Burndy - Catalogo
Burndy - Catalogo
Burndy - Catalogo
Tooling
TABLE OF CONTENTS
ELECTRIC PUMPS
SELF-CONTAINED EPP10 & EPP6...............................................N-52
HYDRAULIC EPAC10, EPAC8 & EPAC6 .............................N-53
Y500CT-HS.....................................................N-23 EP10, EP8, EP6, EP10-2, EP8-2 & EP6-2 ....N-54
Y35 & Y35-2 ...................................................N-24 EP10-1HP, EP8-1HP, EP6-1HP,
Y35 Accessories.............................................N-25 EP10-1HP-2, EP8-1HP-2 & EP6-1HP-2 ......N-55
Y39 .................................................................N-26
Y750HS & Y750-2HS .....................................N-27 GASOLINE PUMPS
Y644HS ..........................................................N-28 GP10 (10000 Psi) ..........................................N-56
GP8 (8800 Psi) ..............................................N-56
GP6 (6000 Psi) ..............................................N-56
BATTERY ACTUATED
TOOLS
PAT750-18V....................................................N-29 Hydraulic Hoses ...........................................N-57
PAT644-18V....................................................N-30
N-1
PAT600-18V....................................................N-31 Accessories ..................................................N-58
BATCUT-14V...................................................N-32
BCC1000CUAL...............................................N-33 RK147-2 & Wire Mike....................................N-59
Y700DC-1B & Y420DC-1B .............................N-34
Y29NC Pneumatic HYPRESS™...................N-60
INTRODUCTION
INSTALLATION TOOLS defects in materials and workmanship for a Non-warranty repair charges are set at levels
FCI Electrical’s total compression program period of five (5) years from date of shipment. which maximize the value of your tool invest-
offers the most complete line of installation Pumps found to be defective without abuse or ment for the long term.
tools, mechanical, full cycle ratchet, self con- misuse will be repaired free of charge.
Non-warranty repair returns your tools to like
tained hydraulic, remote controlled hydraulic,
Hydraulic pumps (hand, foot, electric and gas- new condition from a value standpoint at a
power actuated pumps, hoses and acces-
oline) are warranted to be free of defects in maximum cost of 40% of a new tool.
sories, available to the electrical industry.These
materials and workmanship for a period of one
tools have been designed to integrate with the If the catalog number is not listed in the tool
(1) year from date of shipment. Pumps found to
complete line of BURNDY® compression con- repair price list, it may be obsolete and parts
be defective without abuse or misuse will be
nectors. Whether you’re a small contractor may be unavailable. Contact factory for repair
repaired free of charge.
working with #22 wire or a large utility working or replacement of these tools.
with 2500 kcmil conductor, there’s a BURNDY® Any tool sent in for repair that is in working con-
compression tool available to do the job. dition and under warranty will be reconditioned
once for no charge. NUCLEAR CERT PROGRAM
The benefits of compression are many, how- FCI offers certification/calibration to the
ever, probably the most significant benefit is National Bureau of Standards requirements on
reliability. There’s nothing more important to the STANDARD LIMITED WARRANTY AND
most tools and die sets in conjunction with the
electrical industry today than reliability. It rep- LIMITATION OF LIABILITY
warranty/repair program. A nominal additional
resents the one area that leads to economical FCI Electrical warrants that the goods and
charge applies for the service.
installations that will endure for the life of the services stated on the face hereof, when
installation. furnished to Buyer by FCI, conform with FCI’s See FCI’s Trade Price Schedule for all pricing.
current written specifications and drawings (or
with those of the Buyer specifically accepted by
TOOL CENTER
FCI in writing), and will be free of defects in RETURN PROCEDURE
An important element of the BURNDY® com-
materials and workmanship. FCI’s sole obliga- All tools sent to the FCI Tool Center under the
pression program is the Tool Center, 150
tion (and Buyer’s sole and exclusive remedy) repair or nuclear-cert repair programs must be
Burndy Road, Littleton, NH 03561 (800-426-
for any breach of warranty under the foregoing accompanied by a purchase order with detailed
8720). This center provides advice and infor-
warranty shall be to repair (at location desig- bill to and ship to address authorizing FCI to
mation on the operation, maintenance and
nated by FCI) or, at FCI’s option: To replace repair the tool. Requests for repair charges
repair of BURNDY® tools. The repair center is
FOB the original point of delivery any goods before work is done must be stated on the
staffed with specialized technicians who pro-
which are non-conforming or defective and are purchase order.
vide the best possible tool repair service, for all
so specified by buyer in a written certified mail
BURNDY® tools, pumps and accessories. All tools sent to the FCI Tool Center under the
notice to an officer of FCI within the applicable
warranty program must be accompanied by a
We designed and produced the first self warranty period. FCI expressly disclaims any
proof of purchase such as a BURNDY®
contained hydraulic compression electrical and all express or implied warranties other than
invoice or invoice from an authorized FCI tool
connector installation tool in 1934. In our con- the warranty of its title to goods and the war-
distributor.
tinuing efforts to provide the highest quality and ranty hereinabove set forth. Such disclaimer
highest value connection systems, we offer the includes, without limitation, warranty of fitness All tools must be shipped to Littleton at the
current BURNDY® tool policy. for a particular purpose and warranty of owner’s expense, prepaid. FCI pays for the
merchantable quality. return freight, same surface freight as received.
