MKTG/SP/13/2013-14

DATE: 23.09.2013

STAR DLX/CITY/SPORT/CITY110 & REF. PAINTED PARTS MATRIX

NUMBER OF
PAGE

NUMBER OF COLOUR
VEHICLE

STAR BASE & DLX (100 CC)

01 TO 04

08 Nos.

STAR CITY & CITY REF. (100CC)

04 TO 09

13 Nos.

STAR CITY 110 & CITY 110 REF

10 TO 18

21 Nos.

STAR SPORT & DLX (100 CC)

20 & 21

05 Nos.

STAR SPORT CVTI & REF (100 CC)

22 TO 26

13 Nos.

24

60 Nos.

TOTAL

REVISION : 03

RELEASE DATE: 01.12.2004

Page No.01

RELEASE DATE: 07.02.2005

RELEASE DATE: 28.03.2005

Page No.02

RELEASE DATE: 28.03.2005

Page No.03

RELEASE DATE: 28.03.2005

RELEASE DATE: 13.09.2005

Page No.04

RELEASE DATE: 13.09.2005

RELEASE DATE: 15.09.2006

Page No.05

RELEASE DATE: 06.11.2006

RELEASE DATE: 15.09.2006

Page No.06

RELEASE DATE: 15.09.2006

Page No.07

RELEASE DATE: 15.10.2007

Page No.08

STAR CITY 110CVTI & CITY 110CVTI REF. PAINTED PARTS

Page No.09

RELEASE DATE: 15.10.2007

Page No.10

RELEASE DATE: 17.09.2008

Page No.11

RELEASE DATE: 08.06.2009

RELEASE DATE: 07.08.2010

Page No.12

RELEASE DATE: 07.08.2010

RELEASE DATE: 08.12.2009

Page No.13

RELEASE DATE: 21.09.2009

Page No.14

RELEASE DATE: 04.11.2011

RELEASE DATE: 23.01.2012

Page No.15

RELEASE DATE: 23.01.2012

Page No.16

RELEASE DATE: 09.08.2012

Page No.17

RELEASE DATE: 23.01.2012

N82203502FA

RELEASE DATE: 31.08.2013

Page No.18

STAR SPORT / SPORT CVTI & REF. PAINTED PARTS

Page No.19

RELEASE DATE: 28.03.2007

Page No.20

RELEASE DATE: 28.03.2007

Page No.21

RELEASE DATE: 19.02.2008

Page No.22

RELEASE DATE: 09.03.2009

Page No.23

RELEASE DATE: 28.01.2011

Page No.24

RELEASE DATE: 28.11.2011

RELEASE DATE: 26.07.2012

FRONT FENDER

Page No.25

RELEASE DATE: 26.07.2012

RELEASE DATE: 24.04.2013

Page No.26

STAR BASIC/DLX/CITY/CITY REF./SPORT DLX/SPORT CVTI/CITY 110 CVTI/CITY110CVTI REF.

PARTS CATALOGUE

Revision 03
Date : 20.07.2013

FIG.No. 01

CYLINDER HEAD ASSEMBLY

FIG.NO. 01

NO. OFF
REF

18D,18E

9,9A,9B,9C

10

CVTI

REMARKS

N2011040

RETAINER VALVE SPRING

N2010620

VALVE EXHAUST

N2010340

SPRING VALVE INNER

N2010350

SPRING VALVE OUTER

12

M1010620

SEAL VALVE STEM OIL

13

K3010680

SEAT VALVE SPRING

N3011140

VALVE INTAKE

N8010240

CAP INSPECTION HOLE

9A

N8010700

CAP INSPECTION HOLE

9B

N8011100

CAP INSPECTION HOLE (METAL)

(TIT. GREY)

CAP INSPECTION HOLE

"

15

23A

N8010860

10

N8010260

O RING CAP INSPECTION HOLE

11

N8010350

SHAFT VALVE ROCKER ARM

12

S1010240

SCREW TAPPET ADJUSTING

13

S1010250

NUT TAPPET ADJUSTING

14

N2010320

ARM VALVE COMP. ROCKER

14A

N8011000

ARM VALVE ROCKER ASSY.

15

N8200090

CRR CSK SCREW M6x16

16

N8010340

STOPPER ROCKER ARM SHAFT

16A

N8010800

STOPPER ROCKER SHAFT

17

N5200340

HEX SCREW M6x16

17A

M1200520

HEX FL BOLT M6x16

18

N8010230

HEAD CYLINDER COMP. (WITH SAI)

18A

N8321310

HEAD CYLINDER COMP. (W/O SAI)

1*

1*

21

CYLINDER HEAD ASSEMBLY

DLX

20

22

REF.

20

21

ALLOY

9C

21

CITY

17,17A

23

DLX

COTTER VALVE

19,19A

18,18A,18B,18C

BASE

STAR
CITY
110
CVTI

S1010320

13
16,16A

STAR SPORT

11
12

STAR CITY

NO.

14,14A,14B

STAR

DESCRIPTION

NO.

PART

18B

N8010460

HEAD CYLINDER COMP.

1
2

1
1

*
1

* - APPLICABLE FOR VEHICLES PRODUCED BEFORE APRIL 2005

KS

FIG.No. 01

CYLINDER HEAD ASSEMBLY

FIG.NO. 01

NO. OFF
REF

18D,18E

STAR

DESCRIPTION
BASE

NO.

NO.

18C

N8011200

HEAD CYLINDER COMP.

18D

N8010750

HEAD CYLINDER COMP. (SILVER)

DLX

STAR CITY
CITY

ALLOY

REF.

STAR SPORT
DLX

9,9A,9B,9C
10

5
1

PART

14,14A,14B

CVTI

REMARKS

110
CVTI

(TIT. GREY)

1
1

18E N80107507D HEAD CYLINDER COMP. (TIT GREY)

STAR
CITY

11

12

12

19

N2180040

SPARK PLUG (UR4 AC)

19A

M1180030

SPARK PLUG

20

N8010310

BOLT CYLINDER HEAD

21

S1010130

WASHER CYLINDER HEAD UNIT

22

M1010360

GASKET CYLINDER HEAD NUT

23

N8010290

GASKET CYLINDER HEAD

23A

N8010590

GASKET CYLINDER HEAD

24

N8011210

CYLINDER HEAD ASSY.(TIT. GREY)

24A

N8010830

CYLINDER HEAD ASSY.

"

24B N80108307D CYLINDER HEAD ASSY.

"

13
1

13
16,16A

15

19,19A
17,17A

18,18A,18B,18C

20

23

20

N.I

23A

21
21

21

22

CYLINDER HEAD ASSEMBLY

FIG.No. 02

CAMSHAFT ASSEMBLY
3

NO. OFF

5A
6

5B
8

7A
7C

7B

9
10

12

11

14

7D

15

13
16

21

FIG.NO. 02

20

19,19A
18

17,17A
18A,18B

CAMSHAFT ASSEMBLY

REF

PART

NO.

NO.

8200130

STAR

DESCRIPTION

STAR CITY

STAR SPORT

STAR
CITY
110
CVTI

BASE

DLX

CITY

ALLOY

REF.

DLX

CVTI

PUNCHED WASHER 6.5x11x1.6

A200050

HEX SH. HEAD CAP SCREW M6x25

0331748

CRR PAN HEAD SCREW M6x16

0335578

PUNCHED WASHER 6.5x13x1

N2041400

ADOPTER COMP. CARBURETTOR

5A

N8040700

ADOPTER COMP. CARBURETTOR

5B

N8041200

ADOPTER COMP. CARBURETTOR

5C

N8041460

ADOPTER COMP. CARBURETTOR

A054190

HOSE CLIP 35

N8040430

PIPE INTAKE (W/O SAI)

7A

N8040760

PIPE INTAKE

7B

N3040340

PIPE INTAKE

7C

N4040690

PIPE INTAKE COMP.

7D

N8041280

PIPE INTAKE COMP.

N2040940

O RING PIPE INTAKE

N8010440

CAMSHAFT ASSY.

9A

N8010480

CAMSHAFT ASSY.

9B

N8010820

CAMSHAFT ASSY.

10

M1010490

PIN SPROCKET KNOCK

11

N5010400

WASHER SPROCKET

12

N8010690

TENSIONER CAM CHAIN ES

13

N5010790

CAM CHAIN (ROLLER CHAIN) 88LINK

14

N2010960

WASHER CAM CHAIN TENSIONER

15

N2010710

BOLT CAM CHAIN TENSIONER

16

N8010320

GUIDE CAM CHAIN

SPACO CARB.

KEIHIN CARB.

1
#
KEIHIN CARB.

SPACO CARB.

* ' - APPLICABLE ONLY FOR THE VEHICLE FITED WITH SPACO CARBURETTOR
# ' - APPLICABLE FOR THE PRODUCED BEFORE APRIL 2005

REMARKS

FIG.No. 02
3

CAMSHAFT ASSEMBLY

FIG.NO. 02

NO. OFF

5A
6

STAR

REF

PART

DESCRIPTION

NO.

NO.

17

N5200340

HEX SCREW M6x16

17A

M1200510

HEX FLANGE BOLT M6x25

18

N8010280

COVER CYLINDER HEAD LH

18A

N8010500

COVER CYLINDER HEAD LH

18B

N8011110

COVER CYLINDER HEAD LH

19

N5010080

O RING COVER CYLINDER HEAD

19A

N3010550

O RING COVER CYLINDER HEAD

20

M1200940

HEX SCREW M5x10

21

N5010320

SPROCKET 34T CAMSHAFT

22

N8323560

PIPE INTAKE KIT

BASE

DLX

STAR CITY

STAR SPORT

CITY

ALLOY

REF.

DLX

CVTI

STAR
CITY
110
CVTI

REMARKS

5B
8

7A
7C

7B

9
10

12

11

14

7D

15

(SILVER)

(TIT. GREY)

1
1

13
16

21

20

19,19A
18

17,17A
18A,18B

CAMSHAFT ASSEMBLY
** - REF. KIT & KIT CONTENTS

**

FIG.No. 03

CYLINDER BLOCK & CRANKSHAFT ASSY.

5
2

NO. OFF

4
6

7,7A

13

10
9

2A

1
16
5A

11

6A

4A
12
12A

14
3

FIG.NO. 03

14

2B

14

15

15A,15B
13A
14

CYLINDER BLOCK & CRANKSHAFT ASSY.

REF

PART

NO.

NO.

S1200270

STAR

DESCRIPTION

TUBULAR DOWEL 11x12

STAR CITY

STAR SPORT

BASE

DLX

CITY

ALLOY

REF.

