (kW) during commercial power supply operation is found by the following formula.
Power estimated value (kW) during commercial power supply operation = Pr. 893 (kW) Power consumption (%) Pr. 892 (%) 100 100
REMARKS
Since the speed does not increase above the power supply frequency in commercial power supply operation, it becomes constant when the output frequency rises to or above Pr. 3 Base frequency.
134
Calculate the annual power saving amount from Pr. 899 Operation time rate (estimated value) and power saving average value monitor
Power saving average value (kW) during totalization Annual power saving amount (kWh/year) = 24h 365 days when Pr. 898 = 10 or 9999 Pr. 899 100
The annual power saving amount charge can be monitored by setting the power charge per hour in Pr. 896 Power unit cost. Calculate the annual power saving amount charge in the following method. Annual power saving amount charge = Annual power saving amount (kWh/year) Pr. 896 REMARKS
In the regeneration mode, make calculation on the assumption that "power saving = power during commercial power supply operation (input power = 0)".
Parameters referred to
Pr. 3 Base frequency Refer to page 74 Refer to page 111 Refer to page 116 Refer to page 116 Pr. 52 DU/PU main display data selection Pr. 54 CA terminal function selection Pr. 158 AM terminal function selection
4 PARAMETERS
135
Description
PWM carrier frequency can be changed. The setting displayed is in [kHz]. Note that 0 indicates 0.7kHz, 15 indicates 14.5kHz and 25 indicates 2.5kHz. (25 is exclusively for a sine wave filter.) Soft-PWM is invalid When Pr. 72 = "0 to 5" ("0 to 4" for 01800 or more), soft-PWM is valid. PWM carrier frequency is constant independently of load. When the carrier frequency is set to 3kHz or more (Pr. 72 "3"), perform continuous operation at less than 85% of the rated inverter current. Decreases PWM carrier frequency automatically when load increases.
260
0 1
1
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153.)
* The above parameters allow its setting to be changed during operation in any operation mode even if "0" (initial value) is set in Pr. 77 Parameter write selection.
Parameters referred to
Pr.156 Stall prevention operation selection Refer to page 66
136
Refer to Page
137
Analog auxliary input and compensation (added compensation and override function) Noise elimination at the analog input Input filter Adjustment (calibration) of analog Bias and gain of frequency setting input frequency and voltage (current) voltage (current)
Name
73
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
Switch 1:Terminal 4 input ON: Current input (initial status) OFF: Voltage input Switch 2: Terminal 2 input ON: Current input OFF: Voltage input (initial status)s
Switch 1 Switch 2
4 PARAMETERS
Rated specifications of terminal 2 and 4 change according to the voltage/current input switch setting. Voltage input: Input resistance 10k 1k, Maximum permissible voltage 20VDC Current input: Input resistance 245 5, Maximum permissible current 30mA CAUTION Set Pr.73, Pr.267, and a voltage/current input switch correctly, then input an analog signal in accordance with the setting. Incorrect setting as in the table below may result in failure. Incorrect settings other than below can cause abnormal operation.
Setting Causing Failure Switch setting Terminal input ON Voltage input (current input) OFF Current input (voltage input) Operation This could lead to damage to the analog signal output circuit of external devices. (electrical load in the analog signal output circuit of external devices increases) This could lead to damage to the input circuit of the inverter. (output power in the analog signal output circuit of external devices increases)
137
0 to 10V 0 to to 5V 0 to 10V 0 to 5V 0 to 10V 0 to 5V 0 to 20mA 0 to 20mA 0 to 10V 0 to 5V 0 to 10V 0 to 5V 0 to 10V 0 to 5V 0 to 20mA 0 to 20mA 0 to 10V 0 to 5V 0 to 10V 0 to 5V
0 to 10V 0 to 10V 0 to 5V 0 to 5V 0 to 10V 0 to 5V 0 to 10V 0 to 5V 0 to 10V 0 to 10V 0 to 5V 0 to 5V 0 to 10V 0 to 5V 0 to 10V 0 to 5V 0 to 10V 0 to 10V 0 to 5V 0 to 5V 0 to 10V 0 to 5V 0 to 10V 0 to 10V 0 to 5V 0 to 5V 0 to 10V 0 to 5V
When the AU signal is on According to Pr. 267 setting 0: 4 to 20mA (initial value) 1: 0 to 5V 2: 0 to 10V
Terminal 2 Override Terminal 1 Added compensation Terminal 1 Added compensation Terminal 2 Override
Pr. 73 Setting
0, 2, 4, 10, 12, 14 1 (initial value), 3, 5, 11, 13, 15 6, 7, 16, 17
Switch 2
OFF OFF ON
Switch 1
OFF OFF ON
CAUTION
Turn the AU signal on to make terminal 4 valid. Match the setting of parameter and switch. A different setting may cause a fault, failure or malfunction. The terminal 1 (frequency setting auxiliary input) signal is added to the main speed setting signal of the terminal 2 or 4. When an override is selected, the terminal 1 or 4 is used for the main speed setting and the terminal 2 for the override signal (50% to 150% at 0 to 5V or 0 to 10V). (When the main speed of the terminal 1 or terminal 4 is not input, compensation by the terminal 2 is made invalid.)) Use Pr. 125 (Pr. 126) (frequency setting gain) to change the maximum output frequency at input of the maximum output frequency command voltage (current). At this time, the command voltage (current) need not be input. Also, the acceleration/deceleration time, which is a slope up/down to the acceleration/deceleration reference frequency, is not affected by the change in Pr. 73 setting. When Pr. 22 Stall prevention operation level = "9999", the value of the terminal 1 is as set to the stall prevention operation level.
138
The frequency setting signal inputs 0 to 5VDC (or 0 to 10VDC) to across the terminals 2-5. The 5V (10V) input is the maximum output frequency. The maximum output frequency is reached when 5V (10V) is input. The power supply 5V (10V) can be input by either using the internal power supply or preparing an external power supply. The internal power supply outputs 5VDC across terminals 10-5, or 10V across terminals 10E-5.
Terminal Inverter Built-in Power Supply Voltage Frequency Setting Resolution Pr. 73 (terminal 2 input voltage)
10 10E
5VDC 10VDC
0.024/50Hz 0.012/50Hz
When inputting 10VDC to the terminal 2, set any of "0, 2, 4, 10, 12, 14" in Pr. 73. (The initial value is 0 to 5V) Setting "1 (0 to 5VDC)" or "2 (0 to 10VDC)" in Pr. 267 changes the terminal 4 to the voltage input specification. When the AU signal turns on, the terminal 4 input becomes valid. REMARKS
The wiring length of the terminal 10, 2, 5 should be 30m maximum.
When the pressure or temperature is controlled constant by a fan, pump, etc., automatic operation can be performed by inputting the output signal 4 to 20mADC of the adjuster to across the terminals 4-5. The AU signal must be turned on to use the terminal 4. Setting any of "6, 7, 16, 17" in Pr. 73 changes the terminal 2 to the current input specification. At this time, the AU signal need not be turned on.
Reverse rotation
60
Forward rotation
by
analog
input
Setting any of "10 to 17" in Pr. 73 enables polarity reversible operation. Providing input (0 to 5V or 0 to 10V) to the terminal 1 enables forward/reverse rotation operation according to the polarity.
Parameters referred to
Pr. 22 Stall prevention operation level Refer to page 66 Pr. 125 Terminal 2 frequency setting gain frequency, Pr. 126 Terminal 4 frequency setting gain frequency Pr. 252, Pr. 253 Override bias/gain Refer to page 140 Refer to page 142
4 PARAMETERS
139
Frequency setting by analog input (terminal 1, 2, 4) 4.16.2 Analog input compensation (Pr. 73, Pr. 242, Pr. 243, Pr. 252, Pr. 253)
A fixed ratio of analog compensation (override) can be made by the added compensation or terminal 2 as an auxiliary input for multi-speed operation or the speed setting signal (main speed) of the terminal 2 or terminal 4.
Parameter Number
73 242 243 252 253
Name
Analog input selection Terminal 1 added compensation amount (terminal 2) Terminal 1 added compensation amount (terminal 4) Override bias Override gain
Initial Value
1 100% 75% 50% 150%
Setting Range
0 to 3, 6, 7, 10 to 13, 16, 17 4, 5, 14, 15 0 to 100% 0 to 100% 0 to 200% 0 to 200%
Description
Added compensation Override compensation Set the ratio of added compensation amount when terminal 2 is the main speed. Set the ratio of added compensation amount when terminal 4 is the main speed. Set the bias side compensation value of override function. Set the gain side compensation value of override function.
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
The compensation signal can be input for the main speed setting for synchronous/continuous speed control operation, etc. Setting any of "0 to 3, 6, 7, 10 to 13, 16, 17" in Pr. 73 adds the voltage across terminals 1-5 to the voltage signal across terminals 2-5. If the result of addition is negative, it is regarded as 0 at the Pr. 73 setting of any of "0 to 3, 6, 7", or reverse rotation operation (polarity reversible operation) is performed when the STF signal turns on at the Pr. 73 setting of any of "10 to 13, 16, 17". The compensation input of the terminal 1 can also be added to the multispeed setting or terminal 4 (initial value 4 to 20mA). The added compensation for terminal 2 can be adjusted by Pr. 242, and the compensation for terminal 4 by Pr. 243. Analog command value using terminal 2 = Terminal 2 input + Terminal 1 input Analog command value using terminal 4 = Terminal 4 input + Terminal 1 input
Pr. 243 100(%) Pr. 242 100(%)
Output frequency When voltage across terminals 2-5 is 2.5V (5V) When voltage across terminals 2-5 is 0V -5V -2.5V (-10V) (-5V) 0 +2.5V +5V Terminal 1 (+5V) (+10V) Forward rotation STF Signal ON Forward rotation STF Signal ON (a) When Pr. 73 setting is 0 to 5
Output frequency When voltage across terminals 2-5 is 2.5V (5V) When voltage across terminals 2-5 is 0V -5V -2.5V (-10V) (-5V) 0 +5V Terminal 1 (+10V)
+2.5V (+5V)
Forward rotation
Forward rotation
140
2 5 1
Main speed set frequency (Hz): Terminal 1, 4 input, multi-speed setting Compensation amount (%): Terminal 2 input
Example)When Pr. 73 = "5" The set frequency changes as shown below according to the terminal 1 (main speed) and terminal 2 (auxiliary) inputs.
200
Pr.252 Pr.253
100
CAUTION
When the Pr. 73 setting was changed, check the voltage/current input switch setting. Different setting may cause a fault, failure or malfunction. (Refer to page 137 for setting.)
REMARKS
The AU signal must be turned on to use the terminal 4. When inputting compensation to multi-speed operation or remote setting, set "1" (compensation made) to Pr. 28 Multi-speed input compensation selection. (Initial value is "0")
Parameters referred to
Pr. 28 Multi-speed input compensation selection Refer to page 82 Pr. 73 Analog input selection Refer to page 137
4.16.3 Response level of analog input and noise elimination (Pr. 74)
The time constant of the primary delay filter relative to external frequency command (analog input (terminal 1, 2, 4) signal) can be set.
Parameter Number
74
4 PARAMETERS
141
Name
Initial Value
Setting Range
Description
Set the primary delay filter time constant for the analog input. A larger setting results in slower response.
0 to 8
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
Effective for eliminating noise in the frequency setting circuit. Increase the filter time constant if steady operation cannot be performed due to noise. A larger setting results in slower response. (The time constant can be set between approximately 10ms to 1s with the setting of 0 to 8.)
Frequency setting by analog input (terminal 1, 2, 4) 4.16.4 Bias and gain of frequency setting voltage (current) (Pr. 125, Pr. 126, Pr. 241, C2(Pr. 902) to C7(Pr. 905))
You can set the magnitude (slope) of the output frequency as desired in relation to the frequency setting signal (0 to 5V, 0 to 10V or 4 to 20mADC). Set Pr. 73 and Pr. 267 to switch between 0 to 5VDC, 0 to 10VDC and 4 to 20mADC. (Refer to page 137)
Parameter Number
125 126 241 *1, 3 C2(902) *1, 2 C3(902) *1, 2 C4(903) *1, 2 C5(904) *1, 2 C6(904) *1, 2 C7(905) *1, 2
*1 *2 *3
Name
Terminal 2 frequency setting gain frequency Terminal 4 frequency setting gain frequency Analog input display unit switchover Terminal 2 frequency setting bias frequency Terminal 2 frequency setting bias Terminal 2 frequency setting gain Terminal 4 frequency setting bias frequency Terminal 4 frequency setting bias Terminal 4 frequency setting gain
Initial Value
50Hz 50Hz 0 0Hz 0% 100% 0Hz 20% 100%
Setting Range
0 to 400Hz 0 to 400Hz 0 1 0 to 400Hz 0 to 300% 0 to 300% 0 to 400Hz 0 to 300% 0 to 300%
Description
Set the frequency of terminal 2 input gain (maximum). Set the frequency of terminal 4 input gain (maximum). Displayed in % Select the unit of Displayed in V/mA analog input display. Set the frequency on the bias side of terminal 2 input. Set the converted % of the bias side voltage (current) of terminal 2 input. Set the converted % of the gain side voltage (current) of terminal 2 input. Set the frequency on the bias side of terminal 4 input. Set the converted % of the bias side current (voltage) of terminal 4 input. Set the converted % of the gain side current (voltage) of terminal 4 input.
The parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153.) The parameter number in parentheses is the one for use with the parameter unit (FR-PU04/FR-PU07). The above parameters allow its setting to be changed during operation in any operation mode even if "0" (initial value) is set in Pr. 77 Parameter write selection.
142
Set a value in Pr. 125 (Pr. 126) when changing only the frequency setting (gain) of the maximum analog input power (current). (C2 (Pr. 902) to C7 (Pr. 905) setting need not be changed)
C2 (Pr. 902) 0 0 Frequency setting signal 0 C3 (Pr. 902) 100% 5V 10V C4 (Pr. 903)
CAUTION
When the terminal 2 is calibrated to change the inclination of the set frequency, the setting of the terminal 1 is also changed. When a voltage is input to the terminal 1 to make calibration, (terminal 2 (4) analog value + terminal 1 analog value) is the analog calibration value. When the voltage/current input specifications were changed using Pr. 73 and Pr. 267, be sure to make calibration.
4 PARAMETERS
REMARKS
Analog input display is not displayed correctly if voltage is applied to terminal 1 when terminal 1 input specifications (0 to 5V, 0 to 10V) and main speed (terminal 2, terminal 4 input) specifications (0 to 5V, 0 to 10V, 0 to 20mA) differ. (For example, 5V (100%) is analog displayed when 0V and 10V are applied to terminal 2 and terminal 1 respectively in the initial status. Set "0" (initial value is 0% display) in Pr. 241 to use. If the gain and bias frequency settings are too close, an error ( ) may be displayed at the time of write.
143
Display
2.
3. Turn 4. Press
"
5. Turn
of " ".
to set.
to display
C0 to C7 setting is enabled.
Voltage input
Current input Analog voltage (current) value (%) across terminals 2-5 (across terminals 4-5)
*
10. Press
*The value is nearly 100 (%) in the maximum position of the potentiometer.
until
*
12. Press
to set.
, you can read another parameter. to return to the indication (step 8). ).
144
Display
4. Press
"
5. Turn
of " ".
to set.
to display
Voltage input
Current input Analog voltage (current) value (%) across terminals 2-5 (across terminals 4-5) The gain frequency is reached when the analog voltage (current) value across terminals 2-5 (across terminals 4-5) is 100%.
to display the analog voltage (current) value (%). to set the gain voltage (%). "0V (0mA) equals to 0%, 5V (10V, 20mA) to 100%" Remarks The current setting at the instant of turning is displayed.
12. Press
to set.
4
Flicker...Parameter setting complete!!
, you can read another parameter. to return to the indication (step 8). ).
REMARKS
By pressing after step 10, you can confirm the current frequency setting bias/gain setting.
145
PARAMETERS
(Adjustment completed)
Operation 1.
(Pr. 126) appears. Pr. 125) or
Display
or
Terminal 2 input
Terminal 4 input
2. Press
(50.00Hz)
3. Turn
"
4. Press
Press
to set.
5. Mode/monitor check
twice to choose the monitor/frequency monitor.
REMARKS
Changing C4 (Pr. 903) or C7 (Pr. 905) (gain adjustment) value will not change the Pr. 20 value. The input of terminal 1 (frequency setting auxiliary input) is added to the speed setting signal. For the operating procedure using the parameter unit (FR-PU04/FR-PU07), refer to the FR-PU04/FR-PU07 instruction manual. When setting the value to 120Hz or more, it is necessary to set Pr. 18 High speed maximum frequency to 120Hz or more. (Refer to page 72) Make the bias frequency setting using calibration parameter C2 (Pr. 902) or C5 (Pr. 904). (Refer to page 143)
CAUTION
Take care when setting any value other than "0" as the bias frequency at 0V (0mA). Even if a speed command is not given, merely turning on the start signal will start the motor at the preset frequency. Parameters referred to
Pr. 20 Acceleration/deceleration reference frequency Refer to page 85 Pr. 73 Analog input selection, Pr. 267 Terminal 4 input selection Refer to page 137 Pr. 79 Operation mode selection Refer to page 155
146
Frequency setting by analog input (terminal 1, 2, 4) 4.16.5 4mA input check of current input (Pr. 573)
When inputting 4 to 20mA current to terminal 2 or terminal 4, decrease in analog current input is detected to enable continuous operation even if input has decreased.
Parameter Number Name Initial Value Setting Range
1 9999
Description
When the current input drops to or below 2mA, the LF signal is output and inverter continues operation at the frequency (average value) just before current reaches 2mA. 4mA input is not checked.
573
9999
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153.)
20mA
Analog input
2mA
3mA Time
4 PARAMETERS
147
Operation continue 20mA Set point (fixed) Measured value 4mA STF LF signal PID signal On during input decrease 2mA 3mA Time Input current decrease Return
CAUTION
When terminal assignment is changed using Pr. 190 to Pr. 196 (output terminal function selection), the other functions may be affected. Please make setting after confirming the function of each terminal.
Refer to page
72 78
Jog operation
80
MRS Remote setting Retry Added compensation, override function Input filter time constant Forward/reverse rotation prevention PID control Power failure stop Pump function Traverse function
Switch-over
155
Parameters referred to
Pr. 73 Analog input selection Refer to page 140 Pr. 267 Terminal 4 input selection Refer to page 137
148
Refer to Page
149 152 153 153 175
Description
For the initial value, reset always enabled, without disconnected PU detection, and with PU stop function are set.
75
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153) The Pr. 75 value can be set any time. Also, if parameter (all) clear is executed, this setting will not return to the initial value.
Pr. 75 Setting
0 1 2 3 14 (initial value) 15 16 17 100 101 102 103 114 115 116 117
Reset Selection
Reset input always enabled Reset input enabled only when the protective function is activated Reset input always enabled Reset input enabled only when the protective function is activated Reset input always enabled Reset input enabled only when the protective function is activated Reset input always enabled Reset input enabled only when the protective function is activated Reset input always enabled Reset input enabled only when the protective function is activated Reset input always enabled Reset input enabled only when the protective function is activated Reset input always enabled Reset input enabled only when the protective function is activated Reset input always enabled Reset input enabled only when the protective function is activated
Disconnected PU Detection
If the PU is disconnected, operation will be continued. When the PU is disconnected, the inverter output is shut off. If the PU is disconnected, operation will be continued. When the PU is disconnected, the inverter output is shut off. If the PU is disconnected, operation will be continued. When the PU is disconnected, the inverter output is shut off. If the PU is disconnected, operation will be continued. When the PU is disconnected, the inverter output is shut off.
PU Stop Selection
Pressing
decelerates
the motor to a stop only in the PU operation mode. Not function Pressing decelerates
the motor to a stop in any of the PU, external and communication operation modes.
4
Pressing decelerates the motor to a stop only in the PU operation mode. Function Pressing decelerates
the motor to a stop in any of the PU, external and communication operation modes.
149
PARAMETERS
communication with Pr. 551 PU mode operation command source selection set to "1" (PU mode RS-485 terminals).
150
1)After the motor has decelerated to a stop, turn off the STF or STR signal.
Time Key Key
2)Press 3)Press
to display to return to
.( .
canceled)
.(
canceled)
3)Turn on the STF or STR signal. The motor can be restarted by making a reset using a power supply reset or RES signal. CAUTION
If Pr. 250 Stop selection is set to other than "9999" to select coasting to a stop, the motor will not be coasted to a stop but decelerated to a stop by the PU stop function during external operation.
CAUTION
Do not reset the inverter with the start signal on. Doing so will cause the inverter to start immediately after a reset, leading to hazardous conditions.
Parameters referred to
Pr. 250 Stop selection Refer to page 95
4 PARAMETERS
151
Misoperation prevention and parameter setting restriction 4.17.2 Parameter write selection (Pr. 77)
You can select whether write to various parameters can be performed or not. Use this function to prevent parameter values from being rewritten by misoperation.
Parameter Number
77
Name
Initial Value
Setting Range
0 1 2
Description
Write is enabled only during a stop. Parameter write is not enabled. Parameter write is enabled in any operation mode regardless of operating status.
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153.) Pr. 77 can be always set independently of the operation mode and operating status.
Parameter Number
22 75 77 79 160
Name
Stall prevention operation level Reset selection/disconnected PU detection/PU stop selection Parameter write selection Operation mode selection User group read selection
Name
Base frequency voltage Stall prevention operation level compensation factor at double speed Second stall prevention operation current Second stall prevention operation frequency Energy saving control selection Stall prevention operation reduction starting frequency Applied motor Operation mode selection Motor capacity(simple magnetic flux vector control) Motor constant (R1) (Adjustable 5 points V/F parameter) Commercial power-supply switchover sequence output terminal selection MC switchover interlock time Start waiting time Commercial power-supply operation switchover selection at an alarm Automatic switchover frequency between inverter and commercial power-supply operation (I/O terminal function selection) Life alarm status display Inrush current limit circuit life display Control circuit capacitor life display Main circuit capacitor life display Digital input increments selection (Parameter for the plug-in option FR-A7AX) Communication error count Energization time carrying-over times Operating time carrying-over times Multiple rating setting
Refer to page 155
Parameters referred to
152
Misoperation prevention and parameter setting restriction 4.17.3 Reverse rotation prevention selection (Pr. 78)
This function can prevent reverse rotation fault resulting from the incorrect input of the start signal.
Parameter Number
78
Name
Reverse rotation prevention selection
Initial Value
Setting Range
0
Description
Both forward and reverse rotations allowed Reverse rotation disabled Forward rotation disallowed
1 2
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153.)
Set this parameter when you want to limit the motor rotation to only one direction. This parameter is valid for all of the reverse rotation and forward rotation keys of the operation panel (FR-DU07), parameter unit (FR-PU04/FR-PU07), signals (STF, STR signals) via external terminals, and the forward and reverse rotation commands through communication.
4.17.4 Display of applied parameters and user group function (Pr. 160, Pr. 172 to Pr. 174)
Parameter which can be read from the operation panel and parameter unit can be restricted. In the initial setting, only the simple mode parameters are displayed.
Parameter Number Name Initial Value Setting Range
9999 160 User group read selection 9999 0 1
Description
Only the simple mode parameters can be displayed. The simple mode and extended parameters can be displayed Only parameters registered in the user group can be displayed. Displays the number of cases registered as a user group (Read only) Batch clear the user group registration Set the parameter numbers to be registered to the user group. Set the parameter numbers to be cleared from the user group.
User group registered display/ batch clear User group registration User group clear
0 9999 9999
They can be set when Pr. 160 User group read selection = "0". The values read from Pr. 173 and Pr. 174 are always "9999".
(1) Display of simple mode parameters and extended parameters (Pr. 160)
When Pr. 160 = "9999" (initial value), only the simple mode parameters can be displayed on the operation panel (FRDU07) and parameter unit (FR-PU04/FR-PU07). (Refer to the parameter list, pages 51 to 60, for the simple mode parameters.) Setting "0" to Pr. 160 enables the display of the simple mode parameters and extended parameters. REMARKS
When a plug-in option is fitted to the inverter, the option parameters can also be read. When reading the parameters using the communication option, all parameters (simple mode, extended mode, parameters for options) can be read regardless of the Pr. 160 setting. When reading the parameters using the RS-485 terminals, all parameters can be read reagrdless of the Pr. 160 setting by setting Pr.550 NET mode operation command source selection and Pr. 551PU mode operation command source selection.
4 PARAMETERS
Pr.551
1 (RS-485) 2 (PU) (initial value)
*
Pr.550
0(OP) 1(RS-485) 9999 (auto-detect) (initial value)
Pr.160 Valid/Invalid
Valid Valid Invalid (all readable) With OP: valid Without OP: invalid (all readable)
Pr. 15 Jog frequency, Pr. 16 Jog acceleration/deceleration time, Pr. 991 PU contrast adjustment are displayed as simple mode parameters when the parameter unit (FR-PU04/FR-PU07) is mounted.
153
Indication
2.Press
mode.
Parameter setting mode Pr. 173 User group registration is displayed. When Pr. 173 is read, " " is displayed. Select the parameter number to be registered.
until
appears.
"
Flicker
Registration
completed!!
Indication
2.Press
mode.
Parameter setting mode Pr. 174 User group clear is displayed. When Pr. 174 is read, " " is displayed. Select the parameter number to be deleted.
until
appears.
"
Flicker
Deletion
REMARKS
Pr. 77, Pr. 160 and Pr. 991 can always be read, independently of the user group setting. Pr. 77, Pr. 160 and Pr. 172 to Pr. 174 cannot be registered to the user group. When Pr. 174 or Pr. 175 is read, "9999" is always displayed. Although "9999" can be written, no function is available. When any value other than "9999" is set to Pr. 172, no function is available.
Parameters referred to
Pr. 550 NET mode operation command source selection Pr. 551 PU mode operation command source selection Refer to page 164 Refer to page 164
154
Refer to page
155 163 164
Parameter Number
Name
Initial Value
Setting Range
Description
to switch
PU operation mode
between the PU and external operation mode. At power on, the inverter is placed in the external operation mode. Fixed to PU operation mode
Fixed to external operation mode Operation can be performed by switching between the NET operation mode external and Net operation mode. External/PU combined operation mode 1
Running frequency
3
Start signal
79
0 4
PU (FR-DU07/FR-PU04/FRPU07) setting or external signal External signal input input (multi-speed setting, (terminal STF, STR) across terminals 4-5 (valid when AU signal turns on)). External/PU combined operation mode 2
Running frequency
External signal input (Terminal 2, 4, 1, JOG, multispeed selection, etc.)
Start signal
Input from the PU (FRDU07/FR-PU04/FRPU07) ( , )
PU operation mode
4 PARAMETERS
Switch-over mode External operation mode Switch among PU operation, external operation, and NET operation while keeping the same operating status.
NET operation mode
External operation mode (PU operation interlock) X12 signal ON* PU operation mode Operation mode can be switched to the PU operation mode. External operation mode (output stop during external operation) X12 signal OFF* Operation mode can not be switched to the PU operation mode.
The above parameters can be changed during a stop in any operation mode.
155
The operation mode is to specify the source of inputting the start command and set frequency of the inverter.
Personnel computer
RS-485 terminals
Personnel computer
PLC
Select the "external operation mode" when performing operation by basically using the control circuit terminals and providing potentiometers, switches, etc. externally, select the "PU operation mode" when inputting the start command and frequency setting through communication from the operation panel (FR-DU07), parameter unit (FRPU04/FR-PU07), PU connector, or select the "network operation mode (NET operation mode)" when using the RS-485 terminals or communication option. The operation mode can be selected from the operation panel or with the communication instruction code.