LIMITED WARRANTY Air freight returns will be returned same way
The full line of BURNDY® mechanical hand Limitation of Liability - FCI will not, under any collect for non-warranty repair and prepaid for
crimping tools are warranted to be free of circumstances, be liable for the cost of removal warranty repairs.
defects in materials and workmanship for a or reinstallation of goods or the cost of disas-
period of five (5) years from the date of ship- sembly or reassembly of equipment in connec-
BURNDY® COMPRESSION CONNECTION
ment. Tools found to be defective without abuse tion therewith, or for loss of the use of Buyer’s
SYSTEM
or misuse will be repaired free of charge. equipment or facilities, or for loss of business or
Each element of the BURNDY® COMPRES-
good will or profits, or for cost of inspection or
The BURNDY® self contained hydraulic com- storage, or for any incidental or consequential SION CONNECTION SYSTEM is designed
N-2 pression tools are warranted to be free of to function with corresponding BURNDY®
damages of any nature or description whatever
defects in materials and workmanship for a products. The use of any non-BURNDY®
which may arise from FCI’s sale of goods to
period of two (2) years from date of shipment. products may result in damage to the prod-
Buyer.
Tools found to be defective without abuse or ucts and/or a connection which does not
misuse will be repaired free of charge. meet design criteria.
REPAIR POLICY
The BURNDY® remote operating compression All non-warranty repaired tools are completely This policy supercedes all previous policies and
heads and cutters are warranted to be free of reconditioned and receive a new full warranty. is in effect February 1, 1992.
BURNDY
Tooling
INSULATED HAND
TOOLS
BURNDY® insulated hand tools are manufac-
tured to comply with applicable OSHA, NFPA, Features and Benefits Warranty
NEC, ASTM, and IEC standards governing • Double insulated 1000V Rated • Mechanical parts of the tool are guaran-
workplace safety. These tools are designed to • Visual wear indicator teed from defects in material and work-
increase a worker’s personal safety when • Where applicable Integral Slip Guards to manship for the normal life of the tool
working around energized circuits. BURNDY® prevent contact with conductive parts provided they are used for the purpose for
insulated hand tools are stamped with the • Impact resistant and flame retardant outer which they are intended. The insulation is
internationally recognized 1000V rating insulation guaranteed to be free from defects in
symbol. • Laser marked with part number and material and workmanship for a period of
warning one year.
PLIERS
Included in 9 pc. Included in 29 pc.
Catalog Number Description Tool Kit Tool Kit
INS9LP 9 Insulated Lineman’s Pliers X X
INS712DCP 7-1/2 Insulated Diagonal Cutting Pliers X X
INS912CCP 9-1/2 Insulated Cable Cutting Plier for 4/0 Aluminum or 2/0 Soft Drawn Copper Cable X
INS8NNP 8 Insulated Needle Nose Pliers X X
INS8SJP 8 Insulated Slip Joint Pliers X
INS10WPP 10 Insulated Water Pump Pliers X
INS12WPP 12 Insulated Water Pump Pliers X
Cable Cutting Lineman’s Diagonal Needle Nose Water Pump Crimping Slip Joint Wire Stripper
Pliers Pliers Cutting Pliers Pliers Pliers Plier Pliers
N-3
SCREWDRIVERS
Included in Included in
Catalog Number Description 9 pc. Tool Kit 29 pc. Tool Kit
INS18CTS 1/8 6 Insulated Cabinet-tip Slotted Screwdriver X X
INS316X4CTS 3/16 4 Insulated Cabinet-tip Slotted Screwdriver X
INS316CTS 3/16 6 Insulated Cabinet-tip Slotted Screwdriver X X
INS14CTS 1/4 6 Insulated Cabinet-tip Slotted Screwdriver X X
INS516MSS 5/16 6 Insulated Mechanics Slotted Screwdriver X
INS38MSS 3/8 8 Insulated Mechanics Slotted Screwdriver X
INS1PS #1 3 Insulated Phillips Screwdriver X X
INS2PS #2 6 Insulated Phillips Screwdriver X X Slot Phillips
BURNDY
Tooling
INSULATED HAND
TOOLS
(Continued)
NUTDRIVERS
Included in 9 pc. Included in 29 pc.
Catalog Number Description Tool Kit Tool Kit
INS316N 3/16 3 Insulated Nutdriver X
INS14N 1/4 3 Insulated Nutdriver X
INS516N 5/16 3 Insulated Nutdriver X
INS1132N 11/32 3 Insulated Nutdriver X
INS38N 3/8 3 Insulated Nutdriver X
INS716N 7/16 3 Insulated Nutdriver X
INS12N 1/2 3 Insulated Nutdriver X
Nutdriver
HEX WRENCHES
Included in 9 pc. Included in 29 pc.
