Gerotor pump,

fixed displacement volume

RE 10545/12.11

1/12

Type PGZ

Component series 1X
Maximum operating pressure 15 bar
Maximum displacement 140 cm
H7572_d

Table of contents
Contents

Features
Page

Low-pressure pump with fixed displacement

Features

Very low operating noise

Ordering code

Suitable for wide viscosity and speed ranges

Very good suction behavior

Function, section, symbol

Technical data
Unit dimensions, standard types
Ports
Project planning information

Information on available spare parts:

www.boschrexroth.com/spc

4 and 5
6 to 9
10
10 to 12

Flexible combination possibilities with Rexroth axial piston,

internal gear and vane pumps
Use:
For cooling, filtration or lubrication circuits at low pressures
in industrial or mobile applications, e.g. plastics processing
machines, machine tools, presses and wind turbines.

2/12

Bosch Rexroth AG Hydraulics

PGZ RE 10545/12.11

Ordering code

PG Z
Series
Gerotor pump, low-pressure

1X

07

*
Further details in the plain text
e.g. special designs

=Z

Frame size
BG4
BG5

E4 =

=4
=5

Component series: Component series 10 to 19 = 1X

(10 to 19: Unchanged installation and
connection dimensions)
Size

Size

BG4
20

32

40

50

63

80

Displacement volume/
rotation
21.0 cm3
33.4 cm3
42.1 cm3
52.0 cm3
64.4 cm3
84.2 cm3

BG5

64.4 cm3
84.2 cm3
105.3 cm3
136.3 cm3

63
80
100
140

= 20
= 32
= 40
= 50
= 63
= 80

V =

= 63
= 80
= 100
= 140

Direction of rotation
Clockwise (viewed on the shaft end)

07 =

=R

Standard types PGZ-1X

Type

Size

Material No.

PGZ4-1X/020RA07VE4

R901230020

PGZ4-1X/032RA07VE4

R901230024

PGZ4-1X/040RA07VE4

R901230028

PGZ4-1X/050RA07VE4

R901230032

PGZ4-1X/063RA07VE4

R901230036

PGZ4-1X/080RA07VE4

R901230040

PGZ5-1X/100RA07VE4

R901230052

PGZ5-1X/140RA07VE4

R901230056

The possible flange shaft configurations can be found in the

selection tables on the pages 6 to 9.

A =
T =
R =

Type of connection
ISO 4-hole mounting flange
according to ISO 3019-2 and
VDMA 24560

U2 =

SAE 2-hole mounting flange

B2 =

ISO 2-hole mounting flange

according to ISO 3019-2,
secondary pump for
through-drive KB2

B3 =

ISO 2-hole mounting flange

according to ISO 3019-2,
secondary pump for
through-drive KB3
Seal material
FKM seals

Line connection
SAE flange standard pressure series
Shaft design
Cylindrical
SAE involute gear 11T
SAE involute gear 13T

3/12

Hydraulics Bosch Rexroth AG

RE 10545/12.11 PGZ

Function, section
Properties

Construction
Hydraulic pumps of the PGZ type are gerotor pumps with
fixed displacement.
They mainly consist of: Flange housing (1), shaft (2), the displacer elements inner rotor (3) and outer rotor (4), as well as
driving disk (5) and cover (6).
Suction and displacement procedure
Via the driving disk the shaft drives the inner rotor in the direction of rotation shown. The inner rotor meshes with the
outer rotor and causes the same to rotate as well.
The tooth clearances opening in the suction area (S) prime
the hydraulic fluid. The suction and pressure area are separated on the opposite side of the meshing area (Z) by a radial
gap (R) created by the tooth profile of the outer and the inner
rotor sliding against each other.

