Nerolac Project 2003 Format
Nerolac Project 2003 Format
Nerolac Project 2003 Format
AT
Alex Asirvatham R
(Reg. No 2887024)
University, Tirunelveli.
External Guide
1.
2.
DECLARATION
Study at Kansai Nerolac Paints Ltd, Chennai” submitted in partial fulfillment of the
Sundaranar University, Tirunelveli, has been carried out by me under the guidance and
It has also not being submitted by me or anybody for the award of any
Marthandam
First of all, I thank Lord Almighty for his abundant blessings bestowed
Manager, Mr. Anandh Babu HR, and Mr. Sugumar HR, for guiding me
throughout the study and sharing his valuable time for providing information
and guidance for my endeavor. I would like to thank all the department heads
ALEX ASIRVATHAM R
CONTENT
INTRODUCTION
Colour has fascinated culture throughout history, every age
and every region has produced dyes and pigment depending on the
available resources. Colour has been with us for more than 20,000 years.
Evidence survives in early cave paintings and the ancient Chinese are
METHODOLOGY
Nerolac Paints Limited, Perungudi, Chennai and spanned over a period of one
month. The information was collected by interacting and interviewing with the
management. Each and every activities of the company is studied very carefully
INDUSTRIAL PROFILE
growth. The per capita consumption of paints in India is very low at 0.5 kg per
annum if compared with 4 kgs in the South East Asian nations and 22 kgs in
In India the organised sector controls 70 percent of the total market with
the remaining 30 percent being in the hands of nearly 2000 small-scale units. In
India the industrial paint segment accounts for 30 percent of the paint market
while the decorative paint segment accounts for 70 per cent of paints sold in
India.
industrial paints is around 50:50. All the industry majors have a vast dealership
network and are required to maintain high inventory levels. Most of the paint
Sector comments
additives. Solvents give the paint a liquid flow while the binder binds it to the
surface. Pigments impart colour and opacity to the paint and the additives give it
Sector trends
The recession in the construction and automobile sector had thrown in shades of
grey across the Industry spectrum, but the revival in these sectors is cause for
cheer for the paint industry as well. The balance sheets of the industry majors
Sector specifics
architectural paints and industrial paints. While the former caters to the housing
paints can further be classified into premium, medium and distemper segments.
Premium decorative paints are acrylic emulsions used mostly in the metros. The
Distempers are economy products demanded in the suburban and rural markets.
Nearly 20 per cent of all decorative paints sold in India are distempers and it is
here that the unorganised sector has dominance. Industrial paints include
powder coatings, high performance coating and automotive and marine paints.
But two-thirds of the industrial paints produced in the country are automotive
paints.
COMPANY PROFILE
Gahagan Paints and Varnish Co. Ltd. at Lower Parel in Bombay. In 1930, three
Lead Industries Group Ltd. acquired entire share capital of Gahagan Paints in
1933 and thus, Goodlass Wall (India) Ltd. was born.
Goodlass Wall Pvt. Ltd. In 1957, Goodlass Wall Pvt. Ltd. grew popular as
Goodlass Nerolac Paints (Pvt.) Ltd. Also, it went public in the same year and
In 1976, Goodlass Nerolac Paints Ltd. became a part of the Tata Forbes
technical collaboration agreements with Kansai Paint Co. Ltd., Japan and Nihon
In 1986, Goodlass Nerolac Paints Ltd. turned into a joint venture of the
Tata Forbes and the Kansai Paint Co. Ltd., with the latter acquiring 36% of its
share capital.
In 1999, Kansai Paint Company Ltd., Japan took over the entire stake of
Tata Forbes group and thus GNP became a wholly owned subsidiary of Kansai
E.I. Du-Pont de Nemours & Company Inc., USA and Oshima Kogya Company
human asset of over 2000 professionals and a sales turnover of Rs. 1484 crores
KNPL are the second largest coating company in India with a market
share of over 20%. We are the market leader in industrial / automotive segment
supplying over 90% of the OEM requirements. We are the leader in powder
coatings.
NATURE OF PRODUCTS
Vision
KNP is gaining from the positive changes triggered by the fast growing
economy in India. The ‘India shining’ story is likely to continue in the years to
come. Conscious of our responsibility towards the society, we stand committed
to invest in neighborhood communities, more and more and improve the quality
of life and inculcate a sense of well-being amongst the people, settled around.
The Corporate Vision of CSR goes like this, “To behave fairly &
value.”
for development.