DLX

CVTI

N8010180

CYLINDER BLOCK KS BLACK

2A

N8010660

CYLINDER BLOCK ES

2B

N8010680

CYLINDER BLOCK KS/ES

M1200520

HEX SCREW M6x16

N5010560

GASKET ADJUSTER TENSIONER KS

4A

N3011600

GASKET ADJUSTER TENSIONER ES

N5010470

ADJUSTER ASSY. TENSIONER KS

5A

N3011370

ADJUSTER TENSIONER ASSY.ES/KS

STAR
CITY
110
CVTI

1
1

1
1

1
1

420462700

HEX SCREW M6x20

M1200610

HEX SCREW M6x20

N2010690

PIN PISTON

N2200340

CIRCLIP

N5320440

RING SET PISTON STD

9.1

N8020310

RING SET PISTON STD

9A

N5320450

RING SET PISTON I O/S

N8020320

RING SET PISTON I O/S

9B

N5320460

RING SET PISTON II O/S

9B.1

N8020330

RING SET PISTON II O/S

6A

9A.1

2
2

1
1

1
1

1
1

10

N5320410

PISTON KIT STD

10A

N5320420

PISTON KIT I O/S

10B

N5320430

PISTON KIT II O/S

10C

N8020300

PISTON KIT STD

10D

N8020340

PISTON KIT I O/S

10E

N8020350

PISTON KIT II O/S

11

420702000

WOODRUFF KEY

12

N3080170

KEY 4x4x15

12A

N8200180

PARALLEL KEY B4x4x30

13

N8010300

GASKET CYLINDER

13A

N8010920

GASKET CYLINDER

1
1

REMARKS

FIG.No. 03

CYLINDER BLOCK & CRANKSHAFT ASSY.

5
2

NO. OFF

4
6

7,7A

13

10
9

2A

1
16
5A

11

6A

4A

FIG.NO. 03

REF

PART

NO.

NO.

14

N2200390

15

STAR

DESCRIPTION

STAR CITY

STAR SPORT

STAR
CITY
110
CVTI

REMARKS

BASE

DLX

CITY

ALLOY

REF.

DLX

CVTI

BALL BEARING 25x52x15

N8020100

CRANKSHAFT ASSY. KS

15A

N8020210

CRANKSHAFT ASSY. KS/ES

15B

N8020190

CRANKSHAFT ASSY.

16

N3011670

PLUG ADJUSTER TENSIONER

17

N8320130

CYLINDER BLOCK & PISTON KIT KS

17A

N8322720

CYLINDER BLOCK & PISTON KIT ES

17B

N8323610

CYLINDER BLOCK & PISTON KIT

18

N8180030

ENGINE ASSY. STAR

N. I

18A

N8180210

ENGINE ASSY. + POS LUB

"

18B

N8180090

ENGINE ASSY. DLX

18C

N8180070

ENGINE ASSY. CITY

18D

N8180110

ENGINE ASSY. KS

1
1
1

1
1

N. I

"
1

KS/ES

"

12
12A
14
3

14

2B

14

15

15A,15B
13A
14

CYLINDER BLOCK & CRANKSHAFT ASSY.

"
1

"

"

18E

N8180130

ENGINE ASSY. ES

18F

N8180240

ENGINE ASSY. KS

18G

N8180360

ENGINE ASSY. KS

"

18H

N5180040

ENGINE ASSY. ES

"

18I

N8180120

ENGINE ASSY. STAR CITY110 KS

"

18J

N8180300

ENGINE ASSY. STAR CITY110 ES

BLOCKED

18K

N8180380

ENGINE ASSY. 110 KS BLACK

"

18L

N8180390

ENGINE ASSY. 110 ES BLACK

"

18M

N8180530

ENGINE ASSY. 110 - TCI ES

N.I

18N

N8180540

ENGINE ASSY. 110 - TCI KS

"

19

N8323810

CONNECTING ROD KIT

19A

N8323820

CONNECTING ROD KIT

"

**

1
1

N.I - NOT ILLUSTRATED

**

CRANKCASE ASSEMBLY

FIG.NO. 04

NO. OFF
REF

PART

STAR

DESCRIPTION

STAR CITY

STAR SPORT

BASE

DLX

CITY

ALLOY

REF.

DLX

NO.

NO.

N3200360

CRR CSK HEAD SCREW M6x20

1A

N2200470

REC CSK HEAD SCREW M6x22

N8080900

PUMP ASSY. OIL

2A

N4080280

PUMP ASSY. OIL

N5080920

HOOK SPRING CAM STOPPER

N8320200

CRANK CASE ASSY. RH

4A

N8322700

CRANK CASE ASSY. RH KS/ES

4B

N8030560

CRANK CASE COMP. RH (BLACK)

4C

N8323730

CRANK CASE ASSY. RH (BLACK)

S1200270

DOWEL PIN 11x12

N2200150

BALL BEARING 17x40x12

420602000

BALL BEARING 12x32x10

N8030180

GASKET CRANKCASE

N5080460

OIL STRAINER

10

S1011290

SEALING WASHER

11

S1200900

12

CVTI

STAR
CITY
110
CVTI

REMARKS

BLOCKED
1

(SILVER)

KS

ES

PLUG COMP. OIL DRAIN

N2200400

BALL BEARING 12x28x8

13

N5080330

PLATE RATCHET GUIDE

13A

N5081320

LIFTER RATCHET

14

N8320190

CRANKCASE ASSY. LH KS

14A

N8322710

CRANKCASE ASSY. LH ES

14B

N8323720

CRANKCASE ASSY. LH KS (BLACK)

1
1

(SILVER)

CRANKCASE ASSEMBLY

FIG.NO. 04
NO. OFF

REF

PART

NO.

NO.

STAR

DESCRIPTION
BASE

DLX

STAR CITY
CITY

ALLOY

REF.

STAR SPORT
DLX

14C N80304307D CRANKCASE COMP. LH ES (BLACK)

CVTI

STAR
CITY
110
CVTI

15

N8060010

CLAMP GEAR SHIFT SWITCH

16

0332028

CRR PAN HEAD SCREW M5x8

17

N5200160

HEX FLANGE BOLT M6x45

18

N8080410

DUST COVER GEAR SHIFTCAM

19

---

O RING GEAR SHIFT SWITCH

20

N5060080

GEAR SHIFT SWITCH

21

420464700

HEX SCREW M6x16

OIL SEPERATOR

CRPH SCREW M5x12

22

N8080490

23

0331708

24

R1080950

PIPE COMP. BREATHER

25

T4080540

OILSEAL DRIVE SHAFT

26

N2081720

OILSEAL GS SHAFT

27

N8040500

HOSE CRANKCASE BREATHER KS

27A

N8041070

HOSE CRANKCASE BREATHER

28

N8321320

KIT OIL PUMP

1
1

KS / ES
**

29

M7081870

BUSH CRANK CASE

30

N3080290

OIL FILTER

31

R1200490

O RING

32

R1011010

CAP INSPECTIONM HOLE

** REF. KIT & KIT CONTENTS

REMARKS

FIG.No. 05

COVER CLUTCH ASSEMBLY

FIG.NO. 05

NO. OFF

7
3
8
9

10

REF

PART

NO.

NO.

N5200170

STAR

DESCRIPTION

STAR CITY

STAR SPORT

BASE

DLX

CITY

ALLOY

REF.

DLX

CVTI

HEX LANGE BOLT M6x35

N8080470

GUAGE OIL LEVEL

S1200860

O RING - GUAGE OIL LEVEL

N2080800

SPRING CLUTCH CABLE RETURN

N2080810

O RING - ROD CLUTCH RELEASE

N2080770

ROD CLUTCH RELEASE COMP.

N8030330

GASKET COVER CLUTCH

0074010

DOWEL PIN 9x14

N5200150

OIL SEAL CRANKSHAFT RH

10

N8030200

COVER CLUTCH

10A

N8030300

COVER CLUTCH

10B

N8030570

COVER CLUTCH (BLACK)

10C

N8030640

COVER CLUTCH (SIL. METALLIC)

7
13

11
12

14
15 21

16
19

17
18

COVER CLUTCH ASSEMBLY

20

(TIT. GREY)

11

N5081240

PIPE CENTRIFUGAL FILTER

12

N5081230

SPRING CENTRIFUGAL FILTER

13

0332228

CRR CSK HD SCREW M6x16

14

N5081200

COVER CENTRIFUGAL FILTER

15

N5081250

CLIP DIA 7

16

N5081170

BODY CENTRIFUGAL FILTER

17

N5200710

NUT CRANKSHAFT FILTER

18

---

INSERT, CENTRIFUGAL

19

N5070110

DISC SPRING

20

N5080190

GEAR PRIMARY DRIVE

21

N5081220

GASKET CENTRIFUGAL FILER

REMARKS

10D N80306407D COVER CLUTCH (TITAN GREY)

10A,10B,10C,10D

STAR
CITY
110
CVTI

(BLACK)

N.S

FIG.No. 06

CLUTCH ASSEMBLY

FIG.NO. 06
NO. OFF

10

11

12

13

14

15

16

21

20

22

19

23
24 25

CLUTCH ASSEMBLY

REF

PART

NO.

NO.

N5070240

STAR

DESCRIPTION

STAR CITY

STAR SPORT

STAR
CITY
110
CVTI

REMARKS

BASE

DLX

CITY

ALLOY

REF.

DLX

CVTI

PIN ASSY. CLUTCH RELEASE

M1200530

HEX FL. BOLT M6x20

N2200400

BALL BEARING 12x28x8

N2070360

PLATE CLUITCH RELEASE

N5070100

NUT CLUTCH SHAFT

N5070110

SPRING DISC

N2070370

SPRING CLUTCH

N8070230

HUB CLUTCH

N5200040

CUP WAHSER

10

N5200030

SPLIT WASHER

11

---

PLATE CLUTCH DRIVE

REF. SL NO. 17

12

---

PLATE CLUTCH DRIVEN (METAL)

REF. SL NO. 18

13

N5200020

SHIM

14

N2070200

DISC CLUTCH PRESSURE

15

N8070180

GEAR ASSY. PRIMARY DRIVEN

16

N5070080

SPACER CLUTCH - BIG

17

N2320640

SET PLATE CLUTCH DRIVE

**

18

N2320750

SET PLATE CLUTCH DRIVEN

**

19

N5080190

GEAR PRIMARY DRIVE

20

S1201050

DISC SPRING

21

M1200250

HEX NUT M16x1.5

22

N8070330

SAPACER CLUTCH - SMALL

NEW INT.

23

N6070010

INTEGRATED SPACER CLUTCH

NEW INT.

24

N4040430

WAHSER PRI DRIVEN GEAR

25

N8081130

LOCK PLATE

26

N3321050

CLUTCH SPRING SET

FIG.No. 07
1

MAGNETO ASSEMBLY (KS)

FIG.NO. 07
NO. OFF

11

STAR

DESCRIPTION

STAR CITY

STAR
CITY
110
CVTI

REF

PART

NO.

NO.

N5200270

OIL SEAL 20x30x6

N5200070

O RING 95.5x2

N5200050

O RING 6x 1.7

N8060100

BACK PLATE MAGNETO

0332228

CRPH SCREW M6x16

STAR SPORT

BASE

DLX

CITY

ALLOY

REF.

DLX

CVTI

REMARKS

9
8
11
19

6A

10
20

7A

9A

N8060130

STATOR ASSY. KS

6A

N8324020

STATOR ASSY. KS

N8060120

ROTOR ASSY. KS

7A

N8324040

ROTOR ASSY. KS

N3060130

PULSAR COIL

N8060110

MAGNETO ASSY. KS 100

CDI

9A

N8060650

MAGNETO ASSY. KS 110 REF.