5 6 7 8 9 10
Volume
Switch
REMARKS
Either "3" or "4" may be set to select the PU/external combined operation, and these settings differ in starting method. In the initial setting, the stop function by of the PU (FR-DU07/FR-PU07) (PU stop selection) is valid also in other than the
PU operation mode. (Pr. 75 Reset selection/disconnected PU detection/PU stop selection. Refer to page 149.)
the PU to light
the PU to light
Network operation
PU operation
Press
Press
of the PU to light
REMARKS
For switching of operation by external terminals, refer to the following: PU operation external interlock signal (X12 signal) PU-external operation switch-over signal (X16) Pr. 340 Communication startup mode selection . page 160 page 161 page 162 page 163
PU-NET operation switchover signal (X65), External-NET operation switchover signal (X66)
156
Connection
Parameter setting
Operation
From communication (RS-485 terminals/communication option) RS-485 terminals or communication option? RS-485 terminals
STF (forward rotation)/STR (reverse rotation) -PC (Refer to page 96.) Connection of RS-485 terminals (Refer to page 171.) Connection of communication option Pr. 338 = "1" Pr. 340 = "1, 2" Communication frequency setting command sending STF(STR) ON
Communication option From PU (FWD/REV key) Where is the frequency set? From external (Terminal 2, 4, JOG, multi-speed, etc.)
Disabled
From communication (RS-485 terminals/communication option) RS-485 terminals or communication option? RS-485 terminals Where is the frequency set? From external (Terminal 2, 4, JOG, multi-speed, etc.)
Connection of RS-485 terminals (Refer to page 171.) Terminal 2, 4-5 (analog), RL, RM, RH, JOG-PC, etc. Pr. 339 = "1" Pr. 340 = "1, 2" Frequency setting terminal ON Communication start command sending
Disabled
Pr. 340 = "1, 2" Communication frequency setting command sending Communication start command sending
4 PARAMETERS
Disabled
Pr. 340 = "1" Communication frequency setting command sending Communication start command sending
157
5 6 7 8 9 10
Hz
Inverter Three-phase AC power supply Forward rotation start Reverse rotation start R/L1 S/L2 T/L3 STF STR PC 10 2 5 U V W Motor
switched to PU operation mode, always return to external operation mode. The STF and STR signal are used as a start command, and the terminal 2, 4, multi-speed setting, JOG signal, etc. are used as frequency setting.
U V W
Motor
, ,
158
U V W
Motor
Hz
Select the PU/external combined operation mode 2 when making frequency setting from the external potentiometer, multi-speed or JOG signal and inputting the start command by key operation of the operation panel (FR-DU07) or parameter unit (FR-PU04/FRPU07). Select "4" for Pr. 79. You cannot change to the other operation mode.
4 PARAMETERS
159
External operation NET operation PU operation external operation PU operation NET operation NET operation external operation NET operation PU operation
Parameter write
Parameter write enabled (Pr. 77 Parameter write selection, depending on the corresponding parameter write condition (Refer to page 51 for the parameter list)) Parameter write disabled with exception of Pr. 79
OFF
Operation Mode
External *2
Operating Status
If external operation frequency setting and start signal are entered, operation is performed in that status. During stop
External *2
The operation mode switches to external operation mode independently of whether the start signal (STF, STR) is on or off. Therefore, the motor is run in external operation mode when the X12 (MRS) signal is turned off with either of STF and STR on. At alarm occurrence, pressing of the operation panel resets the inverter.
*2
CAUTION
If the X12 (MRS) signal is on, the operation mode cannot be switched to PU operation mode when the start signal (STF, STR) is on. When the MRS signal is used as the PU interlock signal, the MRS signal serves as the normal MRS function (output stop) by turning on the MRS signal and then changing the Pr. 79 value to other than "7" in the PU operation mode. Also as soon as "7" is set in Pr. 79, the signal acts as the PU interlock signal. When the MRS signal is used as the PU operation interlock signal, the logic of the signal is as set in Pr. 17. When Pr. 17 = "2", read ON as OFF and OFF as ON in the above explanation. Changing the terminal assignment using Pr. 178 to Pr. 189 (input terminal function selection) may affect the other functions. Please make setting after confirming the function of each terminal.
160
Remarks
Can be switched to external, PU or NET operation mode Fixed to PU operation mode Fixed to external operation mode (Can be switched to NET operation mode) External/PU combined mode fixed Can be switched to external, PU or NET operation mode with operation continued Can be switched to external, PU or NET operation mode (Output stop in external operation mode) Fixed to external operation mode (Forcibly switched to external operation mode)
REMARKS
The operation mode status changes depending on the setting of Pr. 340 Communication startup mode selection and the ON/OFF states of the X65 and X66 signals. (For details, refer to page 162.) The priorities of Pr. 79, Pr. 340 and signals are Pr. 79 > X12 > X66 > X65 > X16 > Pr. 340.
CAUTION
Changing the terminal assignment using Pr. 178 to Pr. 189 (input terminal function selection) may affect the other functions. Please make setting after confirming the function of each terminal.
4 PARAMETERS
161
PU operation mode *1 NET operation mode *2 PU operation mode NET operation mode External/PU combined operation mode PU operation mode *1 NET operation mode *2
Cannot be switched to external operation mode Fixed to PU operation mode Fixed to NET operation mode External/PU combined mode fixed Operation mode can be switched with operation continued Cannot be switched to external operation mode
X12(MRS)ON X12(MRS)OFF
NET operation mode *2, 3 Output stop in external operation mode PU operation mode *1 External operation mode Forcibly switched to external operation mode
NET operation mode when the X66 signal is on. PU operation mode when the X16 signal is off. PU operation mode also when Pr. 550 NET mode operation command source selection = "1" (communication option control source) and the communication option is not fitted. External operation mode when the X16 signal is on.
When switching between the network operation mode and external operation mode
1) Set Pr. 79 to "0" (initial value), "2", "6" or "7". (At the Pr. 79 setting of "7", the operation mode can be switched when the X12 (MRS) signal turns on.) 2) Set "0 (initial value), 1 or 2" in Pr. 340 Communication startup mode selection. 3) Set "66" in any of Pr. 178 to Pr. 189 to assign the external-NET operation switchover signal (X66) to the external terminal. 4) The operation mode changes to network operation mode when the X66 signal turns on, or to external operation mode when the X66 signal turns off. Pr. 340 Setting Pr. 79 Setting
0 (initial value) 1 0
(initial value),
Remarks
Fixed to PU operation mode Cannot be switched to PU operation mode External/PU combined mode fixed Operation mode can be switched with operation continued Output stop in external operation mode Forcibly switched to external operation mode
2 3, 4 6 7 X12(MRS)ON X12(MRS)OFF
1, 2
*1 *2
PU operation mode is selected when Pr. 550 NET mode operation command source selection = "1" (communication option control source) and the communication option is not fitted. PU operation is selected when the X16 signal is off. When the X65 signal has been assigned, the operation mode changes with the ON/OFF state of the X65 signal.
REMARKS
The priorities of Pr. 79, Pr. 340 and signals are Pr. 79 > X12 > X66 > X65 > X16 > Pr. 340.
CAUTION
Changing the terminal assignment using Pr. 178 to Pr. 189 (input terminal function selection) may affect the other functions. Please make setting after confirming the function of each terminal.
Parameters referred to
Pr. 15 Jog frequency Refer to page 80. Pr. 4 to 6, Pr. 24 to 27, Pr. 232 to Pr. 239 Multi-speed operation Refer to page 78. Pr. 75 Reset selection/disconnected PU detection/PU stop selection Refer to page 149. Pr. 161 Frequency setting/key lock operation selection Refer to page 231. Pr. 178 to Pr. 189 (Input terminal function selection) Refer to page 96. Pr. 190 to Pr. 196 (Output terminal function selection) Refer to page 102. Pr. 340 Communication startup mode selection Refer to page 163. Pr. 550 NET mode operation command source selection Refer to page 164.
162
Selection of operation mode and operation location 4.18.2 Operation mode at power on (Pr. 79, Pr. 340)
When power is switched on or when power comes back on after instantaneous power failure, the inverter can be started up in network operation mode. After the inverter has started up in the network operation mode, parameter write and operation can be performed from a program. Set this mode for communication operation using the RS-485 terminals or communication option.
Parameter Number
79
Name
Operation mode selection
Initial Value
0
Setting Range
0 to 4, 6, 7 0 1, 2
Description
Select the operation mode. (Refer to page 157.) As set in Pr. 79. Started in network operation mode. When the setting is "2", it will resume the pre-instantaneous power failure operation mode after an instantaneous power failure occurs. Started in network operation mode. Operation mode can be changed between the PU operation mode and network operation mode from the operation panel. When the setting is "12", it will resume the pre-instantaneous power failure operation mode after an instantaneous power failure occurs.
340 *
0 10, 12
* The above parameters can be changed during a stop in any operation mode. * The parameters can be set when Pr. 160 User group read selection = "0". However, the parameters can be set whenever the communication option is connected. (Refer to page 153.).
1, 2 *1
10, 12
*1
*2 *3
The Pr. 340 setting "2" or "12" is mainly used for communication operation using the inverter RS-485 terminals. When a value other than "9999" (selection of automatic restart after instantaneous power failure) is set in Pr. 57 Restart coasting time, the inverter will resume the same operation state which was in before after power has been restored from an instantaneous power failure. When Pr. 340 = "1, 10", a start command turns off if power failure has occurred and then restored during a start command is on. The operation mode cannot be switched directly between the PU operation mode and network operation mode. Operation mode can be changed between the PU operation mode and network operation mode with X65 signal. key of the operation panel (FR-DU07) and
Parameters referred to
Pr. 57 Restart coasting time Refer to page 120. Pr. 79 Operation mode selection Refer to page 155.
163
PARAMETERS
NET operation mode PU operation mode NET operation mode External/PU combined operation mode NET operation mode X12 (MRS) signal ON ....NET operation mode X12 (MRS) signal OFF ...External operation mode NET operation mode PU operation mode NET operation mode External/PU combined operation mode
Switching between the PU and NET operation mode is enabled *3 Same as when Pr. 340 = "0" Fixed to NET operation mode Same as when Pr. 340 = "0" Switching among the external, PU, and NET operation mode is enabled with operation continued *3 Same as when Pr. 340 = "0"
Selection of operation mode and operation location 4.18.3 Operation command source and speed command source during communication operation (Pr. 338, Pr. 339, Pr. 550, Pr. 551)
When the RS-485 terminals or communication option is used, the external operation command and speed command can be made valid. Also, the control command source in the PU operation mode can be selected.
Parameter Number
338
Name
Communication operation command source
Initial Value
0
Setting Range
0 1 0 1
Description
Operation command source communication Operation command source external Speed command source communication Speed command source external (Frequency setting from communication is invalid, terminal 2 and 1 setting from external is valid) Speed command source external (Frequency setting from communication is valid, terminal 2 and 1 setting from external is invalid) Communication option valid RS-485 terminals valid Automatic recognition of the communication option Normally, the RS-485 terminals are valid. When the communication option is fitted, the communication option is valid. Select the RS-485 terminals as the PU operation mode control source. Select the PU connector as the PU operation mode control source.
339
0 2 0 1 9999 9999 2 1 2
550 *
NET mode operation command source selection PU mode operation command source selection
551 *
The above parameters can be set when Pr. 160 User group read selection = "0". However, the parameters can be set whenever the communication option is connected. (Refer to page 153.) * Pr 550 and Pr. 551 are always write-enabled.
(1) Select the control source of the network operation mode (Pr. 550)
Either the RS-485 terminals or communication option can be specified as the source of control in network operation mode. For example, set Pr. 550 to "1" when executing parameter write, start command or frequency setting from the inverter RS-485 terminals in the network operation mode independently of whether the communication option is connected or not. CAUTION
Since Pr. 550 = "9999" (automatic recognition of the communication option) in the initial setting, parameter write, start command and frequency setting cannot be executed by communication using the inverter RS-485 terminals when the communication option is fitted. (Monitor and parameter read can be performed.)
(2) Select the control source of the PU operation mode (Pr. 551)
Either the PU connector or RS-485 terminals can be specified as the source of control in the PU operation mode. When performing parameter write, giving start command and setting frequency from communication with the RS485 terminals in PU operation mode, set "1" in Pr. 551. CAUTION
The PU operation mode has a higher priority when Pr. 550 = "1" (NET mode RS-485 terminals) and Pr. 551 = "1" (PU mode RS-485 terminals). When the communication option is not fitted, therefore, the operation mode cannot be switched to network operation mode.
Remarks
9999
(initial value)
*1 *2
The Modbus-RTU protocol cannot be used in the PU operation mode. When using the Modbus-RTU protocol, set Pr. 551 to "2". When the communication option is not fitted, the operation mode cannot be switched to network operation mode.
164
PU Operation
{ { { { *4 { { *3 { *5 { { { { { { *4 { { { *5 { { *5 { {
2 (PU connector)
Running frequency setting Monitor Parameter write Parameter read Inverter reset Run command (start, stop)
1 (RS-485 terminals)
Running frequency setting Monitor Parameter write Parameter read Inverter reset Run command (start, stop)
1 (RS-485 terminals)
Running frequency setting Monitor Parameter write Parameter read Inverter reset Run command (start, stop)
{ *1 { *1 { { *4 { { *2 { *5 {
2 (PU connector)
Running frequency setting Monitor Parameter write Parameter read Inverter reset
Run command (start, stop) Running frequency setting Monitor Parameter write Parameter read Inverter reset Inverter reset Run command (start, stop) Frequency setting
4 PARAMETERS
165
PU Operation
External Operation
Continued
Stop/continued
*2
Continued
Stop/continued
*2
Continued Stop/continued
*2
Continued Continued
Stop/continued
*3
Can be selected using Pr. 75 Reset selection/disconnected PU detection/PU stop selection Can be selected using Pr. 122 PU communication check time interval or Pr. 336 RS-485 communication check time interval As controlled by the communication option. In the PU jog operation mode, operation is always stopped when the PU is disconnected. Whether error (E.PEU) occurrence is allowed or not is as set in Pr. 75 Reset selection/disconnected PU detection/PU stop selection. When Pr. 550 NET mode operation command source selection = 1 (RS-485 terminals valid) or Pr. 550 NET mode operation command source selection = 9999 and the communication option is not fitted When Pr. 550 NET mode operation command source selection = 0 (communication option valid) or Pr. 550 NET mode operation command source selection = 9999 and the communication option is fitted
166
Running frequency from communication Fixed function Terminal 2 (Terminalequivalent Terminal 4 function) Terminal 1 0 1 2 3 4 5 6 7 8 Pr. 178 to Pr. 189 setting 10 11 12 13 14 16 24 25 37 60 61 62 63 64 65 66 67 RL RM RH RT AU Low speed operation command/ remote setting clear Middle-speed operation command/ remote setting deceleration High speed operation command/ remote setting acceleration Second function selection Terminal 4 input selection Selection of automatic restart after instantaneous power failure External thermal relay input
External
NET
NET
External
NET
NET NET NET
External
NET NET NET
External
Compensation External External External NET External External External External Pr. 59 = "0" (multispeeds) Pr. 59 = "1 , 2" (remote)
Combined
External External
Combined External
REX Fifteen speed selection X10 X11 X12 X13 X14 X16 MRS Inverter operation enable signal FR-HC or MT-HC connection, instantaneous power failure detection PU operation external interlock External DC injection brake operation is started PID control valid terminal PU-external operation switchover Output stop PU operation interlock
NET
External
External
Selective function
External External External Pr. 79 "7" Pr. 79 = "7" When X12 signal is not assigned External External External External External External
STOP Start self-holding selection X37 Traverse function selection STF Forward rotation command STR Reverse rotation command RES Reset PTC PID forward action switchover X64 X65 X66 X67 PID forward action switchover PU-NET operation switchover External-NET operation switchover Command source switchover
NET
External
External
4 PARAMETERS
[Explanation of table] External NET Combined : Operation is valid only from external terminal signal. : Control only from communication is valid : Operation is valid from either of external terminal and communication. : Operation is invalid from either of external terminal and communication. Compensation : Control by signal from external terminal is only valid when Pr. 28 Multi-speed input compensation selection = "1"
REMARKS
The control source of communication is as set in Pr. 550 and Pr. 551.
167
REMARKS
The ON/OFF state of the X67 signal is reflected only during a stop. It is reflected after a stop when the terminal is switched during operation. When the X67 signal is off, a reset via communication is disabled.
CAUTION
Changing the terminal assignment using Pr. 178 to Pr. 189 (input terminal function selection) may affect the other functions. Please make setting after confirming the function of each terminal.
Parameters referred to
Pr. 28 Multi-speed input compensation selection Refer to page 82. Pr. 59 Remote function selection Refer to page 83. Pr. 79 Operation mode selection Refer to page 155.
168
Refer to Page
174 Pr. 331 to Pr. 337, Pr. 341 Pr. 331, Pr. 332, Pr. 334, Pr. 343, Pr. 549 Pr. 342 186 175
Name
SG RDA SDB SDA RDB SG
Description
Earth (connected to terminal 5) Operation panel power supply Inverter receive+ Inverter sendInverter send+ Inverter receiveEarth (connected to terminal 5) Operation panel power supply
1) 2) 3) 4) 5) 6) 7) 8)
8) to 1)
CAUTION
Pins No. 2 and 8 provide power to the operation panel or parameter unit. Do not use these pins for RS-485 communication. Do not connect the PU connector to the computer's LAN board, FAX modem socket or telephone modular connector. The product could be damaged due to differences in electrical specifications.
4 PARAMETERS
169
Station 0 Inverter
PU connector
Station 0 Inverter
PU connector
RJ-45 connector
10BASE-T cable 1)
Description Receive data Receive data Send data Send data Request to send Request to send Clear to send Clear to send Signal ground Frame ground
0.2mm2 or more
SG
* Make connections in accordance with the manual of the computer used. Fully check the terminal numbers of the computer since they change with the model.
REMARKS
Computer-inverter connection cable Refer to the following for the cable (RS-232C RS-485 converter) for connection of the computer having the RS-232C interface with the inverter. Commercially available product examples (as of April, 2004)
Type
FA-T-RS40 *
Maker
Mitsubishi Electric Engineering Co., Ltd.
* The converter cable cannot connect two or more inverters (the computer and inverter are connected on a 1:1 basis). Since the product is packed with the RS-232C cable and RS-485 cable (10BASE-T + RJ-45 connector), the cable and connector need not be prepared separately. Contact a maker for details of the product.
Refer to the following when fabricating the cable on the user side. Commercially available product examples (as of April, 2004)
Product
1) 10BASE-T cable
Type
SGLPEV-T 0.5mm 4P *
Maker
Mitsubishi Cable Industries, Ltd.
CAUTION
When performing RS-485 communication with multiple inverters, use the RS-485 terminals. (Refer to page 172)
170
Communication operation and setting 4.19.2 Wiring and arrangement of RS-485 terminals
(1) RS-485 terminal layout
OPEN
Terminating resistor switch Factory-set to "OPEN". Set only the terminating resistor switch of the remotest inverter to the "100" position.
Name
RDA1 (RXD1+) RDB1 (RXD1-) RDA2 (RXD2+) RDB2 (RXD2-) SDA1 (TXD1+) SDB1 (TXD1-) SDA2 (TXD2+) SDB2 (TXD2-) P5S (VCC) SG (GND)
Description
Inverter receive+ Inverter receiveInverter receive+ (for branch) Inverter receive(for branch) Inverter send+ Inverter sendInverter send+ (for branch) Inverter send(for branch) 5V Permissible load current 100mA Earth (connected to terminal SD)
100
RXD
TXD
VCC
Wire the stripped cable after twisting it to prevent it from becoming loose. In addition, do not solder it.
Cable stripping size
CAUTION
Undertightening can cause signal loss or malfunction. Overtightening can cause a short circuit or malfunction due to damage to the screw or unit.
4 PARAMETERS
171
RS-485 terminals *
RS-485
RS-232C cable Maximum terminals 15m *
Converter
Twisted pair cable Computer RS-232C converter RS-232C cable Maximum 15m
Converter
*Set only the terminating resistor switch of the remotest inverter to the "100" position.
172
+ + *2 SG + + + +
*2
SG Station 0
SG
SG Station 1
Make connections in accordance with the manual of the computer used. Fully check the terminal numbers of the computer since they change with the model. For the inverter farthest from the computer, set the terminating resistor switch to ON (100 side).
REMARKS
For branching, connect the wires as shown below.
+ - + - RXD
To computer send
TXD
+ - + - RXD + - + To receiving terminal of the next inverter To receiving terminal of the next inverter To next inverter To earth terminal
+ - + -
TXD
To computer receive
SG SG VCC SG SG VCC
To computer ground
*1
SG
4
(5) 2-wire type connection
REMARKS
A program should be created so that transmission is disabled (receiving state) when the computer is not sending and reception is disabled (sending state) during sending to prevent the computer from receiving its own data.
173
PARAMETERS
If the computer is 2-wire type, pass wires across receiving terminals and transmission terminals of the RS-485 terminals to enable 2-wire type connection with the inverter.
Communication operation and setting 4.19.3 Initial settings and specifications of RS-485 communication (Pr. 117 to Pr. 124, Pr. 331 to Pr. 337, Pr. 341, Pr. 549)
Used to perform required settings for communication between the inverter and personal computer. z There are two different communications: communication using the PU connector of the inverter and communication using the RS-485 terminals. z You can perform parameter setting, monitor, etc. from the PU connector or RS-485 terminals of the inverter using the Mitsubishi inverter protocol (computer link communication). z To make communication between the personal computer and inverter, initialization of the communication specifications must be made to the inverter. Data communication cannot be made if the initial settings are not made or there is any setting error.
Name
PU communication station number
Initial Value
Setting Range
Description
Specify the inverter station number. Set the inverter station numbers when two or more inverters are connected to one personal computer. Set the communication speed. The setting value 100 equals the communication speed. For example, the communication speed is 19200bps when the setting value is "192". Stop bit length Data length 1bit 8bit 2bit 1bit 7bit 2bit Without parity check With odd parity check With even parity check Set the permissible number of retries at occurrence of a data receive error. If the number of consecutive errors exceeds the permissible value, the inverter will come to an alarm stop. If a communication error occurs, the inverter will not come to an alarm stop. No PU connector communication Set the interval of communication check time. If a no-communication state persists for longer than the permissible time, the inverter will come to an alarm stop. No communication check Set the waiting time between data transmission to the inverter and response. Set with communication data. Without CR/LF With CR With CR/LF
0 to 31
118
PU communication speed
192
119
120
0 1 10 11 0 1 2
121
0 to 10 1 9999 0
122
9999
123
9999
0 to 150ms 9999 0 1 2
124
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
174
Name
RS-485 communication station number RS-485 communication speed RS-485 communication stop bit length RS-485 communication parity check selection RS-485 communication retry count
Initial Value
0 96 1 2 1
Setting Range
0 to 31 (0 to 247)
*1
Description
Set the inverter station number. (same specifications as Pr. 117) Used to select the communication speed. (same specifications as Pr. 118) Select stop bit length and data length. (same specifications as Pr. 119) Select the parity check specifications. (same specifications as Pr. 120) Set the permissible number of retries at occurrence of a data receive error. (same specifications as Pr. 121) RS-485 communication can be made, but the inverter will come to an alarm stop in the NET operation mode. Set the interval of communication check time. (same specifications as Pr. 122) No communication check Set the waiting time between data transmission to the inverter and response. (same specifications as Pr. 123) Select presence/absence of CR/LF. (same specifications as Pr. 124) Mitsubishi inverter (computer link) protocol Modbus-RTU protocol *4
0 336 *3 RS-485 communication check time interval 0s 0.1 to 999.8s 9999 337 *3 341 *3 RS-485 communication waiting time setting RS-485 communication CR/LF selection Protocol selection 9999 1 0 to 150ms, 9999 0, 1, 2 0 549
*1 *2 *3 *4 *5
0 1
When "1" (Modbus-RTU protocol) is set in Pr. 549, the setting range within parenthesis is applied. For the Modbus-RTU protocol, the data length is fixed to 8 bits and the stop bit depends on the Pr. 334 setting. (Refer to page 186) The Modbus-RTU protocol becomes invalid. The Modbus-RTU protocol is valid for only communication from the RS-485 terminals. The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
CAUTION
If communication is made without Pr. 336 RS-485 communication check time interval being changed from "0" (initial value), monitor, parameter read, etc. can be performed, but the inverter results in an alarm as soon as it is switched to the NET operation mode. If the operation mode at power on is the network operation mode, a communication alarm (E.SER) occurs after first communication. When performing operation or parameter write through communication, set "9999" or more to Pr. 336. (The setting depends on the computer side program.) (Refer to page 180) Always reset the inverter after making the initial settings of the parameters. After you have changed the communication-related parameters, communication cannot be made until the inverter is reset.
4 PARAMETERS
Name
Communication EEPROM write selection
Initial Value
Setting Range
0
Description
Parameter values written by communication are written to the EEPROM and RAM.
Parameter values written by communication are written to the RAM. The above parameters can be set when Pr. 160 User group read selection = "0". However, it can be set any time when the communication option is connected. (Refer to page 153) 1
When changing the parameter values frequently, set "1" in Pr. 342 to write them to the RAM. The life of the EEPROM will be shorter if parameter write is performed frequently with the setting unchanged from "0 (initial value)" (EEPROM write). REMARKS
When Pr. 342 is set to "1" (only RAM write), the new values of the parameters will be cleared at power supply-off of the inverter.
Therefore, the parameter values available when power is switched on again are the values stored in EEPROM previously.
175
Communication operation and setting 4.19.5 Mitsubishi inverter protocol (computer link communication)
You can perform parameter setting, monitor, etc. from the PU connector or RS-485 terminals of the inverter using the Mitsubishi inverter protocol (computer link communication).
Description
Mitsubishi protocol (computer link) EIA-485 (RS-485) 1:N (maximum 32 units), setting is 0 to 31 stations Selected from among 4800/9600/19200 and 38400bps Can be selected from 300, 600, 1200, 2400, 4800, 9600, 19200 and 38400bps Asynchronous system Half-duplex system ASCII (7 bits or 8 bits can be selected) 1bit 1 bit or 2 bits can be selected Check (even, odd) or no check can be selected Sum code check CR/LF (presence or absence can be selected) Selectable between presence and absence
Related Parameters
Pr. 551 Pr. 117 Pr. 331 Pr. 118 Pr. 332 Pr. 119 Pr. 333 Pr. 119 Pr. 333 Pr. 120 Pr. 334 Pr. 124 Pr. 341 Pr. 123 Pr. 337
Control protocol Communication method Character system Start bit Communication specifications Stop bit length Parity check Error check Terminator Waiting time setting
Data communication between the computer and inverter is made in the following procedure. 1) Request data is sent from the computer to the inverter. (The inverter will not send data unless Time requested.) 2) After waiting for the waiting time 3) The inverter sends return data to the computer in response to the computer request. 4) After having waited for the time taken for inverter processing 5) Answer from computer in response to reply data 3) is sent. (Even if 5) is not sent, subsequent communication is made property.)
*1 *2
If a data error is detected and a retry must be made, execute retry operation with the user program. The inverter comes to an alarm stop if the number of consecutive retries exceeds the parameter setting. On receipt of a data error occurrence, the inverter returns "reply data 3)" to the computer again. The inverter comes to an alarm stop if the number of consecutive data errors reaches or exceeds the parameter setting.
176
Operation
Run Command
Running Frequency
Parameter Write
Inverter Reset
Monitor
Parameter Read
1) 2) 3) 4)
Communication request is sent to the inverter in accordance with the user program in the computer. Inverter data processing time Reply data from the inverter (Data 1) is checked for error) No error
*1
(Request accepted)
With error.