Catalog Number Description Tool Kit Tool Kit
INS316THW 3/16 Insulated T-Handle Hex Wrenches X
INS14THW 1/4 Insulated T-Handle Hex Wrenches X
INS516THW 5/16 Insulated T-Handle Hex Wrenches X
INS38THW 3/8 Insulated T-Handle Hex Wrenches X
INS716THW 7/16 Insulated T-Handle Hex Wrenches X
INS12THW 1/2 Insulated T-Handle Hex Wrenches X Hex Wrench
TOOL KITS
ROLL POUCHES
AND TOOL BOX
Included in 9 pc. Included in 29 pc.
Catalog Number Description Tool Kit Tool Kit
INS9POUCH 9 Piece Tool Pouch (pouch only) X
INS29BOX Tool Box (box only) X
INSTHBAG 14 Piece T-Handle Hex Wrench Bag
(bag only)
N-4 9 pc. Pouch
WARNING!
READ ALL THE INFORMATION DETAILED BELOW PRIOR TO USING BURNDY® INSULATED HAND TOOLS. FAILURE TO FOLLOW ANY
INSTRUCTION MAY RESULT IN SERIOUS PERSONAL INJURY.
The insulation on BURNDY® insulated hand tools is impact resistant and flame retardant. Each tool should be inspected prior to use for cuts,
cracks, or other damage before and after each use. If the yellow insulation becomes visible through the orange outer layer, the tool should be
removed from service immediately.
BURNDY® insulated hand tools are to be used as secondary protection and are not meant to be used in place of proper personal protective
equipment. Always use all appropriate personal protective equipment.
Whenever possible, de-energize lines and equipment prior to working on or around them.
BURNDY
Tooling
Length: 9-3/4
HYTOOL™ Weight: 13.5 oz.
TWO TOOLS IN ONE
#22-10 AWG NYLON FOR USE ON
INSULATED CONNECTORS BOX CAT. TYPES BULK CAT. TYPES
#22-10 AWG UNINSULATED #10-22 AWG nylon insulated terminals
CONNECTORS TN YAES
TN-F YAES-E
Hand-held plier type tool that will install #10- YAE-N BOX YAE-N
22 AWG nylon insulated and uninsulated YAE-N-F BOX YAE-N-F
terminals and splices, with a precision YAE-Z BOX YAE-Z
machined wire cutter for aluminum and cop- YAEV BOX YAEV
per wire in the nose of the tool. Long handles
#10-22 AWG nylon insulated splices
provide greater mechanical advantage.
5-year limited warranty. Also available in con- SN YSE-HN *
venience package as catalog number SNM YSES
RK195-2. YSE-H BOX * YSE-H *
Features
PRECISION
MACHINED
WIRE CUTTER
N-5
LONG HANDLES
FOR GREATER RUST RESISTANT FINISH
#22-10 #22-10
MECHANICAL UNINSULATED NYLON
ADVANTAGE (BARE) INSULATED
BURNDY
Tooling
Length: 8-5/8
HYTOOL™ Weight: 11 oz.
#22-10 AWG INSULATED
CONNECTORS FOR USE ON
#22-10 AWG UNINSULATED BOX CAT. TYPES BULK CAT. TYPES
CONNECTORS #10-22 AWG NYLON INSULATED
TERMINALS
TN YAES
Hand-held plier type tool to install #10-22
TN-F YAES-F
AWG insulated and uninsulated terminals
YAE-N BOX YAE-N
and splices with a wire cutter in the nose of
YAE-N-F BOX YAE-N-F
the tool. Will strip #10-22 AWG wire and cut
YAE-Z BOX YAE-Z
common size mild steel and non-ferrous
YAEV BOX YAEV
screws. 5-year limited warranty. Also available
in convenience package as RK102-2. #10-22 AWG NYLON INSULATED
SPLICES
BENEFITS SN YSE-HN *
SNM YSES
• Easy wire cutting with anvil type wire
YSE-H BOX *YSE-H *
cutter design.
• Crimps full range of insulated terminals #10-22 AWG VINYL INSULATED
and splices #22-10 AWG. TERMINALS
• Cut off dies for common size mild steel TP BA
and non-ferrous screws. TP-F BA-EF
• Crimps full range of uninsulated terminals TP-ZBA-EZ
and splices #22-10 AWG.
• Full range insulation strippers for wire #10-22 AWG VINYL INSULATED SPLICES
sizes #22-10. One step stripping.
SP BS
• Comfort grip handles fit hands comfortably
helping make the tool easy to use. #10-22 AWG UNINSULATED
• 5-year limited warranty. (BARE) TERMINALS
* Conductor crimp only. T YAD
T-F YAD-F
YAV BOX YAV
YAV-T-F BOX YAV-T-F
YAV-H-F BOX * YAV-H-F *
YAV-Z BOX YAV-Z
Features
WIRE CUTTERS #12-10 INSULATED
ONE STEP INDIVIDUALLY COLOR CODE YELLOW
SIZED WIRE STRIPPERS
SCREW AND
N-6 BOLT CUTTERS WIRE CUTTER
UNINSULATED SPLICES
YSV BOX YSV
YSV-L BOX YSV-L
BENEFITS
• One tool to accommodate #22-8 AWG.
• Lightweight.
• Full cycle ratchet for positive crimping.
• Inspection (PG) gauges available to check
each groove.
Groove Gauge#
#18 PG395-1
#14 PG396-1
#10 PG397-1
# 8 PG398-1
• Each indentor has its own identifying mark
for inspectability.