TCI

10

M1200770

HEX FLANGE NUT M12x1.25

11

0331718

CRR PAN HD. SCREW M5x6

12

M1200510

HEX FLANGE BOLT M6x25

13

N8030240

COVER COMP. MAGNETO

13A

N8030580

COVER MAGNETO (TIT. GREY)

CDI

TCI

CDI & TCI

TCI

15

14A,14B

14

13,13A

14C
16

17
16
18

MAGNETO ASSEMBLY (KS)

12

KS
1

14

N8060140

COMBINED DIGITAL CDI

1*

1*

14A

N8060180

COMBINED DIGITAL CDI NEW

14B

N8060320

COMBINED CDI UNIT KS/ ES

14C

N8060520

COMBINED CDI UNIT

15

420452700

HEX BOLT M6x15

16

N2180130

SEAL HIGH TENSIONER CORD

17

N8060170

SUPPRESSOR CAP

18

S1060310

SEAL SPARK PLUG

19

M1200820

SCREW COIL M6x25

20

N8030500

GASKET COVER MAGNETO

"

1
1

NEW
1

* - APPLICABLE FOR THE VEHICLES PRODUCTION BEFORE APR 2005

FIG.No. 07A

MAGNETO ASSEMBLY (ES)

16A
17

9,9A

18

FIG.NO.07A
NO. OFF

19
20A

STAR

DESCRIPTION

STAR CITY

STAR
CITY
110
CVTI

REF

PART

NO.

NO.

N8060250

STARTER MOTOR

N8030410

GASKET COVER MAGNETO

N3080420

SHAFT GEAR SM DRIVEN

N8030390

COVER MAGNETO

BASE

DLX

CITY

ALLOY

REF.

STAR SPORT
DLX

CVTI

REMARKS

1
12A

4,4B

6
7

8,8A

4A N80303907D COVER MAGNETO ES TIT. GREY

10

11
24
10

12
13

26

1
1

N3080630

GEAR COMP. SM DRIVEN

N9030010

GASKET COVER ELECTRIC START

N3202200

O-RING 58.6x2.4

N3030340

COVER ELECTRIC START

1
1

8A N30303407D COVER ELECTRIC START TIT. GREY

(BLACK)

14
16

25
23

17

N8030400

COVER ENGINE SPROCKET

9B N80304005D COVER ENGINE SPROCKET

1
1

10

M1200510

HEX FLANGE BOLT M6 x 25

11

M1200430

HEX FLANGE BOLT M6 x 55

12

N8060230

IGNITION COIL ASSEMBLY

12A

N8060420

IGNITION COIL ASSEMBLY

12B

N8060520

IGNITION COIL ASSEMBLY COMBI

12C

N4060210

IGNITION COIL ASSEMBLY

12D

N8060320

COMBINED DIGITAL CDI KS/ ES

13

N3080480

SHAFT GEAR SM IDLE

14

N3080660

GEAR COMP. SM IDLE

15

N3080670

RING GEAR ASSY.

16

N8060220

MAGNETO ASSY. ES

16A

N8060640

MAGNETO ASSY. ES

18
19

22

20
15
21

12C

12B

MAGNETO ASSEMBLY (ES)

TCI
KS/ES

TCI

FIG.No. 07A

MAGNETO ASSEMBLY (ES)

16A
17

9,9A

18

NO. OFF

19

1
2

4,4B

STAR

DESCRIPTION

STAR CITY

STAR
CITY
110
CVTI

REF

PART

NO.

NO.

17

R1060110

ONE WAY CLUTCH

18

N8060390

ROTOR ASSY. ES

19

N3060130

PULSAR COIL

20

N8060380

STATOR ASSY. ES

20A

N8324010

STATOR ASSY. ES

21

M1200770

HEX FLANGE NUT M12x1.25

22

R1200090

NEEDLE ROLLER BEARING

23

N8080940

CLAMP WIRING HARNESS

24

N8060340

NEUTRAL SWITCH

25

N2081690

O RING

26

N2081610

PLUG CRANK SHAFT HOLE

27

N8323550

GASKET KIT

20A

12A

FIG.NO.07A

BASE

DLX

CITY

ALLOY

REF.

STAR SPORT
DLX

CVTI

REMARKS

6
7

8,8A
10

11

TCI

24
10

12
13

26

14
16

25
23

17

18
19

22

20
15
21

12C

12B

MAGNETO ASSEMBLY (ES)

N.I *

FIG.No. 08

GEAR SHIFT ASSEMBLY

1
2

11

10

7
8

17
16

14

13

12

15

19
18
20

23

22

20A,20B
21
22

GEAR SHIFT ASSEMBLY

FIG.NO. 08
NO. OFF

REF

PART

NO.

NO.

N5080930

STAR

DESCRIPTION

STAR CITY

STAR SPORT

STAR
CITY
110
CVTI

BASE

DLX

CITY

ALLOY

REF.

DLX

CVTI

SPRING GEAR SHIFT CAM

0331320

BOLT GEAR SHIFT CAM STOPPER

8200300

WASHER

N5080910

STOPPER GEAR SHIFT CAM

N5080920

HOOK SPRING CAP STOPPER

0332228

CARR CSK HEAD SCREW M6x16

3040013

RETAINER GS CAM COMP.

3044034

ROLLER CAM DRIVE

N5081010

CAM GEAR SHIFT

10

N2081570

SPACER ROLLER GS FORK PIN

11

N5080280

FORK GEAR SHIFT LOW SPEED

12

420452700

HEX SCREW M6x12

13

N5080940

PUNCHED WASHER 6.5x18x1.6

14

N5080620

CONTACT GEAR SHIFT SWITCH

15

N5080270

SHAFT SHIFT FORK

16

N5080290

FORK GEAR SHIFT HIGH SPEED

17

N2080500

SPRING GEAR SHIFT PAWL

18

N8080530

SHAFT COMP. GEAR SHIFT

19

N2081170

SPRING SHIFT SHAFT RETURN

20

N9080040

LEVER ASSY GEAR SHIFT

20A

N9080210

LEVER ASSY GEAR SHIFT

20B

N8080990

LEVER ASSY. GEAR SHIFT

21

420462700

HEX BOLT M6x20

22

N2081740

RUBBER GEAR SHIFT LEVER

23

N2081720

OIL SEAL GEAR SHIFT SHAFT

REMARKS

1
1

(BLACK)

FIG.No. 09

KICK STARTER ASSEMBLY

FIG.NO. 09

7,7A
NO. OFF

9,9A

STAR

DESCRIPTION

STAR CITY

REF

PART

NO.

NO.

N8080420

LEVER ASSY. KICK STARTER

1A

N1080090

LEVER ASSY. KICKSTARTER

N2081470

RUBBER KICK STARTER LEVER

N1080080

LEVER KICK STARTER

N2081450

PIN KICK STARTER LEVER

N2081430

SPRING KICK STARTER LEVER

N2081440

BALL KICK STARTER LEVER

N8080430

JOINT KICK STARTER

7A

N2081400

JOINT KICKSTARTER LEVER

N3200240

E RING

420476700

HEX SCREW M6x30

9A

S1101250

HEX B M8x35

10

0335024

SHIM 17x24x1

11

0330174

CIRCLIP EXT. 20x1.2

12

N5080340

SPRING KICK STARTER LEVER

12A

N5081370

SPRING KICK STARTER LEVER NEW

13

N5080320

RETAINER KICK STARTER

13A

N5081280

GUIDE KICK STARTER SPRING NEW

STAR SPORT

BASE

DLX

CITY

ALLOY

REF.

DLX

CVTI

STAR
CITY
110
CVTI

REMARKS

4
7
5

1,1A
14A

12A

13A

1
1

22

8
10 11
16 17
18

15,15A 14

11
19

20

13
12

21
18A
17A

23

21A

21B

KICK STARTER ASSEMBLY

* - APPLICABLE FOR THE VEHICLES PRODUCTION BEFORE JULY 2005

*
1

*
1

FIG.No. 09

KICK STARTER ASSEMBLY

FIG.NO. 09

7,7A
NO. OFF

9,9A

REF

PART

NO.

NO.

14

P200030

14A

0330164

15

STAR

DESCRIPTION

STAR CITY

STAR SPORT
CVTI

STAR
CITY
110
CVTI

BASE

DLX

CITY

ALLOY

REF.

DLX

CIRCLIP EXTERNAL 16x1

CIRCLIP THIRD DRIVE GEAR NEW

N5200150

OIL SEAL

15A

S1200490

OIL SEAL K.S. SHAFT

16

N5080220

RETAINER K S SPRING

17

N5080240

SPRING K S RATCHET

17A

N5081360

SPRING K S RATCHET NEW

18

N5080200

RATCHET KICK STARTER

18A

N5081330

RATCHET KICK STARTER NEW

19

N5200140

SHIM 20x25.5x1.5

20

N5080810

GEAR KICK STARTER DRIVE 22T

21

N5080230

SHAFT KICK STARTER

21A

N5081340

SHAFT KICK STARTER NEW

21B

N4080140

SHAFT KICK STARTER

22

K3200880

SHIM 17x24x0.5

23

N5321240

SHAFT KICK STARTER ASSY. KIT

23A

---

SHAFT KICK STARTER ASSY. KIT

REMARKS

4
7
5

1,1A
14A

12A

13A

2
22

8
10 11
16 17
18

15,15A 14

11
19

20

13
12

21

*
1

18A
17A

23

21A

21B

KICK STARTER ASSEMBLY

* - APPLICABLE FOR THE VEHICLES PRODUCTION BEFORE JULY 2005

*
**

FIG.No. 10

TRANSMISSION ASSY.

FIG.NO. 10
NO. OFF

11,11A,11B 12
10

REF

PART

NO.

NO.

N5200080

STAR

DESCRIPTION

STAR CITY

STAR SPORT

STAR
CITY
110
CVTI

BASE

DLX

CITY

ALLOY

REF.

DLX

CVTI

SHIM 12.7x22x1.5

N5080170

GEAR 4TH DRIVEN (23T)

N2080330

SHIM

N5080150

GEAR 3RD DRIVEN (26T)

0330174

CIRCLIP 20x1.2

N5080130

GEAR 2ND DRIVEN (35T)

6A

N8080810

GEAR 2ND DRIVEN (30T)

N5080060

BUSH 1ST DRIVEN

N5080110

GEAR 1ST DRIVEN (36T)

N5080100

SHAFT DRIVE

10

3254014

CHAIN ASSY. 112 LINKS

1*

1*

10A

N3080370

CHAIN ASSY. 110 LINKS

10B

N8111740

CHAIN ASSY. 108 LINKS

10C

N3080370

DRIVE CHAIN 110 LINKS

11

N3080040

SPROCKET ENGINE (14T)

1*

1*

11A

N3080160

SPROCKET ENGINE (13T)

11B

N3080040

SPROCKET ENGINE 14T

12

3257200

13

6A
1

2
3

5
6
13
5

3
8

15

9
16

17
18
19A
17

16

19

20

TRANSMISSION ASSEMBLY

14

1
1

1
1
1

1
1

LINK SET CHAIN

N3080250

LOCK PLATE SPROCKET

14

M1200940

HEX SCREW M5x10

15

N5080160

GEAR 4TH DRIVE (24T)

16

N5200110

SHIM 17.1x12x1

17

N5200130

CIRCLIP 17x1.2

18

N5080140

GEAR 3RD DRIVE (21T)

19

N5080120

GEAR 2ND DRIVE (20T)

19A

N8080800

GEAR 2ND DRIVE (17T)

20

N8080560

SHAFT CLUTCH (11T)

* - APPLICABLE FOR THE VEHICLES PRODUCTION BEFORE JULY 2005

REMARKS

FIG.No. 10

TRANSMISSION ASSY.