(Request rejected)
Computer processing delay time Answer from computer in response to reply data 3) (Data 3) is checked for error) No error *1 (No inverter processing) With error (Inverter reoutputs 3))
5)
Absent
Absent
Absent
Absent
*1 *2
In the communication request data from the computer to the inverter, 10ms or more is also required after "no data error (ACK)". (Refer to page 178) The inverter response to the inverter reset request can be selected. (Refer to page 182)
Number of Characters 6 7 8
Data Data Sum check
10
11
12
13
*4
A'
(Data write)
ENQ
*1
B
(Data read)
ENQ
*1
Waiting Instruction code number *2 time *3 Inverter station Waiting Instruction code number *2 time *3 Inverter station Waiting Instruction code number *2 time *3
3)Reply data from the inverter to the computer When data is written
Format C
(No data error detected)
D
(Data error detected)
NAK
*1
*4
1 STX
*1
Number of Characters 5 6 7
E'
(No data error detected)
STX
*1
D
(Data error detected)
NAK
*1
Inverter station Read data number *2 Inverter station ETX Read data *1 number *2 Inverter station Error *4 number *2 Code
8 ETX
*1
10
11
*4
Sum check
*4
Sum check
4 PARAMETERS
177
5)Send data from the computer to the inverter during data read
Format C
(No data error detected)
number *2 number *2
F
(Data error detected)
*1 *2 *3 *4
*4
Indicate a control code Specify the inverter station numbers between H00 and H1F (stations 0 to 31) in hexadecimal. When Pr. 123, Pr. 337 (waiting time setting) "9999", create the communication request data without "waiting time" in the data format. (The number of characters decreases by 1.) CR, LF code When data is transmitted from the computer to the inverter, CR (carriage return) and LF (line feed) codes are automatically set at the end of a data group on some computers. In this case, setting must also be made on the inverter according to the computer. Whether the CR and LF codes will be present or absent can be selected using Pr. 124 or Pr. 341 (CR, LF presence/absence selection).
ASCII Code
H02 H03 H05 H06 H0A H0D H15
Description
Start Of Text (start of data) End Of Text (end of data) Enquiry (communication request) Acknowledge (no data error detected) Line Feed Carriage Return Negative Acknowledge (data error detected)
2) Inverter station number Specify the station number of the inverter which communicates with the computer. 3) Instruction code Specify the processing request, e.g. operation or monitoring, given by the computer to the inverter. Hence, the inverter can be run and monitored in various ways by specifying the instruction code as appropriate. (Refer to page 51) 4) Data Indicates the data such as frequency and parameters transferred to and from the inverter. The definitions and ranges of set data are determined in accordance with the instruction codes. (Refer to page 51) 5) Waiting time Specify the waiting time between the receipt of data at the inverter from the computer and the transmission of reply data. Set the waiting time in accordance with the response time of the computer between 0 and 150ms in 10ms increments (e.g. 1 = 10ms, 2 = 20ms).
Computer Inverter Inverter Computer Inverter data processing time + data check time = Waiting time (setting 10ms) (About 10 to 30ms, which depends on the instruction code)
REMARKS
When Pr. 123, Pr. 337 (waiting time setting) "9999", create the communication request data without "waiting time" in the data format. (The number of characters decreases by 1.) The data check time changes depending on the instruction code. (Refer to page 179)
6) Sum check code The sum check code is 2-digit ASCII (hexadecimal) representing the lower 1 byte (8 bits) of the sum (binary) derived from the checked ASCII data
ENQ
*Waiting time
ASCII Code
H05
Sum Instruction check Station code Data code number 1 E 1 1 0 7 A D F 4 0 H30 H31 H45 H31 H31 H30 H37 H41 H44 H46 H34
H H H H H H H H H 30 +31 + 45 + 31 + 31 + 30 + 37 + 41 + 44 H = 1F4
Binary code
Sum * When the Pr. 123 "waiting time setting" "9999", create the communication request data without "waiting time" in the data format. (The number of characters decreases by 1.) (Example 2) Inverter Computer STX Sum check code 0 7 1 1 7 0 3 0 H30 H31 H31 H37 H37 H30 H03 H33 H30 Station number Data read ETX
H H H H H H 30 +31 + 31 + 37 + 37 + 30 H = 130
Binary code
ASCII Code
H02
Sum
178
Error Item
Error Definition
Inverter Operation
Does not accept The character received is invalid (other than 0 to 9, A to F, control Character error received data but is not code). brought to alarm stop. Parameter write was attempted in other than the computer link Mode error operation mode, when operation command source is not selected Does not accept or during inverter operation. received data but is not Instruction code error The specified command does not exist. brought to alarm stop. Invalid data has been specified for parameter write, frequency Data range error setting, etc.
The number of errors consecutively detected in communication Computer NAK error request data from the computer is greater than allowed number of retries. Parity error The parity check result does not match the specified parity. The sum check code in the computer does not match that of the Sum check error data received by the inverter. The data received by the inverter has a grammatical mistake. Protocol error Alternatively, data receive is not completed within the predetermined time. CR or LF is not as set in the parameter. Framing error The stop bit length differs from the initial setting. New data has been sent by the computer before the inverter Overrun error completes receiving the preceding data.
Brought to an alarm stop if error occurs continuously more than the allowable number of retries. (E.PUE/E.SER)
4 PARAMETERS
zCommunication specifications
Name
Stop bit length Data length Parity check Yes No
Number of Bits
1 bit 2 bits 7 bits 8 bits 1 bit 0
Item
Check Time
Various monitors, run command, frequency <12ms setting (RAM) Parameter read/write, frequency setting <30ms (EEPROM) Parameter clear/all clear Reset command <5s No answer
In addition to the above, 1 start bit is necessary. Minimum number of total bits....... 9 bits Maximum number of total bits...... 12 bits
179
Computer
ACK
Computer Reception error Example: PU connector communication, Pr. 121 = "9999" Operation mode
ENQ ENQ ENQ NAK
NAK
Inverter Inverter
Wrong
Reception error
Computer
ACK
NAK
(7) Signal loss detection (Pr. 122, Pr. 336 RS-485 communication check time interval)
If disconnection (communication stop) is detected between the inverter and computer as a result of signal loss detection, a communication error (PU connector communication: E.PUE, RS-485 terminal communication: E.SER) occurs and the inverter output is shut off. Signal loss detection is made when the setting is any of "0.1s" to "999.8s". To make a signal loss detection, it is necessary to send data (control code refer to page 178) from the computer within the communication check time interval. (The send data has nothing to do with the station number) Communication check is started at the first communication in the operation mode having the operation source (PU operation mode for PU connector communication in the initial setting or network operation mode for RS-485 terminal communication). When the setting is "9999", communication check (disconnection detection) is not made. When the setting is "0", communication from the PU connector cannot be performed. For communication via the RS485 terminals, monitor, parameter read, etc. can be peformed, but a communication error (E.SER) occurs as soon as the inverter is switched to network operation mode.
Example: PU connector communication, Pr. 122 = "0.1 to 999.8s"
Operation Mode External PU
ENQ
Computer
ACK
Inverter Inverter
Wrong
Wrong
Normal
Time
180
Line number 10
to
40
50
to
1000
Interrupt
140
1040
CAUTION
Always set the communication check time interval before starting operation to prevent hazardous conditions. Data communication is not started automatically but is made only once when the computer provides a communication request. If communication is disabled during operation due to signal loss etc., the inverter cannot be stopped. When the communication check time interval has elapsed, the inverter will come to an alarm stop (E.PUE, E.SER). The inverter can be coasted to a stop by switching on its RES signal or by switching power off. If communication is broken due to signal loss, computer fault etc., the inverter does not detect such a fault. This should be fully noted.
4 PARAMETERS
181
Data Description
Operation Mode Write Output frequency/ speed Output current Output voltage Special monitor Monitor Special monitor selection No. Read
H0000: Network operation H0001: External operation H0002: PU operation (RS-485 communication operation via PU connector) H0000 to HFFFF: Output frequency in 0.01Hz increments Speed in 1r/min increments (when Pr. 37 = 1 to 9998 or Pr. 144 = 2 to 10, 102 to 110) H0000 to HFFFF: Output current (hexadecimal) in 0.01A increments (01160 or less) / 0.1A increments (01800 or more) H0000 to HFFFF: Output voltage (hexadecimal) in 0.1V increments H0000 to HFFFF: Monitor data selected in instruction code HF3 H01 to H36: Monitor selection data Refer to the special monitor No. table (page 184) H0000 to HFFFF: Two most recent alarm definitions
b15 H74 b8 b7
Latest alarm Third alarm in past Fifth alarm in past Seventh alarm in past
4 digits (B.E/D) 4 digits (A,C/D) 4 digits (B.E/D) 4 digits (B.E/D) 4 digits (B.E/D) 4 digits (B.E/D) 2digits (B.E'/D) 2digits (A',C/D)
b0
Second alarm in past Fourth alarm in past Sixth alarm in past Eighth alarm in past
Alarm definition
Read
H74 to H77
4 digits (B.E/D)
Refer to the alarm data table (page 184) 3 Run command (extended) Run command Inverter status monitor (extended) Inverter status monitor Set frequency (RAM) Set frequency (EEPROM) Set frequency (RAM) Write Write Read Read HF9 HFA H79 H7A H6D Read H6E HED You can set the control input commands such as the forward rotation signal (STF) and reverse rotation signal (STR). (Refer to page 185 for details) You can monitor the states of the output signals such as forward rotation, reverse rotation and inverter running (RUN). (Refer to page 185 for details) Read the set frequency/speed from the RAM or EEPROM. H0000 to HFFFF: Set frequency in 0.01Hz increments Speed in 1r/min increments (When Pr. 37 = 1 to 9998 or Pr. 144 = 2 to 10, 102 to 110) 4 digits (A,C/D) 2digits (A',C/D) 4 digits (B.E/D) 2digits (B.E'/D) 4 digits (B.E/D)
Write the set frequency/speed into the RAM or EEPROM. H0000 to H9C40 (0 to 400.00Hz) : frequency in 0.01Hz increments H0000 to H270E (0 to 9998) : speed in r/min increments (when Write Set frequency Pr. 37 = 1 to 9998 or Pr. 144 = 2 to 10, 102 to 110) HEE (RAM, EEPROM) To change the running frequency consecutively, write data to the inverter RAM. (Instruction code: HED) H9696: Resets the inverter. As the inverter is reset at start of communication by the computer, the inverter cannot send reply data back to the computer. 6 Inverter reset Write HFD H9666: Resets the inverter. When data is sent normally, ACK is returned to the computer and then the inverter is reset. Refer to page 177 for data formats (A, A', B, B', C, D) 5
4 digits (A,C/D)
182
Data Description
H9696: Alarm history batch clear All parameters return to the initial values. Any of four different all clear operations are performed according to the data.
Pr. Data H9696 H9966
Communication Pr.
*1
4 digits (A,C/D)
Calibration Pr. *2
Other Pr.
*3
{ {
{ {
{ { { {
Write
HFC
H5A5A H55AA
4 digits (A,C/D)
When all parameter clear is executed for H9696 or H9966, communication-related parameter settings also return to the initial values. When resuming operation, set the parameters again.
*1 *2 *3 Refer to page 174, 175. Refer to the list of calibration parameters on the next page for calibration parameters. Pr. 75 is not cleared
Refer to the instruction code (page 292) and write and/or read the values as required. When setting Pr.100 and later, link parameter expansion setting must be set. Parameter description is changed according to the H00 to H09 setting. For details of the setting, refer to the instruction code (page 292). When setting the calibration parameters H00:Frequency *2 H01: Parameter-set analog value H02: Analog value input from terminal
*1
*1
11
4 digits (B.E/D) 4 digits (A,C/D) 2digits (B.E'/D) 2digits (A',C/D) 2digits (B.E'/D)
12
Read
H6C
Write
HEC
*2
Refer to the list of calibration parameters on the next page for calibration parameters. The gain frequency can also be written using Pr. 125 (instruction code H99) or Pr. 126 (instruction code H9A).
2digits (A',C/D)
REMARKS
Set 65520 (HFFF0) as a parameter value "8888" and 65535 (HFFFF) as "9999". For the instruction codes HFF, HEC and HF3, their values are held once written but cleared to zero when an inverter reset or all clear is performed.
Example) When reading the C3 (Pr. 902) and C6 (Pr. 904) settings from the inverter of station No. 0
Computer Send Data 1) 2) 3) 4) Inverter Send Data Description
ENQ 00 FF 0 01 82 ACK 00 Set "H01" in the extended link parameter. ENQ 00 EC 0 01 7E ACK 00 Set "H01" in second parameter changing. ENQ 00 5E 0 0F STX 00 0000 ETX 25 C3 (Pr. 902) is read. 0% is read. ENQ 00 60 0 FB STX 00 0000 ETX 25 C6 (Pr. 904) is read. 0% is read. To read/write C3 (Pr. 902) and C6 (Pr. 904) after inverter reset or parameter clear, execute from 1) again.
4 PARAMETERS
183
Terminal 2 frequency setting bias frequency Terminal 2 frequency setting bias Terminal 2 frequency setting gain frquency Terminal 2 frequency setting gain Terminal 4 frequency setting bias frequency Terminal 4 frequency setting bias
Terminal 4 frequency setting gain frequency Terminal 4 frequency setting gain Current output bias signal Current output bias current Current output gain signal Current output gain current
[Special monitor selection No.] Refer to page 111 for details of the monitor description.
Data H01 H02 H03 H05 H06 H08 H09 H0A H0B H0C H0D
*1
Description Output frequency Output current Output voltage Frequency setting Running speed Converter output voltage Regenerative brake duty Electronic thermal relay function load factor Output current peak value Converter output voltage peak value Input power
Unit 0.01Hz 0.01A/0.1A *3 0.1V 0.01Hz 1r/min 0.1V 0.1% 0.1% 0.01A/0.1A *3 0.1V 0.01kW/ 0.1kW *3
Data H0E H0F H10 H11 H14 H17 H18 H19 H32 H33 H34 H35 H36
Description Output power Input terminal status *1 Output terminal status *2 Load meter Cumulative energization time Actual operation time Motor load factor Cumulative power Power saving effect Cumulative saving power PID set point PID measured value PID deviation value
Unit 0.01kW/ 0.1kW *3 0.1% 1h 1h 0.1% 1kWh Variable Variable 0.1% 0.1% 0.1% b0 STF b0 RUN
b15
*2
CS
RES
STOP
MRS
JOG
RH
RM
RL
RT
AU
STR
b15
*3
ABC2
ABC1
FU
OL
IPF
SU
H00 H10 H11 H12 H20 H21 H22 H30 H31 H40 H50 H51 H52
No alarm OC1 OC2 OC3 OV1 OV2 OV3 THT THM FIN IPF UVT ILF
H60 H70 H80 H81 H90 H91 HA0 HA1 HB0 HB1 HB2 HB3 HC0
HC1 HC2 HC4 HC5 HC6 HC7 HF1 HF6 HF7 HFD
CTE P24 CDO IOH SER AIE E.1 E.6 E.7 E.13
b8 b7
b0
184
Run command
HFA
8bit
HF9
16bit
b0: AU (current input selection) *1 b1: Forward rotation command b2: Reverse rotation command b3: RL (low speed operation command) *1 b4: RM (middle speed operation command) *1 b5: RH (high speed operation command) *1 b6: RT (second function selection) *1 b7: MRS (output stop) *1 b0:AU (current input selection) *1 b1:Forward rotation command b2:Reverse rotation command b3:RL (low speed operation command) *1 b4:RM (middle speed operation command) *1 b5: RH (high speed operation command) *1 b6:RT (second function selection) *1 b7:MRS (output stop) *1 b8:JOG (Jog operation) *2 b9:CS (selection of automatic restart after instantaneous power failure) *2 b10: STOP (start self-holding) *2 b11:RES (reset) *2 b12: b13: b14: b15:
b7 0 0 0 0 0 0 1
b0 0
b7 0 0 0 0 0 0 0
b0 0
b0 0
[Example 2] H0800 low speed operation (When Pr. 189 RES terminal function selection is set to "0") b15 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 b0 0
*1 *2
The signal within parentheses is the initial setting. The description changes depending on the setting of Pr. 180 to Pr. 184, Pr. 187 (input terminal function selection) (page 96). The signal within parentheses is the initial setting. Since jog operation/selection of automatic restart after instantaneous power failure/start selfholding/reset cannot be controlled by the network, bit 8 to bit 11 are invalid in the initial status. When using bit 8 to bit 11, change the signals with Pr. 185, Pr. 186, Pr. 188, Pr. 189 (input terminal function selection) (page 102). (Reset can be executed with the instruction code HFD.)
H7A
8bit
b0:RUN (inverter running)* b1:Forward rotation b2:Reverse rotation b3:SU (up to frequency) * b4:OL (overload) * b5:IPF (instantaneous power failure) * b6:FU (frequency detection)* b7:ABC1 (alarm) *
b7 0 0 0
b0 0
[Example 2] H80
b7 0 0 0 0 0 0 1
b0 0
H79
16bit
b0:RUN (inverter running) * b1:Forward rotation b2:Reverse rotation b3:SU (up to frequency) * b4:OL (overload) * b5:IPF (instantaneous power failure) * [Example 1] H0002 b15 b6:FU (frequency detection) * 0 0 0 0 0 b7:ABC1 (alarm) * b8:ABC2 ()* [Example 2] H8080 b9: b15 b10: 1 0 0 0 0 b11: b12: b13: b14: b15: Alarm occurrence
4 PARAMETERS
* The signal within parentheses is the initial setting. The description changes depending on the setting of Pr. 190 to Pr. 196 (output terminal function selection).
185
Communication operation and setting 4.19.6 Modbus-RTU communication specifications (Pr. 331, Pr. 332, Pr. 334, Pr. 343, Pr. 549)
Using the Modbus-RTU communication protocol, communication operation or parameter setting can be performed from the RS-485 terminals of the inverter. Parameter Number
331
Name
RS-485 communication station number RS-485 communication speed
Initial Value
Setting Range
0
Description
Broadcast communication is selected. Specify the inverter station number. Set the inverter station numbers when two or more inverters are connected to one personal computer. Set the communication speed. The setting value 100 equals the communication speed. For example, the communication speed is 9600bps when the setting value is "96". Without parity check Stop bit length 2bits With odd parity check Stop bit length 1bit With even parity check Stop bit length 1bit Display the number of communication errors during Modbus-RTU communication. Reading only Modbus-RTU communication can be made, but the inverter will come to an alarm stop in the NET operation mode. Set the interval of communication check time. (same specifications as Pr. 122) No communication check (signal loss detection) Mitsubishi inverter (computer link) protocol Modbus-RTU protocol
332
96
334
RS-485 communication parity check selection Communication error count Modbus-RTU communication check time interval
1 2
343
539
9999
549
Protocol selection
0 1
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
CAUTION
When Modbus-RTU communication is performed from the master with address 0 (station 0) set, broadcast communication is selected and the inverter does not send a response message to the master. When response from the inverter is necessary, set a value other than "0" in Pr. 331. Some functions are invalid for broadcast communication. (Refer to page 188.)
REMARKS
When using the Modbus-RTU protocol, set Pr. 549 Protocol selection to "1". When the communication option is fitted with Pr. 550 NET mode operation command source selection set to "9999" (initial value), the command source (e.g. run command) from the RS-485 terminals is invalid. (Refer to page 164)
Description
Modbus-RTU protocol EIA-485 (RS-485) 1: N (maximum 32 units), setting is 0 to 247 stations Can be selected from 300, 600, 1200, 2400, 4800, 9600, 19200 and 38400bps Asynchronous system Half-duplex system Binary(fixed to 8 bits) 1bit Select from the following three types No parity, stop bit length 2 bits Odd parity, stop bit length 1 bit Even parity, stop bit length 1 bit CRC code check Not used Not used
Related Parameters
Pr. 549
186
Response Message
Inverter (slave)
Item
Various monitors, operation command, frequency setting (RAM) Parameter read/write, frequency setting (EEPROM) Parameter clear/all clear Reset command
Check Time
< 12ms < 30ms < 5s No answer
REMARKS
The slave executes the function independently of the inverter station number setting (Pr. 331) during broadcast communication.
187
PARAMETERS
1) Query The master sends a message to the slave (= inverter) at the specified address. 2) Normal Response After receiving the query from the master, the slave executes the requested function and returns the corresponding normal response to the master. 3) Error Response If an invalid function code, address or data is received, the slave returns it to the master. When a response description is returned, the error code indicating that the request from the master cannot be executed is added. No response is returned for the hardware-detected error, frame error and CRC check error. 4) Broadcast By specifying address 0, the master can send a message to all slaves. All slaves that received the message from the master execute the requested function. In this communication, the slaves do not return a response to the master.
The message frame consists of the four message fields as shown above. By adding the no-data time (T1: Start, End) of 3.5 characters to the beginning and end of the message data, the slave recognizes it as one message. z Protocol details The four message fields will be explained below.
Start
T1 1) ADDRESS 8bit 2) FUNCTION 8bit 3) DATA n 8bit 4) CRC CHECK L H 8bit 8bit
End
T1
Message Field
1) ADDRESS field
Description
Is 1 byte long (8 bits), and can be set to any of 0 to 247. Set 0 to send a broadcast message (all-address instruction) or any of 1 to 247 to send a message to each slave. When the slave responds, it returns the address set from the master. The value set to Pr. 331 RS-485 communication station number is the slave address. The function code is 1 byte long (8 bits) and can be set to any of 1 to 255. The master sets the function that it wants to request from the slave, and the slave performs the requested operation. The following table gives the supported function codes. An error response is returned if the set function code is other than those in the following table. When the slave returns a normal response, it returns the function code set by the master. When the slave returns an error response, it returns H80 + function code.
Code
2) FUNCTION field H03 H06 H08 H10 H46
Function Name
Read Holding Register Preset Single Register
Outline
Broadcast Communication
Disallowed Allowed Disallowed Allowed Disallowed
Reads the holding register data. Writes data to the holding register. Makes a function diagnosis. Diagnostics (communication check only) Writes data to multiple consecutive Preset Multiple Registers holding registers. Reads the number of registers that Read Holding Register succeeded in communication last Access Log time.
188
2) Function
H03 (8bit)
3) Starting Address
H (8bit) L (8bit)
4) No. of Points
H (8bit) L (8bit)
CRC Check
L (8bit) H (8bit)
Response message
1) Slave Address
(8bit)
2) Function
H03 (8bit)
5) Byte Count
(8bit) H (8bit)
6) Data
L (8bit) ... (n 16bit)
CRC Check
L (8bit) H (8bit)
Setting Description
Set the address to which the message will be sent. Broadcast communication cannot be made (0 is invalid) Set H03. Set the address at which holding register data read will be started. Starting address = starting register address (decimal) 40001 For example, setting of the starting address 0001 reads the data of the holding register 40002. Set the number of holding registers from which data will be read. The number of registers from which data can be read is a maximum of 125.
4)No. of Points
Setting Description
The setting range is H02 to H14 (2 to 20). Twice greater than the No. of Points specified at 4) is set. The number of data specified at 4) is set. Data are read in order of Hi byte and Lo byte, and set in order of starting address data, starting address + 1 data, starting address + 2 data, ...
Example) To read the register values of 41004 (Pr. 4) to 41006 (Pr. 6) from the slave address 17 (H11)
Query message
Slave Address Function
H11 (8bit) H03 (8bit)
Starting Address
H03 (8bit) HEB (8bit)
No. of Points
H00 (8bit) H03 (8bit)
CRC Check
H77 (8bit) H2B (8bit)
Data
H0B (8bit) HB8 (8bit) H03 (8bit) HE8 (8bit)
CRC Check
H2C (8bit) HE6 (8bit)
4 PARAMETERS
189
Read value Register 41004 (Pr. 4): H1770 (60.00Hz) Register 41005 (Pr. 5): H0BB8 (30.00Hz) Register 41006 (Pr. 6): H03E8 (10.00Hz)
2) Function
H06 (8bit)
3) Register Address
H (8bit) L (8bit)
4) Preset Data
H (8bit) L (8bit)
CRC Check
L (8bit) H (8bit)
2) Function
H06 (8bit)
3) Register Address
H (8bit) L (8bit)
4) Preset Data
H (8bit) L (8bit)
CRC Check
L (8bit) H (8bit)
Setting Description
Set the address to which the message will be sent. Setting of address 0 enables broadcast communication Set H06. Set the address of the holding register to which data will be written. Register address = holding register address (decimal) 40001 For example, setting of register address 0001 writes data to the holding register address 40002. Set the data that will be written to the holding register. The written data is fixed to 2 bytes.
4) Prese Data
Description of normal response 1) to 4) (including CRC check) of the normal response are the same as those of the query message. No response is made for broadcast communication.
Example) To write 60Hz (H1770) to 40014 (running frequency RAM) at slave address 5 (H05).
Query message
Slave Address
H05 (8bit)
Function
H06 (8bit)
Register Address
H00 (8bit) H0D (8bit)
Preset Data
H17 (8bit) H70 (8bit)
CRC Check
H17 (8bit) H99 (8bit)
Normal Response (Response message) Same data as the query message CAUTION
For broadcast communication, no response is returned in reply to a query. Therefore, the next query must be made when the inverter processing time has elapsed after the previous query.
190
3) Subfunction
H00 (8bit) H00 (8bit)
4) Date
H (8bit) L (8bit)
CRC Check
L (8bit) H (8bit)
2) Function
H08 (8bit)
3) Subfunction
H00 (8bit) H00 (8bit)
4) Date
H (8bit) L (8bit)
CRC Check
L (8bit) H (8bit)
Setting Description
Set the address to which the message will be sent. Broadcast communication cannot be made (0 is invalid) Set H08. Set H0000. Any data can be set if it is 2 bytes long. The setting range is H0000 to HFFFF.
Description of normal response 1) to 4) (including CRC check) of the normal response are the same as those of the query message. CAUTION
For broadcast communication, no response is returned in reply to a query. Therefore, the next query must be made when the inverter processing time has elapsed after the previous query.
z Write multiple holding register data (H10 or 16) You can write data to multiple holding registers. Query message
1) Slave Address
(8bit)
2) Function
H10 (8bit)
3) Starting Address
H (8bit) L (8bit)
4) No. of Registers
H (8bit) L (8bit)
5) ByteCount
(8bit) H (8bit)
6) Data
L (8bit) ... (n 2 8bit)
CRC Check
L (8bit) H (8bit)
2) Function
H10 (8bit)
CRC Check
L (8bit) H (8bit)
Setting Description
Set the address to which the message will be sent. Setting of address 0 enables broadcast communication Set H10. Set the address where holding register data write will be started. Starting address = starting register address (decimal) 40001 For example, setting of the starting address 0001 reads the data of the holding register 40002. Set the number of holding registers where data will be written. The number of registers where data can be written is a maximum of 125. The setting range is H02 to HFA (0 to 250). Set twice greater than the value specified at 4). Set the data specified by the number specified at 4). The written data are set in order of Hi byte and Lo byte, and arranged in order of the starting address data, starting address + 1 data, starting address + 2 data ...
4 PARAMETERS
191
Query Message
Slave Address
H19 (8bit)
Function
H10 (8bit)
Starting Address
H03 (8bit) HEE (8bit)
No. of Points
H00 8bit) H02 (8bit)
Byte Count
H04 (8bit) H00 (8bit)
Data
H05 (8bit) H00 (8bit) H0A (8bit)
CRC Check
H86 (8bit) H3D (8bit)
Function
H10 (8bit)
Starting Address
H03 (8bit) HEE (8bit)
No. of Points
H00 (8bit) H02 (8bit)
CRC Check
H22 (8bit) H61 (8bit)
z Read holding register access log (H46 or 70) A response can be made to a query made by the function code H03, H06 or H0F. The starting address of the holding registers that succeeded in access during previous communication and the number of successful registers are returned. In response to the query for other than the above function code, 0 is returned for the address and number of registers. Query Message
1) Slave Address
(8bit)
2) Function
H46 (8bit)
CRC Check
L (8bit) H (8bit)
2) Function
H46 (8bit)
3) Starting Address
H (8bit) L (8bit)
4) No. of Points
H (8bit) L (8bit)
CRC Check
L (8bit) H (8bit)
Setting Description
Set the address to which the message will be sent. Broadcast communication cannot be made (0 is invalid) Set H46.
3) Starting Address
4) No. of Points
Example) To read the successful register starting address and successful count from the slave address 25 (H19).
Query Message
Slave Address
H19 (8bit)
Function
H46 (8bit)
CRC Check
H8B (8bit) HD2 (8bit)
Function
H10 (8bit)
Starting Address
H03 (8bit) HEE (8bit)
No. of Points
H00 (8bit) H02 (8bit)
CRC Check
H22 (8bit) H61 (8bit)
192
2) Function
H80 + Function (8bit)
3) Exception Code
(8bit)
CRC Check
L (8bit) H (8bit)
Message
1) Slave address 2) Function 3) Exception code
Setting Description
Set the address received from the master. The master-requested function code + H80 is set. The code in the following table is set.