• Jaw opening orientation, molded finger and
palm grips and the easy reach frame mini-
mize user fatigue.
Features
N-7
NEST/INDENTORS
SIZE RANGE
#22-8 AWG
MOLDED FINGER GRIPS
BURNDY
Tooling
Features
ADJUSTABLE STOP
FOR TERMINALS
LONG HANDLES LOWERS FOR SPLICES
PROVIDE GREATER
MECHANICAL ADVANTAGE COLOR CODED
DIE GROOVERS
N-8
FULLY PROTECTED
RATCHET MECHANISM HIGH STRENGTH
REINFORCED HEAVY
DUTY BACK ALUMINUM BODY
BURNDY
Tooling
Features
FULL CYCLE
RATCHET MECHANISM
Length: 1-3/4
#9-4 AWG UNINSULATED Weight: 2-1/4
TERMINALS AND SPLICES
FOR USE ON
Hand-held full cycle ratchet tool for #9-4 AWG
uninsulated terminals and splices. Full cycle Terminals YAV-L
feature builds in reliability and removes the YA-L
human factor from the completed installation. Splices YSV
Long handles provide greater leverage. YSM
5-year limited warranty. YS-L
BENEFITS
• High strength aluminum body.
• Fully protected ratchet mechanism.
• Reinforced heavy duty back.
• Long handles provide greater mechanical
advantages.
• Lightweight aluminum permits easier con-
tinuous usage.
• One tool to accommodate #9-4 AWG.
• Inspection (PG) gauges available to check
each groove.
Groove Gauge#
9-8 - PG121-1
6 - PG125-1
4 - PG133-1
N-10
REINFORCED
LONG HANDLES HEAVY DUTY
ALUM. BACK
BURNDY
Tooling
Features
FULL CYCLE
RATCHET
MECHANISM
N-12
BURNDY
Tooling
Length: 1-3/4
HYTOOL™ Height: 8
Weight: 8-1/4 lbs.
#8-4/0 AWG NON-INSULATED
COPPER CONNECTORS
Features
SPRING LOADED MECHANISM LOCKS DIE WHEEL INTO
POSITION. PRESS MECHANISM TO RELEASE. ROTATE
DIE WHEEL TO DESIRED CRIMP GROOVE. N-13
COLOR COATED ROTATABLE DIE WHEEL
MARKED WITH AWG SIZES
PRODUCT LABEL
5.0 OIL WARNING LABEL 8.0
[127] LOCATING [203]
INSTALLATION
CHART
JAW. STEEL
26.0
[660]
BURNDY
Tooling
TYPE MY SPECIFICATIONS
Length: 22.65
DIELESS HYTOOL™ Width: 8 lbs. approx.
Depth: 4.86
Width: 1.12
#8 STR. THROUGH 250 KCMIL
Bench Mount Adapter
COPPER- #8 STR. THROUGH
Cat. No. BMY-BCH-MT
4/0 STR. ALUMINUM
CONDUCTORS FOR USE ON
BENEFITS TOOL CONNECTORS
EXTRA STRONG
HEAVY DUTY
COMFORT GRIPS INDENTOR DIE KNURLED STEEL
REINFORCED
ADJUSTING KNOB
HANDLES
BURNDY
Tooling
Features
N-15
SPRING REPLACEMENT
COMFORT GRIP LOADED PROTECTED STAINLESS
HANDLES HANDLES RATCHET STEEL INDENTOR
MECHANISM
BURNDY
Tooling
OVERHEAD/UNDERGROUND,
FOR USE ON
FULL CYCLE RATCHET TOOL
INSTALLS A RANGE OF SELECTED APPLICATIONS
“D3” size tap connectors. long. Fiberglass rated at 100KV per JAWS BUTT
HIGH STRENGTH
• Increased strength and greater bearing foot for 5 minutes. FORGED STEEL
PERMANENT “O”
JAWS
DIE GROOVE
area is provided with larger steel bolts. MD6-14 Standard MD6 with permanent SPRING LOADED
POSITIVE LOCK PERMANENT “D3”
• Fast, easy, one-hand die insertion. “BG” (5/8) and “D3” grooves and DIE RETAINER DIE GROOVE
BUTTONS
• No lost dies with spring loaded positive straight fiberglass handles 19" long LARGE
DIAMETER
lock die retainer buttons. including bent aluminum grips. PTFE* HARDENED
IMPREGNATED STEEL BOLTS
• Easy visual field check for proper tool Fiberglass rated at 100KV per foot STEEL BACKED
BRONZE
adjustment with orange alignment for 5 minutes. BUSHINGS
guide lines. ORANGE
MD6-12 Standard MD6-8 jaws with perma- ALIGNMENT OVER CENTER
CAM ACTION
• Over 90,000 crimps provided with GROOVES
nent “O” and “D3” grooves and PROVIDE
Teflon impregnated steel backed VISUAL CHECK
straight fiberglass handles 24" FOR TOOL ADJUSTMENT
bronze bushings. ADJUSTMENT SCREW
long. Fiberglass rated at 100KV per HIGH STRENGTH
• Full crimp force assured with over center ADJUSTMENT
foot for 5 minutes. CAST ALUMINUM
LOCKING
cam action. SCREW
• Easy tool adjustment with allen wrench. MD6-6 “Snub-Nose” variation of MD6 has
HEAT SHRINK
• Operator protection provided with butt a permanent “D3” groove in jaw. TUBING
stops and heat shrink tubing. Recommended for use where HIGH QUALITY
CLEAR HICKORY
• Long life expectancy provided with select space for tool jaw is limited. HANDLES
clear hickory handles and lightweight high MD6-37 Permanent 161, 162, 163, 171 N-17
strength aluminum alloy castings. dies in the jaw. (J, M&P, T & X)
• Easier tool operation is provided with bent MD6-38 Permanent K, BG, C, dies in
handles and anti-slip grips. the jaw. HANDLE
BUTT
• The “D3” groove accommodates the com- STOPS BENT
HANDLES
plete line of type “W-” die inserts. PROVIDE
EASIER TOOL
• 5-year limited warranty. OPERATION
ANTI-SLIP
HANDLE
GRIPS
BURNDY
Tooling
TYPE MD6/MD7
TOOLING ACCESSORIES
Dies for Special Applications
W-28K
The W-28K cutter die permits use of
MD6/MD7 type tools as a cable cutter. Non-Bowing Dies
Conductor range: 4-4/0 ACSR, Aluminum
Cat. Nos. W-687 and W-702
or Copper.