The gearing with cycloid contour is characterized by a large

meshing length. Filling zone and displacement area cover a
large rotation angle. This results in low flow pulsation and thus
very low operating noise.
The shaft and the displacer are supported by a slide bearing
and work in a wear-free manner when used as intended.
Gerotor pumps PGZ are self-priming.
Materials used
Flange housing (1): Aluminum
Shaft (2), inner rotor (3), outer rotor (4), and driving disk (5):
Steel
Cover (6): Cast iron

Within the pressure area (P) the hydraulic fluid is pumped into
the pressure port as the chambers become.

R
3

5
2

Symbol
P

4/12

Bosch Rexroth AG Hydraulics

PGZ RE 10545/12.11

Technical data (For applications outside these parameters, please consult us!)
general
Type

Gerotor pump

Type of connection

ISO 4-hole mounting flange according to ISO 3019-2 and VDMA 24560
SAE 2-hole mounting flange
ISO 2-hole mounting flange according to ISO 3019-2, matching through-drive KB2
ISO 2-hole mounting flange according to ISO 3019-2, matching through-drive KB3

Line connection

Flange connection

Shaft load

Radial and axial forces cannot be transmitted

Direction of rotation (viewed on shaft end)

Clockwise

hydraulic
Hydraulic fluid

HLP - mineral oil according to DIN 51524 part 2

Please observe our specification according to data sheet RE 90220
Other fluids upon request!

Hydraulic fluid temperature range

20 to +80, observe the admissible viscosity range!

Ambient temperature range

20 to +80

mm2/s

10 to 2000

Viscosity range

Max admissible degree of contamination of

the hydraulic fluid - cleanliness class
according to ISO 4406 (c)
Frame size 4

Frame size

Size

Size

Displacement

Weight
Flow

Class 21/18/15 1)
PGZ4
20

32

40

50

63

80

cm3

21.0

33.4

42.1

52.0

64.4

84.2

kg

4.7

5.3

5.6

6.0

6.7

7.8

qV

l/min

28

46

58

71

88

116

Mass moment of inertia

(around drive axis)

kgm2

0.00086

0.00134

0.00167

0.00205

0.00253

0.00329

Speed range

nmin

rpm

200

200

200

200

200

200

nmax

rpm

3000

3000

3000

3000

2300

1800

2)

Operating pressure,
absolute
Inlet

bar

0.7 to 2 (short-time during start 0.5 bar)

Nominal pressure
Outlet, continuous

pN

bar

15

kW

Min required driving power

at p 1 bar, n = 1,450 min1
at p 10 bar, n = 1,450

min1

Sound pressure level at 0 15 bar 3)

dB(A)

0.75

1.1

1.1

1.1

1.1

1.1

1.5

2.2

2.2

2.2

3.0

3.0

55

56

57

59

60

62

1) The

cleanliness classes specified for the components must be adhered to in hydraulic systems.
An efficient filtration prevents failures and simultaneously increases the lifetime of the components.
For the selection of filters, see data sheets RE50070, RE50076, RE50081, RE50086 and RE50088.

2) Measured
3)

at n = 1.450 rpm, p = 10 bar, and v = 30 mm2/s

Measured in sound-absorbent acoustic room at n = 1450 rpm and n = 30 mm/s

Hydraulics Bosch Rexroth AG

RE 10545/12.11 PGZ

Technical data (For applications outside these parameters, please consult us!)
Frame size 5

Frame size

Size

Size

Displacement

Weight

PGZ5
63

80

100

140

cm3

64.4

84.2

105.3

136.3

kg

6,6

7,7

8,9

10,7

Flow 1)

qV

l/min

88

116

144

186

Mass moment of inertia

(around drive axis)

kgm2

0.00253

0.00329

0.00410

0.00529

Speed range

nmin

rpm

200

200

200

200

nmax

rpm

3000

2300

1800

1500

bar

0.7 to 2 (short-time during start 0.5 bar)

pN

bar

15

Operating pressure, absolute

Inlet
Nominal pressure
Outlet, continuous
Min required driving power
at p 1 bar, n = 1,450

kW

min1

at p 10 bar, n = 1,450 min1

Sound pressure level at 0 15 bar 2)
1) Measured
2)

dB(A)