Error Item
ILLEGAL FUNCTION (Function code illegal) ILLEGAL DATA ADDRESS *1 (Address illegal) ILLEGAL DATA VALUE (Data illegal)
Error Definition
The set function code in the query message from the master cannot be handled by the slave. The set register address in the query message from the master cannot be handled by the inverter. (No parameter, parameter read disabled, parameter write disabled) The set data in the query message from the master cannot be handled by the inverter. (Out of parameter write range, mode specified, other error)
03
*1
An error will not occur in the following cases. 1) Function code H03 (Read Holding Register Data ) When the No. of Points is 1 or more and there is one or more holding registers from which data can be read 2) Function code H10 (Write Multiple Holding Register Data) When the No. of Points is 1 or more and there is 1 or more holding registers to which data can be written Namely, when the function code H03 or H10 is used to access multiple holding registers, an error will not occur if a non-existing holding register or read disabled or write disabled holding register is accessed.
REMARKS
An error will occur if all accessed holding registers do not exist. Data read from a non-existing holding register is 0, and data written there is invalid.
Message data mistake detection To detect the mistakes of message data from the master, they are checked for the following errors. If an error is detected, an alarm stop will not occur. Error check item
Error Item
Parity error Framing error Overrun error Message frame error CRC check error
Error Definition
The data received by the inverter differs from the specified parity (Pr. 334 setting). The data received by the inverter differs from the specified stop bit length (Pr. 333). The following data was sent from the master before the inverter completes data receiving. The message frame data length is checked, and the received data length of less than 4 bytes is regarded as an error. A mismatch found by CRC check between the message frame data and calculation result is regarded as an error.
4 PARAMETERS
193
1) Pr. 343 is increased by 1 at error occurrence. 2) The terminal LF is output at error occurrence.
Definition
Inverter reset Parameter clear All parameter clear Parameter clear *1 All parameter clear *1 Inverter status/control input instruction *2 Operation mode/inverter setting *3 Running frequency (RAM value) Running frequency (EEPROM value)
Read/Write
Write Write Write Write Write Read/write Read/write Read/write Write
Remarks
Any value can be written Set H965A as a written value. Set H99AA as a written value. Set H5A96 as a written value. Set HAA99 as a written value. See below. See below. According to the Pr. 37 and Pr. 144 settings, the frequency and selectable speed are in 1r/min increments.
The communication parameter values are not cleared. For write, set the data as a control input instruction. For read, data is read as an inverter operating status. For write, set data as the operation mode setting. For read, data is read as the operation mode status.
Bit
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
*1
<Inverter status/control input instruction> Definition Control input instruction Inverter status
Stop command Forward rotation command Reverse rotation command RH (high speed operation command) *1 RM (middle speed operation command) *1 RL (low speed operation command) *1 JOG (Jog operation) *1 RT (second function selection) *1 AU (current input selection) *1 CS (selection of automatic restart after instantaneous power failure) *1 MRS (output stop) *1 STOP (start self-holding) *1 RES (reset) *1 0 0 0 RUN (inverter running) *2 Forward rotation Reverse rotation SU (up to frequency) *2 OL (overload) *2 IPF (instantaneous power failure) *2 FU (frequency detection) *2 ABC1 (alarm) *2 ABC2 () *2 0 0 0 0 0 0 Alarm occurrence
The restrictions depending on the operation mode changes according to the computer link specifications.
*2
The signal within parentheses is the initial setting. The description changes depending on the setting of Pr. 180 to Pr. 189 (input terminal function selection) (page 96). Each assigned signal is valid or invalid depending on NET. (Refer to page 164) The signal within parentheses is the initial setting. The description changes depending on the setting of Pr. 190 to Pr. 196 (output terminal function selection) (page 102).
z Real-time monitor Refer to page 111 for details of the monitor description.
Register 40201 40202 40203 40205 40206 40208 40209 40210 40211 40212 40213 Description Increments Output frequency 0.01Hz Output current 0.01A/0.1A*3 Output voltage 0.1V Frequency setting 0.01Hz Running speed 1r/min Converter output voltage 0.1V Regenerative brake duty 0.1% Electronic thermal relay function 0.1% load factor Output current peak value 0.01A/0.1A*3 Converter output voltage peak value 0.1V 0.01kW/ Input power 0.1kW *3 Register 40214 40215 40216 40217 40220 40223 40224 40225 40250 40251 40252 40253 40254 Description Output power Input terminal status *1 Output terminal status *2 Load meter Cumulative energization time Actual operation time Motor load factor Cumulative power Power saving effect Cumulative saving power PID set point PID measured value PID deviation value Increments 0.01kW/ 0.1kW *3 0.1% 1h 1h 0.1% 1kWh Variable Variable 0.1% 0.1% 0.1% b0 STF b0 RUN
*1
b15
*2
CS
RES
STOP
MRS
JOG
RH
RM
RL
RT
AU
STR
b15
*3
ABC2
ABC1
FU
OL
IPF
SU
194
Read/Write
Read/write Read/write Read/write Read Read/write Read/write Read Read/write Read/write Read Read/write Read/write Read Read/write Read/write Read/write Read/write
Remarks
The parameter number + 41000 is the register number.
The analog value (%) set to C3 (902) is read. The analog value (%) of the voltage (current) applied to the terminal 2 is read.
The analog value (%) set to C4 (903) is read. The analog value (%) of the voltage (current) applied to the terminal 2 is read.
The analog value (%) set to C6 (904) is read. The analog value (%) of the current (voltage) applied to the terminal 4 is read.
The analog value (%) set to C7 (905) is read. The analog value (%) of the current (voltage) applied to the terminal 4 is read.
z Alarm history
Register
40501 40502 40503 40504 40505 40506 40507 40508
Definition
Alarm history 1 Alarm history 2 Alarm history 3 Alarm history 4 Alarm history 5 Alarm history 6 Alarm history 7 Alarm history 8
Read/Write
Read/write Read Read Read Read Read Read Read
Remarks
Being 2 bytes in length, the data is stored as "H00{{". The error code can be referrred to in the low-order 1 byte. Performing write using the register 40501 batchclears the alarm history. Set any value as data.
4 PARAMETERS
195
Setting Range
(Read only)
Initial Value
0
CAUTION
The number of commnication errors is temporarily stored into the RAM. As it is not stored into the EEPROM, performing a power supply reset or inverter reset clears the value to 0.
Alarm data
OFF
ON
OFF
ON
OFF
Turns off when normal data is received Communication error count is increased in synchronization with leading edge of LF signal Alarm data : Data resulting in communication error.
CAUTION
The LF signal can be assigned to the output terminal using any of Pr. 190 to Pr. 196. When terminal assignment is changed, the other functions may be affected. Please make setting after confirming the function of each terminal.
196
Alarm (E.SER)
Broadcast communication
Operation mode External NET
Query Message1 PLC (master) Inverter (slave) Inverter (slave) PLC (master) Data absence time (3.5 bytes or more) Query Message2
Alarm (E.SER)
Check start
Time
4 PARAMETERS
197
Refer to Page
198 211 220 206 222
4.20.1 PID control (Pr. 127 to Pr. 134, Pr. 575 to Pr. 577)
The inverter can be used to exercise process control, e.g. flow rate, air volume or pressure. The terminal 2 input signal or parameter setting is used as a set point and the terminal 4 input signal used as a feedback value to constitute a feedback system for PID control. Parameter Number
127
Name
PID control automatic switchover frequency
Initial Value
9999
Setting Range
0 to 400Hz 9999 10 11 20 21 50 51 60 61
Description
Set the frequency at which the control is automatically changed to PID control. Without PID automatic switchover function PID reverse action Deviation value signal input (terminal 1 ) PID forward action PID reverse action Measured value (terminal 4 ) Set point (terminal 2 or Pr. 133) PID forward action PID reverse action Deviation value signal input (LONWORKS , CC-Link communication) PID forward action PID reverse action Measured value, set point input (LONWORKS , CC-Link communication) PID forward action If the proportional band is narrow (parameter setting is small), the manipulated variable varies greatly with a slight change of the measured value. Hence, as the proportional band narrows, the response sensitivity (gain) improves but the stability deteriorates, e.g. hunting occurs. Gain Kp = 1/proportional band No proportional control For deviation step input, time (Ti) required for only the integral (I) action to provide the same manipulated variable as that for the proportional (P) action. As the integral time decreases, the set point is reached earlier but hunting occurs more easily. No integral control. Set the upper limit value. If the feedback value exceeds the setting, the FUP signal is output. The maximum input (20mA/ 5V/10V) of the measured value (terminal 4) is equivalent to 100%. No function Set the lower limit value. If the measured value falls below the setting range, the FDN signal is output. The maximum input (20mA/5V/10V) of the measured value (terminal 4) is equivalent to 100%. No function Used to set the set point for PID control. Terminal 2 input is the set point. For deviation lamp input, time (Td) required for providing only the manipulated variable for the proportional (P) action. As the differential time increases, greater response is made to a deviation change. No differential control.
128
10
129 *1
100%
0.1 to 1000%
9999 0.1 to 3600s 9999 0 to 100% 9999 0 to 100% 9999 0 to 100% 9999 0.01 to 10.00s 9999
130 *1
1s
131
9999
132
9999
133 *1
9999
134 *1
9999
198
Name
Output interruption detection time Output interruption detection level Output interruption cancel level
Initial Value
1s
Setting Range
0 to 3600s 9999
Description
The inverter stops operation if the output frequency after PID operation remains at less than the Pr. 576 setting for longer than the time set in Pr. 575. Without output interruption function Set the frequency at which the output interruption processing is performed. Set the level (Pr. 577 minus 1000%) to release the PID output interruption function.
576 577
0Hz 1000%
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153) *1 Pr. 129, Pr. 130, Pr. 133 and Pr. 134 can be set during operation. They can also be set independently of the operation mode.
Feedback signal (measured value) Kp: Proportionality constant Ti: Integral time S: Operator Td: Differential time
+Terminal 4
Kp 1+ Ti
S +Td
Kp: Proportionality constant Ti: Integral time S: Operator Td: Differential time
4 PARAMETERS
199
Time
I action
Time
PI action
Time
2) PD action A combination of P action (P) and differential control action (D) for providing a manipulated variable in response to deviation speed to improve the transient characteristic. [Operation example for proportional changes of measured value] (Note) PD action is the sum of P and D actions.
P action
Set point
Deviation
Measured value
Time
D action
Time
PD action
Time
3) PID action The PI action and PD action are combined to utilize the advantages of both actions for control. (Note) PID action is the sum of P, I and D actions.
P action
Set point
Deviation Measured value
Time
I action
Time Time
D action
PID action
Time
200
5)Forward action Increases the manipulated variable (output frequency) if deviation X = (set point - measured value) is negative, and decreases the manipulated variable if deviation is positive.
[Cooling] Set point + X>0 X<0 Too cold Hot Decrease Increase Measured value Set point
Deviation
SE
2-wire type 3-wire During PID action Detector type Upper limit Lower limit + + + Forward rotation output Reverse rotation (OUT) (24V) output (COM) Output signal common
4 PARAMETERS
201
Terminal Used
Function
PID control selection
Description
Turn on X14 to perform PID control. By turning on X64, forward action can be selected for PID reverse action (Pr. 128 = 10, 20), and reverse action for forward action (Pr. 128 = 11, 21). Enter the set point for PID control. 0 to 5V...... 0 to 100% 0 to 10V.... 0 to 100% 4 to 20mA. 0 to 100% Set the set value (Pr. 133) from the operation panel or parameter unit. Input the deviation signal calculated externally. -5V to +5V ..........-100% to +100% -10V to +10V ......-100% to +100% Input the signal from the detector (measured value signal). 4 to 20mA. 0 to 100% 0 to 5V...... 0 to 100% 0 to 10V.... 0 to 100% Input the deviation value from LONWORKS, CC-Link communication. Input the set value and measured value from LONWORKS , CC-Link communication.
Parameter Setting
Set 14 to any of Pr. 178 to Pr. 189.
X64
Depending on Pr. 178 to Pr. PID forward/ 189 reverse action switchover
Set 64 to any of Pr. 178 to Pr. 189. Pr. 128 = 20, 21, Pr. 133 =9999 Pr. 73 = 1 *1, 3, 5, 11, 13, 15 Pr. 73 = 0, 2, 4, 10, 12, 14 Pr. 73 = 6, 7 Pr. 128 = 20, 21, Pr. 133 = 0 to 100% Pr. 128 = 10 *1, 11 Pr. 73 = 2, 3, 5, 7, 12, 13, 15, 17 Pr. 73 = 0, 1 *1, 4, 6, 10, 11, 14, 16 Pr. 128 = 20, 21 Pr. 267 = 0 *1 Pr. 267 = 1 Pr. 267 = 2 Pr. 128 = 50, 51 Pr. 128 = 60, 61
PU Input
Measured value input Deviation value input Set value, measured value input Upper limit output
Communication
*2
FUP
FDN
Lower limit output Depending on Pr. 190 to Pr. Forward (reverse) 196 rotation direction output During PID control activated PID output interruption SE Output terminal common
RL
PID SLEEP SE
*1 *2 *3
Pr. 128 =20, 21, 60, 61 Output to indicate that the measured Pr. 131 9999 value signal exceeded the upper limit Set 15 or 115 to any of Pr. 190 to Pr. value (Pr. 131). 196. *3 Pr. 128 =20, 21, 60, 61 Output when the measured value signal Pr. 132 9999 Set 14 or 114 to any of Pr. 190 to Pr. falls below the lower limit (Pr. 132). 196. *3 "Hi" is output to indicate that the output indication of the parameter unit is forward Set 16 or 116 to any of Pr. 190 to Pr. rotation (FWD) or "Low" to indicate that it 196. *3 is reverse rotation (REV) or stop (STOP). Set 47 or 147 to any of Pr. 190 to Turns on during PID control. Pr. 196. *3 Pr. 575 9999 Turns on when the PID output interruption Set 70 or 170 to any of Pr. 190 to function is performed. Pr. 196. *3 Common terminal for terminals FUP, FDN, RL, PID and SLEEP
Output
The shaded area indicates the parameter initial value. For the setting method via LONWORKS communication, refer to the LONWORKS communication option (FR-A7NL) instruction manual. For the setting method via CC-Link communication, refer to the CC-Link communication option (FR-A7NC) instruction manual. When 100 or larger value is set to any of Pr. 190 to Pr. 196 (output terminal function selection), the terminal output has negative logic. (Refer to page 102 for details)
CAUTION
Changing the terminal function using any of Pr. 178 to Pr. 189, 190 to Pr. 196 may affect the other functions. Please make setting after confirming the function of each terminal.
202
(6) PID output suspension function (SLEEP function) (SLEEP signal, Pr. 575 to Pr. 577 )
The inverter stops operation if the output frequency after PID operation remains at less than the Pr. 576 Output interruption detection level setting for longer than the time set in Pr. 575 Output interruption detection time. This function can reduce energy consumption in the low-efficiency, low-speed range. When the deviation (= set value - measured value) reaches the PID output shutoff cancel level (Pr. 577 setting 1000%) while the PID output interruption function is on, the PID output interruption function is canceled and PID control operation is resumed automatically. While the PID output interruption function is on, the PID output interruption signal (SLEEP) is output. At this time, the inverter running signal (RUN) is off and the PID control operating signal (PID) is on.
Reverse action (Pr.128 Deviation Pr.577 - 1000% Cancel level 10)
Output frequency
Pr.576 Less than Pr. 575 Pr. 575 or more SLEEP period Time RUN PID SLEEP ON OFF
4 PARAMETERS
Monitor Description
PID set point PID measurement value PID deviation value
Minimum Increments
0.1% 0.1% 0.1%
Remarks
For deviation input (Pr. 128 = 10, 11), the monitor value is always displayed as 0. Value cannot be set to Pr. 54 or Pr. 158. The PID deviation value of 0% is displayed as 1000.
203
Terminal setting
Set the I/O terminals for PID control. (Pr. 178 to Pr. 189 (Input terminal function selection), Pr. 190 to Pr. 196 (output terminal function selection))
Operation
Determination of set point Determine the set point of what is desired to be adjusted.
Set the room temperature to 25 . Set Pr. 128 and turn on the X14 signal to enable PID control.
Detector specifications When 0 4mA and 50 20mA are used, the set point 25 the assumption that 4mA is 0% and 20mA is 100%.
is 50% on
Make calibration.
Make the following calibration* when the target setting input (0 to 5V) and detector output (4 to 20mA) must be calibrated. When the set point is 50% As the terminal 2 specifications are 0% 0V and 100% to the terminal 2 for the set point of 50%.
Setting of set point Input a voltage across terminals 2-5 according to the set value %.
Operation Set the proportional band (Pr. 129) to a slightly larger value, the integral time (Pr. 130) to a slightly longer time, and the differential time (Pr. 134) to "9999" (no function), and turn on the start signal.
When the parameter unit is used for operation, input the set point (0 to 100%) to Pr. 133. When performing operation, first set the proportional band (Pr. 129) to a slightly larger value, the integral time (Pr. 130) to a slightly longer time, and the differential time (Pr. 134) to "9999" (no function), and while looking at the system operation, decrease the proportional band (Pr. 129) and increase the integral time (Pr. 130).
Yes
Parameter optimization
While the measured value is stable throughout the operation status, the proportional band (Pr. 129) may be decreased, the integral time (Pr. 130) decreased, and the differential time (Pr. 134) increased.
Adjustment end When calibration is required Using calibration Pr. 902 and Pr. 903 (terminal 2) or Pr. 904 and Pr. 905 (terminal 4), calibrate the detector output and target setting input. Make calibration in the PU mode during an inverter stop.
204
0 0 5 (V)
0 0 4 20 (mA)
0 0 100
Deviation (%)
CAUTION
If the multi-speed (RH, RM, RL signal) or jog operation (jog signal) is entered with the X14 signal on, PID control is stopped and multi-speed or jog operation is started. If the setting is as follows, PID control becomes invalid. Pr. 22 Stall prevention operation level = "9999" (analog variable) Pr. 79 Operation mode selection = "6" (switchover mode)) When the Pr. 128 setting is "20" or "21", note that the input across inverter terminals 1-5 is added to the set value across terminals 2-5. Changing the terminal function using any of Pr. 178 to Pr. 189, Pr. 190 to Pr. 196 may affect the other functions. Please make setting after confirming the function of each terminal. When PID control is selected, the minimum frequency is the frequency set in Pr. 902 and the maximum frequency is the frequency set in Pr. 903. (Pr. 1 Maximum frequency and Pr. 2 Minimum frequency settings are also valid.) The remote operation function is invalid during PID operation.
Parameters referred to
Pr. 59 Remote function selection Refer to page 83 Pr. 73 Analog input selection Refer to page 137 Pr. 79 Operation mode selection Refer to page 155 Pr. 178 to Pr. 189 (input terminal function selection) Refer to page 96 Pr. 190 to Pr. 196 (output terminal function selection) Refer to page 102 C2 (Pr. 902) to C7 (Pr. 905) Frequency setting voltage (current) bias/gain Refer to page 142
4 PARAMETERS
205
Special operation and frequency control 4.20.2 Bypass-inverter switchover function (Pr. 135 to Pr. 139, Pr. 159)
The complicated sequence circuit for bypass-inverter switchover is built in the inverter. Hence, merely inputting the start, stop or automatic switchover selection signal facilitates the interlock operation of the switchover magnetic contactor.
Parameter Number
135 136 137
Name
Electronic bypass sequence selection MC switchover interlock time Start waiting time
Initial Value
0 1s 0.5s
Setting Range
0 1 0 to 100s
Description
138
139
9999
Without electronic bypass sequence With electronic bypass sequence Set the operation interlock time of MC2 and MC3. Set the time slightly longer (0.3 to 0.5s or so) than the 0 to 100s time from when the ON signal enters MC3 until it actually turns on. Inverter output is stopped (motor coast) at inverter 0 fault. Operation is automatically switched to bypass 1 operation at inverter fault (Not switched when an external thermal error occurs) Set the frequency to switch inverter operation to bypass operation. Inverter operation is performed from a start until Pr. 0 to 60Hz 139 is reached, and when the output frequency is at or above Pr. 139, inverter operation is automatically switched to bypass operation. 9999 Without automatic switchover Valid during automatic switchover operation (Pr. 139 9999) When the frequency command decreases below (Pr. 139 to Pr. 159) after operation is switched from 0 to 10Hz inverter operation to bypass operation, the inverter automatically switches operation to inverter operation and operates at the frequency of frequency command. When the inverter start command (STF/ STR) is turned off, operation is switched to inverter operation also. Valid during automatic switchover operation (Pr. 139 9999) 9999 When the inverter start command (STF/STR) is turned off after operation is switched from inverter operation to bypass inverter operation, operation is switched to inverter operation and the motor decelerates to stop.
159
9999
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153.)
When the motor is operated at 60Hz (or 50Hz), more efficient operation can be performed by the commercial power supply than by the inverter. When the motor cannot be stopped for a long time for the maintenance/inspection of the inverter, it is recommended to provide the commercial power supply circuit. To switch between inverter operation and bypass operation, an interlock must be provided to stop the motor once and then start it by the inverter in order to prevent the inverter from resulting in an overcurrent alarm. Using the electronic bypass sequence function that outputs the timing signal for operation of the magnetic contactor, a complicated commercial power supply switchover interlock can be provided by the inverter.
206
MC2
*1
MCCB
U V W
MC3
Take caution for the capacity of the sequence output terminal. The used terminal changes depending on the setting of Pr. 190 to Pr. 196 (output terminal function selection).
Output Terminal Capacity Inverter open collector output (RUN, SU, IPF, OL, FU) Inverter relay output (A1-C1, B1C1, A2-B2, B2-C2) Relay output option (FR-A7AR)
*2
Output Terminal Permissble Load 24VDC 0.1A 230VAC 0.3A 30VDC 0.3A
Inverter start (forward rotation) Inverter/electronic bypass operation interlock External thermal reset Frequency setting signal
(MC1)IPF
*1
MC 1
JOG(OH) RES PC 10 2 5
(MC2)OL
*1
MC3
MC 2
*2
24VDC
*3
(MC3)FU SE
*1
MC2
MC 3
When connecting a DC power supply, insert a protective diode. When connecting an AC power supply, connect a relay output option (FR-A7AR) and use a contact output. The used terminal changes depending on the setting of Pr. 180 to Pr. 189 (input terminal function selection).
Installation Place
Between power supply and inverter input Between power supply and motor Between inverter output and motor
Operation ({: Shorted, : Open) During inverter At an inverter alarm Bypass operation operation occurrence
{ { (Shorted by reset)
MC2 {
(Can be selected using Pr. 138, always open when external thermal relay is on)
MC3
4 PARAMETERS
207
MC Operation MC1 *5
{ { { { { { { No change {
*6
MC2
{
MC3
No change { { { No change
MRS
MRS
CS STF (STR) OH
CS
STF(STR)
Set "7 in any of External thermal relay input Pr. 180 to Pr. 189. RES Operating status initialization
*4
RES
*1 *2 *3 *4 *5 *6
Unless the MRS signal is turned on, neither bypass operation nor inverter operation can be performed. The CS signal functions only when the MRS signal is on. STF (STR) functions only when both the MRS signal and CS signal are on. The RES signal enables reset input acceptance selection using Pr. 75 Reset selection/disconnected PU detection/PU stop selection. MC1 turns off when an inverter alarm occurs. MC operation { : MC-ON : MC-OFF : Inverter operation................................................... MC2 is off and MC3 is on Bypass operation ................................................... MC2 is on and MC3 is off No change : The status before the signal turns on or off is held.
Terminal Used
(Pr. 190 to Pr. 196 setting) 17 18 19
Description
Control signal output of inverter input side magnetic contactor MC1 Control signal output of bypass operation magnetic contactor MC2 Control signal output of inverter output side magnetic contactor MC3
208
Operation interlock ON (MRS) OFF Inverter run command ON (STF) OFF Inverter/electronic ON bypass (CS) OFF
Inverter input side MC ON (MC1) OFF Inverter output side MC ON (MC3) OFF MC for bypass ON operation (MC2) OFF
Indicates the delay time until the MC turns on (off). Pr.136 MC switchover interlock time Pr.137 MC3 start (waiting time) Pr.57 reset time Pr.58 Switchover cushion time
Pr.58
Pr.57
Operating status (motor speed) INV Coasting Bypass operation operation Coasting INV operation Stop
Operation sequence example when there is automatic switchover sequence (Pr. 139 "9999", Pr. 159 = "9999")
STF ON OFF
Time INV operation Bypass operation ON MC3 OFF MC2 ON OFF C C : Pr.57 Restart coasting time A B : Pr.137 Start waiting time D : Pr.58 Restart cushion time A B C D
Operation sequence example when there is automatic switchover sequence (Pr. 139 "9999", Pr. 159 "9999")
STF ON OFF Pr.159
4 PARAMETERS
Time INV operation Bypass operation ON MC3 OFF MC2 ON OFF C C : Pr.57 Restart coasting time A A B C D A A B C D
209
Pr. 135 = "1" (open collector output terminal of inverter) Pr. 136 = "2.0s" Pr. 137 = "1.0s" (Set the time longer than the time from when MC3 actually turns on until the inverter and motor are connected. If the time is short, a restart may not function properly.) Pr. 57 = "0.5s" Pr. 58 = "0.5s" (Be sure to set this parameter when bypass operation is switched to inverter operation.)
CS
OFF (OFF) OFF ON
STF
OFF (OFF) OFF ON
MC1
OFF ON (OFF ON) ON
MC2
OFF (OFF) OFF
MC3
OFF ON (OFF ON) ON
Remarks
External operation mode (PU operation mode)
ON
ON OFF
ON
ON
OFF ON
ON OFF
MC2 turns on after MC3 turns off (coasting status during this period) Waiting time 2s MC3 turns on after MC2 turns off (coasting status during this period) Waiting time 4s
ON
OFF ON
ON
ON
ON OFF
OFF ON
ON
ON
ON OFF
ON
OFF
ON
CAUTION
Connect the control power supply (R1/L11, S1/L21) in front of input side MC1. If the control power supply is connected behind input side MC1, the electronic bypass sequence function is not executed. The electronic bypass sequence function is valid only when Pr. 135 = "1" in the external operation or combined operation mode (PU speed command, external operation command Pr. 79 = "3"). When Pr. 135 = "1" in the operation mode other than the above, MC1 and MC3 turn on. When the MRS and CS signals are on and the STF (STR) signal is off, MC3 is on, but when the motor was coasted to a stop from bypass operation last time, a start is made after the time set to Pr. 137 has elapsed. Inverter operation can be performed when the MRS, STF (STR) and CS signals turn on. In any other case (MRS signal - ON), bypass operation is performed. When the CS signal is turned off, the motor switches to bypass operation. However, when the STF (STR) signal is turned off, the motor is decelerated to a stop in the inverter operation mode. When both MC2 and MC3 are off and either MC2 or MC3 is then turned on, there is a waiting time set in Pr. 136. If electronic bypass sequence is made valid (Pr. 135 = "1"), the Pr. 136 and Pr. 137 settings are ignored in the PU operation mode. The input terminals (STF, CS, MRS, OH) of the inverter return to their normal functions. When the electronic bypass sequence function (Pr. 135 = "1") and PU operation interlock function (Pr. 79 = "7") are used simultaneously, the MRS signal is shared by the PU operation external interlock signal unless the X12 signal is assigned. (When the MRS and CS signals turn on, inverter operation is enabled) Changing the terminal function using any of Pr. 178 to Pr. 189, 190 to Pr. 196 may affect the other functions. Please make setting after confirming the function of each terminal.