FIG.NO. 10
NO. OFF

11,11A,11B 12
10

REF

PART

NO.

NO.

21

N8320100

21A

STAR

DESCRIPTION

STAR CITY
ALLOY

REF.

STAR SPORT
DLX

CVTI

STAR
CITY
110
CVTI

BASE

DLX

CITY

CHAIN&SPROCKET KIT (13/41/110L)

110 , N.I **

N8322820

CHAIN&SPROCKET KIT (14/44/112L)

1*

1*

1*

110 , **

21B

N8322830

CHAIN&SPROCKET KIT (13/41/110L)

21C

N8322850

CHAIN&SPROCKET KIT (13/40/110L)

130, **

21D

N8322840

CHAIN&SPROCKET KIT (13/40/110L)

110 , **

21E

N8323130

CHAIN&SPROCKET KIT (13/40/108)

21F

N8323690

CHAIN&SPROCKET KIT (13/39/108)

21G

N8323660

CHAIN&SPROCKET KIT (14/40/110)

130, **

21H

N8323650

CHAIN&SPROCKET KIT (14/40/110)

110 , **

21I

N8325610

CHAIN&SPROCKET KIT (14/41/110)

BS3

22

N5080090

DRIVE SHAFT ASSY. DRIVEN (35T)

22A

N4080230

DRIVE SHAFT ASSY. DRIVEN (30T)

23

N8080570

CLUTCH SHAFT ASSY. (20T)

23A

N4080240

CLUTCH SHAFT ASSY. (17T)

6A
1

REMARKS

DRUM DIA

2
3

130 , **

6
13
5

3
8

15

14

130, **

9
16

17

110 , **

18
19A
17

16

19

(SPO&ALL)

20

TRANSMISSION ASSEMBLY
N.I - NOT ILLUSTRATED ,

** - REF. KIT AND KIT CONTENTS

FIG.No.11
1

AIR CLEANER ASSEMBLY (KS)

2
19

NO. OFF

16
14 15

11,11A

13

5
8A

8
7

18

6
12

2
19

10A

16
11B

14 15

17
13A

9
5A
8
6
7

12

AIR CLEANER ASSEMBLY (KS)

18

STAR

DESCRIPTION

STAR CITY

STAR
CITY
110
CVTI

REF

PART

NO.

NO.

0331718

N2040210

SEAL AIR CLEANER

N2041690

CLAMP END CAP

10

17

FIG.NO. 11

CRR PAN HEAD SCREW M5x16

N2041300

TUBE INTAKE

4A

N1040010

TUBE INTAKE

BASE

DLX

CITY

ALLOY

REF.

DLX

CVTI

N2041080
N3040730

CASE AIR CLEANER LH

5B

N9041150

CASE AIR CLEANER LH

N2040650

FILTER INNER

N2040640

FILTER OUTER

N2041520

TUBE OUTLET

8A

N8040690

TUBE OUTLET

8B

N8041450

TUBE OUTLET AIR CLEANER

N2040490

HOSE CLIP

N8040400

COVER AIR CLEANER

10A

N8040810

COVER AIR CLEANER

10B

N9041140

COVER AIR CLEANER

N8040390

AIR CLEANER ASSY.

11B

N8040820

AIR CLEANER ASSY.

11C

N8041380

AIR CLEANER ASSY.

SPACO
KEIHIN
1

N8041030

10

11

REMARKS

5A

11A

STAR SPORT

1
1

AP. SPACO

*
1

1
1

12

A054190

HOSE CLIP

12A

M100050

HOSE CLIP

13

N2040660

FILTER COMP. AIR CLEANER

13A

N3040750

FILTER COMP. AIR CLEANER

14

0332275

SCREW M6x16

15

0335608

WASHER

16

N3040370

CLAMP DRAIN PIPE

17

N3040360

DRAIN PIPE

17A

R1040780

DRAIN PIPE

18

N8040510

INSERT AIR CLEANER

19

N2041540

FILTER ELEMENT SAI

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

* - REPLACES N8040720, FOR MORE DETAILES REFER SIB/M.CYCLE 11/06-07 DATED 20/03/07

KS,ES

FIG.No.11A

AIR CLEANER ASSEMBLY (ES)

FIG.NO.11A

NO. OFF

1
14 15

REF

PART

NO.

NO.

STAR

DESCRIPTION
BASE

DLX

STAR CITY
CITY

ALLOY

REF.

STAR SPORT
DLX

CVTI

10

STAR
CITY
110
CVTI

REMARKS

2
19

4,4A

18

16

5
11,11A
11B,11C
11D

17,17A

20
7

13

CRR PAN HEAD SCREW M5x16

N2040210

SEAL AIR CLEANER

N2041690

CLAMP END CAP

N2041300

TUBE INTAKE

4A

N1040010

TUBE INTAKE

N9041150

CASE LH AIR CLEANER

N2040650

FILTER INNER

N2040640

FILTER OUTER

N2041520

TUBE OUTLET AIR CLEANER

8A

N8040690

TUBE OUTLET AIR CLEANER

8B

N8041020

TUBE OUTLET AIR CLEANER

KS&ES

FOR SPACO MAKE

8C

N8041450

TUBE OUTLET AIR CLEANER

KS&ES

8D

N8041260

TUBE OUTLET AIR CLEANER

KS

22

N2040490

HOSE CLIP

10

N9041140

COVER AIR CLEANER

11

N8040830

AIR CLEANER ASSY. ES

11A

N8041120

AIR CLEANER ASSY. ES

11B

N8041150

AIR CLEANER ASSY.

KS&ES

11C

N8041380

AIR CLEANER ASSY.

KS&ES

11D

N8041270

KS

12

A054190

HOSE CLIP

12A

M100050

HOSE CLIP

8
12,12A

8B
8A
8C

25

24

0331718

23
6

8D

26

AIRCLEANER ASSEMBLY (ES)

FOR KEHINE MAKE

AIR CLEANER ASSY. (W/O SAI)

FOR SPACO MAKE

1
1

13

N3040750

FILTER COMP. AIR CLEANER KS/ES

13A

N8041520

FILTER COMP. AIR CLEANER KS/ES

14

0332275

SCREW M6x16

15

0335608

WASHER

16

N3040370

CLAMP DRAIN PIPE

DRAIN PIPE

17

N3040360

PAPER

FIG.No.11A

AIR CLEANER ASSEMBLY (ES)

FIG.NO.11A

NO. OFF

REF

14 15

PART

STAR

DESCRIPTION
BASE

DLX

STAR CITY
CITY

ALLOY

REF.

STAR SPORT
DLX

CVTI

STAR
CITY

REMARKS

110
CVTI

NO.

NO.

17A

R1040780

DRAIN PIPE

18

N2041540

FILTER ELEMENT SAI

19

---

FILTER ELEMENT

20

---

TUBE AIRFILTER

21

N3321480

FOAM KIT

22

M7041030

HOSE CLIP

23

N8041210

HOSE INLET VTI

24

N8040370

HOSE CLIP VACUUM

25

N4160190

ACTUATOR ASSY.

26

N8041220

HOSE OUTLET VTI

10
2
19

4,4A

18

16

5
11,11A
11B,11C
11D

17,17A

1
1

**

20
7

23
9

22
13

8
12,12A

8B
8A
8C

25

24

8D

26

AIRCLEANER ASSEMBLY (ES)

FIG.No.11B

AIRCLEANER ASSEMBLY - SAI

FIG.NO.11B

NO. OFF
REF

PART

NO.

NO.

N8200170

STAR

DESCRIPTION

STAR CITY

STAR SPORT

STAR
CITY
110
CVTI

BASE

DLX

CITY

ALLOY

REF.

DLX

CVTI

CRR PAN HEAD TAP SCREW 3.5x16

N8040540

CASE AIR CLEANER SAI

N8040790

SEAL SAI AIR CLEANER

N8040650

FOAM SAI AIR CLEANER

N8040550

COVER AIR CLEANER SAI

N8040530

SAI AIR CLEANER ASSY.

N8040780

SUPPORT SAI AIR CLEANER

0332068

CRR PAN HEAD SCREW M6x12

M1200520

HEX FLANGE BOLT M6x16

10

10

N2041150

HOSE CLIP No: 1

11

11

K3040670

HOSE AIR ENTRY

6
1

2
3
4

AIRCLEANER ASSEMBLY - SAI

REMARKS

FIG.No.12

SECONDARY AIR INJECTION ASSY.

FIG.NO. 12

NO. OFF

1
3

REF

PART

NO.

NO.

N2041150

STAR

DESCRIPTION

STAR CITY

STAR SPORT

STAR
CITY
110
CVTI

BASE

DLX

CITY

ALLOY

REF.

DLX

CVTI

HOSE CLIP No. 1

N3160220

SPACER RC LAMP

N8040640

BRACKET SAI

M1200520

HEX FLANGE BOLT M6x16

N8040250

SECONDARY AIR INJECTION VALVE

N3200190

HEX SCREW M6x30

S1125320

CLAMP OIL HOSE No: 2

N9040300

HOSE AIR CUT VALVE

414147000

HOSE CLIP

10

N8040580

PIPE COMP SAI

11

N8040340

O RING 1.9x10 AIR INJECTION

12

0330408

WAVE SPRING WASHER M6

13

N8040350

HOSE CLIP AIR INJECTION

14

N8040620

HOSE SAI OUTLET

15

N2041670

CUSHION VALVE MOUNTING

16

0335608

PUNCHED WASHER 6.5x16x1.2

17

420305700

HEX NUT M6

18

N8040630

HOSE SAI INLET

4
2
5

18

6
17

16

15

7
13
8
14
9

13

10

12
11

SECONDARY AIR INJECTION ASSY.

REMARKS

FIG.No. 13

CARBURETTOR ASSY. (SPACO MAKE)

10,10A

NO. OFF

11,11A
REF

12

13,13A

4
9

14,14A
18

23

15

16

20

7
21

19

34
35
25
23

21
36

37

26
29

31

32

1,1A,1B,1C

38

27
33

30

PART

STAR

DESCRIPTION
BASE

NO.

NO.

N8040420

CARBURETTOR ASSY.

1A

N8040660

CARBURETTOR ASSY.