The Non-Bowing die sets install one-piece,
full-tension UNISPLICE™ sleeves on ACSR
conductors without bowing.
Cat. No. WDIETREE
UNISPLICE™ ONE-PIECE SLEEVES:
W Die Holder
Protective Jaw Covers W-687 Installs: #4 ACSR 6/1, 7/1-YDS4RL This innovative W-Die Holder replaces the
and YDS4RLY standard metal carrying case designed for
#2 ACSR 6/1-YDS2RL BURNDY® W-Dies. Its straight forward design
and YDS2RLY allows for easy insertion of the W-Dies onto
W-702 Installs: #2 ACSR 7/1-YDSO21RL the holder, providing greater flexibility and
and YDS021RLY secure storage.
1/0 ACSR-YDS25RL
and YDS25RLY
N-20
40 LB. MAX
Cat. No. PT4925 HANDLE N-21
The PT4925 is a heavy-duty canvas carrying SPRING FORCE
REQUIRED
bag for the storage and protection of the LOADED
STRAIGHT
MD6...R tools. Pockets for dies are included. HICKORY
FULL CYCLE
HANDLES
Cat. No. PT17188 RATCHET
MECHANISM
ABS Cover Kit
The PT17188 is the heavy-duty ABS plastic
cover kit including (3) piece ABS cover, label
and hardware.
PLASTIC
COMFORT
GRIPS
60° HANDLE
OPENING
BURNDY
Tooling
FOR USE ON
• Copper, Aluminum, ACSR, Copperweld,
Alumoweld, Steel, 6201, 5005.
Compressed and compact conductors.
• Copper Taps: #10 sol.-2/0 str.
BENEFITS • Aluminum, ACSR Taps: #14 sol.-
• The MD6-HS type Hot-Line Tool incor- 4/0 ACSR.
porates a pantograph, toggle-action design • Stirrups: #6 ACSR-4/0 ACSR.
to install connectors with the same handle • Overhead Full Tension Deadends, Full
force as the standard MD6-type tooling. Tension Splices, Non Tension Splices,
• All fiberglass handles rated at 100KV per and Terminals Conductor Range:
foot for five minutes. #10 str.- 4/0 ACSR.
• Angled head and lightweight makes • Code conductor connectors:
connector installation easier. #6 - 4/0 str. Copper and Aluminum.
• Supplied with MD6, MD6-6, and MD6-8
jaw variations.
• The MD6-AH type Hot-Line Tool incor-
porates an angled head to make hard to
reach hot-line connections easier.
• Straight 48" fiberglass handles rated
at 100 KV per foot for five minutes.
• Supplied in MD6, MD6-6 and MD6-8
jaw variations.
• 5-year limited warranty.
Features
ANGLED
TOGGLE
N-22 ACTION
HEAD
HANDLE
STD MD6
FIBERGLASS
JAWS
HANDLES
BURNDY
Tooling
Features
ERGONOMIC
HANDLE DESIGN
SPRING LOADED DIE RETAINING PINS
FUNCTIONAL
D3 DIE GROOVE
Features
COMFORT GRIP HANDLES TRIGGER SHORT
CONTROLLED HANDLE RUBBER 180° HEAD
N-24 RAM RELEASE THROW COVERED ROTATION ‘C’ SHAPED HEAD
HANDLES
BUILT-IN AUTOMATIC
RAPID RAM 10,000 PSI “BLOW-OFF
RUBBER
ADVANCE PRESSURE RELEASE POSITIVE PUSH
BODY
HANDLE VALVE BUTTON DIE LOCKS
COVERING
Y35-2 HAS RUBBER COVERED HEAD
BURNDY
Tooling
Y35 SERIES
ACCESSORIES
BENEFITS
• Easy to read
• Provides means for quality assurance
control.