Parameters referred to
Pr. 11 DC injection brake operation time Refer to page 92 Pr. 57 Restart coasting time Refer to page 120 Pr. 58 Restart cushion time Refer to page 120 Pr. 79 Operation mode selection Refer to page 155 Pr. 178 to Pr. 189 (Input terminal function selection) Refer to page 96 Pr. 190 to Pr. 196 (Output terminal function selection) Refer to page 102
210
Special operation and frequency control 4.20.3 Advanced PID function (pump function) (Pr. 575 to Pr. 591)
PID control function can adjust the volume of water, etc. by controlling a pump. Multiple motors (4 motors maximum) can be controlled by switching between the inverter-driven operation and commercial powerdriven operation. Use Pr. 579 Motor connection function selection to select switchover operation of the motor. Up to three auxiliary motors can be connected.
Parameter Number
Name
Initial Value
Setting Range
Description
If the output frequency after PID operation remains lower than the Pr. 576 setting for longer than the time set in Pr. 575, the inverter stops operation. Without output interruption function Set the frequency at which the output interruption processing is performed. Level at PID output interruption function is canceled Set (Pr. 577 1000%) No auxiliary motor operation Set the number of auxiliary motors to be run Basic system Alternative system Direct system Alternative-direct system You can set the time until MC switchover interlock time when Pr. 579 = 2, 3 is set. You can set the time from when the MC is switched until it starts when Pr. 579 = 2, 3. Set this time a little longer than the MC switching time. You can set the deceleration time for decreasing the output frequency of the inverter if a motor connection occurs under advanced PID control. The output frequency is not forcibly changed. You can set the acceleration time for increasing the output frequency of the inverter if a motor disconnection occurs under advanced PID control. The output frequency is not forcibly changed. Set the frequency to connect an auxiliary motor. Set the frequency to open an auxiliary motor. You can set the delay time until the auxiliary motor is started. You can set the delay time until the auxiliary motor is stopped.
575
Output interruption detection time Output interruption detection level Output interruption cancel level
1s
0 to 3600s 9999
576 577
0Hz 1000%
578
1 to 3 0 1 2 3 0 to 100s
579
580
1s
581
1s
0 to 100s
582
0 to 3600s 1s 9999
583
0 to 3600s 1s 9999
590 591
Auxiliary motor start detection time Auxiliary motor stop detection time
5s 5s
0 to 3600s 0 to 3600s
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
211
PARAMETERS
Auxiliary motor 1 starting frequency Auxiliary motor 2 starting frequency Auxiliary motor 3 starting frequency Auxiliary motor 1 stopping frequency Auxiliary motor 2 stopping frequency Auxiliary motor 3 stopping frequency
Name
Basic system
Description
The motor to be inverter-driven is always fixed and you can increase/decrease the number of motors commercial power-driven by turning on and off the MC between the power supply and motor with the output frequency. As same as basic system (Pr. 579 = "0"), the motor to be driven by the inverter is fixed during operation and you can control the number of motors operated by the commercial power with the output frequency. When the inverter stops by the sleep function, the MC between the inverter and motor is switched to switch motors to be inverter-driven. When the start signal is entered, the motor is started by the inverter. When the conditions to start the next motor are established, switching MCs between the inverter and motor and the power supply and motor will change the inverter driven motor to commercial power-supply operation and start the next motor by the inverter. Adversely, when conditions to stop the motor is established while multiple motors are running, motors stop in order of first started motor (in the commercial power-supply operation). When the start signal is entered, the motor is started by the inverter. When the conditions to start the next motor are established, switching MCs between the inverter and motor and the power supply and motor will change the inverter driven motor to commercial power-supply operation and start the next motor by the inverter. Conversely, when the conditions for stopping the motors are enabled during running of several motors, the inverter-driven motor is decelerated to s stop and the motors under commercial power supply operation are switched over to inverter-driven operation after frequency search.Since frequency search is performed when the motor running with commercial power-supply is switched to the inverter-driven operation, set a value other than "9999" in Pr. 57 Restart coasting time. When Pr. 57 is set, the CS signal need not be turned on.
Alternative system
Direct system
Alternativedirect system
1) Pr. 579 = 0
Motor 1 (M1) Motor 2 (M2) Motor 3 (M3) Motor 4 (M4) *1 *1
Time
2) Pr. 579 = 1
Motor 1 (M1) Motor 2 (M2) Motor 3 (M3) Motor 4 (M4)
3) Pr. 579 = 2
Motor 1 (M1) Motor 2 (M2) Motor 3 (M3) Motor 4 (M4) *2 *2 Time Inverter operation drive Commercial power supply operation drive
4) Pr. 579 = 3
Motor 1 (M1) Motor 2 (M2) Motor 3 (M3) Motor 4 (M4)
*1 *2
Stop The starting order of motors is M2 M3 M1 if the last order is M1 M2 M3. (Pr. 579 = "1") The motor status in the order of elapsed time after the last inverter driving completion, from the longest (has not inverter-driven for the longest time) to the shortest. The motor 1 (M1) starts first when power is turned on for the first time or after reset. (Pr. 579 = "3")
REMARKS
The starting order of motors to be driven returns to the initial status at an inverter reset. (Pr. 579 = "1, 2, 3") For Pr. 578 and Pr. 579, parameter write is disabled during operation.In addition, when the Pr. 578 or Pr. 579 setting has been changed during stop, the starting order of motors also returns to the initial status.
212
UVW
M1
PUMP1
Supplied water
FU OL IPF SE
24VDC
2 5
Deviation signal
1 4
Source logic When Pr. 183 = 14, Pr. 185 = 64, Pr. 194 = 72, Pr. 193 = 73, Pr. 192 = 74
4 PARAMETERS
213
Example
MC *2 M1 RIO1 PUMP4 Distributed water
UVW
RIO1 RO1 RIO2 RO2
FU OL IPF SU
MC RIO1 RO1
RIO2
RO2
RUN RIO3 SE
FR-A7AR (Option) *1 RO3
RIO3
1A 1C 2A 2C 3A 3C
MC RO3
24VDC
RIO4
RIO4
RO4
RO4
Source logic
When Pr. 183 = 14, Pr. 185 = 64 Pr. 194 = 75, Pr. 193 = 71, Pr. 192 = 76 Pr. 191 = 72, Pr. 190 = 77, Pr. 320 = 73 Pr. 321 = 78, Pr. 322 = 74
*1 *2
When driving three or more motors, use the plug-in option (FR-A7AR). Always provide mechanical interlocks for the MC.
Signal
SLEEP RO1 RO2 RO3 RO4 RIO1 RIO2 RIO3 RIO4 SE
Function
During PID output interruption Commercial-power supply side motor 1 connection Commercial-power supply side motor 2 connection Commercial-power supply side motor 3 connection Commercial-power supply side motor 4 connection Inverter side motor 1 connection Inverter side motor 2 connection Inverter side motor 3 connection Inverter side motor 4 connection Output terminal common
*1
*2
This value can not be set in Pr. 320 to Pr. 322 (RA1, RA2, RA3 output selection), parameters for relay output option (FR-A7AR). Negative logic can not be set.
214
Pr. 591
Flow
Relay output
ON OFF ON OFF
Relay output
Switchover timing at a start (stop) of an auxiliary motor 1 in the direct system (Pr. 579 = "2") and alternativedirect system (Pr. 579 = "3").
Pr. 590: Motor start detection time
4 PARAMETERS
215
Pr. 591
Flow
Relay output
Relay output
ON OFF STOP
(6) Acceleration/deceleration time when an auxiliary motor is connected and disconnected (Pr. 582, Pr.583)
You can set the deceleration time in Pr. 582 Auxiliary motor connection-time deceleration time for decreasing the output frequency of the inverter if an auxiliary motor connection occurs. Set the deceleration time in Pr. 582 from Pr. 20 Acceleration/deceleration reference frequency to stop. The output frequency is not forcibly changed when "9999" is set. You can set the acceleration time in Pr. 583 Auxiliary motor disconnection-time acceleration time for accelerating the output frequency of the inverter if an auxiliary motor disconnection occurs. Set the deceleration time in Pr. 583 from Pr. 20 Acceleration/deceleration reference frequency to stop. The output frequency is not forcibly changed when "9999" is set.
Output frequency Motor connection occurs Pr.20
Pr.583
Pr.582
Pr.591
Pr.583
Time
REMARKS
Pr. 582 and Pr. 583 are not affected by the Pr. 21 Acceleration/deceleration time increments setting. (Setting range and setting increments do not change.)
(7) Start of auxiliary motor (Pr. 584 to Pr. 586, Pr. 590)
You can set the output frequency of the inverter-operated motor in Pr. 584 to Pr. 586 at which the commercialpower supply operation motors start. When the output frequency equal to or higher than the setting continues for longer than the time set in Pr. 590 Auxiliary motor start detection time, the commercial-power supply motors start. In this case, the starting sequence depends on the pattern in Pr. 579 Motor connection function selection. Pr. 584 Auxiliary motor 1 starting frequency value means the frequency at which the first commercial-power supply motor starts when the number of commercial-power supply motors.When starting the second commercialpower supply motor when one commercial-power supply motor is running, set Pr. 585 Auxiliary motor 2 starting frequency.
(8) Start of auxiliary motor (Pr. 587 to Pr. 589, Pr. 591)
You can set the output frequency of the inverter-operated motor in Pr. 587 to Pr. 589 at which the commercialpower supply operation motors stop. When the output frequency equal to or lower than the setting continues for longer than the time set in Pr. 591 Auxiliary motor stop detection time, the commercial-power supply motors stop.In this case, the stopping sequence depends on the pattern in Pr. 579 Motor connection function selection. Use Pr. 587 Auxiliary motor 1 stopping frequency to set the frequency at which one commercial-power supply motor running stops. When stopping one commercial-power supply motor when two commercial-power supply motors are running, set Pr. 588 Auxiliary motor 2 stopping frequency.
216
Output frequency Pr.576 Less than Pr. 575 Pr. 575 or more SLEEP period Time RUN PID SLEEP ON OFF
Pr. 584
Pr. 585
Pr. 586
Inverter M1 operation
Sleep
4 PARAMETERS
217
M2
M3
M4
Pr. 125
When using two motors in the direct system (Pr. 597 = "2")
RIO1 RIO2 RO1 RO2 Pr. 580 Pr. 590 Pr. 125 Pr. 584 M1 Inverter operation 50Hz M2 Pr. 581 Pr. 591 Inverter operation Commercial power supply operation Pr. 590 Pr. 125 Pr. 584 Pr. 581 Inverter operation Commercial power supply operation C2 (902) Pr. 580
CAUTION
When a start signal is turned off while running, MC (RO1 to RO4) turns off and the inverter decelerates. When an error occurs while running, MC (RO1 to RO4) turns off and the inverter output is shut off.
218
operation Inverter operation Pr. 581 Pr. 591 sleep Pr. 584 Pr. 580 Commercial power supply operation
Motor coasting
Inverter Pr. 587 operation Inverter operation Pr. 902 The motor is The starting motor is inverter-driven switched over from M1 after frequency to M2 after sleep. search.
CAUTION
If the start signal is turned off during operation, the inverter-driven motor is decelerated to stop, and the motors under commercial power supply operation are switched over to inverter-driven operation one at a time and decelerated to a stop after frequency search in order from the longest operation time. When an error occurs while running, MC (RO1 to RO4) turns off and the inverter output is shut off. If the MRS signal is turned on during operation, the inverter-driven motor is shut off. Although the motor with the longest operating time of the commercial power supply operation is switched to the inverter operation after elapse of time set in Pr. 591 Auxiliary motor stop detection time , the motor remains in the output shut off status. Frequency search is made after the MRS signal turns off and inverter operation is started. If the starting signal is turned on during deceleration to stop regardless of the Pr. 579 setting, operation by the advanced PID control is performed again at the point when the signal is turned on.
Parameters referred to
Pr. 20 Acceleration/deceleration reference frequency, Pr. 21 Acceleration/deceleration time increments Pr. 127 to Pr. 134 (PID control) Refer to page 198 Pr.178 to Pr.189 (input terminal function selection) Refer to page 96 Pr. 190 to Pr. 196 (output terminal function selection) Refer to page 102 Refer to page 85
4 PARAMETERS
219
Special operation and frequency control 4.20.4 Traverse function (Pr. 592 to Pr. 597)
Traverse operation which varies the amplitude of the frequency in a constant cycle can be performed.
Parameter Number Name Initial Value Setting Range
0 592 Traverse function selection 0 1 2 593 594 Maximum amplitude amount Amplitude compensation amount during deceleration Amplitude compensation amount during acceleration Amplitude acceleration time Amplitude deceleration time 10% 10% 0 to 25% 0 to 50%
Description
Traverse function invalid Traverse function is valid only in the external operation mode Traverse function is valid independently of operation mode Amplitude amount during traverse operation Compensation amount at the time of amplitude inversion (acceleration deceleration) Compensation amount during amplitude inversion operation (deceleration acceleration) Acceleration time during traverse operation Deceleration time during traverse operation
10% 5s 5s
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
When "1" or "2" is set in Pr. 592 Traverse function selection, turning on the traverse operation signal (X37) makes the traverse function valid. Set "37" in any of Pr. 178 to Pr. 189 Input terminal function selection and assign the X37 signal to the external terminal. When the X37 signal is not assigned to the input terminal, the traverse function is always valid (X37-ON).
Output frequency(Hz) Traverse operation
f2 f1 f0 f1 f3
Pr.7
Pr.8
Pr.7
t1(Pr.596) t2(Pr.597)
ON ON
f0: set frequency f1: amplitude amount from the set frequency (f0 Pr.593/100) f2: compensation amount at transition from acceleration to deceleration (f1 Pr.594/100) f3: compensation amount at transition from deceleration to acceleration (f1 Pr.595/100) t1: time from acceleration during traverse operation (Time from (f0 f1) to (f0 + f1) Time(s) (Pr. 596) t2: time from deceleration during traverse operation (Time from (f0 + f1) to (f0 f1) (Pr. 597)
1) When the starting command (STF or STR) is switched on, the output frequency accelerates to the set frequency f0 according to the normal Pr. 7 Acceleration time. 2) When the output frequency reaches f0, traverse operation can be started by switching the X37 signal on, then the frequency accelerates to f0 + f1.(The acceleration time at this time depends on the Pr. 596 setting. 3) After having accelerated to f0 + f1, compensation of f2 (f1 Pr. 594) is made and the frequency decreases to f0f1. (The deceleration time at this time depends on the Pr. 597 setting.) 4) After having decelerated to f0 f1, compensation of f3 (f1 Pr. 595) is made and the frequency again accelerates to f0 + f1. 5) If the X37 signal is turned on during traverse operation, the frequency accelerates/decelerates to f0 according to the normal acceleration/deceleration time (Pr. 7, Pr. 8).If the start command (STF or STR) is turned off during traverse operation, the frequency decelerates to a stop according to the normal deceleration time (Pr. 8).
220
f1 f0
If the set frequency (f0) and traverse operation parameters (Pr. 598 to Pr. 597) are changed, pattern operation is performed at changed f0 after the output frequency reached f0 before change.
Pr.1 f0 Pr.2
Clamped by Pr.2
When the output frequency exceeds Pr. 1 Maximum frequency or Pr.2 Minimum frequency, the output frequency is clamped at maximum/ minimum frequency while the set pattern exceeds the maximum/ minimum frequency.
S-pattern deceleration
Time(s) ON
When the traverse function and S-pattern acceleration/deceleration (Pr. 29 0) are selected, S-pattern acceleration/deceleration is performed only in the areas where operation is performed in normal Acceleration and deceleration time (Pr. 7, Pr. 8). For acceleration/ deceleration during traverse operation, linear acceleration/ deceleration is made.
When stall prevention is activated during traverse operation, traverse operation is stopped and normal operation is performed. When stall prevention operation ends, the motor accelerates/decelerates to f0 in normal acceleration/deceleration time (Pr. 7, Pr. 8). After the output frequency reaches f0, traverse operation is again performed.
Time(s)
CAUTION
When the value of amplitude inversion compensation amount (Pr. 594, Pr. 595) is too large, pattern operation as set is not performed due to overvoltage shut-off and stall prevention. Changing the terminal assignment using Pr. 178 to Pr. 189 (input terminal function selection) may affect the other functions. Please make setting after confirming the function of each terminal.
4 PARAMETERS
Parameters referred to
Pr. 1 Maximum frequency, Pr. 2 Minimum frequency Refer to page 72 Pr. 7 Acceleration time, Pr. 8 Deceleration time Refer to page 85 Pr. 29 Acceleration/deceleration pattern selection Refer to page 88 Pr.178 to Pr.189 (input terminal function selection) Refer to page 96
221
Special operation and frequency control 4.20.5 Regeneration avoidance function (Pr. 882 to Pr. 886)
This function detects a regeneration status and increases the frequency to avoid the regeneration status. zPossible to avoid regeneration by automatically increasing the frequency and continue operation if the fan happens to rotate faster than the set speed due to the effect of another fan in the same duct.
Parameter Number
882
Name
Regeneration avoidance operation selection Regeneration avoidance operation level Regeneration avoidance at deceleration detection sensitivity Regeneration avoidance compensation frequency limit value Regeneration avoidance voltage gain
Initial Value
0
Setting Range
0 1 2
Description
Regeneration avoidance function invalid Regeneration avoidance function valid Regeneration avoidance function is valid only during a constant speed operation Set the bus voltage level at which regeneration avoidance operates. When the bus voltage level is set to low, overvoltage error will be less apt to occur. However, the actual deceleration time increases. The set value must be higher than the power supply voltage 2 . Regeneration avoidance by bus voltage change ratio is invalid Set sensitivity to detect the bus voltage change ratio Setting 1 5 Detection sensitivity low high Set the limit value of frequency which rises at activation of regeneration avoidance function. Frequency limit invalid Adjust responsiveness at activation of regeneration avoidance. A larger setting will improve responsiveness to the bus voltage change. However, the output frequency could become unstable.
883
760VDC *
300 to 800V
884
885
886
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
Pr.883
Pr.883
Pr.883
Time
During regeneration avoidance function operation
Time
Time
Time
Time
Setting Pr. 882 to "1, 2" validates the regeneration avoidance function. REMARKS
The inclination of the frequency increased or decreased by the regeneration avoidance function changes depending on the regeneration status. The DC bus voltage of the inverter is normally about 2 times greater than the input voltage. When the input voltage is 440VAC, the bus voltage is about 622VDC. However, it varies with the input power supply waveform. The Pr. 883 setting should be kept higher than the DC bus voltage level. Otherwise, the regeneration avoidance function is always on. While overvoltage stall ( ) is activated only during deceleration and stops the decrease in output frequency, the regeneration avoidance function is always on (Pr. 882 = 1) or activated only during a constant speed (Pr. 882 = 2) and increases the frequency according to the regeneration amount. Note that when coping parameters to the inverter without this function (inverter assembled in and before September 2005), copied Pr.882 ="2" is regarded as Pr.882 ="0"(regeneration avoidance function invalid).
222
Output frequency(Hz)
Pr.885/2 Time
Parameters referred to
Pr. 1 Maximum frequency Refer to page 72 Pr. 8 Deceleration time Refer to page 85 Pr. 22 Stall prevention operation level Refer to page 66
4 PARAMETERS
223
Useful functions
Refer to Page
224 225 227 228 230
Description
Operates at power on Cooling fan on/off control invalid (The cooling fan is always on at power on) Cooling fan on/off control valid The fan is always on while the inverter is running. During a stop, the inverter status is monitored and the fan switches on-off according to the temperature.
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153)
In either of the following cases, fan operation is regarded as faulty, [FN] is shown on the operation panel, and the fan fault (FAN) and minor fault (LF) signals are output. Pr. 244 = "0" When the fan comes to a stop with power on. Pr. 244 = "1" When the fan stops during the fan ON command while the inverter is running. For the terminal used for FAN signal output, set "25" (positive logic) or "125" (negative logic) to any of Pr. 190 to Pr. 196 (output terminal function selection), and for the LF signal, set "98" (positive logic) or "198" (negative logic). CAUTION
When terminal assignment is changed using Pr. 190 to Pr. 196 (output terminal function selection), the other functions may be affected. Please make setting after confirming the function of each terminal.
Parameters referred to
Pr. 190 to Pr. 196 (output terminal function selection) Refer to page 102
224
Useful functions 4.21.2 Display of the life of the inverter parts (Pr. 255 to Pr .259)
Degrees of deterioration of main circuit capacitor, control circuit capacitor, cooling fan and inrush current limit circuit can be diagnosed by monitor. When any part has approached the end of its life, an alarm can be output by self diagnosis to prevent a fault. (Use the life check of this function as a guideline since the life except the main circuit capacitor is calculated theoretically.) For the life check of the main circuit capacitor, the alarm signal (Y90) will not be output if a measuring method of (4) is not performed.
Parameter Number Name Initial Value Setting Range Description
Display whether the control circuit capacitor, main circuit capacitor, cooling fan, and each parts of the inrush current limit circuit has reached the life alarm output level or not. Reading only Display the deterioration degree of the inrush current limit circuit. Reading only Display the deterioration degree of the control circuit capacitor. Reading only Display the deterioration degree of the main circuit capacitor. Reading only The value measured by Pr. 259 is displayed. Setting "1" and switching the power supply off starts the measurement of the main circuit capacitor life. When the Pr. 259 value is "3" after powering on again, the measuring is completed. Read the deterioration degree in Pr. 258.
255
(0 to 15)
Inrush current limit circuit life display Control circuit capacitor life display Main circuit capacitor life display
259
0, 1 (2, 3, 8, 9)
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153.)
(1) Life alarm display and signal outuput (Y90 signal, Pr. 255)
Whether any of the control circuit capacitor, main circuit capacitor, cooling fan and inrush current limit circuit has reached the life alarm output level or not can be checked by Pr. 255 Life alarm status display and life alarm signal (Y90).
bit 15 7 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 1 bit0 Control circuit capacitor life bit1 Main circuit capacitor life bit2 Cooling fan life bit3 Inrush current limit circuit life Bit image is displayed in decimal Pr.255 read Pr.255 setting read
Bit (binary)
1111 1110 1101 1100 1011 1010 1001 1000 0111 0110 0101 0100 0011 0010 0001 0000
4 PARAMETERS
225
Useful functions
The life alarm signal (Y90) turns on when any of the control circuit capacitor, main circuit capacitor, cooling fan and inrush current limit circuit reaches the life alarm output level. For the terminal used for the Y90 signal, set "90" (positive logic) or "190" (negative logic) in any of Pr. 190 to Pr. 196 (output terminal function selection). REMARKS
The digital output option (FR-A7AY, FR-A7AR, FR-A7NC) allows the control circuit capacitor life signal (Y86), main circuit capacitor life signal (Y87), cooling fan life signal (Y88) and inrush current limit circuit life signal (Y89) to be output individually.
CAUTION
When terminal assignment is changed using Pr. 190 to Pr. 196 (output terminal function selection), the other functions may be affected. Please make setting after confirming the function of each terminal.
(2) Life display of the inrush current limit circuit (Pr. 256)
The life of the inrush current limit circuit (relay, contactor and inrush resistor) is displayed in Pr. 259. The number of contact (relay, contactor, thyristor) ON times is counted, and it is counted down from 100% (1 million times) every 1%/10,000 times. As soon as 10% (900,000 times) is reached, Pr. 255 bit 3 is turned on and also an alarm is output to the Y90 signal.
(4) Main circuit capacitor life display (Pr. 258, Pr. 259)
The deterioration degree of the main circuit capacitor is displayed in Pr. 258 as a life. On the assumption that the main circuit capacitor capacitance at factory shipment is 100%, the capacitor life is displayed in Pr. 258 every time measurement is made. When the measured value falls to or below 85%, Pr. 255 bit 1 is turned on and also an alarm is output to the Y90 signal. Measure the capacitor capacity according to the following procedure and check the deterioration level of the capacitor capacity. 1) Check that the motor is connected and at a stop. 2) Set "1" (measuring start) in Pr. 259 3) Switch power off. The inverter applies DC voltage to the motor to measure the capacitor capacity while the inverter is off. 4) After making sure that the power lamp is off, switch on the power supply again. 5) Check that "3" (measuring completion) is set in Pr. 259, read Pr .258, and check the deterioration degree of the main circuit capacitor.
Pr. 259
0 1 2 3 8 9
Description No measurement
Measurement start During measurement Measurement complete Forced end See (c), (g), (h), (i) below. Measurement error See (d), (e), (f) below.
Remarks Initial value Measurement starts when the power supply is switched off.
REMARKS
The life of the main circuit capacitor can not be measured in the following conditions. (a) The FR-HC, MT-HC, FR-CV, FR-BU, MT-BU5 or BU is connected (b) Terminals R1/L11, S1/L21 or DC power supply is connected to the terminal P/+ and N/-. (c) Switch power on during measuring. (d) The motor is not connected to the inverter. (e) The motor is running. (The motor is coasting.) (f) The motor capacity is two rank smaller as compared to the inverter capacity. (g) The inverter is at an alarm stop or an alarm occurred while power is off. (h) The inverter output is shut off with the MRS signal. (i) The start command is given while measuring. Operating environment: Ambient Temperature (annual average 40C (free from corrosive gas, flammable gas, oil mist, dust and dirt)) Output current (80% of the rated current of Mitsubishi standard 4P motor)
226
Useful functions
POINT For the accurate life measuring of the main circuit capacitor, perform after more than 3 hrs passed since the turn off of the power as it is affected by the capacitor temperature.
CAUTION
For replacement of each part, contact the nearest Mitsubishi FA center.
503
Maintenance timer
0 (1 to 9998)
504
9999
0 to 9998 9999
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153.)
CAUTION
The cumulative energization time is counted every hour. The energization time of less than 1h is not counted. When terminal assignment is changed using Pr. 190 to Pr. 196 (output terminal function selection), the other functions may be affected. Please make setting after confirming the function of each terminal.
Parameters referred to
Pr. 190 to Pr. 196(output terminal function selection) Refer to page 102
227
PARAMETERS
The cumulative energization time of the inverter is stored into the EEPROM every hour and indicated in Pr. 503 Maintenance timer in 100h increments. Pr. 503 is clamped at 9998 (999800h). When the Pr. 503 value reaches the time set to Pr. 504 Maintenance timer alarm output set time (100h increments), the maintenance timer alarm output signal (Y95) is output. For the terminal used for the Y95 signal output, assign the function by setting "95" (positive logic) or "195" (negative logic) to any of Pr. 190 to Pr. 196 (output terminal function selection).
Useful functions 4.21.4 Current average value monitor signal (Pr. 555 to Pr. 557)
The average value of the output current during constant speed operation and the maintenance timer value are output as a pulse to the current average value monitor signal (Y93). The pulse width output to the I/O module of the PLC or the like can be used as a guideline due to abrasion of machines and elongation of belt and for aged deterioration of devices to know the maintenance time. The current average value monitor signal (Y93) is output as pulse for 20s as 1 cycle and repeatedly output during constant speed operation.
Parameter Number
555 556 557
PLC
Output Input unit unit
maintenance time
Inverter
Name
Current average time Data output mask time Current average value monitor signal output reference current
Initial Value
1s 0s Rated inverter current
Setting Range
0.1 to 1.0s 0.0 to 20.0s 01160 or less 01800 or more 0 to 500A 0 to 3600A
Description
Set the time taken to average the current during start bit output (1s). Set the time for not obtaining (mask) transient state data. Set the reference (100%) for outputting the signal of the current average value.
The above parameters can be set when Pr. 160 User group read selection= "0". (Refer to page 153) The above parameters allow its setting to be changed during operation in any operation mode even if "0" (initial value) is set in Pr. 77 Parameter write selection.
5) End pulse output as low pulse shape for 1 to 16.5s 4) Maintenance timer pulse The maintenance timer value (Pr.503) is output as Hi output pulse shape for 2 to 9s (16000h to 72000h). Pr.503 100h 5s Signal output time= 40000h
The pulse output of the current average value monitor signal (Y93) is shown above. For the terminal used for the Y93 signal output, assign the function by setting "93" (positive logic) or "193" (negative logic) to any of Pr. 190 to Pr. 194 (output terminal function selection). (The function can not be assigned to Pr. 195 ABC1 terminal function selection and Pr. 196 ABC2 terminal function selection.) (1) Setting of Pr. 556 Data output mask time The output current is unstable (transient state) right after the operation is changed from the acceleration/ deceleration state to the constant speed operation. Set the time for not obtaining (mask) transient state data in Pr. 556. (2) Setting of the Pr. 555 Current average time The average output current is calculated during Hi output of start bit (1s). Set the time taken to average the current during start bit output in Pr. 555.