1.1

1.1

1.5

1.5

3.0

3.0

4.0

5.5

60

62

63

66

at n = 1,450 rpm, p = 10 bar, and v = 30 mm2/s

Measured in sound-absorbent acoustic room at n = 1450 rpm and n = 30 mm/s

5/12

6/12

Bosch Rexroth AG Hydraulics

PGZ RE 10545/12.11

Unit dimensions frame sizes 4 and 5, type...VE4 (dimensions in mm)

PGZ

4
-1X/ RA07VE4
5

Drive shaft cylindrical,

4-hole mounting flange according to ISO 3019-2
and VDMA 24560
L1 1,2
52 0,5

42,5 0,2

42 0,2

(10)

19 0,1

F
H2 0,3
2x 11 H13
2x 13,5H13

125 0,8

8h9

25 j6

1
2

H1 0,3

~65
28 0,2

100h8

F-F

45

19 0,1

L2 0,2

Type

Size

,4
0

12 0,6

40

9 +0,5

75,1 0,6

67,9 0,6

Material No.

L1

L2

H1

H2

S 1)

P 1)

PGZ4-1X/020RA07VE4

R901230020

116,5

42,5

77,4

79,6

1 1/2

PGZ4-1X/032RA07VE4

R901230024

121,5

42,5

77,4

79,6

1 1/2

PGZ4-1X/040RA07VE4

R901230028

125

42,5

77,4

79,6

1 1/2

PGZ4-1X/050RA07VE4

R901230032

129

42,5

77,4

79,6

1 1/2

PGZ4-1X/063RA07VE4

R901230036

134

42,5

77,4

79,6

1 1/2

PGZ4-1X/080RA07VE4

R901230040

142

42,5

77,4

79,6

1 1/2

PGZ5-1X/063RA07VE4

R901230044

134

48,5

72,9

76,1

1 1/4

PGZ5-1X/080RA07VE4

R901230048

142

48,5

72,9

76,1

1 1/4

PGZ5-1X/100RA07VE4

R901230052

150,5

48,5

72,9

76,1

1 1/4

163

48,5

72,9

76,1

1 1/4

PGZ5-1X/140RA07VE4
R901230056

1) Exact

dimensions see table page 10

0,4

Hydraulics Bosch Rexroth AG

RE 10545/12.11 PGZ

Unit dimensions frame sizes 4 and 5, type...VU2 (dimensions in mm)

4
PGZ 5 -1X/ RT07VU2
Drive shaft splined,
SAE 2-hole mounting flange
L1 1,2
37 0,5
29 0,2

106,4 0,3

42,5 0,2
(8)

19 0,1

F-F

125 0,8

11
H1 0,3

~65

82,55h8

H2 0,3

23 0,2

6,4 -0,5

19 0,1

L2 0,2

75,1 0,6

12 0,6

67,9 0,6

Involute gear ANSI B92.1-1996

11T 16/32 DP30

Type

Material No.

L1

L2

H1

H2

S 1)

P 1)

PGZ4-1X/020RT07VU2

R901230021

116,5

42,5

77,4

79,6

1 1/2

PGZ4-1X/032RT07VU2

R901230025

121,5

42,5

77,4

79,6

1 1/2

PGZ4-1X/040RT07VU2

R901230029

125

42,5

77,4

79,6

1 1/2

PGZ4-1X/050RT07VU2

R901230033

129

42,5

77,4

79,6

1 1/2

PGZ4-1X/063RT07VU2

R901230037

134

42,5

77,4

79,6

1 1/2

PGZ4-1X/080RT07VU2

R901230041

142

42,5

77,4

79,6

1 1/2

PGZ5-1X/063RT07VU2

R901230045

134

48,5

72,9

76,1

1 1/4

PGZ5-1X/080RT07VU2

R901230049

142

48,5

72,9

76,1

1 1/4

PGZ5-1X/100RT07VU2

R901230053

150,5

48,5

72,9

76,1

1 1/4

PGZ5-1X/140RT07VU2

R901230057

163

48,5

72,9

76,1

1 1/4

1) Exact

Size

dimensions see table page 10

7/12

8/12

Bosch Rexroth AG Hydraulics

PGZ RE 10545/12.11

Unit dimensions frame sizes 4 and 5, type...VB2 (dimensions in mm)