Mission
“To contribute positively to the development of the society, by acting as a
Milestones
During FY 2008, KNPL group has sustained Zero lost time injury. ISO
ORGANIZATIOAL STRUCTURE
HR MANAGER
HR DEPARTMENT
HR OFFICERS T&D OFFICER
OFFICE ASSISTANT
FUNCTION OF HR DEPARTMENT
• Attendance making.
• Overtime confirmation.
• Giving training
PURCHASE DEPARTMENT
COMMERCIAL MANAGER
MANAGER
PURCHASE
JUNIOR MANAGER
PURCHASE
JUNIOR EXECUTIVE
OFFICER
• Placing order
• Inviting quotation
• Correspondents
FINANCE DEPARTMENT
UNIT HEAD
FINANANCE MANAGER
ACCOUNTANT
ASSISTANT
SUPERINDENTEN
T
OFFICE ASSISTANT
• Investment of funds.
statement.
• Regular payment of stationary dues like provident fund, sales tax etc.
DEPARTMENT
MANAGER
STORE
SUPERINDENTENT
STORE KEEPER
ASSISTANT
STORES DEPARTMENT
STORE KEEPER
HELPERS
ATTENDERS
FUNCTIONS OF STORES DEPARTMENT
• To store the raw materials for the different departments.
General store is the department for storing the raw materials. The
materials are collected as per the order made by the department, which is
MANAGER
CHEMIST
SAMPLE BOYS
HELPERS
FUNCTIONS OF QUALITY CONTROL DEPARTMENT
materials.
• Footwear allowances
• Turkey towel
• Medical reimbursement
• Company scholarship
• Tour programs
• Special advances
MATERIAL CONTROL
profitable. The packaging is done locally i.e. in the plant itself so as to reduce
whole unit. A report prepared by SAP is ZMSR report in which the current
stock, last month produced, moving average reports are produced. It helps in
foreseeing the planning and also useful to review the performance of the month.
Purchase policy
Research & Development inorder to make a purchase order. And then the
production. The substitute raw materials have two grades. The 1st material and
the 2nd material. The first material is considered as the low grade (2702) and the
Types of purchase
The purchase of raw materials is done only with the well reputed
purchase is done outside it should not exceed the period of time. And if it
exceeds the time limit the penalty certificate is issued. Nerolac has a strict
Credit Policy
purchased from different vendors. Normally Nerolac gives credit for the local
vendors for a period of 30days. And this policy differs to the outside vendors.
The main vendor for Nerolac is BPC. And the company has an agreement with
BPC i.e. if the purchase is done between 1-15 days the payment date is 20 and if
the purchase if done between 15-30 days the payment date is 3. Some other
payments for credit for the new vendors are done by negotiations.
Inventory Control
materials. As it is mentioned above there are two premier products i.e. the
Industrial paints and the Decorative paints. These two raw materials has to be
controlled separately. Industrial paints are kept separately and the decorative
industrial products in case of scarcity and changes made accordingly. But the
Stores
Kansai Nerolac has 63 depots all over India and 9 factories. The sales
from the stores department are done by certain procedures. Sales request is
given to the stores and also the requirement is to be specified. Then the request
is consolidated by the Head Office. The order, request and consolidated is
updated in the systems and it acts according to the directions given by the Head
Office.
Purchase department asks the stores department about the moving items
and the non moving items in order to make the purchase order for the moving
item. The moving batch is the successful one in the market and the non moving
items are failure batch in the market. According to the information of the
moving and non moving items the purchase order is made for the material. So
there is a link between the purchase department and the stores department. By
having a link with such department the planning, production department focuses
on the business effectively. While making the purchase order the receipts are
maintained. The receipts consist of serial no, date, v.no, time in and time out.
While the materials are to be unloaded into the company, the materials
have to get the QC test certificate. If the QC test certificate is positive the
materials are accepted and it is unloaded from the trucks. And then the store
department gives the out pass receipt with reference to the entry pass.
If the QC test certificate is negative the materials are not accepted and it
is returned back in the initial stage itself. The entry pass and the out pass are
different code numbers. The orders are purchase order [4100], STO (Stock
Kansai Nerolac has a unique indigenous export and sales. The sale is
mainly to the Industrial coatings i.e. the automobiles industry and some other
purchased from different vendors. Normally Nerolac gives credit for the local
vendors for a period of 30days. And this policy differs to the outside vendors.
The main vendor for Nerolac is BPC. And the company has an agreement with
BPC i.e. if the purchase is done between 1-15 days the payment date is 20 and if
the purchase if done between 15-30 days the payment date is 3. Some other
payments for credit for the new vendors are done by negotiations.