228
Useful functions
(3) Setting of Pr. 557 Current average value monitor signal output reference current Set the reference (100%) for outputting the signal of the current average value. Obtain the time to output the signal from the following calculation. Output current average value 5s (output current average value 100%/5s) Pr. 557 setting Note that the output time range is 0.5 to 9s, and it is 0.5s when the output current average value is less than 10% of the setting value of Pr. 557 and 9s when exceeds 180%. Example)When Pr. 557 = 10A and the average value of output current is 15A As 15A/10A 5s = 7.5, the current average value monitor signal is output as low pulse shape for 7.5s. (4) Output of Pr. 503 Maintenance timer After the output current average value is output as low pulse shape, the maintenance timer value is output as high pulse shape. The output time of the maintenance timer value is obtained from the following calculation. Pr. 503 5s (maintenance timer value 100%/5s) 40000h Note that the output time range is 2 to 9s, and it is 2s when Pr. 503 is less than 16000h and 9s when exceeds 72000h. REMARKS
Mask of data output and sampling of output current are not performed during acceleration/deceleration.
Output frequency
The speed is changed to deceleration from the constant speed during start bit output
When the speed is changed to acceleration/deceleration from constant speed during start bit output, the data is judged as invalid, the start bit is output as high pulse shape for 3.5s, and the end signal is output as low pulse shape for 16.5s. The signal is output for at least 1 cycle even when acceleration/deceleration state continues after the start bit output is completed.
Previous cycle Y93 signal 2) Start bit Output as high pulse shape for 3.5s
When the output current value (inverter output current monitor) is 0A on completion of the 1 cycle signal output, the signal is not output until the speed becomes constant next time The current average value monitor signal (Y93) is output as low pulse shape for 20s (without data output) under the following condition. (a)When the motor is in the acceleration/deceleration state on completion of the 1 cycle signal output (b)When 1-cycle signal output was ended during restart operation with the setting of automatic restart after instantaneous power failure (Pr. 57 "9999") (c)When automatic restart operation was being performed with automatic restart after instantaneous power failure selected (Pr. 57 "9999") on completion of the data output mask
CAUTION
When terminal assignment is changed using Pr. 190 to Pr. 196 (output terminal function selection), the other functions may be affected. Please make setting after confirming the function of each terminal.
4 PARAMETERS
Parameters referred to
Pr. 190 to Pr. 196(output terminal function selection) Pr. 503 Maintenance timer Refer to page 227 Pr. 57 Restart coasting time Refer to page 120 Refer to page 102
229
Name
Free parameter 1 Free parameter 2
Initial Value
9999 9999
Setting Range
0 to 9999 0 to 9999
Description
Desired values can be input. Data is held even if the inverter power is turned off.
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153) The above parameters allow its setting to be changed during operation in any operation mode even if "0" (initial value) is set in Pr. 77 Parameter write selection.
REMARKS
Pr. 888 and Pr. 889 do not influence the inverter operation.
230
Refer to Page
231
Pr. 161
231
233 233
0 1 2 3 145 PU display language selection 1 4 5 6 7 The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153.)
4.22.2 Operation panel frequency setting/key lock operation selection (Pr. 161)
The setting dial of the operation panel (FR-DU07) can be used like a volume to perform operation. The key operation of the operation panel can be disabled.
Parameter Number Name Initial Value Setting Range
0 161 Frequency setting/key lock operation selection 0 1 10 11
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153.)
Description
Setting dial frequency setting mode Setting dial volume mode Setting dial frequency setting mode Setting dial volume mode Key lock mode invalid Key lock mode valid
4 PARAMETERS
231
Display
2. Press
mode.
PU indication is lit.
6. Turn
7. Press
"
9. Mode/monitor check
Press twice to choose monitor/frequency monitor.
(or
until " " appears. The flickering frequency is the set frequency. You need not press . The frequency flickers for about 5s.
REMARKS
If the display changes from flickering "50.00" to "0.00", the setting of Pr. 161 Frequency setting/key lock operation selection may not be "1". Independently of whether the inverter is running or at a stop, the frequency can be set by merely turning the dial. When the frequency is changed, it will be stored in EEPROM as the set frequency after 10s.
232
setting dial and key operation is invalid, appears if the setting dial or key operation is performed. (When the setting dial or key operation is not performed for 2s, the monitor display appears.) To make the setting dial and key operation valid again, press REMARKS
If the setting dial and key operation are disabled, the monitor display is valid.
for 2s.
Name
PU buzzer control
Initial Value
1
Setting Range
0 1
Description
Without buzzer With buzzer
The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 153.) The above parameters allow its setting to be changed during operation in any operation mode even if "0" (initial value) is set in Pr. 77 Parameter write selection.
Name
PU contrast adjustment
Initial Value
58
Setting Range
0 to 63
Description
0 : Light 63: Dark The above parameters are displayed as simple mode parameters only when the parameter unit (FR-PU04/FR-PU07) is connected. When the operation panel is connected, they can be set only when Pr. 160 User group read selection = "0". (Refer to page 153.)
4 PARAMETERS
233
Parameter clear
Display
2.Press
mode.
PU indication is lit.
3.Press 4.Turn
to choose the parameter setting mode. until " " (parameter clear)
appears.
5.Press
"
6.Turn 7.Press
to change it to
Setting
0 1
Description
Not executed. Returns all parameters except calibration parameters C0 (Pr. 900) to C7 (Pr. 905) to the initial values.
REMARKS
Refer to the list of parameters on page 292 for availability of parameter clear.
and
is lit and the monitor (4 digit LED) displays "0" (Pr. 79 = "0" (initial value)). 2. Carry out operation from step 6 again.
234
Display
2.Press
mode.
PU indication is lit.
clear) appears. to read the currently set value. " "(initial value) appears. to change it to
6.Turn 7.Press
Setting
0 1
Description
Not executed. All parameters return to the initial values.
REMARKS
Refer to the list of parameters on page 292 for availability of parameter clear.
4 PARAMETERS
235
and are displayed alternately ... Why?
is lit and the monitor (4 digit LED) displays "0" (Pr. 79 = "0" (initial value)). 2. Carry out operation from step 6 again.
Description
Cancel Copy the source parameters to the operation panel. Write the parameters copied to the operation panel into the destination inverter. Verify parameters in the inverter and operation panel. (Refer to page 237.)
REMARKS
When the copy destination inverter is not the FR-F700 series or parameter copy write is performed after parameter read is stopped, model error ( ) is displayed. Refer to the parameter list on the Instruction Manual (basics) and later for availability of parameter copy. When the power is turned off or an operation panel is disconnected, etc. during parameter copy write, perform write again or check the values by parameter verification.
Display
2.Press 3.Turn
appears.
4.Press
"
5.Turn 6.Press
the setting value " ". to copy the source parameters The frequency flickers for about 30s About 30s later
9.Press
236
flicker alternately
Appears when parameters are copied between the inverter of 01160 or less and 01800 or more. 1. Set "0" in Pr. 160 User group read selection. 2. Set the following setting (initial value) in Pr. 989 Parameter copy alarm release.
01160 or less
Pr. 989 Setting 10
01800 or more
100
3. Reset Pr. 9, Pr. 30, Pr. 51, Pr. 52, Pr. 54, Pr. 56, Pr. 57, Pr. 70, Pr. 72, Pr. 80, Pr. 90, Pr. 158, Pr. 190 to Pr. 196, Pr. 893.
Display
2.Screen at powering on
The monitor display appears.
3.Press 4.Turn
appears.
5.Press
to read the currently set value. " "(initial value) appears. to change it to the set value
6.Turn 7.Press
" "(parameter copy verification mode). to read the parameter setting of the verified inverter to the operation panel. The frequency flickers for about 30s
If different parameters exist, different parameter numbers and Hold down flicker.
4
Flickering
to verify. and
flickers ... Why? Set frequencies, etc. may be different. Check set frequencies.
237
PARAMETERS
Alarm history
[Operation for displaying alarm history] Eight past alarms can be displayed with the setting dial. (The latest alarm is ended by ".".) When no alarm exists, Output frequency is displayed. Output current
Flickering
Flickering
Flickering
Energization time
Output voltage
Flickering
Flickering
Alarm history number (The number of past alarms is displayed.) Press the setting dial. Flickering Press the setting dial.
Flickering
238
Display
2.Press 3.
appears.
4.Press
"
5.Turn 6.Press
to set.
4 PARAMETERS
239
MEMO
240
5 PROTECTIVE FUNCTIONS
This chapter describes the basic "PROTECTIVE FUNCTION" for use of this product. Always read the instructions before using the equipment
Reset method of protective function........................242 List of alarm display ................................................243 Causes and corrective actions ................................244 Correspondences between digital and actual characters ...............................................................255 Check first when you have troubles ........................256
7
241
(Enabled only when the inverter protective function is activated (major fault) (Refer to page 248 for major fault.))
OFF
Operation 3: ..... Turn on the reset signal (RES) for more than 0.1s. (If the RES signal is kept on, "Err." appears (flickers) to indicate that the inverter is in a reset status.)
Inverter RES PC
242
Name
Alarm history Operation panel lock
Refer to
238 244 244 245 245 246 246 247 247 Major fault 246 247 247 248 248 248 248 249 249 249 249 249 250 250 250 250 250 251
Name
Output side earth fault overcurrent Output phase failure
Refer to
251 251 251 251 251 252 252 252 252 252 252
Er1 to 4 Parameter write error rE1 to 4 Copy operation error Err. OL oL Error Stall prevention (overcurrent) Stall prevention (overvoltage) Regenerative brake prealarm Electronic thermal relay function prealarm PU stop Maintenance signal output Parameter copy Fan fault Overcurrent shut-off during acceleration Overcurrent shut-off during constant speed Overcurrent shut-off during deceleration or stop Regenerative overvoltage shut-off during acceleration Regenerative overvoltage shut-off during constant speed Regenerative overvoltage shutoff during deceleration or stop Inverter overload shut-off (electronic thermal relay function) Motor overload shut-off (electronic thermal relay function) Fin overheat Instantaneous power failure Brake transistor alarm detection/internal circuit error Input phase failure Stall prevention
External thermal relay E.OHT operation *2 E.PTC* PTC thermistor operation E.OPT Option alarm E.OP1 Communication option alarm E. 1 E.PE Option alarm Parameter storage device alarm
to
Warnings
RB TH PS MT CP
E.PUE PU disconnection E.RET Retry count excess Parameter storage device E.PE2* alarm
/ /
Minor fault
E. 6 / E. 7 / CPU error E.CPU Operation panel power supply short circuit, RS-485 terminal power supply short circuit 24VDC power output short E.P24 circuit Output current detection E.CDO* value exceeded Inrush current limit circuit E.IOH* alarm Communication error E.SER* (inverter) E.CTE E.AIE* Analog input error E.13 Internal circuit error
253
Major fault
243
PROTECTIVE FUNCTIONS 5
* If an error occurs when using the FR-PU04/FR-PU07, "Fault 14" is displayed on the FR-PU04/FR-PU07.
HOLD
Operation panel lock Operation lock mode is set. Operation other than -----------is made invalid. (Refer to page 233.)
Er1
Write disable error 1. You attempted to make parameter setting when Pr. 77 Parameter write selection has been set to disable parameter write. 2. Frequency jump setting range overlapped. 3. Adjustable 5 points V/F settings overlapped 4. The PU and inverter cannot make normal communication 1. Check the setting of Pr. 77 Parameter write selection (Refer to page 152.) 2. Check the settings of Pr. 31 to 36 (frequency jump). (Refer to page 73.) 3. Check the settings of Pr. 100 to Pr. 109 (Adjustable 5 points V/F). (Refer to page 77.) 4. Check the connection of the PU and inverter.
Description
Check point
Operation Panel Indication Name Description Check point Corrective action Operation Panel Indication Name Description Check point Operation Panel Indication Name Description Check point Corrective action
Er2
Write error during operation When parameter write was performed during operation with a value other than "2" (writing is enabled independently of operating status in any operation mode) is set in Pr. 77 and the STF (STR) is on. 1. Check the Pr. 77 setting. (Refer to page 152.) 2. Check that the inverter is not operating. 1. Set "2" in Pr. 77. 2. After stopping operation, make parameter setting.
Er3
Calibration error Analog input bias and gain calibration values are too close. Check the settings of C3, C4, C6 and C7 (calibration functions). (Refer to page 142.)
Er4
Mode designation error You attempted to make parameter setting in the NET operation mode when Pr. 77 is not "2". 1. Check that operation mode is "PU operation mode". 2. Check the Pr. 77 setting. (Refer to page 152.) 1. After setting the operation mode to the "PU operation mode", make parameter setting. (Refer to page 152.) 2. After setting "2" in Pr. 77, make parameter setting.
rE1
Parameter read error An error occurred in the EEPROM on the operation panel side during parameter copy reading. ----------- Make parameter copy again. (Refer to page 236.) Check for an operation panel (FR-DU07) failure. Please contact your sales representative.
244
rE3
Parameter verification error 1. Data on the operation panel side and inverter side are different. 2. An error occurred in the EEPROM on the operation panel side during parameter verification. Check for the parameter setting of the source inverter and inverter to be verified. 1. Press to continue verification.
Make parameter verification again. (Refer to page 237.) 2. Check for an operation panel (FR-DU07) failure. Please contact your sales representative.
Operation Panel Indication Name Description Check point Corrective action Operation Panel Indication Description Corrective action
rE4
Model error 1. A different model was used for parameter write and verification during parameter copy. 2. When parameter copy write is stopped after parameter copy read is stopped 1. Check that the verified inverter is the same model. 2. Check that the power is not turned off or an operation panel is not disconnected, etc. during parameter copy read. 1. Use the same model (FR-F700 series) for parameter copy and verification. 2. Perform parameter copy read again.
Err.
1. The RES signal is on 2. The PU and inverter cannot make normal communication (contact fault of the connector) 3. When the control circuit power (R1/L11, S1/L21) and the main circuit power(R/L1, S/L2, T/L3) are connected to a separate power, it may appear at turning on of the main circuit. It is not a fault. 1. Turn off the RES signal. 2. Check the connection of the PU and inverter.
245
PROTECTIVE FUNCTIONS 5
Description
Check point
Corrective action
Stall prevention (overcurrent) When the output current of the inverter exceeds the stall prevention operation level (Pr. 22 Stall prevention operation level, etc.), this function stops the increase in frequency until During the overload current decreases to prevent the inverter from resulting in overcurrent acceleration shut-off. When the overload current has decreased below stall prevention operation level, this function increases the frequency again. When the output current of the inverter exceeds the stall prevention operation level (Pr. During 22 Stall prevention operation level, etc.), this function lowers the frequency until the constantoverload current decreases to prevent overcurrent shut-off. When the overload current speed has decreased below stall prevention operation level, this function increases the operation frequency up to the set value. When the output current of the inverter exceeds the stall prevention operation level (Pr. 22 Stall prevention operation level, etc.), this function stops the decrease in frequency until During the overload current decreases to prevent the inverter from resulting in overcurrent deceleration shut-off. When the overload current has decreased below stall prevention operation level, this function decreases the frequency again. 1. Check that the Pr. 0 Torque boost setting is not too large. 2. Check that the Pr. 7 Acceleration time and Pr. 8 Deceleration time settings are not too small. 3. Check that the load is not too heavy. 4. Are there any failure in peripheral devices? 5. Check that the Pr. 13 Starting frequency is not too large. Check the motor for use under overload. 1. Increase or decrease the Pr. 0 Torque boost value 1% by 1% and check the motor status. (Refer to page 63.) 2. Set a larger value in Pr. 7 Acceleration time and Pr. 8 Deceleration time. (Refer to page 85.) 3. Reduce the load weight. 4. Try simple magnetic flux vector control (Pr. 80). 5. Change the Pr. 14 Load pattern selection setting. 6. Set stall prevention operation current in Pr. 22 Stall prevention operation level. (The initial value is 110% *1.) The acceleration/deceleration time may change. Increase the stall prevention operation level with Pr. 22 Stall prevention operation level, or disable stall prevention with Pr. 156 Stall prevention operation selection. (Use Pr. 156 to set either operation continued or not at OL operation.)
*1
oL
FR-PU04 FR-PU07
oL
Description
Check point Corrective action Operation Panel Indication Name Description Check point Corrective action
Stall prevention (overcurrent) If the regenerative energy of the motor becomes excessive and exceeds the regenerative energy consumption capability, this function stops the decrease in frequency to prevent overvoltage shut-off. As soon as the regenerative energy has During decreased, deceleration resumes. deceleration If the regenerative energy of the motor becomes excessive when regeneration avoidance function is selected (Pr. 882 = 1), this function increases the speed to prevent overvoltage shut-off. (Refer to page 152.) Check for sudden speed reduction. Regeneration avoidance function (Pr. 882 to Pr. 886) is being used? (Refer to page 222.) The deceleration time may change. Increase the deceleration time using Pr. 8 Deceleration time.
PS
PU stop Stop with 75, refer to
FR-PU04 FR-PU07
PS
of the PU is set in Pr. 75 Reset selection/disconnected PU detection/PU stop selection. (For Pr. page 149.) of the operation panel. .
Check for a stop made by pressing Turn the start signal off and release with
246
Description
Regenerative brake prealarm Appears if the regenerative brake duty reaches or exceeds 85% of the Pr. 70 Special regenerative brake duty value. If the regenerative brake duty reaches 100%, a regenerative overvoltage (E. OV_) occurs. The RBP signal can be simultaneously output with the [RB] display. For the terminal used for the RBP signal output, assign the function by setting "7" (positive logic) or "107" (negative logic) in any of Pr. 190 to Pr. 196 (output terminal function selection). (Refer to page 102) Appears only for the 01800 or more. Check that the brake resistor duty is not high. Check that the Pr. 30 Regenerative function selection and Pr. 70 Special regenerative brake duty values are correct. Increase the deceleration time. Check the Pr. 30 Regenerative function selection and Pr. 70 Special regenerative brake duty values.
TH
FR-PU04 FR-PU07
TH
Description
Check point Corrective action Operation Panel Indication Name Description Check point Corrective action Operation Panel Indication Name Description Check point Corrective action
Electronic thermal relay function prealarm Appears if the cumulative value of the Pr. 9 Electronic thermal O/L relay reaches or exceeds 85% of the preset level. If it reaches 100% of the Pr. 9 Electronic thermal O/L relay setting, a motor overload shut-off (E. THM) occurs. The THP signal can be simultaneously output with the [TH] display. For the terminal used for the THP signal output, assign the function by setting "8" (positive logic) or "108" (negative logic) in any of Pr. 190 to Pr. 196 (output terminal function selection). (Refer to page 102) 1. Check for large load or sudden acceleration. 2. Is the Pr. 9 Electronic thermal O/L relay setting is appropriate? (Refer to page 89.) 1. Reduce the load weight or the number of operation times. 2. Set an appropriate value in Pr. 9 Electronic thermal O/L relay. (Refer to page 89.)
MT
FR-PU04 FR-PU07
MT
Maintenance signal output Indicates that the cumulative energization time of the inverter has reached a given time. The Pr. 503 Maintenance timer setting is larger than the Pr. 504 Maintenance timer alarm output set time setting. (Refer to page 227.) Setting "0" in Pr. 503 Maintenance timer erraces the signal.
CP
FR-PU04 FR-PU07
CP
Parameter copy Appears when parameters are copied between models with capacities of 01160 or less and 01800 or more. Resetting of Pr.9, Pr.30, Pr.51, Pr.52, Pr.54, Pr.56, Pr.57, Pr.70, Pr.72, Pr.80, Pr.90, Pr.158, Pr.190 to Pr.196, and Pr.893 is necessary. Set the initial value in Pr. 989 Parameter copy alarm release.
247
PROTECTIVE FUNCTIONS 5
FR-PU04 FR-PU07
FN
(4) Major fault When the protective function is activated, the inverter output is shut off and an alarm is output.
Operation Panel Indication Name Description E.OC1 FR-PU04 FR-PU07 OC During Accs
Check point
Corrective action
Overcurrent shut-off during acceleration When the inverter output current reaches or exceeds approximately 170% of the rated current during acceleration, the protective circuit is activated to stop the inverter output. 1. Check for sudden acceleration. 2. Check that the downward acceleration time is not long in vertical lift application. 3. Check for output short circuit. 4. Check that stall prevention operation is correct. 5. Check that the regeneration is not performed frequently. (Check that the output voltage becomes larger than the V/F reference voltage at regeneration and overcurrent due to increase in motor current occurs.) 1. Increase the acceleration time. (Shorten the downward acceleration time in vertical lift application.) 2. When "E.OC1" is always lit at starting, disconnect the motor once and start the inverter. If "E.OC1" is still lit, contact your sales representative. 3. Check the wiring to make sure that output short circuit does not occur. 4. Perform a correct stall prevention operation. (Refer to page 66.) 5. Set base voltage (rated voltage of the motor, etc.) in Pr. 19 Base frequency voltage. (Refer to 74.) page
E.OC2
FR-PU04 FR-PU07
Stedy Spd OC
Overcurrent shut-off during constant speed When the inverter output current reaches or exceeds approximately 170% of the rated current during constant speed operation, the protective circuit is activated to stop the inverter output. 1. Check for sudden load change. 2. Check for output short circuit. 3. Check that stall prevention operation is correct. 1. Keep load stable. 2. Check the wiring to avoid output short circuit. 3. Check that stall prevention operation setting is correct. (Refer to page 66.)
E.OC3
FR-PU04 FR-PU07
OC During Dec
Check point
Corrective action
Overcurrent shut-off during deceleration or stop When the inverter output current reaches or exceeds approximately 170% of the rated inverter current during deceleration (other than acceleration or constant speed), the protective circuit is activated to stop the inverter output. 1. Check for sudden speed reduction. 2. Check for output short circuit. 3. Check for too fast operation of the motor's mechanical brake. 4. Check that stall prevention operation setting is correct. 1. Increase the deceleration time. 2. Check the wiring to avoid output short circuit. 3. Check the mechanical brake operation. 4. Check that stall prevention operation setting is correct. (Refer to page 66.)
248
Regenerative overvoltage shut-off during acceleration If regenerative energy causes the inverter's internal main circuit DC voltage to reach or exceed the specified value, the protective circuit is activated to stop the inverter output. The circuit may also be activated by a surge voltage produced in the power supply system. Check for too slow acceleration. (e.g. during descending acceleration with lifting load) Decrease the acceleration time. Use regeneration avoidance function (Pr. 882 to Pr. 886). (Refer to page 222.)
E.OV2
FR-PU04 FR-PU07
Stedy Spd OV
Regenerative overvoltage shut-off during constant speed If regenerative energy causes the inverter's internal main circuit DC voltage to reach or exceed the specified value, the protective circuit is activated to stop the inverter output. The circuit may also be activated by a surge voltage produced in the power supply system. Check for sudden load change. Keep load stable. Use regeneration avoidance function (Pr. 882 to Pr. 886). (Refer to page 222.) Use the brake unit or power regeneration common converter (FR-CV) as required.
E.OV3
FR-PU04 FR-PU07
OV During Dec
Corrective action
Regenerative overvoltage shut-off during deceleration or stop If regenerative energy causes the inverter's internal main circuit DC voltage to reach or exceed the specified value, the protective circuit is activated to stop the inverter output. The circuit may also be activated by a surge voltage produced in the power supply system. Check for sudden speed reduction. Increase the deceleration time. (Set the deceleration time which matches the moment of inertia of the load) Decrease the braking duty. Use regeneration avoidance function (Pr. 882 to Pr. 886). (Refer to page 222.) Use the brake unit or power regeneration common converter (FR-CV) as required.
E.THT
FR-PU04 FR-PU07
Inv. Overload
E.THM
FR-PU04 FR-PU07
Motor Overload
Description
Check point
Corrective action
*3
Motor overload shut-off (electronic thermal relay function) *3 The electronic thermal relay function in the inverter detects motor overheat due to overload or reduced cooling capability during constant-speed operation and pre-alarm (TH display) is output when the temperature reaches 85% of the Pr. 9 Electronic thermal O/L relay setting and the protection circuit is activated to stop the inverter output when the temperature reaches the specified value. When running a special motor such as a multi-pole motor or multiple motors, provide a thermal relay on the inverter output side since such motor(s) cannot be protected by the electronic thermal relay function. 1. Check the motor for use under overload. 2. Check that the setting of Pr. 71 Applied motor for motor selection is correct. (Refer to page 91.) 3. Check that stall prevention operation setting is correct. 1. Reduce the load weight. 2. For a constant-torque motor, set the constant-torque motor in Pr. 71 Applied motor. 3. Check that stall prevention operation setting is correct. (Refer to page 66.)
Resetting the inverter initializes the internal thermal integrated data of the electronic thermal relay function.
249
PROTECTIVE FUNCTIONS 5
Inverter overload shut-off (electronic thermal relay function) *3 If a current not less than 110%*2 of the rated output current flows and overcurrent shut-off does not occur (170% or less), inverse-time characteristics cause the electronic thermal relay to be activated to stop the inverter output in order to protect the output transistors. (overload immunity 110%*2 60s) Check the motor for use under overload. Reduce the load weight.
Check point
Fin overheat If the heatsink overheats, the temperature sensor is actuated to stop the inverter output. The FIN signal can be output when the temperature becomes approximately 85% of the heatsink overheat protection operation temperature. For the terminal used for the FIN signal output, assign the function by setting "26" (positive logic) or "126" (negative logic) in any of Pr. 190 to Pr. 196 (output terminal function selection). (Refer to page 102) 1. Check for too high ambient temperature. 2. Check for heatsink clogging. 3. Check that the cooling fan is stopped. (Check that is displayed on the operation panel.) 1. Set the ambient temperature to within the specifications. 2. Clean the heatsink. 3. Replace the cooling fan.
E.IPF
FR-PU04 FR-PU07
Description
Instantaneous power failure If a power failure occurs for longer than 15ms (this also applies to inverter input shut-off), the instantaneous power failure protective function is activated to stop the inverter output in order to prevent the control circuit from malfunctioning. If a power failure persists for longer than 100ms, the alarm warning output is not provided, and the inverter restarts if the start signal is on upon power restoration. (The inverter continues operating if an instantaneous power failure is within 15ms.) In some operating status (load magnitude, acceleration/deceleration time setting, etc.), overcurrent or other protection may be activated upon power restoration. page 120) When instantaneous power failure protection is activated, the IPF signal is output. (Refer to Find the cause of instantaneous power failure occurrence. Remedy the instantaneous power failure. Prepare a backup power supply for instantaneous power failure. Set the function of automatic restart after instantaneous power failure (Pr. 57). (Refer to page 120.)
E.BE
FR-PU04 FR-PU07
Brake transistor alarm detection/internal circuit error This function stops the inverter output if an alarm occurs in the brake circuit, e.g. damaged brake transistors when using functions of the 01800 or more. In this case, the inverter must be powered off immediately. For the 01160 or less, it appears when an internal circuit error occurred. Reduce the load inertia. Check that the frequency of using the brake is proper. Check that the brake resistor selected is correct. For the 01800 or more, when the protective function is activated even if the above measures are taken, replace the brake unit with a new one. For the 01160 or less, replace the inverter.
E.UVT
FR-PU04 FR-PU07
Under Voltage
Description
Check point Corrective action Operation Panel Indication Name Description Check point Corrective action
Undervoltage If the power supply voltage of the inverter reduces, the control circuit will not perform normal functions. In addition, the motor torque wiil be insufficient and/or heat generation will increase. To prevent this, if the power supply voltage reduces below about 300VAC, this function stops the inverter output. When a jumper is not connected across P/+-P1, the undervoltage protective function is activated. When undervoltage protection is activated, the IPF signal is output. (Refer to page 120) 1. Check for start of large-capacity motor. 2. Check that a jumper or DC reactor is connected across terminals P/+-P1. 1. Check the power supply system equipment such as the power supply. 2. Connect a jumper or DC reactor across terminals P/+-P1. 3. If the problem still persists after taking the above measure, please contact your sales representative.