• Blank (test) “U” dies are provided for
testing procedure.
• Tool output force is applied to load cell
for visual read out of the resulting force
on the dial.
• The blank (test) “U” set is included with
the Force Test Gauge. Cat. No. PT6733
• An easy to read operating and main- Hot-Line Tool (Heavy-Duty) N-25
tenance manual is included. Carrying Bag
The PT6733 is a heavy-duty, adjustable
canvas bag for the storage and protection of
hot-line tools. The bag accommodates 48
through 72 variations of the Y35 and MD6
hot-line tools.
BURNDY
Tooling
N-26
SHORT
HANDLE
STROKE
POSITIVE PUSH
BUTTON DIE LOCKS
RECESSED
TRIGGER
DIE RETAINER RUBBER CONTROLLED
SPRING LATCH COVERED COMFORT
RAM RELEASE
HANDLES GRIP HANDLES
BURNDY
Tooling
• Taps
The BURNDY® Y750HS Series HYPRESS™
Copper #14 sol.-500 kcmil
is a wide mouth (1.65) hand operated
Aluminum #8-500 kcmil
hydraulic 12 ton crimping tool for use on
virtually all compression applications. The • Aerial Cable
C-shaped head rotates 355° relative to the BENEFITS Copper #6-500 kcmil
handle and is mated to a patented rapid • Covers a wide range of applications with
advance pump. The Y750HS provides easy • Terminals & Splices
a lightweight, self-contained system and
tapping, splicing, and terminating of overhead Aluminum #8-750 kcmil
provides easy tool removal from continu-
lines, the full line of HYGROUND™ compres- Copper #8-750 kcmil
ous conductors with its C-shaped head.
sion grounding connectors, NEC cable ACSR #4-556 kcmil
• Easy tool positioning with its 355° head
connections, and N30-N650 Navy cable rotation. • HYGROUND™ (Compression Ground)
connections. • Patented rapid advance pump for faster Copper #8-500 kcmil
The Y750HS accepts all BURNDY® “U” dies crimps. (cable/ground rod)
for use on conductor ranges of • Exposed positive die lock buttons for easy Ground Rods 1/2 - 1 Diameter
#12-750 kcmil AL/CU and #4-556.5 kcmil die change out and die retention.
ACSR conductors. • Handle trigger drain for convenient ram
retraction. ACCESSORIES:
The Y750-2HS HYPRESS™ has a rubber- • Quality assurance is provided with an audi-
Cat. No. Description
covered head and handles for tool impact ble “Pop-Off” pressure relief valve.
Y750HSCASE Plastic Carrying Case for
protection. • Comfort grip handles help ease operator
Y750HS and Y750-2HS
fatigue with continuous use.
BENEFITS
• Easier tool operation.
• Versatile tool head positioning lets user
ROTATIONAL HEAD
FOR USE WITH “U” get into tight areas easier.
STYLE DIES
• Allows use of standard BURNDY® dies
already in use.
• Less “down-time” due to high capacity,
high voltage 18 volt battery.
12 TON OUTPUT FORCE
• Assures proper crimps with both audible N-29
and visual indicators, leaving no doubt for
the tool user.
ERGONOMICALLY
BALANCED TOOL • Ergonomically balanced tool eases
DESIGN
operation and helps lessen fatigue.
• Smoother, quieter, more efficient tool
operation.
• Durable high impact formed case provides
superior protection and stores all
accessories.
NI-MH 18 VOLT BATTERY
BURNDY
Tooling
Features
BENEFITS
SAFETY LANYARD • Eliminates the need to purchase and
AUDIBLE “POP-OFF” WITH CONNECTION
GREEN INDICATOR maintain dies.
• Easier tool operation.
• Versatile tool head positioning lets user get
into tight areas easier.
ROTATIONAL NEST AND
INDENTOR LATCH HEAD
• Less “down-time” due to high capacity,
ELIMINATES THE NEED high voltage 18 volt battery.
FOR DIES
• Assures proper crimps with both audible
and visual indicators, leaving no doubt for
N-30 the tool user.
• Ergonomically balanced tool eases
11 TON OUTPUT FORCE operation and helps lessen fatigue.
• Smoother, quieter, more efficient tool
ERGONOMICALLY
BALANCED TOOL operation.
DESIGN • Durable high impact formed case provides
superior protection and stores all
accessories.
NI-MH 18 VOLT
BATTERY
BURNDY
Tooling
TYPE BCC1000CUAL
BATTERY ACTUATED
CABLE CUTTER
FOR USE ON
Maximum conductors accommodated:
750 kcmil hard drawn copper
1000 kcmil soft drawn copper N-33
1000 kcmil alumimum
ACCESSORIES
Catalog Number Item Description
BCCBAT12V BCC1000CUAL Battery
BCCCHGR BCC1000CUAL Charger
BCCCASE BCC1000CUAL
Carrying Case
RP50RP03 BCC1000CUAL
Fixed Blade
RP50RP02 BCC1000CUAL
Moving Blade
BURNDY
Tooling
N-34
BURNDY
Tooling
QUICK DISCONNECT
HYDRAULIC FITTING
LARGE JAW
OPENING
BURNDY
Tooling
RECESSED DIE
RETAINER
SPRING LATCH
N-36
SMALL 3 1/8”
WIDE HEAD
POSITIVE PUSH
BUTTON DIE
QUICK DISCONNECT LOCKS
HYDRAULIC FITTING
LEATHER DIE
RETAINER
STRAP
BURNDY
Tooling
MAX. CONDUCTOR
INSTALLATION DIE SIZE
Nest Indentor Copper Aluminum
B4CD Y34PR #4 STR.