PGZ

4
-1X/ RT07VB2
5

Drive shaft splined,

ISO 2-hole mounting flange according to ISO 3019-2
(Secondary pump for through-drive KB2)
L1 1,2
37 0,5
29 0,2

42,5 0,2
(8)

19 0,1

23 0,2

F-F

45

7 +0,5

S
F

12 0,6

19 0,1
75,1 0,6

L2 0,2

67,9 0,6

Involute gear ANSI B92.1-1996

11T 16/32 DP30

Type

Material No.

L1

L2

H1

H2

S 1)

P 1)

PGZ4-1X/020RT07VB2

R901230022

116,5

42,5

77,4

79,6

1 1/2

PGZ4-1X/032RT07VB2

R901230026

121,5

42,5

77,4

79,6

1 1/2

PGZ4-1X/040RT07VB2

R901230030

125

42,5

77,4

79,6

1 1/2

PGZ4-1X/050RT07VB2

R901230034

129

42,5

77,4

79,6

1 1/2

PGZ4-1X/063RT07VB2

R901230038

134

42,5

77,4

79,6

1 1/2

PGZ4-1X/080RT07VB2

R901230042

142

42,5

77,4

79,6

1 1/2

PGZ5-1X/063RT07VB2

R901230046

134

48,5

72,9

76,1

1 1/4

PGZ5-1X/080RT07VB2

R901230050

142

48,5

72,9

76,1

1 1/4

PGZ5-1X/100RT07VB2

R901230054

150,5

48,5

72,9

76,1

1 1/4

PGZ5-1X/140RT07VB2

R901230058

163

48,5

72,9

76,1

1 1/4

1) Exact

Size

dimensions see table page 10

125 0,8

1090,4

2x 11H13

H1 0,3

~65

80 h8

H2 0,3

9/12

Hydraulics Bosch Rexroth AG

RE 10545/12.11 PGZ

Unit dimensions frame sizes 4 and 5, type...VB3 (dimensions in mm)

PGZ

4
-1X/ RR07VB3
5

Drive shaft splined,

ISO 2-hole mounting flange according to ISO 3019-2
(Secondary pump for through-drive KB3)
L1 1,2
42,5 0,2
(8)

P
3

5 H1
13,
2x H13
1
1
2x

H1 0,3

~65

H2 0,3

25 0,2

100h8

F-F

45

125 0,8

33 0,2

19 0,1

41 0,5

1
2

40

19 0,1

,4

12 0,6

S
9 +0,5

75,1 0,6

L2 0,2

67,9 0,6

Involute gear ANSI B92.1-1996

13T 16/32 DP30

Type

Size

Material No.

L1

L2

H1

H2

S 1)

P 1)

PGZ4-1X/020RR07VB3

R901230023

116,5

42,5

77,4

79,6

1 1/2"

1"

PGZ4-1X/032RR07VB3

R901230027

121,5

42,5

77,4

79,6

1 1/2"

1"

PGZ4-1X/040RR07VB3

R901230031

125

42,5

77,4

79,6

1 1/2"

1"

PGZ4-1X/050RR07VB3

R901230035

129

42,5

77,4

79,6

1 1/2"

1"

PGZ4-1X/063RR07VB3

R901230039

134

42,5

77,4

79,6

1 1/2"

1"

PGZ4-1X/080RR07VB3

R901230043

142

42,5

77,4

79,6

1 1/2"

1"

PGZ5-1X/063RR07VB3

R901230047

134

48,5

72,9

76,1

2"

1 1/4"

PGZ5-1X/080RR07VB3

R901230051

142

48,5

72,9

76,1

2"

1 1/4"