E.ILF
FR-PU04 FR-PU07
Input phase failure This alarm is output when function valid setting (=1) is set in Pr. 872 Input phase failure protection selection and one phase of the three phase power input opens. (Refer to page 129.) Check for a break in the cable for the three-phase power supply input. Wire the cables properly. Repair a brake portion in the cable. Check the Pr. 872 Input phase failure protection selection setting.
250
E.OLT
FR-PU04 FR-PU07
Stall prevention If the frequency has fallen to 0.5Hz by stall prevention operation and remains for 3s, an alarm (E.OLT) appears to shutoff the inverter output. OL appears while stall prevention is being activated. Check the motor for use under overload. (Refer to Reduce the load weight. page 67.)
E.GF
FR-PU04 FR-PU07
Ground Fault
Output side earth fault overcurrent This function stops the inverter output if an earth fault overcurrent flows due to an earth fault that occurred on the inverter's output (load) side. Check for an earth fault in the motor and connection cable. Remedy the earth fault portion.
E.LF
FR-PU04 FR-PU07
E. LF
Output phase failure This function stops the inverter output if one of the three phases (U, V, W) on the inverter's output side (load side) opens. Check the wiring (Check that the motor is normal.) Check that the capacity of the motor used is not smaller than that of the inverter. Wire the cables properly. Check the Pr. 251 Output phase failure protection selection setting.
E.OHT
FR-PU04
OH Fault
External thermal relay operation *4 If the external thermal relay provided for motor overheat protection, or the internally mounted temperature relay in the motor, etc. switches on (contacts open), the inverter output is stopped. Check for motor overheating. Check that the value of 7 (OH signal) is set correctly in any of Pr. 178 to Pr. 189 (input terminal function selection). Reduce the load and operating duty. Even if the relay contacts are reset automatically, the inverter will not restart unless it is reset.
Functions only when any of Pr. 178 to Pr. 189 (input terminal function selection) is set to OH.
Description Check point Corrective action Operation Panel Indication Name Description Check point Corrective action
PTC thermistor operation Appears when the motor overheat status is detected for 10s or more by the external PTC thermistor input connected to the terminal AU. Check the connection between the PTC thermistor switch and thermal relay protector. Check the motor for operation under overload. Is valid setting ( = 63) selected in Pr. 184 AU terminal function selection ? (Refer to page 90, 96.) Reduce the load weight.
E.OPT
FR-PU04 FR-PU07
Option Fault
Option alarm Appears when the AC power supply is connected to the terminal R/L1, S/L2, T/L3 accidentally when a high power factor converter is connected. Check that the AC power supply is not connected to the terminal R/L1, S/L2, T/L3 when a high power factor converter (FR-HC, MT-HC) or power regeneration common converter (FR-CV) is connected. Check the parameter (Pr. 30) setting and wiring. The inverter may be damaged if the AC power supply is connected to the terminal R/L1, S/L2, T/L3 when a high power factor converter is connected. Please contact your sales representative.
251
PROTECTIVE FUNCTIONS 5
E.PTC
FR-PU04 FR-PU07
Corrective action
Communication option alarm Stops the inverter output when a communication line error occurs in the communication option. Check for a wrong option function setting and operation. Check that the plug-in option is plugged into the connector securely. Check for a brake in the communication cable. Check that the terminating resistor is fitted properly. Check the option function setting, etc. Connect the plug-in option securely. Check the connection of communication cable.
E. 1
FR-PU04 FR-PU07
Fault 1
Option alarm Stops the inverter output if a contact fault or the like of the connector between the inverter and communication option occurs. 1. Check that the plug-in option is plugged into the connector securely. 2. Check for excess electrical noises around the inverter. 1. Connect the plug-in option securely. 2. Take measures against noises if there are devices producing excess electrical noises around the inverter. If the problem still persists after taking the above measure, please contact your sales representative or distributor.
E.PE
FR-PU04 FR-PU07
Corrupt Memry
Parameter storage device alarm (control circuit board) A fault occurred in parameters stored (EEPROM failure) Check for too many number of parameter write times. Please contact your sales representative. When performing parameter write frequently for communication purposes, set "1" in Pr. 342 to enable RAM write. Note that powering off returns the inverter to the status before RAM write.
Operation Panel Indication Name Description Check point Corrective action Operation Panel Indication Name
E.PE2
FR-PU04 FR-PU07
Parameter storage device alarm (main circuit board) A fault occurred in parameters stored (EEPROM failure) Please contact your sales representative.
E.PUE
FR-PU04 FR-PU07
PU Leave Out
Description
Check point Corrective action Operation Panel Indication Name Description Check point Corrective action
PU disconnection This function stops the inverter output if communication between the inverter and PU is suspended, e.g. the operation panel and parameter unit is disconnected, when "2", "3", "16" or "17" was set in Pr. 75 Reset selection/disconnected PU detection/PU stop selection. This function stops the inverter output when communication errors occurred consecutively for more than permissible number of retries when a value other than "9999" is set in Pr. 121 Number of PU communication retries during the RS-485 communication with the PU connector. This function also stops the inverter output if communication is broken for the period of time set in Pr. 122 PU communication check time interval. Check that the FR-DU07 or parameter unit (FR-PU04/FR-PU07) is fitted tightly. Check the Pr. 75 setting. Fit the FR-DU07 or parameter unit (FR-PU04/FR-PU07) securely.
E.RET
FR-PU04 FR-PU07
Retry No Over
Retry count excess If operation cannot be resumed properly within the number of retries set, this function stops the inverter output. Find the cause of alarm occurrence. Eliminate the cause of the error preceding this error indication.
252
CPU error Stops the inverter output if the communication error of the built-in CPU occurs. Check for devices producing excess electrical noises around the inverter. Take measures against noises if there are devices producing excess electrical noises around the inverter. Please contact your sales representative.
E.CTE
FR-PU04 FR-PU07
E.CTE
Description
Check point Corrective action Operation Panel Indication Name Description Check point Corrective action Operation Panel Indication Name Description Check point
Operation panel power supply short circuit, RS-485 terminal power supply short circuit When the operation panel power supply (PU connector) is shorted, this function shuts off the power output. At this time, the operation panel (parameter unit) cannot be used and RS-485 communication from the PU connector cannot be made. When the power supply for the RS-485 terminals are shorted, this function shuts off the power output. At this time, communication from the RS-485 terminals cannot be made. To reset, enter the RES signal or switch power off, then on again. 1. Check for a short circuit in the PU connector cable. 2. Check that the RS-485 terminals are connected correctly. 1. Check the PU and cable. 2. Check the connection of the RS-485 terminals
E.P24
FR-PU04 FR-PU07
E.P24
24VDC power output short circuit When the 24VDC power output from the PC terminal is shorted, this function shuts off the power output. At this time, all external contact inputs switch off. The inverter cannot be reset by entering the RES signal. To reset it, use the operation panel or switch power off, then on again. Check for a short circuit in the PC terminal output. Remedy the earth fault portion.
E.CDO
Output current detection value exceeded This function is activated when the output current exceeds the Pr. 150 Output current detection level setting. Check the settings of Pr. 150 Output current detection level, Pr. 151 Output current detection signal delay time, Pr. 166 Output current detection signal retention time, Pr. 167 Output current detection operation selection. (Refer to page 107.)
E.IOH
FR-PU04 FR-PU07
Inrush current limit circuit alarm This function is activated when the resistor of the inrush current limit circuit overheats. The inrush current limit circuit failure Check that frequent ON/OFF is not repeated. Check that no meltdown is found in the primary side fuse (5A) in the power supply circuit of the inrush current suppression circuit contactor (FR-F740-03250 or more) or no fault is found in the power supply circuit of the contactor. Configure a circuit where frequent ON/OFF is not repeated. If the problem still persists after taking the above measure, please contact your sales representative.
253
PROTECTIVE FUNCTIONS 5
FR-PU04 FR-PU07
Communication error (inverter) This function stops the inverter output when communication error occurs consecutively for more than permissible retry count when a value other than "9999" is set in Pr. 335 RS-485 communication retry count during RS-485 communication from the RS-485 terminals. This function also stops the inverter output if communication is broken for the period of time set in Pr. 336 RS-485 communication check time interval. Check the RS-485 terminal wiring. Perform wiring of the RS-485 terminals properly.
E.AIE
FR-PU04 FR-PU07
Analog input error Appears when 30mA or more is input or a voltage (7.5V or more) is input with the terminal 2/4 set to current input. Check the setting of Pr. 73 Analog input selection and Pr. 267 Terminal 4 input selection. (Refer to page 137.) Either give a frequency command by current input or set Pr. 73 Analog input selection or Pr. 267 Terminal 4 input selection to voltage input.
E.13
FR-PU04 FR-PU07
Fault 13
Internal circuit error Appears when an internal circuit error occurred. Please contact your sales representative.
CAUTION
If protective functions of E.ILF, E.PTC, E.PE2, E.CDO, E.IOH, E.SER, E.AIE are activated when using the FR-PU04, "Fault 14" appears. Also when the alarm history is checked on the FR-PU04, the display is "E.14". If alarms other than the above appear, contact your sales representative.
REMARKS
For the 01800 or more, you can set Pr. 75 to disable reset operation until the thermal cumulative amount reaches 0 when a thermal trip (THM, THT) or an overcurrent trip (OC1 to OC3) occurs consecutively twice. (Refer to Indtruction Manual (applied).)
254
0 1 2 3 4 5 6 7 8 9
A B C D E F G H I J L
M N O o P S T U V r -
255
PROTECTIVE FUNCTIONS 5
256
Check first when you have troubles 5.5.4 Motor rotates in opposite direction
Check that the phase sequence of output terminals U, V and W is correct. Check that the start signals (forward rotation, reverse rotation) are connected properly. (Refer to page 100)
257
PROTECTIVE FUNCTIONS 5
Check first when you have troubles 5.5.10 Operation mode is not changed properly
1) Inspection of load Check that the STF or STR signal is off. When it is on, the operation mode cannot be changed. 2) Parameter setting Check the Pr. 79 setting. When the Pr. 79 Operation mode selection setting is "0" (initial value), the inverter is placed in the external operation mode at input power-on. At this time, pressing on the operation panel (press when the parameter unit (FR-PU04/FR-PU07) is used) switches the mode to the PU operation mode. For other values (1 to 4, 6, 7), the operation mode is limited accordingly.
258
This chapter describes the "PRECAUTIONS FOR MAINTENANCE AND INSPECTION" of this product. Always read the instructions before using the equipment
6.1 6.2
Inspection item ........................................................260 Measurement of main circuit voltages, currents and powers.....................................................................268
7
259
Inspection item
The inverter is a static unit mainly consisting of semiconductor devices. Daily inspection must be performed to prevent any fault from occurring due to the adverse effects of the operating environment, such as temperature, humidity, dust, dirt and vibration, changes in the parts with time, service life, and other factors.
Basically, check for the following faults during operation. (1) Motor operation fault (2) Improper installation environment (3) Cooling system fault (4) Unusual vibration and noise (5) Unusual overheat and discoloration During operation, check the inverter input voltages using a tester.
6.1.2
Periodic inspection
Check the areas inaccessible during operation and requiring periodic inspection. Consult us for periodic inspection. 1) Check for cooling system fault.................Clean the air filter, etc. 2) Tightening check and retightening ...........The screws and bolts may become loose due to vibration, temperature changes, etc. Tighten them according to the specified tightening torque. (Refer to page 17.) 3) Check the conductors and insulating materials for corrosion and damage. 4) Measure insulation resistance. 5) Check and change the cooling fan and relay.
260
Inspection Item
Inspection Item
Check the ambient temperature, humidity, dirt, corrosive gas, oil mist , etc Check for unusual vibration and noise
{ { { { { { { { { { { { { { { { { { { { { { { { { { { {
Improve emvironment Check alarm location and retighten Inspect the power supply Contact the manufacturer Retighten Contact the manufacturer Clean Contact the manufacturer Contact the manufacturer Stop the device and contact the manufacturer. Stop the device and contact the manufacturer. Contact the manufacturer Contact the manufacturer
Main circuit
Check that the main circuit voltages and control voltages are normal *1 (1)Check with megger (across main circuit terminals and earth (ground) terminal). (2)Check for loose screws and bolts. General (3)Check for overheat traces on the parts. (4)Check for stain (1)Check conductors for distortion. Conductors, cables (2)Check cable sheaths for breakage and deterioration (crack, discoloration, etc.) Check for unusual odor and abnormal increase in Transformer/reactor whining sound. Terminal block Smoothing aluminum electrolytic capacitor Relay/contactor Check for damage. (1)Check for liquid leakage. (2)Check for safety valve projection and bulge. (3)Visual check and judge by the life check of the main circuit capacitor (Refer to page 262) Check that the operation is normal and no chatter is heard. (1)Check that the output voltages across phases with the inverter operated alone is balanced (2)Check that no fault is found in protective and display circuits in a sequence protective operation test. (1)Check for unusual odor and discoloration. (2)Check for serious rust development (1)Check for liquid leakage in a capacitor and deformation trance (2)Visual check and judge by the life check of the control circuit capacitor. (Refer to page 262.) (1)Check for unusual vibration and noise. (2)Check for loose screws and bolts (3)Check for stain (1)Check for clogging (2)Check for stain (1)Check for clogging (2)Check for stain (1)Check that display is normal. (2)Check for stain
Contact the manufacturer Contact the manufacturer Contact the manufacturer Stop the device and contact the manufacturer. Contact the manufacturer Contact the manufacturer
Parts check
Replace the fan Retighten Clean Cooling Clean system Heatsink Clean Clean or replace Air filter, etc. Clean or replace { Contact the manufacturer Indication { Clean Display Stop the device and contact Meter Check that reading is normal { the manufacturer. Check for vibration and abnormal increase in Stop the device and contact Load Operation check { motor operation noise the manufacturer. *1 It is recommended to install a device to monitor voltage for checking the power supply voltage to the inverter. *2 One to two years of periodic inspection cycle is recommended. However, it differs according to the installation environment. Consult us for periodic inspection. Cooling fan
261
The self-diagnostic alarm is output when the life span of the control circuit capacitor, cooling fan, each parts of the inrush current limit circuit is near to give an indication of replacement time . The life alarm output can be used as a guideline for life judgement.
Parts
Main circuit capacitor Control circuit capacitor Inrush current limit circuit Cooling fan
Judgement level
85% of the initial capacity Estimated 10% life remaining Estimated 10% life remaining (Power on: 100,000 times left) Less than 50% of the predetermined speed
Refer to page 225 to perform the life check of the inverter parts.
6.1.5
<Preparation>
(1) Disconnect the external power supply cables (R/L1, S/L2, T/L3) and motor cables (U, V, W). (2) Prepare a tester. (Use 100 range.)
<Checking method>
Change the polarity of the tester alternately at the inverter terminals R/L1, S/L2, T/L3, U, V, W, P/+ and N/, and check for continuity.
262
Always run the inverter in a clean status. When cleaning the inverter, gently wipe dirty areas with a soft cloth immersed in neutral detergent or ethanol. CAUTION
Do not use solvent, such as acetone, benzene, toluene and alcohol, as they will cause the inverter surface paint to peel off. The display, etc. of the operation panel (FR-DU07) and parameter unit (FR-PU04/FR-PU07) are vulnerable to detergent and alcohol. Therefore, avoid using them for cleaning.
6.1.7
Replacement of parts
The inverter consists of many electronic parts such as semiconductor devices. The following parts may deteriorate with age because of their structures or physical characteristics, leading to reduced performance or fault of the inverter. For preventive maintenance, the parts must be replaced periodically. Use the life check function as a guidance of parts replacement.
Part Name
Cooling fan Main circuit smoothing capacitor On-board smoothing capacitor Relays Fuse (04320 or more)
*1 *2
Description
Replace (as required.) Replace (as required.) Replace the board (as required) as required. Replace the fuse (as required)
10 years
*Replacement years for when the yearly average ambient temperature is 40C (without corrosive gas, flammable gas, oil mist, dust and dirt etc) Output current : equivalent to rating current of the Mitsubishi standard motor (4 poles)
263
CAUTION
Inspection item
(1) Cooling fan
The replacement interval of the cooling fan used for cooling the parts generating heat such as the main circuit semiconductor is greatly affected by the ambient temperature. When unusual noise and/or vibration is noticed during inspection, the cooling fan must be replaced immediately. CAUTION
For parts replacement, consult the nearest Mitsubishi FA Center.
Inverter Type
00083, 00126 00170 to 00380 00470, 00620 00770 00930 to 01800 02160 to 03610 04320, 04810 05470 to 06830 07700, 08660 09620 to 12120
Fan Type
MMF-06F24ES-RP1 BKO-CA1638H01 MMF-08D24ES-RP1 BKO-CA1639H01 MMF-12D24DS-RP1 BKO-CA1619H01 MMF-09D24TS-RP1 BKO-CA1640H01 MMF-12D24DS-RP1 BKO-CA1619H01
Units
1 2 1 2 2 3 3 4 5 6
F740
9LB1424H5H03 9LB1424S5H04
Removal (00083 to 03610) 1) Push the hooks from above and remove the fan cover.
00170 to 00620
00770 to 03610
Fan cover Fan cover Fan connection connector Fan Fan *1 Fan connection connector
Fan cover
Fan *2
00083, 00126
00170 to 00620
00770 to 03610
* The number of cooling fans differs according to the inverter capacity. (Refer to page 264)
264
Inspection item
Reinstallation (00083 to 03610) 1) After confirming the orientation of the fan, reinstall the fan so that the arrow on the left of "AIR FLOW" faces up.
AIR FLOW
00083, 00126
00170 to 00620
00770 to 03610
CAUTION Installing the fan in the opposite air flow direction can cause the inverter life to be shorter. When installing the fan, use care to prevent wires from being caught between the inverter and fan. Switch the power off before replacing fans. Since the inverter circuits are charged with voltage even after power off,
replace fans only when the inverter cover is on the inverter to prevent an electric shock accident.
265
Inspection item
Removal (04320 or more) 1) Remove a fan cover. 2) After removing a fan connector, remove a fan block. 3) Remove a fan.
3) 2)
1)
Reinstallation (04320 or more) 1) After confirming the orientation of the fan, reinstall the fan so that the arrow on the left of "AIR FLOW" faces up.
AIR FLOW
266
Inspection item
(2) Replacement procedure of the cooling fan when using a heatsink protrusion attachment (FR-A7CN)
When replacing a cooling fan, remove a top cover of the heatsink protrusion attachment and perform replacement. After replacing the cooling fan, replace the top cover in the original position.
Top cover
Refer to page 263 to perform the life check of the main circuit capacitor. (4) Relays
6.1.8
Inverter replacement
The inverter can be replaced with the control circuit wiring kept connected. Before replacement, remove the wiring cover of the inverter. 1) Loosen the two installation screws in both ends of the control circuit terminal block. (These screws cannot be removed.) Pull down the terminal block from behind the control circuit terminals.
2)Using care not to bend the pins of the inverter's control circuit connector, reinstall the control circuit terminal block and fix it with the mounting screws.
CAUTION
Before starting inverter replacement, switch power off, wait for at least 10 minutes, and then check the voltage with a tester and such to ensure safety.
267
To prevent a contact fault, etc., relays must be replaced according to the cumulative number of switching times (switching life).
Since the voltages and currents on the inverter power supply and output sides include harmonics, measurement data depends on the instruments used and circuits measured. When instruments for commercial frequency are used for measurement, measure the following circuits with the instruments given on the next page. z When installing meters etc. on the inverter output side When the inverter-to-motor wiring length is large, especially in the 400V class, small-capacity models, the meters and CTs may generate heat due to line-to-line leakage current. Therefore, choose the equipment which has enough allowance for the current rating. When measuring and indicating the output voltage and output current of the inverter, it is recommended to utilize the AM-5 and CA-5 terminal output function of the inverter.
Input voltage
Output voltage
Input current
Output current
Inverter Ar Three phase power supply Vr As Vs At Vt P/+ N/W13 T/L3 W Aw Vw : Moving-iron type : Electrodynamometer type : Moving-coil type : Rectifier type W12 S/L2 V Av Vv W22 W11 R/L1 U Au Vu To the motor W21
V + Instrument types
268
Across R/L1-S/ Commercial power supply Power supply voltage L2, S/L2-T/L3, T/ Moving-iron type AC voltmeter Within permissible AC voltage fluctuation V1 L3-R/L1 Refer to page 274. Power supply side R/L1, S/L2, and current Moving-iron type AC ammeter T/L3 line currents I1 Power supply side R/L1, S/L2, T/L3 and Electrodynamic type single-phase power R/L1-S/L2, S/L2-T/ P1=W11+W12+W13 (3-wattmeter method) wattmeter P1 L3, T/L3-R/L1 Calculate after measuring power supply voltage, power supply side current and power supply side power. Power supply side power factor P1 Pf1 = 100% Pf1 3 V1 I1 Output side voltage V2 Output side current I2 Output side power P2 Output side power factor Pf2 Converter output Frequency setting signal Frequency setting power supply Frequency meter signal Start signal Select signal Reset Output stop Rectifier type AC voltage meter *1 Difference between the phases is within 1% of Across U-V, V-W (Moving-iron type cannot the maximum output voltage. and W-U measure) U, V and W line Difference between the phases is 10% or lower of Moving-iron type AC ammeter *2 currents the rated inverter current. U, V, W and U-V, Electrodynamic type single-phase P2 = W21 + W22 V-W wattmeter 2-wattmeter method (or 3-wattmeter method) Calculate in similar manner to power supply side power factor.
P2 Pf2 = 100% 3 V2 I2
Across P/+-N/ Across 2, 4 (positive)5 Across 1 (positive)-5 Across 10 (positive) -5 Across 10E (positive)5 Across CA (positive)-5 Across AM (positive)5 Across STF, STR, RH, RM, RL, JOG, RT, AU, STOP, CS PC (positive) Across RES-PC (positive) Across MRS-PC (positive) Across A1-C1 Across B1-C1 Moving-coil type (such as tester) Inverter LED display is lit. 1.35 V1 0 to 10VDC, 4 to 20mA 0 to 5VDC, 0 to 10VDC 5.2VDC 10VDC Moving-coil type (Tester and such may be used) (Internal resistance: 50k or larger) About 20mA at maximum frequency Approximately 10DVC at maximum frequency (without frequency meter)
"5" is common
"PC" is common
Alarm signal
*1 *2 *3
Use an FFT to measure the output voltage accurately. A tester or general measuring instrument cannot measure accurately. When the carrier frequency exceeds 5kHz, do not use this instrument since using it may increase eddy-current losses produced in metal parts inside the instrument, leading to burnout. If the wiring length between the inverter and motor is long, the instrument and CT may generate heat due to line-to-line leakage current. When the setting of Pr. 195 ABC1 terminal function selection is positive logic
269
Measurement of main circuit voltages, currents and powers 6.2.2 Measurement of powers
Using an electro-dynamometer type meter, measure the power in both the input and output sides of the inverter using the two- or three-wattmeter method. As the current is liable to be imbalanced especially in the input side, it is recommended to use the three-wattmeter method. Examples of measured value differences produced by different measuring meters are shown below. An error will be produced by difference between measuring instruments, e.g. power calculation type and two- or threewattmeter type three-phase wattmeter. When a CT is used in the current measuring side or when the meter contains a PT on the voltage measurement side, an error will also be produced due to the frequency characteristics of the CT and PT. [Measurement conditions] Constant-torque (100%) load, constant-power at 60Hz or more. 3.7kW, 4-pole motor, value indicated in 3-wattmeter method is 100%.
% 120
[Measurement conditions] Constant-torque (100%) load, constant-power at 60Hz or more. 3.7kW, 4-pole motor, value indicated in 3-wattmeter method is 100%.
% 120
100
100
80
60
3-wattmeter method (Electro-dynamometer type) 2-wattmeter method (Electro-dynamometer type) Clip AC power meter (For balanced three-phase load) Clamp-on wattmeter (Hall device power arithmetic type)
80
60
3-wattmeter method (Electro-dynamometer type) 2-wattmeter method (Electro-dynamometer type) Clip AC power meter (For balanced three-phase load) Clamp-on wattmeter (Hall device power arithmetic type)
20
40
60
80 100 120Hz
20
40
60
80 100 120Hz
6.2.3
(3) PT
No PT can be used in the output side of the inverter. Use a direct-reading meter. (A PT can be used in the input side of the inverter.)
270
Measurement of main circuit voltages, currents and powers 6.2.4 Measurement of currents
Use a moving-iron type meter on both the input and output sides of the inverter. However, if the carrier frequency exceeds 5kHz, do not use that meter since an overcurrent losses produced in the internal metal parts of the meter will increase and the meter may burn out. In this case, use an approximate-effective value type. As the inverter input side current is easily imbalanced, measurement of currents in all three phases is recommended. Correct values can not be measured in one or two phases. On the other hand, the phase imbalanced ratio of the output side current must be within 10%. When a clamp ammeter is used, always use an effective value detection type. A mean value detection type produces a large error and may indicate an extremely smaller value than the actual value. The value monitored on the operation panel is accurate if the output frequency varies, and it is recommended to monitor values (provide analog output) using the operation panel. An example of the measured value difference produced by different measuring meters is shown below. [Measurement conditions] Value indicated by moving-iron type ammeter is 100%.
% 120 100 80 60 Moving-iron type Clip AC power meter
Clamp meter
6.2.5
A CT may be used in both the input and output sides of the inverter, but the one used should have the largest possible VA ability because an error will increase if the frequency gets lower. When using a transducer, use the effective value calculation type which is immune to harmonics.
6.2.6
Use the effective power and apparent power to calculate the inverter input power factor. A power-factor meter can not indicate an exact value.
Total power factor of the inverter = = Effective power Apparent power Three-phase input power found by 3-wattmeter method 3 V (power supply voltage) I (input current effective value)
271
20
40
60Hz
20
40
60Hz
Measurement of main circuit voltages, currents and powers 6.2.7 Measurement of converter output voltage (across terminals P/+ - N/-)
The output voltage of the converter is developed across terminals P/+ - N/- and can be measured with a moving-coil type meter (tester). Although the voltage varies according to the power supply voltage, approximately 540V to 600V is output when no load is connected and voltage decreases when a load is connected. When regenerative energy is returned from the motor during deceleration, for example, the converter output voltage rises to nearly 800V to 900V maximum.
6.2.8
For the inverter, conduct the insulation resistance test on the main circuit only as shown below and do not perform the test on the control circuit. (Use a 500VDC megger.) CAUTION
Before performing the insulation resistance test on the external circuit, disconnect the cables from all terminals of the inverter so that the test voltage is not applied to the inverter. For the continuity test of the control circuit, use a tester (high resistance range) and do not use the megger or buzzer.
Motor IM
Earth
6.2.9
Pressure test
272
7 SPECIFICATIONS
This chapter provides the "SPECIFICATIONS" of this product. Always read the instructions before using the equipment
Rating ......................................................................274 Common specifications ...........................................275 Outline dimension drawings ....................................277 Heatsink protrusion attachment procedure .............286
7
273
Rating
7.1 Rating
400V class
SLD is initially set.