1B

N8040900

CARBURETTOR ASSY.

N8320270

TOP CAP

N8320280

CAP THROTTLE

N8320290

DLX

28

STAR CITY
CITY

ALLOY

REF.

STAR SPORT
DLX

CVTI

1
1

SPRING PISTON VALVE

N8320300

HOLDER JET NEEDLE

N8320310

SPRING JET NEEDLE

N8320600

WASHER JET NEEDLE

N8320320

E RING JET NEEDLE

N8320330

JET NEEDLE

10

N8320610

CAP CHOKE

1*

10A

N8320960

CAP CHOKE

11

N8320590

GUIDE HOLDER ASSY.

11A

N8320930

HOUSING CHOKE

12

N8320730

O RING GUIDE HOLDER

13

N8320580

SPRING STARTER

1*

13A

N8320940

SPRING STARTER (CHOKE)

14

N8320570

PLUNGER STARTER

14A

N8320950

VALVE SPINDLE (STARTER)

15

N8320620

LEVER CHOKE

1*

16

N8320740

E RING CHOKE LEVER

1*

17

N8320750

BRKT CHOKE LEVER

1*

18

N8320760

PIN CHOKE LEVER

1*

19

N8320640

SPRING PLATE (CHOKE LEVER)

1*

20

N8320340

PISTON VALVE

1*

1*

39
40
41

CARBURETTOR ASSEMBLY (SPACO MAKE)

STAR
CITY
110
CVTI

REMARKS

17
22

24

FIG.NO. 13

FIG.No. 13

CARBURETTOR ASSY. (SPACO MAKE)

FIG.NO. 13

10,10A

NO. OFF

11,11A

12

13,13A

4
9

14,14A
18

17
22

24
23

15

16

20

7
21

19

34

REF

PART

NO.

NO.

21

N8320380

22

STAR

DESCRIPTION

23

21
36

37

26
29

31

27
33

30

32

1,1A,1B,1C

38

28
39

STAR SPORT

BASE

DLX

CITY

ALLOY

REF.

DLX

CVTI

O RING AS

N8320770

WASHER CHOKE LEVER

23

N8320360

SPRING AS

24

N8320350

AIR SCREW (AS)

25

N8320390

ADJUSTER (PISTON VALVE)

26

N8320790

NEEDLE JET (JET)

27

N8320480

HOSE AIR VENT

28

N8320780

O RING DRAIN PLUG

29

N8320560

O RING CARB. FLANGE

30

N8320550

PILOT JET (H42)

31

N8320540

JET HOLDER

32

N8320520

MAIN JET (82)

33

N8320470

SCREW DRAIN

34

N8320490

PIN FLOAT

35

N8320510

NEEDLE VALVE ASSY.

36

N8320500

FLOAT ASSY.

37

N8320440

SEAL BOWL

38

N8320430

FLOAT BODY ASSY.

39

N8320450

SCREW SET FLOAT CHAMBER

40

N5320400

CLIP HOSE

41

N8320460

HOSE DRAIN

35
25

STAR CITY

40
41

CARBURETTOR ASSEMBLY (SPACO MAKE)

STAR
CITY
110
CVTI

REMARKS

FIG.No. 13A

CARBURETTOR ASSY. (KEIHIN MAKE) - BS II

FIG.NO.13A

2
NO. OFF

STAR
CITY
110
CVTI

PART

NO.

NO.

N8040680

CARBURETTOR ASSEMBLY

1A

N8041180

CARBURETTOR ASSEMBLY

N8321610

TOP CAP

N8321750

CAP THROTTLE

N8321600

SPRING COMPRESSION AD4E

4A

N8322930

SPRING COMPRESSION AD4G

N8321590

BAR CLIP

N8321790

E RING

N8321430

JET NEEDLE (NEEDLE) AD4E

7A

N8322870

JET NEEDLE AD4G

7B

N8323530

JET NEEDLE

N8321570

VALVE THROTTLE (PISTON) AD4E

8A

N8322910

VALVE THROTTLE (PISTON) AD4G

23

N8321700

CHOCK DUST CAP

24

10

N8321800

SCREW WASHER BRKT MTG.

11

N8321810

SPRING CHOCK -1

12

N8321820

HOLDER CHOCK

13

N8321830

SPRING CHOCK -2

14

N8321840

BUSH CHOCK CARB.

15

N8321720

TUBE AIR VENT

16

N8321730

CLIP TUBE

17

N8321850

ROD ASSY. CHOCK

18

N8321510

FLOAT ARM PIN

19

N8321470

VALVE COMP. FLOAT

BASE

DLX

CITY

ALLOY

REF.

STAR SPORT
DLX

CVTI

REMARKS

6
7,7A,7B

17

15

8,8A
11

12 13 14

16

10
18
19
20
39

DESCRIPTION

STAR CITY

REF

5
4,4A

STAR

38

21
22

33,33A 32

29,29A
31 30

37

34,34A
36,36A

35,35A

1,1A

28

25

27
16
26

CARBURETTOR ASSY. (KEIHIN MAKE)

(KEIHIN)
1

*
1

* - APPLICABLE FOR THE VEHICLES FITTED WITH "KEIHIN AD4G" CARBURETTOR ASSY.

FIG.No. 13A

CARBURETTOR ASSY. (KEIHIN MAKE) - BS II

FIG.NO.13A

2
NO. OFF

3
5
4,4A

PART

NO.

NO.

20

N8321650

21

DESCRIPTION
BASE

DLX

STAR CITY

STAR SPORT
DLX

CVTI

STAR
CITY
110
CVTI

CITY

ALLOY

REF.

SPRING STOP SCREW

N8321640

SCREW STOP

22

N8321480

FLOAT COMP.

23

N8321530

GASKET FLOAT CHAMBER

REMARKS

6
7,7A,7B

17

8,8A
11

15

12 13 14

16

10
18
19
20
39

REF

STAR

38

21
22

33,33A 32

29,29A
31 30

37

23
24

34,34A
36,36A

35,35A

1,1A

28

25

27
16
26

CARBURETTOR ASSY. (KEIHIN MAKE)

24

N8321520

BODY COMP. FLOAT CHAMBER

25

N8321540

SCREW WASHER 4x14

26

N8321710

TUBE OVER FLOW

27

N8321550

DRAIN SCREW

28

N8321560

O RING

29

N8321660

SCREW ADJUSTER AD4E

29A

N8322940

SCREW ADJUSTER AD4G

30

N8321670

SPRING IDLE MIXTURE ADJUSTER

1
1

31

N8321680

WASHER PLAIN

32

N8321690

O RING

33

N8321580

NEEDLE JET AD4E

33A

N8322920

NEEDLE JET AD4G

33B

N8323520

NEEDLE JET

34

N8321440

HOLDER NEEDLE JET AD4E

34A

N8322880

HOLDER NEEDLE JET AD4G

34B

N8323510

HOLDER JET NEEDLE

*
1

35

N8321450

JET MAIN # 78 AD4E

35A

N8322890

JET MAIN AE4G

35B

N8323540

MAIN JET

36

N8321460

JET COMP. SLOW AD4E

*
1

36A

N8322900

JET COMP. SLOW AD4G

37

N8321740

O RING 24x25

38

N8321860

BRKT CHOCK CABLE

* - APPLICABLE FOR THE VEHICLES FITTED WITH "KEIHIN AD4G" CARBURETTOR ASSY.

FIG.No. 13 B

CARBURETTOR ASSY. - BS III

FIG.NO.13B

NO. OFF

9
5
3
6
12

4
11

14

15

17

10
39
16
38
20

21

29

19

18
30

31

DESCRIPTION

STAR CITY

STAR
CITY
110
CVTI

REF

PART

NO.

NO.

N8041430

CARBURETTOR ASSY. JIVE

N8324940

TOP CAP

N8324930

CAP THROTTLE

N8324910

SPRING COMPRESSION AD4E

N8324990

BAR CLIP

N8324900

E RING

N8324890

JET NEEDLE (NEEDLE) AD4E

N8324880

VALVE THROTTLE (PISTON) AD4E

N8321700

CHOCK DUST CAP

10

N8321800

SCREW WASHER BRKT MTG.

11

N8321810

SPRING CHOCK -1

12

N8321820

HOLDER CHOCK

13

N8321830

SPRING CHOCK -2

14

N8321840

BUSH CHOCK CARB.

15

N8324960

TUBE AIR VENT

16

N8321730

CLIP TUBE

17

---

ROD ASSY. CHOCK

18

N8321510

FLOAT ARM PIN

19

N8325000

VALVE COMP. FLOAT

20

N8321650

SPRING STOP SCREW

21

N8321640

SCREW STOP

22

N8321480

FLOAT COMP.

23

N8321530

GASKET FLOAT CHAMBER

BASE

DLX

CITY

ALLOY

REF.

STAR SPORT
DLX

CVTI

40

13

STAR

22

32

23

37
33
24
36

34
35

27
1

28
26

16

CARBURETTOR ASSEMBLY (KEIHIN MAKE)

25

REMARKS

FIG.No. 13 B

CARBURETTOR ASSY. - BS III

FIG.NO.13B

NO. OFF

9
5
3
6
12

14

15

17

10
39
16
38
20

19

18
30

31

STAR
CITY
110
CVTI

REF

PART

NO.

NO.

24

N8325010

BODY COMP. FLOAT CHAMBER

25

N8321540

SCREW WASHER 4x14

26

N8324970

TUBE OVER FLOW

27

N8321550

DRAIN SCREW

28

N8321560

O RING

29

N8324950

SCREW ADJUSTER AD4E

30

N8321670

SPRING IDLE MIXTURE ADJUSTER

31

N8321680

WASHER PLAIN

32

N8321690

O RING

33

N8324840

NEEDLE JET AD4E

34

N8324850

HOLDER NEEDLE JET AD4E

35

N8324860

JET MAIN # 78 AD4E

36

N8324870

JET COMP. SLOW AD4E

37

N8321740

O RING 24x25

38

N8321740

BRKT CHOCK CABLE

39

N8321870

GUIDE BRKT CHOKE

BASE

DLX

CITY

ALLOY

REF.

STAR SPORT
DLX

CVTI

40
4

29

DESCRIPTION

STAR CITY

13

11

21

STAR

22

32

23

37
33
24
36

34
35

27
1

28
26

16

CARBURETTOR ASSEMBLY (KEIHIN MAKE)

25

REMARKS

FIG.No.14
2

MUFFLER ASSEMBLY

5
6

NO. OFF

7
8

FIG.NO. 14

STAR

REF

PART

DESCRIPTION

NO.

NO.

T4050180

GASKET EXHAUST

N3200200

HEX BOLT M8x55

N3200210

PUNCHED WASHER 8.2x25x2

N8200100

HEX SCREW M6x12

STAR CITY

STAR SPORT

STAR
CITY
110
CVTI

BASE

DLX

CITY

ALLOY

REF.