Distribution control
products. As it is mentioned above there are two premier products i.e. the
Industrial paints and the Decorative paints. These two products have to be
controlled separately. Industrial paints are kept separately and the decorative
industrial products in case of scarcity and changes made accordingly. But the
Kansai Nerolac has 63 depots all over India and 9 factories. The sales
from the stores department are done by certain procedures. Sales request is
given to the stores and also the requirement is to be specified. Then the request
updated in the systems and it acts according to the directions given by the Head
Office.
The sales target for the month period is allotted by the Head Office for
POLLUTION CONTROL
common. With natural gas costs high and showing no signs of a let-up,
such as hex chrome plating may require use of a ventilation system. Suppliers of
organic compounds (VOCs) and other hazardous air pollutants (HAPs) from
reaching the atmosphere outside the plant. These systems operate at such high
temperatures that they can be one of the big consumers of natural gas in the
plant.
regenerative thermal oxidizers that recover the vast majority of heat that would
normally exhaust out the stack to the atmosphere. The recovered heated air can
be used for warehouse or building comfort heating and process make-up air.
Energy consumption is not such a big issue with filter systems, but
system maintenance is. Back-flushing systems and other concepts that reduce
maintenance and extend media life are coming more common in filtration
applications.
Annual Accounts
Mar ' 09 Mar ' 08 Mar ' 07 Mar ' Mar ' 05
06
Sources of funds
Owner's fund
Equity share capital 26.95 26.95 25.51 25.51 25.51
Share application money - - 1.44 - -
Preference share capital - - - - -
Reserves & surplus 627.50 566.74 484.78 380.55 297.89
Loan funds
Secured loans 16.08 19.18 30.02 38.56 32.59
Unsecured loans 77.54 78.77 79.98 71.22 54.55
Total 748.07 691.64 621.73 515.83 410.54
Uses of funds
Fixed assets
Gross block 541.98 480.15 424.41 354.62 294.34
Less : revaluation reserve - - - - -
Less : accumulated 304.55 272.94 234.59 194.73 162.71
depreciation
Net block 237.44 207.20 189.82 159.89 131.63
Capital work-in-progress 35.62 26.64 17.63 17.96 29.26
Investments 294.43 232.14 154.82 163.93 179.12
Net current assets
Current assets, loans & 508.67 478.84 460.91 407.20 293.95
advances
Less : current liabilities & 328.08 253.18 201.46 233.16 223.43
provisions
Total net current assets 180.59 225.66 259.45 174.04 70.53
Miscellaneous expenses not - - - - -
written
Total 748.07 691.64 621.73 515.83 410.54
Notes:
Book value of unquoted 273.70 224.78 147.46 157.92 173.11
investments
Market value of quoted 21.25 7.89 7.53 6.37 6.33
investments
Contingent liabilities 2.85 5.91 2.88 6.90 14.36
Number of equity 269.46 269.46 255.08 255.08 255.08
sharesoutstanding (Lacs)
Ratio Analysis
Mar Mar Mar '07 Mar '08 Mar '09
'05 '06
Investment Valuation Ratios
Face Value 10.00 10.00 10.00 10.00 10.00
Dividend Per Share 11.50 20.00 11.50 12.00 12.00
Operating Profit Per 51.65 61.72 67.36 69.73 58.76
Share (Rs)
Net Operating Profit Per 363.01 416.0 504.74 489.68 513.14
Share (Rs) 8
Free Reserves Per Share 116.78 149.1 189.94 210.21 232.76
(Rs) 9
Bonus in Equity Capital 61.23 61.23 61.23 57.96 57.96
Profitability Ratios
Operating Profit 14.22 14.83 13.34 14.24 11.45
Margin(%)
Profit Before Interest 11.80 11.67 10.62 11.15 8.62
Margin(%)
Net Profit Margin(%) 9.77 12.88 8.27 9.00 7.04
Adjusted Net Profit 8.46 7.35 7.46 9.00 7.04
Margin(%)
Return On Capital 30.66 27.33 24.41 22.90 18.49
Employed(%)
Return On Net 28.44 34.17 21.04 20.17 15.06
Worth(%)
Adjusted Return on Net 24.61 19.49 19.03 17.85 14.43
Worth(%)
Return on Assets 126.78 159.1 200.05 220.33 242.87
Excluding Revaluations 9
Return on Assets 126.78 159.1 200.05 220.33 242.87
Including Revaluations 9
Return on Long Term 30.93 27.87 24.74 22.94 18.53
Funds(%)
Liquidity And Solvency Ratios
SWOT ANALYSIS
Strengths
Weakness
Opportunities
• South Indian market shows opportunity.
Threats
• Rising crude oil prices and resultant change in derivatives prices is a big
concern.