PGZ5-1X/100RR07VB3

R901230055

150,5

48,5

72,9

76,1

2"

1 1/4"

163

48,5

72,9

76,1

2"

1 1/4"

PGZ5-1X/140RR07VB3
R901230059

1) Exact

dimensions see table page 10

0,4

10/12

Bosch Rexroth AG Hydraulics

PGZ RE 10545/12.11

Ports (dimensions in mm)

Hole pattern of suction port S

Hole pattern of discharge port P

P1 0,25
D3 0,3

P2 0,25

D1 0,3

S1 0,25

S2 0,25

D2

D4

Frame
size

Hole pattern /
suction port S

D1

D2

S1

S2

Hole pattern / discharge port P

D3

D4

P1

P2

1 1/2

38,1

M12; 21

69,9

35,7

25,4

M10; 16

52,4

26,2

50,8

M12; 21

77,8

42,9

1 1/4

31,8

M10; 18

58,7

30,2

Project planning information

1. General notes
This project planning information relates to the specific properties of the Rexroth PGZ.-1X gerotor pump. Please find comprehensive general information and suggestions in The Hydraulic Trainer, Volume 3 Planning and Design of Hydraulic
Power Systems, RE 00281.
1.1 Intended use
Rexroth gerotor pumps are intended for the use in cooling,
filtration, and lubrication circuits in the fields of machine and
plant engineering. During project planning, the basic principles of the EU Machinery Directive or comparable national
regulations outside of the EU have to be observed.
The pumps must not be used in potentially explosive atmospheres in accordance with Directive 94/9/EC (ATEX). The
use as hydraulic motor is inadmissible!
1.2 Technical data
The plant or machine manufacturer has to ensure the compliance with the admissible technical data and operating conditions. The pump itself does not contain a device to prevent
operation outside of the admissible data.
All mentioned technical features are average values and are
applicable for the specified boundary conditions. In case of
modifications to the boundary conditions (e.g. viscosity), the
technical data may change as well. Tolerances are possible
in accordance with state of the art.
Operating the pump outside of the admissible technical data
(pages 4, 5) is possible to a certain extent, however, this requires an explicit written approval of Bosch Rexroth.

2. Hydraulic project planning

2.1 Installation location
When installing the pump more than 10 m below the tank,
take additional measures to ensure that the inlet pressure is
reduced to the maximum admissible value.
2.2 Suction line
The line cross-sections have to be dimensioned for the rated flows in a manner that an ideal suction speed of 0.6 to
1.2m/s is achieved on average. The suction speed must not
exceed a maximum value of 2 m/s.
The suction cross-sections at the very pump are dimensioned
for the maximum flow and thus are a reference only. During continuous operation at speeds lower than the admissible
maximum speed, the suction tube diameter is to be dimensioned smaller than the suction port of the pump in accordance
with the actual suction speed.
All in all the suction line has to be designed in a way that the
admissible inlet operating pressure is complied with (0.7 to 2
bar absolute)! Bends and a combination of the suction tubes
of several pumps must be avoided.
If suction filters have to be used, it has to be ensured on the
system side that the lowest admissible inlet operating pressure is not exceeded even when the filter is clogged.
Please observe air tightness of the transitions and dimensional stability of the suction hose as regards to the external air
pressure.

Hydraulics Bosch Rexroth AG

RE 10545/12.11 PGZ

11/12

Project planning information

(continuation of 2.2 Suction line)

3.3 Required power unit functions

The value for the immersion depth of the suction tube should
be selected as high as possible. Depending on the internal
tank pressure, the viscosity of the hydraulic fluid, and the
flow situation within the tank, no vortex must be formed even
at maximum flow. Otherwise there is the risk of aspiring air.

Hydraulic power units should be equipped with the following

features at least:

We recommend selecting suction tubes according

to AB 23-03.

min 50 mm

Suction line

2.3 Pressure limitation

The gerotor pump PGZ is not equipped with devices for not
exceeding the maximum operating pressure. Setting and limiting the admissible operating pressure has to be ensured on
the system side.

