31041302-MA5100 Installation Manual (V2.50)
31041302-MA5100 Installation Manual (V2.50)
31041302-MA5100 Installation Manual (V2.50)
1-1
1.1 Cabinet Overview ................................................................................... 1-1
1.2 Frame Overview ..................................................................................... 1-2
1.3 Typical Configurations of the MA5100 Cabinet ...................................... 1-3
1.3.1 Configuration with SPL Frame ....................................................... 1-3
1.3.2 Configuration with No SPL Frame ................................................. 1-5
Chapter 2 Installation Preparation ................................................................. 2-1
2.1 Project Preparation................................................................................. 2-1
2.1.1 Technical Documents Required ..................................................... 2-1
2.1.2 Tools and Instruments Required .................................................... 2-1
2.2 Site Requirements .................................................................................. 2-2
2.2.1 Construction Conditions ................................................................. 2-2
2.2.2 Environmental Requirements......................................................... 2-3
2.2.3 Floor Loading Considerations ........................................................ 2-3
2.2.4 Power Supply Requirements ......................................................... 2-3
2.2.5 Peripherals ..................................................................................... 2-3
2.2.6 Grounding Requirements ............................................................... 2-4
2.2.7 Other Facilities ............................................................................... 2-4
Chapter 3 Equipment Installation ................................................................... 3-1
3.1 Cabinet Installation on the Cement Ground ........................................... 3-1
3.1.1 Installation Flow ............................................................................. 3-1
3.1.2 Cabinet Positioning ........................................................................ 3-2
3.1.3 Cabinet Leveling ............................................................................ 3-6
3.1.4 Cabinet Fastening .......................................................................... 3-7
3.1.5 Insulation Test ................................................................................ 3-8
3.2 Cabinet Installation on Raised Floor ...................................................... 3-10
3.2.1 Introduction to S600A Support and Slide Rail ................................ 3-11
3.2.2 Installation Flow ............................................................................. 3-13
3.2.3 Cabinet Positioning ........................................................................ 3-14
3.2.4 Support Positioning ........................................................................ 3-14
3.2.5 Support Installation ........................................................................ 3-18
3.2.6 Installing Supporting Accessories of Raised Floor ......................... 3-21
3.2.7 Cabinet Leveling ............................................................................ 3-22
3.2.8 Cabinet Fastening .......................................................................... 3-23
3.2.9 Insulation Test ................................................................................ 3-24
3.2.10 Floor Recovery ............................................................................. 3-24
3.3 Installing the Cabling Rack ..................................................................... 3-26
3.3.1 Parts of the Cabling Rack .............................................................. 3-27
3.3.2 Installation Flow of the Cabling Rack ............................................. 3-28
3.3.3 Shockproof and reinforcement measures for the cabling rack ....... 3-38
3.4 Installation of Side Doors ....................................................................... 3-39
3.5 Installing MA5100 Frame ....................................................................... 3-41
3.6 Mounting and Removing a Board ........................................................... 3-42
3.7 Cleansing and Installing the Air Filter ..................................................... 3-43
Chapter 4 Installing Power Supply System ................................................... 4-1
4.1 Overview ................................................................................................ 4-1
4.2 Installing AC Power Supply System and Corollary Equipment .............. 4-1
4.2.1 Installing Lightning Protection Box ................................................. 4-1
4.2.2 Installing Primary Power Module ................................................... 4-5
4.2.3 Installing the Battery ...................................................................... 4-11
4.3 Installing Signal Transfer Box ................................................................. 4-16
4.4 Installing DC Power Distribution Box...................................................... 4-18
4.4.1 Installing Power Distribution Frame ............................................... 4-18
4.4.2 Connecting Cables ......................................................................... 4-19
4.5 Installing Power Cords and Grounding Cables for Combined
Cabinets ....................................................................................................... 4-22
Chapter 5 Arrangement of Cables and Optical Fibers ................................. 5-1
5.1 Cabling Requirements ............................................................................ 5-1
5.2 Arrangement of Cables .......................................................................... 5-4
5.2.1 Overview ........................................................................................ 5-4
5.2.2 Installing MMXC Cable .................................................................. 5-5
5.2.3 Installing ADL Cable ...................................................................... 5-8
5.2.4 Installing LAND Cable .................................................................... 5-14
5.2.5 Installing SHLA Cable .................................................................... 5-17
5.2.6 Installing ISU Cable ....................................................................... 5-19
5.2.7 Installing IMU Cable ....................................................................... 5-22
5.2.8 Installing E8IT Cable ...................................................................... 5-25
5.2.9 Installing Master-slave Subtending Cable ...................................... 5-26
5.2.10 Installing AIU Cable ..................................................................... 5-29
5.3 Installing and Arranging Optical Fiber .................................................... 5-31
Chapter 6 Checking Hardware Installation .................................................... 6-1
6.1 Making Overall Inspection ...................................................................... 6-1
6.2 Checking System Power Supply ............................................................ 6-3
6.3 Checking System Status after Power-on................................................ 6-3
Chapter 7 Appendix ......................................................................................... 7-1
7.1 Cabinet Specifications ............................................................................ 7-1
7.2 Wiring Diagrams ..................................................................................... 7-3
7.2.1 AC Power System + 1 MA5100 Service Frame ............................. 7-3
7.2.2 DC Power System + 1 MA5100 Service Frame ............................. 7-5
7.2.3 AC Power System + 2 MA5100 Service Frames ........................... 7-7
7.2.4 DC Power System + 2 MA5100 Service Frames ........................... 7-9
7.2.5 DC Power System + 3 MA5100 Service Frames ........................... 7-11
7.3 Introduction of Cables ............................................................................ 7-12
7.3.1 CON Cable ..................................................................................... 7-12
7.3.2 ADSL Cable ................................................................................... 7-13
7.3.3 32-port SPLC Cable ....................................................................... 7-15
7.3.4 Network Cable ............................................................................... 7-16
7.3.5 Making Network Cables ................................................................. 7-18
7.3.6 SLHA Cable ................................................................................... 7-22
7.3.7 E8IT Cable ..................................................................................... 7-23
7.3.8 Master-slave Subtending Cable ..................................................... 7-24
7.4 Engineering Labels for Cables ............................................................... 7-24
7.4.1 Introduction to Labels..................................................................... 7-25
7.4.2 Printing Labels ............................................................................... 7-26
7.4.3 Writing Labels ................................................................................ 7-28
7.4.4 Affixing Labels ................................................................................ 7-29
7.4.5 Information Carried on Labels ........................................................ 7-31
7.4.6 Remarks ......................................................................................... 7-32
7.4.7 Engineering Labels for External Cables of Alarm Box ................... 7-32
7.4.8 Engineering Labels for Ethernet Cables ........................................ 7-33
7.4.9 Engineering Labels for Optical Fibers ............................................ 7-35
7.4.10 Engineering Labels for Trunk Cables ........................................... 7-37
7.4.11 Engineering Labels for Subscriber Cables ................................... 7-40
7.4.12 Engineering Labels for Power Cables.......................................... 7-41
HUAWEI
V200R005
SmartAX MA5100 Multi-service Access Module
Installation Manual
BOM 31041302
Huawei Technologies Co., Ltd. provides customers with comprehensive technical support
and service. Please feel free to contact our local office or company headquarters.