DLX

CVTI

REMARKS

10

11

12
13
14
15

20,20A

18
16

19,19A

1
17

18

22

21,21A

15A

14A

MUFFLER ASSEMBLY

12

N8200110

WAVE SPRING WASHER M6

M7200230

PUNCHED WASHER 6.5x13x1

N8050690

INSULATOR GUARD EXHAUST

N8050520

LEG GUARD MUFFLER

N8050680

GUARD EXHAUST RR (SIL. GREY)

10

N8050670

GUARD EXHAUST FR (SIL. GREY)

11

N8050340

MUFFLER COMP.

12

0334548

HEX NUT M8

13

N8320180

MUFFLER ASSY. WITH GUARD

14

S1125310

CUSHION

14A

K130190

CUSHION

15

N2200470

HEX SOCKET HD SCREW M6x20

15A

A200050

HEX SOCKET HD SCREW M6x20

ALT.N8051730

1
ALT.N8051720

1
2

2
2

16

N8200150

HEX FLANGE BOLT M8x60

17

M7100630

3D WASHER A8.4

18

N5200680

HEX SCREW M6x8

19

N8220220

MUFFLER GUARD REAR BLACK

19A

N8221240

MUFFLER GUARD REAR PLATED

19B

N8221560

MUFFLER GUARD REAR

20

N8051080

MUFFLER COMP. (W/O GU.) PLATED

20A

N8051320

MUFFLER COMP. (W/O GU.) BLACK

21

N8321780

MUFFLER ASSY. (WITH GU.)

21A

N8051270

MUFFLER ASSY. (WITH GU.) BLACK

22

N8220230

MUFFLER GUARD FRONT PLATED

22A

N8221550

MUFFLER GUARD FRONT

ALT. - PL. USE ONLY ALTERNATE PART NUMBER

1
1

1
1

ALT.N8051730

ALT.N8051730

ALT.N8051720

ALT.N8051720

FIG.No.14A

MUFFLER ASSEMBLY.

12,12A

FIG.NO.14A
NO. OFF

10

8,8A

11

3
6

2
1

3
7

MUFFLER ASSEMBLY.

STAR

DESCRIPTION

STAR CITY

STAR
CITY
110
CVTI

REF

PART

NO.

NO.

T4050180

GASKET EXHAUST

N8200150

HEX BOLT M8x60

N3200210

PUNCHED WASHER 8.2x25.0x2

0334548

HEX NUT M8

K130190

STOPPER SEAT

A200050

HEX SOC HD CAP SCR M6x25

N8051730

MUFFLER COMPLETE

N9050580

GUARD, EXHAUST

8A

N5221920

GUARD, EXHAUST BLACK

0335608

PUNCHED WASHER 6.5x16x1.2

10

0330408

WAVE SPRING WASHER M6

11

0331688

HEX SCREW M6x8

12

N8051720

MUFFLER SUB ASSY. WITH GUARD

12A

N5050730

MUFFLER SUB ASSY. WITH GUARD

BASE

DLX

CITY

ALLOY

REF.

STAR SPORT
DLX

CVTI

REMARKS

BLACK

FIG.No. 15

FRAME ASSEMBLY

FIG.NO.15
NO. OFF

REF

6
7

PART

NO.

NO.

420454700

0336018

STAR

DESCRIPTION
BASE

HEX SCREW M8x20

PUNCHED WASHER 8.5x20x2

N8300010

PILLION HANDLE COMP.

N3120410

PLUG TUBE UPPER

N2140060

CUSHION FUEL TANK FRONT

S1125290

RACE STEERING INNER

N8120900

FRAME COMP.

0331058

HEX BOLT M8x16

K3100590

CUP BOTTOM

10

M1200890

HEX FLANGE U NUT M8x1.25

11

N3200160

HEX NUT M8

12

N2121260

GROMMET COVER FRAME

13

N8121490

DUST COVER CRANKCASE

14

N3200100

HEX FLANGE BOLT M8x80

15

0331278

HEX FLANGE BOLT M8x115

16

N8200040

HEX FLANGE BOLT M8x65

17

N8200030

HEX FLANGE BOLT M8x75

18

N8300030

CRASH GUARD COMP.

19

N8121920

BRKT FRONT FRAME MTG

12

8
5
9
11
10
13

15

14

15
19
16
17
14

18

FRAME ASSEMBLY

DLX

STAR CITY
CITY

ALLOY

REF.

STAR SPORT
DLX

CVTI

STAR
CITY
110
CVTI

REMARKS

FIG.No. 15A

FRAME ASSEMBLY - DLX&CITY

FIG.NO.15A

NO. OFF

1A
1

REF

PART

NO.

NO.

420454700

HEX SCREW M8x20

1A

M1200480

HEX FLANGE BOLT M8x25

0336018

PUNCHED WASHER 8.5x20x2.8

0330318

STAR

DESCRIPTION
BASE

DLX

STAR CITY

STAR SPORT
DLX

CVTI

STAR
CITY
110
CVTI

CITY

ALLOY

REF.

WAVE SPRING WASHER M8

N8220210

PILLION HANDLE COMP.

4A

N8221110

PILLION HANDLE COMP.

4B

N8221580

PILLION HANDLE COMP. BLACK

N8122170

FRAME COMP.

N8220490

GROMMET COVER FRAME

S1125290

RACE STEERING INNER

S1200700

RETAINER CLIP COMP.

N9120770

PLATE COMP. RH MTG. COVER FR.

10

0334548

HEX NUT M8

11

0331058

HEX BOLT M8x16(SPRING WASHER)

12

K3100590

CUP BOTTOM

13

N8121920

BRKT FRONT ENGINE MTG.

14

N8300030

CRASH GUARD COMP.

15

0331278

HEX FL. BOLT M8x115

16

N8121490

DUST COVER CRANKCASE KS

16A

N8122890

DUST COVER CRANKCASE ES

17

N2140060

CUSHION FUEL TANK FRONT

18

N8122300

CUSHION COVER FRAME FRONT

19

N3200100

HEX FL. BOLT M8x80

20

N8200030

HEX FL. BOLT M8x75

21

N8124000

BRKT COMP. IGNITION COIL

REMARKS

3
4
4A

6
9

8
7

10
17
18
16A

11
10 12

21
16

13
14

20

15

19

FRAME ASSEMBLY - DLX & CITY

"BLOCKED" - PARTS NOT SERVICED

2
1

1
1

"BLOCKED"

FIG.No. 15B

FRAME ASSEMBLY - SPORT

FIG.NO.15B

10

NO. OFF

11

6
14
15

24 23

17
16

25
4
19

18

21
21

19
20
16

22

FRAME ASSEMBLY - SPORT

6A

13

REF

PART

NO.

NO.

420464700

0330408

STAR

DESCRIPTION
BASE

DLX

STAR CITY
CITY

ALLOY

REF.

STAR SPORT
DLX

CVTI

HEX SCREW M6x16

PUNCHED WASHER

1
1

STAR
CITY
110
CVTI

REMARKS

12

N3121060

BRKT COMP. ABT CC&SL SWITCH

M1200890

HEX FLANGE U NUT M8x1.25

S1125290

RACE STEERING INNER

N8122960

FRAME COMP.

6A

N8124300

FRAME COMP.

N8123770

BOX FIRST AID KIT

M1200480

HEX FLANGE BOLT M8x25

N8220810

HANDLE PILLION

9A

N8221570

PILLION HANDLE COMP.

10

M1200530

HEX FLANGE BOLT M6x20

11

N8211800

CABLE COMP. SEAT LOCK

12

N8123370

COVER SEAT LOCK CABLE

13

N8200260

BREAK OFF BOLT

2
1

14

N8211690

SEAT LOCK ASSY.

15

N8211790

SEAT LATCH COMP.

16

0331278

HEX FLANGE BOLT M8x1.25x115

2
1

17

N8121490

DUST COVER CRANKCASE

18

N8200050

HEX FL BOLT M10x1.25x110

19

0331058

HEX BOLT M8x16+SPRING WASHER

20

N8200030

HEX FL BOLT M8x75

21

N3200100

HEX FL BOLT M8x65

HEX FL BOLT M8x65

22

N8200040

23

0330328

WAVE SPRING WASHER M10

24

0334038

HEX NUT M10x1.25

1
1
1

25

K3100590

CUP BOTTOM

26

N8211780

LOCK SET

N.I - NOT ILLUSTRATED

N.I

FIG.No. 16

CENTER STAND & FOOTREST ASSEMBLY

FIG.NO. 16

NO. OFF

4
REF

PART

NO.

NO.

N3122460

STAR

DESCRIPTION

STAR CITY

STAR SPORT

STAR
CITY
110
CVTI

BASE

DLX

CITY

ALLOY

REF.

DLX

CVTI

RUBBER FOOTREST PILLION

0331058

HEX BOLT M5x16

0334548

HEX NUT M8

0331278

HEX FLANGE BOLT M8x115

N8120990

BAR COMP FOOTREST FRONT

N8320060

FOOTREST ASSY.

0334038

HEX NUT M10

0330328

WAVE SPRING WASHER M10

N3121540

SPACER CENTER STAND

10

N8120930

STAND COMP. CENTER STAND

11

N3120860

SPRING CENTER STAND

12

N8200050

HEX FL. BOLT M10x1.25x110

13

N3200160

HEX NUT M8

14

N8121730

PROP STAND COMP.

14A

N8124310

PROP STAND COMP.

15

N9200010

16

N8121890

HEX BOLT M8x1.25x30

17

N8320080

PROP STAND KIT

17A

N8323740

PROP STAND KIT

REMARKS

2
1
6

8
9

10
11
17

12
13 14,14A 15

16

CENTER STAND & FOOTREST ASSEMBLY

** - REF. KIT & KIT CONTENTS

**
1

**

FIG.No. 17

PILLION FOOTREST ASSEMBLY LH & RH

12 13

FIG.NO. 17

11A,11C
NO. OFF

11B

11

14 15

1A
16

5
5
1

5A
6

10
3

5A

17A

14

21

17

20

19
18
22

PART

NO.

NO.

23

3
4
18

PILLION FOOTREST ASSEMBLY LH & RH

24

DESCRIPTION

STAR CITY

STAR SPORT

BASE

DLX

CITY

ALLOY

REF.

DLX

CVTI

STAR
CITY
110
CVTI

0250028

BAR COMP. PILLION FOOTREST

1A

N8122910

BAR COMP. PILLION FOOTREST

0258100

RUBBER PILLION FOOTREST

0335728

PUNCHED WASHER

0330048

SPLIT PIN

0334548

HEX NUT M8

5A

M1200480

HEX FL. BOLT M8x25

A200500

WAVE SPRING WASHER

N8121640

TUBE PILLION FOOTREST RH

3
1

3
1

3
1

3
1

3
1

3
1

3
1

N2121060

CUSHION EXHAUST MTG.

N3050350

SPACER MUFFLER BRKT.

TUBE PILLION FOOTREST LH

1
1

10

15
8

REF

STAR

N8121590

11

N8300020

SAREE GUARD COMP. STAR

11A

N8220190

SAREE GUARD COMP.