Tanks, the internal pressure of which corresponds to the ambient pressure in accordance with the design, have to be equipped
with breather filters for pressure compensation purposes.
The hydraulic fluid should be filled in through filling connections with rule out filling with unfiltered hydraulic fluid.
The ingress of contaminants or moisture into the system
must be avoided. When using the pump in a highly contaminated environment, the tank is to be pre-loaded by means of
air pressure for this. If external cleansing of the tank is intended or to be expected during the period of use, tank fittings
for tubes, lines, or hoses have to be selected ensuring a safe
seal against external pressurization with water jet.
3.4 Ambient conditions
When operating the pump in salt-containing or corrosive environments or when when the pump can be exposed to strongly
abrasive substances, it has to be ensured on the system side
that the shaft seal and the sealing area of the shaft do not
make direct contact with the environment and that the pump
is equipped with a suitable corrosion protection.

3.5 Installation positions

IM B3

3. Mechanical project planning

3.1 Installation and disassembly option

IM B5

For installing and disassembling the pump on or from the drive

the accessibility has to be provided for on the system side.
Screws of the property class 8.8 or 10.9 have to be provided
for mounting purposes.
3.2 Mounting
On the machine side, the screws have to be accessible in a
way that the required tightening torque can be applied. The
tightening torque is oriented on the operating conditions and
elements involved in the screw connection and has to be
specified by the manufacturer when engineering the power
unit, the machine, or the plant.

IM V1

IM V2

12/12

PGZ RE 10545/12.11

Bosch Rexroth AG Hydraulics

Project planning information

4. Maintenance schedule and operational safety
For safe operation and a long lifetime of the pump a maintenance schedule has to be developed for the power unit, the
machine, or the plant. The maintenance schedule has to ensure that the planned or admissible operating conditions of
the pump are complied with during the period of use.
In particular, compliance with the following operating parameters has to be ensured:
The required oil cleanliness
The operating temperature range
The level of the hydraulic fluid
Furthermore, the pump and the plant have to be checked for
modifications of the following parameters on a regular basis:

Plastic components of drive couplings should be replaced

regularly, however, after 5 years at the latest. The corresponding information of the manufacturer is paramount.
For preventive maintenance of the pump we recommend having the seals replaced after an operating period of 5 years at
the most by an authorized Bosch Rexroth service company.
5. Accessories
5.1 SAE connection flanges
We recommend selecting the SAE flanges for suction and
pressure port according to AB 22-15 (with welded connection)
or AB 22-13 (with threaded connection).

Vibrations
Noise

5.2 Other accessories

Temperature pump hydraulic fluid in tank

To install the Rexroth PGZ.-1X gerotor pump on electric motors we recommend selecting the pump mounting brackets
according to AB 41-20 and torsionally flexible couplings according to AB 33-22.

Foam formation in the tank

Leak-proofness
Operating pressure when using lubrication systems
Modifications of these parameters indicate wear of components (e.g. drive motor, coupling, pump, etc.). The reason has
to be determined and remedied immediately.
In order to achieve high operational safety of the pump in the
machine or plant we recommend checking the parameters
mentioned above continuously and automatically and the automatic shut-down in case of changes exceeding the usual
fluctuations in the designed operating range.

Note!
Please observe the following documentation in addition:
Data sheet RE07008 General information on hydraulic products
Data sheet RE07900 General information on installation, commissioning, and maintenance of hydraulic systems
Data sheet RE90220 General information on hydraulic fluids on mineral oil basis

Bosch Rexroth AG
Hydraulics
Zum Eisengieer 1
97816 Lohr am Main, Germany
Phone +49 (0) 93 52 / 18-0
Fax
+49 (0) 93 52 / 18-23 58
documentation@boschrexroth.de
www.boschrexroth.de

This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It
may not be reproduced or given to third parties without its consent.
The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not
release the user from the obligation of own judgment and verification. It
must be remembered that our products are subject to a natural process
of wear and aging.