B2CD Y34PR #2 STR.
B1CD Y34PR #1 STR.
B25D Y34PR 1/0 STR.
B26D Y34PR 2/0 STR.
B27D Y34PR 3/0 STR.
B28D Y34PR 4/0 STR.
B29D Y34PR 250 kcmil
B30D Y34PR 300 kcmil
B31D Y34PR 350 kcmil
No die req’d. Y34PR 500 kcmil
FEATURES
MOLDED RUBBER
COVERING
OPERATES ON
HEAVY DUTY STANDARD N-37
RETURN SPRING 10,000 PSI PUMPS
FEATURES
NEST DIE
LOCATION
N-38 RAM FULLY
EXTENDED OPERATING
PRESSURE LABEL
HYDRAULIC
COUPLER
INDENTOR
‘C’ SHAPED HEAD DIE LOCATION
BURNDY
Tooling
Description:
Hot stick adapter.
FEATURES
LIFTING EYE HOLE
MODULAR HOT STICK
COMPONENT ATTACHMENT
DESIGN STANDARD ON
ALL VERSIONS
N-39
BOTH DIE
RELEASE
BUTTONS
HEAVY DUTY HEAD ROTATES EXPOSED
360° SO HYDRAULIC COUPLERS
WON’T LOOSEN
BURNDY
Tooling
N-43
QUICK DISCONNECT
HYDRAULIC FITTING
ACCESSORIES:
Cat. No.
FEATURES
P15K Cutter die max. 1.2 dia.
POSITIVE
PUSH PUADP-1 “U”-die adapter
N-44 BUTTON PT10121 Lifting eye
DIE LOCK
PT10128 Universal hotstick adapter-Y46
PT10131 Universal hotstick adapter-Y46C
LARGE 2”
JAW
OPENING Y46-2 Same as Y46 with Female
coupler
FORGED
MALE QUICK
STEEL
DISCONNECT
BODY
10,000 PSI
HYDRAULIC FITTING
PRECISION
STRONG MACHINED STEEL
REINFORCED COMPONENTS
BACK
BURNDY
Tooling
FEATURES
N-45
INSULATING DISC
HOSE FITTING
BURNDY
Tooling
FEATURES
POSITIVE PUSH
NEST HINGE BUTTON DIE LOCKS
ALLOWS FULLY AND DIE RELEASE
OPEN POSITIONING
CAPTIVE LOCKING
N-46 PIN AND HANDLE
FOR TOOL NEST
FEATURES
• High quality design and construction.
• Rugged high quality steel blades.
• Fiberglass handles with soft grips.
BENEFITS
• Easy cutting with minimum cable distortion
and long life.
• Excellent cutting edge performance.
• Provides comfortable tool operation and
long life.
HANDLES
REPLACEMENT
BLADES
HANDLE GRIPS
N-48
BURNDY
Tooling
MOVABLE
JAWS DIRECTION
OPEN/CLOSE
RAPID ADVANCE
FEATURE
N-49
BURNDY
Tooling
ACCESSORIES
Extended leg pad stablilizes (w/hardware)
Cat # BP10PADKIT
FEATURES
BUILT-IN FACTORY
N-50 SET PRESSURE
RELIEF VALVE
HANDLE
ACCESSORIES
Extended leg pad stablilizes (w/hardware)
Cat # BP10PADKIT
FEATURES
LONG ARM
DIAMOND PLATE SPRING
STEEL FOOT PAD LOADED ARM
BUILT-IN N-51
FACTORY SET
PRESSURE
RELIEF VALVE
LIGHTWEIGHT
QUICK
RUGGED DESIGN
DISCONNECT
STURDY LEG PORTABLE
HYDRAULIC
STABILIZERS FITTING
BURNDY
Tooling
N-52
BURNDY
Tooling
FEATURES
1/2 HP MOTOR
DUAL VOLTAGE/HERTZ
ROLL CAGE
QUICK DISCONNECT
HYDRALIC COUPLER
8 QUART
N-54 OIL LEVEL WINDOW RESERVOIR
FACTORY
SET OUTPUT
PRESSURE
BURNDY
Tooling
N-55
BURNDY
Tooling
FEATURES
HEAVY-DUTY
GASOLINE
ENGINE
QUICK DISCONNECT
N-56 HYDRAULIC COUPLER
HYDRAULIC HOSES
ACCESSORIES
PT 29074-1 Insulated hose carrying bag Adjustable Head Grip For joining ALFLUID
HYPRESS™ heads to universal hot sticks
Designed to provide protection and clean- ALFLUID QT.
PT 29075 (for Y35L)
liness of non conductive hoses. Accomodates ALFLUID GAL.