11B

N8221080

SAREE GUARD COMP. SPORT

11C

N8221440

SAREE GUARD COMP. BLACK

1
1

12

0336018

PUNCHED WASHER 8.5x20x2

13

420452700

HEX SCREW M6x12

14

420007700

PUNCHED WASHER

15

S1101250

2
2

2
2

2
2

2
2

2
2

16

0330318

17

HEX BOLT M8x35

2
2

WAVE SPRING WASHER

N8300040

FOOTREST COMP. PILLION STAR

17A

N8220200

FOOTREST COMP. PILLION

17B

N8221460

FOOTREST SAREE GUARD BLACK

18

S1125300

19

0335708

20

N3120940

21

PIN PILLION FOOTREST

PUNCHED WASHER 15.5x26x2.3

HOLDER ASSY. RH PILLION

2
1

1*

N3120630

RUBBER FOOTREST PILLION

2*

22

N3120890

PLATE FOOTREST

2*

23

N3120650

HOLDER FOOTREST PILLION

2*

24

N3120910

HOLDER ASSY. LH PILLION

1*

* - APPLICABLE FOR THE VEHICLE PRODUCED BEFORE SEP. 2005

REMARKS

FIG.No. 18

HANDLE BAR ASSEMBLY

3
1

FIG.NO. 18

9A,9B

10A,10B
NO. OFF

4
16

10

7
6

13

REF

PART

NO.

NO.

N5150150

STAR

DESCRIPTION

STAR CITY

STAR SPORT
DLX

CVTI

STAR
CITY
110
CVTI

REMARKS

BASE

DLX

CITY

ALLOY

REF.

BRAKE LEVER

N3150280

SPECIAL BOLT M5

N8150150

HOLDER BRAKE

N8160200

CASE UNDER RH

KS

N8150120

BRAKE LEVER&SWITCH ASSY. RH

KS

5A

N8160480

CONTROL LEVER ASSY. RH

ES

415021000

NYLON LOCK NUT M5 x 0.8

N8150190

GRIP COMP. THROTTLE

0168510

RUBBER THROTTLE GRIP

N8150100

MIRROR ASSY. RH

9A

N8220430

MIRROR ASSY. RH

9B

N8221100

MIRROR ASSY. RH ( DUAL TONE )

10

N8150090

MIRROR ASSY. LH

10A

N8220420

MIRROR ASSY. LH

10B

N8221090

MIRROR ASSY. LH ( DUAL TONE )

11

N8150110

HANDLE BAR

9
14

8
11,11A,11B,11C

5A

15
24

16A

36
12

13

35
14

23,23A
15A
25,25A
25B

33

29

21,21A

22,22A
22B,22C

28

34

26,26A

30

31

14
27
18

17

20 19

HANDLE BAR ASSEMBLY

28
29

N.I
1

1
1

N.I

32

33
34

11A N81501105D HANDLE BAR

N.I - NOT ILLUSTRATED

1
1

FIG.No. 18

HANDLE BAR ASSEMBLY

3
1

FIG.NO. 18

9A,9B

10A,10B

NO. OFF

4
REF

16

10

7
6

13

PART

NO.

NO.

11B

N8150380

STAR

DESCRIPTION
BASE

DLX

STAR CITY
CITY

ALLOY

REF.

HANDLE BAR (CHROME PLATED)

STAR SPORT
DLX

CVTI

STAR
CITY

REMARKS

110
CVTI

11C N81503805D HANDLE BAR (BLACK)

ES

14
8
1

5A

12

N8150180

GRIP LH

13

N8150160

HOLDER CLUTCH

14

N5150120

CLUTCH LEVER

15

N8160190

CASE UNDER LH

1*

15A

N8150240

CASE UNDER LH (W.CHOKE PROV.)

16

N8150050

CONTROL SWITCH ASSY. LH

1*

16A

N8150220

CONTROL SWITCH ASSY. LH

17

N2110690

SPRING FRONT BRAKE CABLE

18

N2110680

DUST SEAL FRONT BRAKE CABLE

19

S1111940

PIN FRONT CABLE LEVER

20

0334268

NUT FRONT BRAKE CABLE ADJ.

21

N5170020

CABLE ASSY. FRONT BRAKE

21A

N3170010

CABLE ASSY. FRONT BRAKE

21B

N8170180

CABLE ASSY. FRONT BRAKE

22

N8170050

CABLE ASSY. THROTTLE

22A

N8170100

CABLE ASSY. THROTTLE

11,11A,11B,11C
15
24

16A

36
12

13

35

14

23,23A
15A
25,25A
25B

33

29

21,21A

22,22A
22B,22C

28

34

26,26A

30

31

14
27
18

17

20 19

HANDLE BAR ASSEMBLY

28
29

SPOKE
1

ALLOY

32

33
34

* - APPLICABLE FOR THE VEHICLE PRODUCED BEFORE 2005

SPACO

KEIHIN

FIG.No. 18

HANDLE BAR ASSEMBLY

3
1

10A,10B

NO. OFF

4
16

10

7
6

9
14
11,11A,11B,11C

15
24

DESCRIPTION

STAR CITY

STAR
CITY
110
CVTI

REF

PART

NO.

NO.

22B

N8170170

CABLE ASSY. THROTTLE

SPACO

22C

N8170220

CABLE ASSY. THROTTLE

KEIHIN

22D

N8170200

CABLE ASSY. THROTTLE

22E

N8170330

CABLE ASSY. THROTTLE

23

N8170040

CABLE ASSY. CLUTCH

23A

N8170190

CABLE ASSY. CLUTCH

24

N3320510

SWITCH STOP LAMP FRONT

25

0167060

CABLE ASSY. CHOKE

25A

N8170130

CABLE ASSY. CHOKE

25B

N8170210

CABLE ASSY. CHOKE

26

N8160390

CONTROL SWITCH ASSY. LH

26A

N8161130

CONTROL SWITCH ASSY. LH

27

0332808

CRR PAN HEAD SCREW M5x25

28

3168610

BODY CHOKE LEVER

29

3160424

ADJUSTER WASHER

30

N8160440

31

N8160450

32

BASE

DLX

CITY

ALLOY

REF.

STAR SPORT
DLX

CVTI

REMARKS

1
1

1
1

16A

36
12

13

35
14

23,23A
15A
25,25A
25B

STAR

13

8
5A

FIG.NO. 18

9A,9B

33

29

21,21A

22,22A
22B,22C

28

1
1*

1
1

1
1

KS/ES

HOLDER CLUTCH LH (CASE UPPER)

CASE UNDER LH

0331728

CRR PAN HEAD SCREW M5x30

33

3168600

LEVER CHOKE

34

3160725

SET SCREW

35

N8160950

SWITCH STARTER

ES

36

N8160940

CONTROL SWITCH CASEUNDER RH

ES

34

26,26A

30

31

14
27
18

17

20 19

28
29

32
33
34

HANDLE BAR ASSEMBLY

FIG.No. 18A

BRAKE LEVER & SWITCH ASSY.

NO. OFF

NO.

NO.

N8160980

THROTTLE HOLDER UPPER RH

N8160990

THROTTLE HOLDER LOWER RH

N8160810

THROTTLE HOLDER ASSY. RH

N8150550

LEVER RH

N8150560

BRACKET LEVER RH

N8150610

LEVER ASSY. RH

N3150280

SPECIAL BOLT M5

N3320510

SWITCH STOP LAMP FRONT

10

N8150600

LEVER ASSY. LH

11

10

N8161000

CONTROL SWITCH CASE UPPER LH

11

N8161010

CONTROL SWITCH CASE LOWER LH

12

N8150520

LEVER LH

13

N8150530

BRACKET LEVER LH

14

N8323430

BODY CHOKE LEVER

15

N8323440

LEVER CHOKE

16

N8160800

SWITCH ASSY. LH

DESCRIPTION

STAR CITY

PART

STAR

REF

FIG.NO.18A

BASE

DLX

CITY

ALLOY

REF.

STAR SPORT
DLX

13

16
12

14

15

BRAKE LEVER & SWITCH ASSY.

CVTI

STAR
CITY
110
CVTI

REMARKS

FIG.No. 19

HANDLE HOLDER ASSEMBLY

FIG.NO. 19

REF

PART

NO.

NO.

N3200270

STAR

DESCRIPTION

STAR CITY

STAR SPORT

STAR
CITY
110
CVTI

BASE

DLX

CITY

ALLOY

REF.

DLX

CVTI

HEX FLANGE BOLT M6x30

N3150250

HANDLE HOLDER UPPER

N3150240

HANDLE HOLDER LOWER

9200150

3D WASHER A12.5

N3150230

CUSHION UPPER

N5200340

HEX SCREW M6x16

0330408

WAVE SPRING WASHER

N2100020

UPPER BRKT COMP.

N3150220

CUSHION BOTTOM

10

9200160

WASHER A10.3

11

N3200040

NYLOCK NUT M10x1.25

6
5
7

10
11

HANDLE HOLDER ASSEMBLY

REMARKS

FIG.No. 20
6

BRAKE PEDAL ASSEMBLY

FIG.NO. 20

5
NO. OFF

REF

PART

NO.

NO.

N2110600

STAR

DESCRIPTION

11
9

12

10

8A,8B,8C

STAR SPORT

STAR
CITY
110
CVTI

BASE

DLX

CITY

ALLOY

REF.

DLX

CVTI

PIN REAR BRAKE CONNECTOR

N2110700

BRAKE RETURN SPRING

N8110970

ROD COMP. REAR BRAKE

3A

N8111520

ROD COMP. REAR BRAKE

0335578

3
1

STAR CITY

1
1

PUNCHED WASHER

N3110360

SPRING RR BRAKE ROD ADJUSTER

S1111930

PIN REAR BRAKE ROD LEVER

0334278

NUT REAR BRAKE ROD ADJ.

N3111020

PEDAL COMP. BRAKE

8A

N8111470

PEDAL COMP. BRAKE

8B

N8112360

BRAKE PEDAL COMP. DRUM

1
1
1

8C N81114705D PEDAL COMP BRAKE (BLACK)

8D

N8112380

BRAKE PEDAL ASSY. (DRUM)

0335558

PUNCHED WASHER 5.5x12x1

10

0330048

SPLIT PIN 2.0x20

11

0330028

SPLIT PIN 3.2x25

12

0335708

PUNCHED WASHER 15.5x26x2.3

13

N8112359

8D

13

BRAKE PEDAL ASSEMBLY

PROTECTOR BRAKE PEDAL

REMARKS

(BLACK)

FIG.No. 21

HEAD LAMP ASSEMBLY

REF

20

9
11
10
6

FIG.NO. 21

PART

STAR

DESCRIPTION
BASE

DLX

NO.

NO.

N8320700

SCREW TS LAMP

N8160170

LENS TURN SIGNAL LAMP

N3160230

BULB TURN SIGNAL LAMP

N8320710

SPECIAL SCREW M6x1

N8160070

TURN SIGNAL LAMP ASSY. FR RH

0334038

HEX NUT M10

0330328

WAVE SPRING WASHER M10

7100380

PACKING

N8100600

STAY COMP. RH HEAD LAMP

10

N8160040

HEAD LAMP ASSY.