CORPORATE SOCIAL RESPONSIBILITY AND REPORTING
CSR Policy
approach, focus on areas in and around our factories and areas of operations.
business, will adopt fair and just means, that meet the norms of Corporate
in and around our factories and areas of operations. KNP will lend a helping
as possible, KNP will encourage its employees to render support in the areas of
social activities, make them participate in the CSR initiatives at the Company
level and recognize their work and contribution to the society. Most of the
activities will be carried out through the GNP Charitable Trust. KNP will
contribute 0.4 - 0.5% of its net profit annually, to the corpus of the Trust, in
order to carry out its activities from the interest earned of the accumulated fund.
involvement.
The concept of “Triple Bottom line” (TBL) is catching up fast
quality and social capital. TBL focuses, not just on the economic value added,
negatively. Such reporting for the corporate will increasingly become essential
involvement.
Social responsibility
Business responsibility
the same. All our automotive coatings meant for painting of passenger cars and
decorative product formulations are free of lead. All our factory locations work
for safe disposal of hazardous solid waste & reduce the same every year.
taken to minimize the pollution load. Waste reduction is strictly followed &
Stakeholder Involvement
objective. The CSR report presented here covers Community & Socially
This year the rating for KNPL has improved and we have been
rated 4/5. There are only 10 companies in this bracket, out of 1000 assessed,
citizens – for social and civic issues since June 2004.It provides a networking
platform for ordinary citizens and NGO’s to engage with each other and with
and rating of the 1000 largest Indian companies in 2008. This is the second CSR
study and rating by them, the first one being done in 2007 for the largest 500
companies in India.
their first year study for the year FY2007- 2008 KNP had been rated at 3, on a
scale of 1 to 5. There were only 40 Companies forming this elite class (roughly
8%).This year the rating for KNP has improved & we have been rated 4/5.There
are only 10 companies in this bracket, out of 1000 assessed & we share this
space with some top notch companies like Infosys Technologies, TCS, TATA
Steel, ACC to name a few. The Karmayog CSR Ratings are based on various
parameters and are from Level 0 to Level 5 with level 0 being the lowest on
CSR.
For 2008-2009
Companies
Percentage 0 1 5 22 23 49 100
(%)
Companies
Percentage 0 1 8 27 18 46 100
(%)
From the time we started out on the CSR journey, the focus has
pursued have centered around these areas with a prime focus on Health and
Community Development.
Areas of
Focus
Activities 2008-09
The CSR issues adopted for support by the company are relevant &
activities. We have tried to cover variety of activities in the area chosen. The
(2008-09)
How we operate
For every unit of ours we prepare a detailed Annual plan of the CSR
activities to be carried out in respective areas. The activities are evaluated for its
relevance and a budget/ schedule is assigned. The plant in the scheduled month
rolls out the activity by involving an agency or plans to execute on its own.
Wherever required, volunteers are deployed for carrying out the activity.
basis. CC & CSR team in HR also gets proposals or identifies activities at local
Health
Program Vision
generating awareness about general health & primary health care to the general
masses, and the people residing with the vicinity of our plants. Activities It is a
challenge to create general awareness about health issues & improving public
the various health issues faced by the people in areas where our manufacturing
units are located. Various activities are carried out to address the health related
issues faced by men, women, children, senior citizens and so on. This is carried
out with the help of supportive team of doctors/ NGO’s within the vicinity of
our plants and coordinated by our employees. Through the various activities we
aspire to educate & bring about health awareness amongst local community
Covered
Health 18 1865
Camps
health awareness amongst the local community and address their ignorance
Key Activities
Health Check-up camp in Haryana
Two health camps were organized for the villagers in Rewari district,
where 495 patients were covered. The tests conducted at the health camp were
ECG, diabetes, general health check up & opthal. The camp was organized with
a team of 4 external doctors and our employees. Awareness about the camp was
created amongst the villagers through articles published in the local news
Free medical check up camp was organized on 12th Dec 2008, at the
school children were covered for the programme. They were checked for Blood
Sugar, BP, Eyes, Teeth and general check up. The team of doctors comprised of
four specialist doctors from Ganga Ram Hospital, Kanpur. The programme was
efforts taken by Nerolac in helping out the needy and in her address asked
nearby industries to follow the same so that overall development of the area can
Medical Camp
Kansai Nerolac Paints conducted Free Health Checkup Camps in the
days per town. A total of 1250 people participated in this camp. The facilities
provided were general check up of blood pressure, pulse rate, sugar and skin
related diseases. Eye & blood sugar test were also performed. All the
Participants were given personal Health Check-up cards and informed about dos
and
don’ts to keep fit. The check-ups were conducted by certified MBBS Doctors
facilities. The association had planned to conduct at least two health camps for
tribal community
in the remote areas of Khed and Chiplun taluka. Kansai Nerolac participated in
this endeavor
assistance to provide proper medical treatment to the poor & needy patients who
were visiting the ‘Nerolac Eye Care Centre’ and the same was met. The
Sankara Nethralaya, Chennai has been providing eye care surgeries and
assistance towards eye care free of cost to the economically backward segment
and kick started the Tele-Opthalmology Project. This project would help
dispensing of glasses to the people in rural areas and the first 1000 cataract
surgeries free – of - cost program was also launched. Kansai Nerolac provided
Shri Jalaram Arogya Seva Trust, Gujarat approached us with a request for
financial assistance towards purchase of a Laser Machine for their eye care
rehabilitation of leprosy patients & coordinated for some of India’s most daring
and prominent ecological and social programs. We provided assistance for
activity Kansai Nerolac got associated with KC hospital to decorate the walls of
the children ward and made them more playful with our Disney paint designs.