Type FR-F740--EC Applied motor capacity (kW)*1 Rated capacity (kVA)*2 Output Rated current (A)*3 SLD Overload current rating*4 Voltage*5 Rated input AC voltage/frequency Power supply Permissible AC voltage fluctuation Permissible frequency fluctuation
Without DC reactor With DC reactor
00023 00038 00052 00083 00126 00170 00250 00310 00380 00470 00620 00770 00930 01160
0.75 1.6
(1.8) (2.0)
LD SLD LD SLD LD
1.5 2.7
(3.0) (3.2)
2.2 3.7
(4.1) (4.4)
3.7 5.8
(6.5) (7.1)
7.5 12.2
(13.6) (14.5)
11 17.5
(20) (21)
15 22.1
(25) (26)
18.5 26.7
(30) (32)
22 32.8
(37) (40)
30 43.4
(48) (53)
37 53.3
(60) (65)
45 64.8
(72) (79)
55 80.8 106
(90) (99)
2.1 2.3
3.5 3.8
4.8 5.2
7.6 8.3
16 17
23 25
29 31
35 38
43 47
57 62
70 77
85 93
12.6
116
LD SLD
120% 60s, 150% 3s, 50C (inverse time characteristics) 110% 60s, 120% 3s, 40C (inverse time characteristics) Three-phase 380 to 480V Three-phase 380 to 480V 50Hz/60Hz 323 to 528V 50Hz/60Hz 5% 2.1 1.2 4.0 2.6 4.8 3.3 8.0 5.0 11.5 8.1 16 10 20 16 27 19 32 24 41 31 52 41 65 50 79 61 99 74
Open type (IP00) Forced air cooling 7.5 7.5 13 13 400 450 586 659 770
(654) (736)
Approx. mass (kg) Type FR-F740--EC Applied motor capacity (kW)*1 Rated capacity (kVA)*2
01800 02160 02600 03250 03610 04320 04810 05470 06100 06830 07700 08660 09620 10940 12120
75 90 110 137 144
(122) (153)
Output
Rated current (A)*3 SLD Overload current rating*4 Voltage*5 Rated input AC voltage/frequency LD SLD
180
216
260
325
361
432
481
547
610
683
770
866
962
1094 1212
Power supply
LD SLD
110 137
137 165
165 198
120% 60s, 150% 3s, 50C (inverse time characteristics) 110% 60s, 120% 3s, 40C (inverse time characteristics) Three-phase 380 to 500V Three-phase 380 to 500V 50Hz/60Hz 323 to 528V 50Hz/60Hz 5% 198 247 275 329 366 416 464 520 586 247 275 329 366 416 464 520 586 659 Open type (IP00)
659 733
733 833
833 923
37
50
57
72
72
110
175
260
260
370
370
370
The applicable motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi 4-pole standard motor. The rated output capacity indicated assumes that the output voltage is 440V. When operating the inverter with the carrier frequency set to 3kHz or more, the carrier frequency automatically decreases if the inverter output current exceeds the value in parenthesis of the rated current. This may cause the motor noise to increase. The % value of the overload current rating indicated is the ratio of the overload current to the inverter's rated output current. For repeated duty, allow time for the inverter and motor to return to or below the temperatures under 100% load. The maximum output voltage does not exceed the power supply voltage. The maximum output voltage can be changed within the setting range. However, the pulse voltage value of the inverter output side voltage remains unchanged at about 2 that of the power supply. The power supply capacity varies with the value of the power supply side inverter impedance (including those of the input reactor and cables). When the hook of the inverter front cover is cut off for installation of the plug-in option, the inverter changes to an open type (IP00). FR-DU07: IP40 (except for the PU connector)
274
Common specifications
Control specifications
Digital input Analog input Frequency accuracy Digital input Voltage/frequency characteristics Starting torque Acceleration/deceleration time setting DC injection brake Stall prevention operation level Frequency setting signal Start signal Analog input Digital input
Input signals
Operation specifications
Operational functions
275
SPECIFICATIONS 7
Pulse/analog output
Common specifications
Output frequency, motor current (steady or peak value), output voltage, alarm indication, frequency setting, running speed, converter output voltage (steady or peak value), electronic thermal relay function load factor, input power, output power, load meter, cumulative energization time, actual operation time, motor load factor, cumulative power, power saving effect, cumulative saving power, regenerative brake duty*4,PID set point, PID measured value, PID deviation value, inverter I/O terminal monitor, input terminal option monitor*1, output terminal option monitor*1, option fitting status monitor*2, terminal assignment status*2 Alarm definition is displayed during the protective function is activated, output voltage/ current/frequency/cumulative energization time and eight past alarm definition is stored. Operation guide/trouble shooting with a help function *2 Overcurrent during acceleration, overcurrent during constant speed, overcurrent during deceleration, overvoltage during acceleration, overvoltage during constant speed, overvoltage during deceleration, inverter protection thermal operation, motor protection thermal operation, heatsink overheat, instantaneous power failure occurrence, undervoltage, input phase failure, motor overload, output side earth fault overcurrent, output phase failure, external thermal relay operation, PTC thermistor operation, option alarm, parameter error, PU disconnection, retry count excess, CPU alarm, operation panel power supply short circuit, 24VDC power output short circuit, output current detection value excess, inrush current limit circuit alarm, communication alarm (inverter), analog input error, internal circuit error (15V power supply), fan fault, overcurrent stall prevention, overvoltage stall prevention, electronic thermal relay function prealarm, PU stop, maintenance timer alarm*1, brake transistor alarm detection *4, parameter write error, copy operation error, operation panel lock, parameter copy -10C to +50C (non-freezing) -10C to +40C (non-freezing) 90%RH or less (non-condensing) -20C to +65C Indoors (without corrosive gas, flammable gas, oil mist, dust and dirt etc.) Maximum 1000m above sea level for standard operation. After that derate by 3% for every extra 500m up to 2500m (92%) 5.9m/s2 or less *5
Display
Operating status
Protective/warning function
Environment
*1 *2 *3 *4 *5
LD Ambient SLD temperature (initial setting) Ambient humidity Storage temperature*3 Atmosphere Altitude, vibration
Can be displayed only on the operation panel (FR-DU07). Can be displayed only on the parameter unit (FR-PU04/FR-PU07). Temperature applicable for a short period in transit, etc. Only the 01800 or more functions. 2.9m/s2 or less for the 04320 or more.
276
140
144
45.5
(Unit: mm)
195 220
10
Inverter Type
FR-F740-00170, 00250-EC FR-F740-00310, 00380-EC
D1
H
260 300
H1
245 285
D
170 190
D1
84 101.5
211
(Unit: mm)
277
SPECIFICATIONS 7
10.5 190
250
101.5
(Unit: mm)
3.2 D
Inverter Type
FR-F740-00770-EC FR-F740-00930, 01160-EC
W
325 435
W1
270 380
W2
10 12
H
530 525
H1
10 15
d
10 12
D
195 250
(Unit: mm)
278
3.2 D
Inverter Type
FR-F740-01800-EC
W
435
W1
380
H
525
H1
550
D
250
DC reactor supplied
Rating plate 2-terminal (for M12 bolt)
P1
P
H 10 H1
P1, P
Within D
DC reactor Type
FR-HEL-H90K (FR-F740-01800-EC )
W
150
W1
130
H
340
H1
310
D
190
Mass (kg)
20
(Unit: mm)
279
SPECIFICATIONS 7
10
400 465
3.2 D
Inverter Type
FR-F740-02160, 02600-EC FR-F740-03250, 03610-EC
H
595 715
H1
620 740
D
300 360
DC reactor supplied
Rating plate 2-terminal (for M12 bolt)
P1
H1 10 H 10
P1
P
E W1 W
Within D
DC reactor Type
FR-HEL-H110K(FR-F740-02160-EC) FR-HEL-H132K(FR-F740-02600-EC) FR-HEL-H160K(FR-F740-03250-EC) FR-HEL-H185K(FR-F740-03610-EC)
W
150 175 175 175
W1
130 150 150 150
H
340 405 405 405
H1
310 370 370 370
D
195 200 205 240
S
M6 M8 M8 M8
S1
M6 M6 M6 M6
Mass (kg)
22 26 28 29
(Unit: mm)
280
49
200 498
200
49
10
12
985 1010
15
3.2 380
450
DC reactor supplied
Rating plate 2-S2 eye nut 2-terminal (for bolt)
185
P1
H1 10 H 10
214.5
148.5
P1
P
E W1 W 1 2
Within D
DC reactor Type
FR-HEL-H220K (FR-F740-04320-EC) FR-HEL-H250K (FR-F740-04810-EC)
W
175 190
W1
150 165
H
405 440
H1
370 400
D
240 250
S
M8 M8
S1
M6 M8
S2
M6 M8
M12 M12
Mass (kg)
30 35
(Unit: mm)
281
SPECIFICATIONS 7
1010
984
3.2
N/P1
P/+ U
V W
DC reactor supplied
Rating plate 2-S2 eye nut 2-terminal (for bolt)
P1
H1 10 H 10
214
P1
P
E W1 W 1 2
Within D
DC reactor Type
FR-HEL-H280K (FR-F740-05470-EC) FR-HEL-H315K (FR-F740-06100-EC) FR-HEL-H355K (FR-F740-06830-EC)
W
190 210 210
W1
165 185 185
H
440 495 495
H1
400 450 450
D
255 250 250
S
M8 M10 M10
S1
M8 M8 M8
S2
M8 M8 M8
Mass (kg)
38 42 46
(Unit: mm)
282
R/L1 S/L2
T/L3 N/-
P1
DC reactor supplied
Rating plate 2-terminal 4- 15 hole 2-M8 eye nut
185
P1 P1
10 455 500 10
40
222
1300
1330
P
40 E 75
P
195 220
Within 250
DC reactor Type
FR-HEL-H400K (FR-F740-07700-EC) FR-HEL-H450K (FR-F740-08660-EC)
50 57
(Unit: mm)
283
SPECIFICATIONS 7
Mass (kg)
1550
1580
12
4.5 300 300 995 950 R/L1 S/L2 T/L3 N/P1 P/+ U V W 300 440
4.5
DC reactor supplied
Rating plate
185
P1
40
2-terminal 4- 15 hole
P
E
227
189
P1
Within H
150 215
D1 D
10 10
DC reactor Type
FR-HEL-H500K (FR-F740-09620-EC) FR-HEL-H560K (FR-F740-10940-EC) FR-HEL-H630K (FR-F740-12120-EC)
H
345 360 360
D
455 460 460
D1
405 410 410
Mass (kg)
67 85 95
(Unit: mm)
284
<Outline drawing>
44 50
Airbleeding hole
22
20
72 78 81
16 25
2-M3 screw
72
Cable
Operation panel connection connector (FR-ADP option)
*1 50
51
Air-bleeding hole
4-R1
*1 135
*1
67
56.8
26.5
26.5
M3 screw *2
80.3
*1 When installing the FR-PU07 on the enclosure, etc., remove screws for fixing the FR-PU07 to the inverter or fix the screws to the FR-PU07 with M3 nuts. *2 Select the installation screws whose length will not exceed the effective depth of the installation screws threads.
57.8
(Unit: mm)
125
Select the installation screws whose length will not exceed the effective depth of the installation screws threads.
81.5
1.25
285
SPECIFICATIONS 7
80
14.5
1.5
7.4.1
For the FR-F740-00023 to 03610, a heatsink can be protruded outside the enclosure using a heatsink protrusion attachment (FR-A7CN). For a panel cut dimension drawing and an installation procedure of the heatsink protrusion attachment (FR-A7CN) to the inverter, refer to a manual of "heatsink protrusion attachment (FR-A7CN01 to 11)".
7.4.2
(1) Panel cutting Cut the panel of the enclosure according to the inverter capacity.
FR-F740-04320, 04810
6-M10 screw 484 13 200 200
985
954
18
(Unit: mm)
15
(Unit: mm)
FR-F740-07700, 08660
771 315 21 315 6-M10 screw
1550
1508
21
300
300
1300
1258
Hole
Hole
21
21
(Unit: mm)
(Unit: mm)
286
FR-F740-05470 to 06830
One installation frame is attached to each of the upper and lower part of the inverter. Change the position of the rear side installation frame on the upper and lower side of the inverter to the front side as shown on the right. When changing the installation frames, make sure that the installation orientation is correct.
Shift Removal
287
SPECIFICATIONS 7
*
Inverter Installation frame
* For the FR-F740-05470 or more, there are finger guards behind the enclosure. Therefore, the thickness of the panel should be less than 10mm(*1) and also do not place anything around finger guards to avoid contact with the finger guards.
Enclosure 10*
1
140
Finger guard 6
(Unit: mm)
Dimension of Cooling wind the outside of the enclosure D1
Inverter Type
FR-F740-04320, 04810 FR-F740-05470 to 12120
D1(mm)
185 184
CAUTION
Having a cooling fan, the cooling section which comes out of the enclosure can not be used in the environment of water drops, oil, mist, dust, etc. Be careful not to drop screws, dust etc. into the inverter and cooling fan section.
288
APPENDICES
This chapter provides the "APPENDICES" of this product. Always read the instructions before using the equipment
289
For customers who have replaced the older model with this inverter
Appendix 1 For customers who have replaced the older model with this inverter
Appendix 1-1 Replacement of the FR-F500 series
(1) Instructions for installation
1)Removal procedure of the front cover was changed. (with screws) Please note. (Refer to page 5.) 2)Removal procedure of the operation panel was changed. (with screws) Please note. (Refer to page 5.) 3)Plug-in options of the F500 series are not compatible 4)Operation panel (FR-DU04) can not be used. 5)Setup software (FR-SW0-SETUP) can not be used.
FR-F700 series
(Note that the relay output 2 (A2, B2, C2) specific for the FR-F700 series can not be used with the FR-F500 series terminals.)
290
For customers who have replaced the older model with this inverter
(4) Main differences and compatibilities with the FR-F500(L) series
Item FR-F500(L)
Simple mode parameters 61
FR-F700
Simple mode parameters 15 Pr. 0 Torque boost initial value initial value 00250 to 00770: 2%, 00930, 01160: 1.5% Pr. 0 Torque boost initial value (When the torque boost value of the FR-F500 series 00250 to 01160:2% used was the initial value, it is not necessary to change the torque boost value from the initial value when replacing with the FR-F700 series.) User group (16) only User group 1 (16), user group 2 (16) Setting methods were partially changed (Pr. 160, Pr. 173 to Pr. 175) (Pr. 160, Pr. 172 to Pr. 173) Changed/cleared "User initial value setting" (Pr. 199) was cleared functions User initial value setting (Pr. 199) Substitutable with the copy function of the operation panel (FR-DU07) Function was cleared For deceleration time, overvoltage alarm can be Intelligent optimum acceleration/deceleration avoided with regeneration avoidance function (Pr. 882 (Pr. 60 setting "3" and Pr. 61 to Pr. 63) to Pr. 885). Automatic torque boost Automatic torque boost was cleared because of (Pr. 38, Pr. 39) addition of "Simple magnetic flux vector" (Pr. 80) Advanced PID (pump function) Parameter number change Pr. 500 to Pr. 516 Pr. 575 to Pr. 591 Removable terminal block Terminal block Removable terminal block Upward compatibility (Terminal block of the F500 can be mounted) FR-PU07 FR-DU07 PU FR-PU04, DU04 FR-DU04 unavailable (Partly restricted when the FRPU04 is used. Refer to page 290.) Dedicated plug-in option (not compatible) Computer link, relay output option Built into the inverter Plug-in option FR-A5NR (RS-485 terminal, relay output 2 points) Three boards can be mounted One board can be mounted FR-F740-00023 to 00083, 00170, 00470, 00770 to 01160 are compatible in mounting dimensions Installation size For other capacities, an optional intercompatibility attachment (FR-AAT) is necessary.
291
Appendix 2 Control mode-based parameter (function) correspondence table and instruction code list
*1 These instruction codes are used for parameter read and write by using Mitsubishi inverter protocol with the RS-485 communication. (Refer to page 174 for RS-485 communication) *2 "{" indicates valid and "" indicates invalid of "parameter copy", "parameter clear", and "all parameter clear". Symbols in the table indicate parameters which function when an option is mounted. ........ FR-A7AX, ........ FR-A7NL, ......... FR-A7AY, ......... FR-A7NP, ......... FR-A7AR, ......... FR-A7NCA ......... FR-A7AP, ......... FR-A7NC, ........ FR-A7ND,
Parameter 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 41 42 43
Torque boost
Name
Maximum frequency Minimum frequency Base frequency Multi-speed setting (high speed) Multi-speed setting (middle speed) Multi-speed setting (low speed) Acceleration time Deceleration time Electronic thermal O/L relay DC injection brake operation frequency DC injection brake operation time DC injection brake operation voltage Starting frequency Load pattern selection Jog frequency Jog acceleration/deceleration time MRS input selection High speed maximum frequency Base frequency voltage Acceleration/deceleration reference frequency Acceleration/deceleration time increments Stall prevention operation level (Torque limit level ) Stall prevention operation level compensation factor at double speed Multi-speed setting (speed4) Multi-speed setting (speed 5) Multi-speed setting (speed 6) Multi-speed setting (speed 7) Multi-speed input compensation selection Acceleration/deceleration pattern selection Regenerative function selection Frequency jump 1A Frequency jump 1B Frequency jump 2A Frequency jump 2B Frequency jump 3A Frequency jump 3B Speed display Up-to-frequency sensitivity Output frequency detection Output frequency detection for reverse rotation
Parameter Copy *3
Parameter Clear *3
{ { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { {
{ { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { {
{ { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { {
292
Parameter 44 45 46 47 48 49 50 51 52 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 * 78 79 * 80 90 100 101 102 103 104 105 106 107 108 109
Name
Second acceleration/deceleration time Second deceleration time Second torque boost Second V/F (base frequency) Second stall prevention operation current Second stall prevention operation frequency Second output frequency detection Second electronic thermal O/L relay DU/PU main display data selection CA terminal function selection Frequency monitoring reference Current monitoring reference Restart coasting time Restart cushion time Remote function selection Energy saving control selection Reference current Reference value at acceleration Reference value at dcceleration Starting frequency for elevator mode Retry selection Stall prevention operation reduction starting frequency Number of retries at alarm occurrence Retry waiting time Retry count display erase Special regenerative brake duty Applied motor PWM frequency selection Analog input selection Input filter time constant Reset selection/disconnected PU detection/PU stop selection Alarm code output selection Parameter write selection Reverse rotation prevention selection Operation mode selection Motor capacity Motor constant (R1) V/F1(first frequency) V/F1(first frequency voltage) V/F2(second frequency) V/F2(second frequency voltage) V/F3(third frequency) V/F3(third frequency voltage) V/F4(fourth frequency) V/F4(fourth frequency voltage) V/F5(fifth frequency) V/F5(fifth frequency voltage)
Parameter Copy *3
Parameter Clear *3
{ { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { {
{ { { { { { { { { { { { { { { { { { { { { { { { { { { { { {
{ { { { { { { { { { { { { { { { { { { { { { { { { { { { { {
{ { { { {
{ { { { { { { { { { { { { { { {
{ { { { { { { { { {
293
Parameter 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163
Name
PU communication station number PU communication speed PU communication stop bit length PU communication parity check Number of PU communication retries PU communication check time interval PU communication waiting time setting PU communication CR/LF presence/ absence selection Terminal 2 frequency setting gain frequency Terminal 4 frequency setting gain frequency PID control automatic switchover freqeuncy PID action selection PID proportional band PID integral time PID upper limit PID lower limit PID action set point PID differential time Electronic bypass sequence selection MC switchover interlock time Start waiting time Bypass selection at an alarm Automatic switchover frequency from inverter to bypass operation Backlash acceleration stopping frequency Backlash acceleration stopping time Backlash deceleration stopping frequency Backlash deceleration stopping time Speed setting switchover PU display language selection Stall prevention level at 0V input Stall prevention level at 10V input Output current detection level Output current detection signal delay time Zero current detection level Zero current detection time Voltage reduction selection during stall prevention operation RT signal function validity condition selection Stall prevention operation selection OL signal output timer AM terminal function selection Automatic switchover frequency range from bypass to inverter operation User group read selection Frequency setting/key lock operation selection Automatic restart after instantaneous power failure selection First cushion time for restart
Parameter Copy *3
Parameter Clear *3
{ { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { {
{ { { { { { { {
{ { { { { { { { { { { { { { { { { { { { { { { { { { { {
{ { { { { { { { { { { { { { { { { {
{ { { { { { { { { { { { {
{ { { { { { { { { { { { { { { {
{ {
294
Parameter 164 165 166 167 168 169 170 171 172 173 174 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 250 251 252
Name
First cushion voltage for restart Stall prevention operation level for restart Output current detection signal retention time Output current detection operation selection
Parameter Copy *3
Parameter Clear *3
{ { { {
{ { { {
{ { { {
Parameter for manufacturer setting. Do not set. Watt-hour meter clear Operation hour meter clear User group registered display/batch clear User group registration User group clear STF terminal function selection STR terminal function selection RL terminal function selection RM terminal function selection RH terminal function selection RT terminal function selection AU terminal function selection JOG terminal function selection CS terminal function selection MRS terminal function selection STOP terminal function selection RES terminal function selection RUN terminal function selection SU terminal function selection IPF terminal function selection OL terminal function selection FU terminal function selection ABC1 terminal function selection ABC2 terminal function selection Multi-speed setting (speed 8) Multi-speed setting (speed 9) Multi-speed setting (speed 10) Multi-speed setting (speed 11) Multi-speed setting (speed 12) Multi-speed setting (speed 13) Multi-speed setting (speed 14) Multi-speed setting (speed 15) Soft-PWM operation selection Analog input display unit switchover Terminal 1 added compensation amount (terminal 2) Terminal 1 added compensation amount (terminal 4) Cooling fan operation selection Rated slip Slip compensation time constant Constant-power region slip compensation selection Stop selection Output phase failure protection selection Override bias
0A 0B 0C 0D 0E 12 13 14 15 16 17 18 19 1A 1B 1C 1D 1E 1F 20 21 22 23 24 28 29 2A 2B 2C 2D 2E 2F 30 31 32 33 34 35 36 37 3A 3B 3C 8A 8B 8C 8D 8E 92 93 94 95 96 97 98 99 9A 9B 9C 9D 9E 9F A0 A1 A2 A3 A4 A8 A9 AA AB AC AD AE AF B0 B1 B2 B3 B4 B5 B6 B7 BA BB BC 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
{ { { { { { { { { { { { { { { { { { {
{ { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { {
{ { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { {
295
Parameter 253 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 299 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 329 331 332
Name
Override gain Life alarm status display Inrush current limit circuit life display Control circuit capacitor life display Main circuit capacitor life display Main circuit capacitor life measuring PWM frequency automatic switchover Power failure stop selection Subtracted frequency at deceleration start Subtraction starting frequency Power-failure deceleration time 1 Power-failure deceleration time 2 Power failure deceleration time switchover frequency Terminal 4 input selection Monitor decimal digits selection
Parameter Copy *3
Parameter Clear *3
{ { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { {
{ { { { { { { {
{ { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { {
{ { { { { { { { { { { { { { { { { { { { { { { { {
Parameter for manufacturer setting. Do not set. Rotation direction detection selection 6B at restarting BCD input bias BCD input gain BIN input bias BIN input gain Digital input and analog input compensation enable/disable selection Read timing operation selection Analog output signal selection Setting for zero analog output Setting for maximum analog output Analog output signal voltage/current switchover Analog meter voltage output selection Setting for zero analog meter voltage output Setting for maximum analog meter voltage output DO0 output selection DO1 output selection DO2 output selection DO3 output selection DO4 output selection DO5 output selection DO6 output selection RA1 output selection RA2 output selection RA3 output selection AM0 0V adjustment AM1 0mA adjustment Digital input unit selection RS-485 communication station RS-485 communication speed
00 01 02 03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F 10 11 12 13 14 15 16 17 18 1D 1F 20
EB 80 81 82 83 84 85 86 87 88 89 8A 8B 8C 8D 8E 8F 90 91 92 93 94 95 96 97 98 9D 9F A0
2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
{ {
296
Parameter 333 334 335 336 337 338 339 340 341 342 343 345 346 347 348 349 387 388 389 390 391 392 495 496 497 500 501 502 503 504 539 542 543 544 549 550 551 555 556 557
Name
RS-485 communication stop bit length RS-485 communication parity check selection RS-485 communication retry count RS-485 communication check time interval RS-485 communication waiting time setting Communication operation command source Communication speed command source Communication startup mode selection RS-485 communication CR/LF selection Communication EEPROM write selection Communication error count DeviceNet address DeviceNet baud rate CANopen address CANopen baud rate Communication reset selection Initial communication delay time Send time interval at hart beat Minimum sending time at hart beat % setting reference frequency Receive time interval at hart beat Event driven detection width Remote output selection Remote output data 1 Remote output data 2 Communication error execution waiting time Communication error occurrence count display Stop mode selection at communication error Maintenance timer Maintenance timer alarm output set time Modbus-RTU communication check time interval Communication station number (CCLink) Baud rate (CC-Link) CC-Link extended setting Protocol selection NET mode operation command source selection PU mode operation command source selection Current average time Data output mask time Current average value monitor signal output reference current
Parameter Copy *3
Parameter Clear *3
{ { { { { { { { { {
{ { { { { { { { { {
{ { { { { { { { { {
{ { { { { { { { { { { {
{ { { { { { { { { { { {
{ { { { { { { { { { { {
{ { {
{ { {
{ { { { { { { { { { {
{ { { { { { { { { {
{ { { { { { { { { { {
297
Parameter 563 564 570 571 573 575 576 577 578 579 580 581 582 583 584 585 586 587 588 589 590 591 592 593 594 595 596 597 611 867 869 872 882 883 884 885 886 888 889 891 892 893 894 895 896 897 898
Name
Energization time carrying-over times Operating time carrying-over times Multiple rating setting Holding time at a start 4mA input check selection Output interruption detection time Output interruption detection level Output interruption cancel level Auxiliary motor operation selection Motor connection function selection MC switching interlock time Start waiting time Auxiliary motor connection-time deceleration time Auxiliary motor disconnection-time acceleration time Auxiliary motor 1 starting frequency Auxiliary motor 2 starting frequency Auxiliary motor 3 starting frequency Auxiliary motor 1 stopping frequency Auxiliary motor 2 stopping frequency Auxiliary motor 3 stopping frequency Auxiliary motor start detection time Auxiliary motor stop detection time Traverse function selection Maximum amplitude amount Amplitude compensation amount during deceleration Amplitude compensation amount during acceleration Amplitude acceleration time Amplitude deceleration time Acceleration time at a restart AM output filter Current output filter Input phase failure protection selection Regeneration avoidance operation selection Regeneration avoidance operation level Regeneration avoidance at deceleration detection sensitivity Regeneration avoidance compensation frequency limit value Regeneration avoidance voltage gain Free parameter 1 Free parameter 2 Cumulative power monitor digit shifted times Load factor Energy saving monitor reference (motor capacity) Control selection during commercial power-supply operation Power saving rate reference value Power unit cost Power saving monitor average time Power saving cumulative monitor clear
Parameter Copy *3
Parameter Clear *3
{ { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { {
{ { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { {
{ { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { { {
{ { { { { { {
{ { { { { { { {
298
Parameter 899 C0 (900) C1 (901) C2 (902) C3 (902) 125 (903) C4 (903) C5 (904) C6 (904) 126 (905) C7 (905) C8 (930) C9 (930) C10 (931) C11 (931) 989 990 991
Name
Operation time rate (estimated value) CA terminal calibration AM terminal calibration Terminal 2 frequency setting bias frequency Terminal 2 frequency setting bias Terminal 2 frequency setting gain frequency Terminal 2 frequency setting gain Terminal 4 frequency setting bias frequency Terminal 4 frequency setting bias Terminal 4 frequency setting gain frequency Terminal 4 frequency setting gain Current output bias signal Current output bias current Current output gain signal Current output gain current Parameter copy alarm release PU buzzer control PU contrast adjustment
Parameter Copy *3
Parameter Clear *3
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{ { { { { { { { { { { { { { { { { {
{ { { {
299
REVISIONS *The manual number is given on the bottom left of the back cover. Print Date
May, 2004 Aug., 2004
*Manual Number
IB(NA)-0600193ENG-A IB(NA)-0600193ENG-B First edition
Revision Additions
FR-F740 - 02600 to 03610 - EC Pr.299 Rotation direction detection selection at restarting
IB(NA)-0600193ENG-C IB(NA)-0600193ENG-D
Additions
FR-F740 - 04320 to 12120 - EC
Jun., 2005
IB(NA)-0600193ENG-D
Sep, 2006
IB(NA)-0600193ENG-E
Partial modification Additions Panel cut dimension of heatsink protrusion Partial modification Additions Panel cut dimension of heatsink protrusion Partial modification Additions
Panel cut dimension of heatsink protrusion Pr. 539 Modbus-RTU communication check time interval Voltage/current input switch