11

M7320680

SCREW SPL. HEAD LAMP

12

N8160320

BULB HOLDER

13

N8320830

REFLECTOR HEAD LAMP

14

N8320220

RIM HEAD LAMP

15

S1160150

BULB 12V 35/35W

16

8200080

CROWN BOLT

17

0228070

CUSHION

18

N8100590

STAY COMP. LH HEAD LAMP

19

N8160060

TURN SIGNAL LAMP ASSY. FR LH

20

N8320820

COVER HEADLAMP

12

13
14

16

15

18
17

19

7
6

HEAD LAMP ASSEMBLY

STAR CITY
CITY

ALLOY

REF.

STAR SPORT
DLX

CVTI

STAR
CITY
110
CVTI

REMARKS

FIG.No.21A
1

32

8
3

6A

16

7
9

18

17
10

20

14

11

15

12

25

26

STAR

DESCRIPTION

STAR CITY

23
22

24A

PART

NO.

NO.

N8220370

VISOR HEAD LAMP

1A

N8221290

VISOR HEAD LAMP

M7121680

BRKT COMP. HOUSING HEAD LAMP

2A

N8221310

BRKT COMP. HOUSING HEAD LAMP

N3200150

HEX FLANGE BOLT M6x16

K3200840

RETAINER CLIP COMP. PANEL

N8220460

CLIP HEAD LAMP

N8160340

HEAD LAMP ASSY.

6A

N8161120

HEAD LAMP ASSY.

M7160190

BULB HEAD LAMP

K3160520

BULB PILOT 12V 3.4W HEAD LAMP

---

HOUSING HEAD LAMP FRONT

10

420001700

PUNCHED WASHER A6.6

11

N3120140

BUSH TAIL COVER

12

N3120130

GROMMET HEAD LAMP

13

M1200610

HEX SCREW M6x20

13A

M1200160

HEX SCREW M6x45

14

420201000

MULTI TOOTH LOCK WASHER A6.4

15

N8160350

SPL HEX FLANGE BOLT M4x12

16

N8321770

INSERT NUT

17

N8220510

BRKT LICENSE PLATE

BASE

DLX

CITY

ALLOY

REF.

STAR SPORT
DLX

CVTI

29

25A

21

31
22

HEAD LAMP ASSEMBLY (CITY)

REMARKS

1
2

2
1

1
1

28

24

30

STAR
CITY
110
CVTI

REF

13
21

27

FIG.NO. 21A

NO. OFF

9A

19

HEAD LAMP ASSEMBLY (CITY)

33

1A

REF.COLOUR
MATRIX

FIG.No.21A
1

HEAD LAMP ASSEMBLY (CITY)

33

1A

NO. OFF

32

9A

6A

16

7
9

19

18

17
10
14

11

20
15

25

12

26

13
21

REF

PART

NO.

NO.

18

0332408

19

STAR

DESCRIPTION
BASE

DLX

STAR CITY

22

24A

28

24

29

25A

21

31
30

22

HEAD LAMP ASSEMBLY (CITY)

STAR SPORT
DLX

CVTI

STAR
CITY
110
CVTI

CITY

ALLOY

REF.

CRR PAN HEAD SCREW M5x20

N3211120

LICENSE PLATE FRONT

20

N8200080

CRR FL. PAN HD SCREW M5x10

21

N8321130

LENS CUM REFLECTOR UNIT

22

1220230

BULB TURN SIGNAL LAMP

23

N8160290

TURN SIGNAL LAMP ASSY. FR. RH

23A

N5223090

TURN SIGNAL LAMP ASSY FR. RH

24

N8220410

BRKT COMP. HEAD LAMP HOUSING

24A

N8221310

BRKT COMP. HEAD LAMP HOUSING

24B

N5222830

BRKT COMP. HEAD LAMP HOUSING

25

N8220440

HOUSING HEAD LAMP REAR

25A

N8221300

HOUSING HEAD LAMP REAR

25B

N8222050

HOUSING HEAD LAMP REAR

1
1

REMARKS

1
1

23

27

FIG.NO. 21A

25C

N5222820

HOUSING HEAD LAMP REAR

26

M1200610

HEX SCREW M6x20

27

N3120140

BUSH TAIL COVER

28

N8220180

GROMMET TAIL COVER

29

N5200440

CRR PAN HEAD SCREW M6x20

30

N8160280

TURN SIGNAL LAMP ASSY. FR. LH

30A

N5223080

TURN SIGNAL LAMP ASSY. FR. LH

31

N8220500

PLUG BRKT HOUSING HEAD LAMP

32

N8161760

CORD SET POSITION LAMP

33

N8321070

BULB HOLDER COMP.

34

N8321080

HEAD LAMP ASSY. W/O BULB

35

N8323420

HEAD LAMP ASSY. W/O BULB

1
2

(MOBILE CH.)

FIG.No.21B
1

1
3

HEAD LAMP ASSEMBLY (SPORT)

FIG.NO. 21B

NO. OFF

4,4A
5

35
10

2B

REF

PART

NO.

NO.

N8200220

N8220710

STAR

DESCRIPTION
BASE

DLX

STAR CITY
CITY

ALLOY

REF.

STAR SPORT
DLX

CVTI

CRR MUSHROOM HD SCREW M5x10

VISOR HEADLAMP

19

N3120300

BRKT HSG HEAD LAMP

36

N3200110

HEX SCREW M6x20

4A

N2200500

HEX SCREW M6x25

K3160520

BULB POSITION LAMP

M7160190

BULB HEAD LAMP

S1160200

WASHER

13,13A

S1201000

CRR PAN HD. TAP SCR ST4.2x25

14

S1160190

GROMMET HEAD LAMP

15

10

N8160560

HEAD LAMP ASSY.

10A

N8221480

HEAD LAMP ASSY.

11

420001700

PUNCHED WASHER A6.6

11A

N8122610

CUP WASHER

12

420452700

HEX SCREW M6x12 8.8

13

M1200610

HEX SCREW M6x20 6.8

13A

420462700

HEX SCREW M6x20

14

N3120140

BUSH HEAD LAMP

15

N3120130

GROMMET HEADLAMP

16

N8220970

BRACKET LOWER (HEAD LAMP)

17

0335618

PUNCHED WASHER

18

---

HOUSING HEAD LAMP

19

N3120990

GROMMET VISOR MTG.

20

N8322260

LENS CUM REFLECTOR

21

N8160770

TURN SIGNAL LAMP ASSY. FR. RH

18
12 11
10A
6

17

35A

16
20

21
23

28,28A

25

27,27A

24

25

26
37

23
22

29

34 33 32
20

31 30,30A

REMARKS

2A N52204104D VISOR HEADLAMP

STAR
CITY
110
CVTI

22

HEAD LAMP ASSEMBLY (SPORT)

ES

1
2
2
2

REF.COLOUR
MATRIX

FIG.No.21B
1

1
3

NO.

NO.

21A

N5226810

22

1220230

BULB TSL

23

0332275

SCREW - CRPH M6x16

24

N5120820

GROMMET VISOR MTG.

36

25

N3100140

PACKING

26

N8220720

BRKT COMP. HSG HEAD LAMP

27

N8220730

HOUSING HEAD LAMP REAR

27A

N5220720

HOUSING HEAD LAMP REAR

28

N3200120

PUNCHED WASHER

28A

P1200100

PUNCHED WASHER 6.4X18X1.5

29

N8160760

TURN SIGNAL LAMP FRONT LH

29A

N5226800

TURN SIGNAL LAMP FRONT LH

30

T3200100

CRR PAN HEAD SCREW

30A

0332108

CRR PAN HEAD SCREW M6x45

31

P1200100

32

5
3

18
10A
6

35A

15
16
7
23

DLX

CITY

ALLOY

REF.

DLX

CVTI

STAR
CITY
110
CVTI

REMARKS

TURN SIGNAL LAMP FR RH

ES

13,13A
14

21

BASE

STAR SPORT

12 11

20

DESCRIPTION

STAR CITY

PART

10

STAR

REF

35

2B

17

FIG.NO. 21B

NO. OFF

4,4A
5

19

HEAD LAMP ASSEMBLY (SPORT)

28,28A

25

27,27A

24

25

26
37

23

2
1

1
1
1

PLAIN WASHER 6.4X18X1.5

0334038

HEX NUT M10

33

0330328

WAVE SPRING WASHER M10

34

0335538

PUNCHED WASHER 12.5x22x2.3

35

N8161210

CORD SET HEAD LAMP

35A

N5160490

CORD SET HEAD LAMP

36

N8161510

CORD SET(CONTROLE SWITCH LH)

37

N5221900

PAD CUSHION

38

N8322130

HEAD LAMP W/O BULB

39

N8323670

HEAD LAMP W/O BULB

22

29

34 33 32
20

31 30,30A

22

HEAD LAMP ASSEMBLY (SPORT)

1
1

ES

ES

FIG.No. 22

COVER FRAME & SEAT ASSY.

FIG.NO. 22

NO. OFF

STAR

REF

PART

DESCRIPTION

NO.

NO.

N8130100

SEAT ASSEMBLY

N8130160

COVER COMP. SEAT

N8130110

SEAT FOAM

N8130120

SEAT BASE

420462700

HEX BOLT M6x20

420011700

3D WASHER

N3130060

GROMMET SEAT BASE

N3130070

BUSH SEAT BASE

N3130040

SEAT REST REAR

10

N8130130

CUSHION SEAT BASE

11

N2210030

PLATE LOCK ASSY. MTG

BASE

DLX

STAR CITY
CITY

ALLOY

REF.

STAR SPORT
DLX

CVTI

STAR
CITY
110
CVTI

REMARKS

1
3

8
17

13

9
15

10

12
11

12

---

COVER FRAME LH

REF.COLOUR

13

---

COVER FRAME RH

REF.COLOUR

MATRIX

MATRIX

14
16 17

COVER FRAME & SEAT ASSY.

14

N2210010

LOCK ASSY. COVER FRAME

15

N8220020

COVER SEAT REAR

16

0335608

PUNCHED WASHER 6.5x16x1.2

17

0332275

CRR PAN HEAD SCREW M6x16

FIG.No. 22A

COVER FRAME & SEAT ASSY.

3
NO. OFF

15
11
7

10 11

12

5
13
6

11

17

14

12
11 10

FIG.NO. 22A

16

18
14

19

11

13A

23
14

PART

NO.

NO.

N8130200

N8130180

REF.

CVTI

SEAT ASSEMBLY COMP.

SEAT FOAM

N8130170

SEAT BASE

N8130240

CUSHION SEAT

N3130040

SEAT REST REAR

N8130130

CUSHION SEAT

N3130070

BUSH SEAT BASE

N3130060

GROMMET SEAT BASE

10

420011700

3D WASHER A6.4

7
5

11

420462700

HEX BOLT M6x20

12

N8122610

CUP WASHER

13

N8220980

RC LAMP BRKT.

13A

N8221380

RC LAMP BRKT.

14

N3200340

CRR FL. PAN HD TAP SCREW 4.2x13

17

---

18