August’08 in 15 towns of India. The duration of each camp was 2 days per
town.
Education
Program Vision
Education plays an important role in the progress and development of an
institutions imparting education. We also try to focus on educating girl child &
Constitutional amendment, which gives every child between the age of 6 and 14
towards long term economic & social growth of the weaker sections of the
society.
Key Activities
section of our society and also works in multiple ways to support them. They
They were raising funds for extension of their Building to accommodate more
children and provide them better facilities. We provided financial support to this
Child & family Welfare. Their scope of work has been tremendously growing
and hence to cater to the need for bigger space for their office & for conducting
provided the same as it would go a long way in providing the much needed
vision to equip all students with the education, skills and character they need to
addressing non formal education through the Akanksha centre and also formal
education through the Akanksha Schools. They approached us with a request for
donation towards maintenance and upkeep of the King George Memorial
support.
area since there was no photocopy facility available near the school. With this
photocopying the exam question papers and various study & educational
material
dance. We pledged our support by donating a Water Cooler and 29’’ Flat screen
Primary Schools in the areas around Kanpur Dehat. Local Villagers as well as
school children were present during the inaugural ceremony, which was
presided over by Village Pradhan, School Principal, Staff members and the
Works Manager at Jainpur. The school Principal appreciated the efforts taken
up by Nerolac towards providing the basic facilities for the students, which shall
Deaf and Dumb School at Akbarpur on. Teachers, Staff members and Students
were present during the inaugural ceremony, which was presided over by the
Principal and our Works Manager, Jainpur .The Principal appreciated the efforts
taken up by KNPL in providing the basic amenities for the deaf and dumb
children, which motivates the morale of the students, and grooms them to
Environment Preservation
Program Vision
Tree plantation has been carried out in our plants on World Environment
Community Development
Our goal is to provide basic facilities to the community settled in the
vicinity so as to support and improve their basic living and thus fulfill the role
community. A vital part of being a good corporate citizen is giving back to the
society & communities that we live & work in. Our goal is to provide basic
their basic living and thus fulfill the role of being a good Corporate citizen. Our
commitment towards sustainable development of communities reflects through
that we undertake.
Key Activities
The Collector of Mumbai has been tirelessly working for the Welfare of
the ex servicemen & their families. We have pledged our support towards this
noble cause.
this endeavor of ours will go a long way in our achieving their aim of helping
NGO, founded in 1928. KSWA has been providing uninterrupted service to the
assistance and villagers while waiting outside the Railway Station for city buses
Staff were present during the inaugural ceremony, which was presided over by
the Circle Officer and our Works Manager. The Circle Officer appreciated the
efforts taken up by Nerolac in providing the facilities for the authorities at the
To provide good quality potable water & good life to the inmates of the
which is used by passengers and villagers while waiting out side the Railway
Expense
(TKML) for Cost and from Maruti Udyog Limited (MUL) on overall
commendation.
Awards for marketing initiatives like Cannes 2007 Bronze for press Ad.
Emvies 2007 Gold & Silver for Best Media innovation, Best case study -
in IT.
Chennai units.
next six months. First of such zones was set up in Chennai recently. “We will
open 15 such zones in each of these cities in the pilot, catering to the whole
Business Line. After studying the results of the pilot, the company would set up
a number of such outlets across major cities. “What we offer at these outlets is
unique. We help the customers visualise design and conceptualise their homes,”
associate, using a specially designed software, would show the customer how
things would look like. “Upfront, the customers would know what colour would
fit into the scheme of things. They can try out other combinations, if they don’t
materials, especially paints and its allied products. With the implementation of
new technology, improving the marketing strategies and solving the existing