PT 29402-1 (for Y35BH)
100 ft. of non conductive coiled to 17-1/2 (available in quart and gallon size containers)
PT 6547-2 (for Y45)
O.D. and 3-3/4 wide. Max. carrying capacity: PT 10128 (for Y46) Use ALFLUID™ in hand operated tools dur-
10 lbs. PT 10131 (for Y46C) ing extended use below 32 degrees.
All weather HYDRAULIC fluid for BURNDY®
pumps:
HP hand pump
Pressure Tee*
FP foot pump
Y106PSI (10,000 to 6,000 p.s.i.) GP gasoline pump
Y108PSI (10,000 to 8,800 p.s.i.)
EPP. electric pump
Allows use of 10,000 p.s.i. pumps in conjunc- AC-3H auto/man. elect. pump
tion with BURNDY® 6,000 p.s.i. and 8,800 DC-3H auto/man. elect. pump
p.s.i. HYPRESS™ tools.
* For proper care and maintenance of
Replacement Coupler 6,000 psi operating hydraulic hoses, consult the “Hydraulic
pressure Hose Care” manual, Form No. 7828
PT 29091 (male)
PT 29214-1 (female)
HYFLUID
HYFLUID QT.
Replacement Coupler 10,000 psi operating HYFLUID GAL. DIE CASES
pressure (available in quart and gallon size containers) PT 29291
PT 94 (male) Hydraulic fluid for BURNDY® HYPRESS™ (Y750, Y35/Y39) die case for
PT 93 (female) hand operated tools: “U” -type die sets
Y35 and Y35-2 HYPRESS™ tools PT 6545
N-58
Y39 HYPRESS™ tool (Y45) die case for
Y750 REVOLVER HYPRESS™ tools “S” -type die sets
TOOL TOOL CARRY CASE CAT# TOOL TOOL CARRY CASE CAT#
Y35 HYPRESS™ #PT2972 - Steel w/ 13 die holder tray Y644MBH, Die-less remote #PT207190-01 - Steel, no die holder
Y35-2, Non Conductive version Y35 #PT29360 - Steel w/ 13 die holder tray Y45, 15 Ton Remote HYPRESS #411-206016-014 - Steel, 1 die holder
Y39 HYPRESS™ #PT12814 - Steel w/ 13 die holder tray Y45, 15 Ton Remote HYPRESS #411-206091-018 - Steel, w/ 1 die holder
Y750 & Y750-2, Revolver HYPRESS™ #PT23490 - Steel w/ 13 die holder tray (Y45L-1, old style press) (#PT6573 - Steel, w/ 1 die holder)
Y644M, Die-less HYPRESS™ #PT30539 - Steel case, no die holder tray Y46, 15 Ton Remote HYPRESS #433-206016-010 - Steel, w/ 1 die holder
(Y644 tool, obsolete) (#PT30007 - Steel carry case) Y46C, Non Conductive version Y46 #433-206071-012 - Steel, w/ 1 die holder
Y35BH, 12 Ton Remote Y35 #PT29413 - Steel w/ 6 die holder tray Y60BHU, 60 Ton Remote HYPRESS #PT22648 - Steel, no die holders
Y35BH-4, Non Conductive Y35BH ttol N/A, (use Y50BH-2 case, # PT23607) YCC-1, YCC-8, YCC-11, YCC13 Remote #YCC-CASE - Steel, fits one cutter
Y39BH, 12 Ton Remote Y39 #PT12821 - Steel w/ 6 die holder tray Cable Cutters
In-line Pressure Gauge 10,000 psi operating Y750BH, 12 Ton Remote Y750 #PT23492 - Steel w/ 6 die holder tray YCC-22, Remote Cable Cutter #PT6340-1 - Steel, fits one cutter
Y750BH2, Non Conductive Y750BH #PT23607 - Steel w/ 6 die holder tray Y29BH, Remote HYPRESS #PT30250 - Steel, w/ die holder
pressure for hydraulic pumps FP/HP Series Foot & Hand Pumps #PT8 - Steel, fits Pump, Hose, and Head
PT 11018 (new style pumps)
BURNDY
Tooling
TYPE RK147-2
CONSTRUCTION/
MAINTENANCE
WIRE STRIPPERS
N-59
BURNDY
Tooling
Y29NC
PNEUMATIC HYPRESS™
BENEFITS SPECIFICATIONS
• Portable or bench mounted. Weight: 12-1/2 lbs.
• Adjustable blow off valve to insure proper Length: 17-1/2
indenting force. Air line pressure: 85 – 100 psi
• Uses DV type nest with Y29 type indentor.
• Hand operated. FOR USE ON
• 5-year limited warranty.
Wire Range: #8–2/0 Cu
YAEV-L, YAEV-H, YAEV-RS, YAEV-RH,
YAV-L,YAV-R
YAV-RS, YSV-L, YSM
HAND ACTUATOR
STEEL CONSTRUCTION
N-60
REMOVABLE
DIE SETS
BURNDY
Tooling
CAT.# TFM1D5R
(LEASE ONLY)
WARNING
LIGHT 80-100 PSI SHOP
TOOLIS IN AIR IN (HOSE
TFM NOT PROVIDED)
N-61
ROTATING
DIE TURRETS FOR
FASTER CHANGEOVERS