Website: http://www.huawei.com
Email: support@huawei.com
Copyright © 2004 Huawei Technologies Co., Ltd.
Trademarks
All other trademarks mentioned in this manual are the property of their respective
holders.
Notice
The information in this manual is subject to change without notice. Every effort has
been made in the preparation of this manual to ensure accuracy of the contents, but
all statements, information, and recommendations in this manual do not constitute
the warranty of any kind, express or implied.
About This Manual
Release Notes
Related Manuals
The following manuals provide more information about the MA5100 Multi-service
Access Module.
Manual Content
It provides an overall introduction to the MA5100, including
SmartAX MA5100/5103 Multi-service
the software structure, hardware structure, applications and
Access Module Technical Manual
technical specifications.
SmartAX MA5100/5103 Multi-service It is used for assisting the users in data configurations and
Access Module Operation Manual typical applications.
It provides information for the system installation, including
SmartAX MA5100 Multi-service
the installation of the cables, power system and various
Access Module Installation Manual
boards.
It introduces all commands available in the MA5100, as well
as the command usage and examples. It is not included in
SmartAX MA5100/5103 Multi-service
the package of documentation shipped with the equipment.
Access Module Command Manual
For specific command reference, consult the related
electronic documentation.
Organization
The manual introduces installation procedures of the MA5100 hardware. There are
seven chapters in the manual.
Chapter 5 Arrangement of Cables and Optical Fibers describes in detail the board
cabling.
Intended Audience
Conventions
I. General conventions
Convention Description
Arial Normal paragraphs are in Arial.
Arial Narrow Warnings, Cautions, Notes and Tips are in Arial Narrow.
II. Symbols
Eye-catching symbols are also used in the manual to highlight the points worthy of
special attention during the operation. They are defined as follows:
This product has been designed to comply with the requirements on environmental
protection. For the proper storage, use and disposal of this product, national laws and
regulations must be observed.
Installation Manual
SmartAX MA5100 Multi-service Access Module Table of Contents
Table of Contents
i
Installation Manual
SmartAX MA5100 Multi-service Access Module Table of Contents
ii
Installation Manual
SmartAX MA5100 Multi-service Access Module Table of Contents
iii
Installation Manual
SmartAX MA5100 Multi-service Access Module Chapter 1 Equipment Overview
1-1
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SmartAX MA5100 Multi-service Access Module Chapter 1 Equipment Overview
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SmartAX MA5100 Multi-service Access Module Chapter 1 Equipment Overview
S48 5
LINE/R
TEST
The MA5100 can be powered in three modes: 110V/220V AC and -48V DC. GEPS
4845 is used as AC power supply, while power distribution box as DC power supply.
Both of them are maintained from the front. See Chapter 7 Appendix for cable
connection inside the cabinet.
Based on the ADSL board types, the MA5100 has two cabinet configurations:
configuration with a SPL frame and configuration with no SPL frame.
When the ADLD/ADLI board is adopted, the splitter board (SPLC/SPLI) is required.
The SPLC/SPLI board is a passive board plugged to the SPL frame.
Refer to 05-Chapter 5 Arrangement of Cables and Optical Fibers for the cable
connection between the ADL board and the SPL board.
Figure 1-4 (a) shows the configuration of MA5100 cabinet when 110V/220V AC power
supply is used. Figure 1-4 (b) shows the cabinet configuration when -48V DC power
supply is used.
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SmartAX MA5100 Multi-service Access Module Chapter 1 Equipment Overview
1U Filter panel
3U 4845 power supply system
2U Distribution box
1U Filter panel/Conversion box 1U Filter panel/EMS frame
1U Filter panel/Modem 1U Filter panel/Modem
(a) AC configuration (with SPL frame) (b) DC configuration (with SPL frame)
Figure 1-5 (a) shows the configuration of MA5100 cabinet when using 110V/220V AC
power supply is used. Figure 1-5 (b)/(c) shows the cabinet configuration when -48V DC
power supply is used.
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SmartAX MA5100 Multi-service Access Module Chapter 1 Equipment Overview
9U SPL frame
2U Cabling frame
9U SPL frame 9U SPL frame 2U Air deflector
(a) AC configuration (with SPL frame) (b) DC configuration (with SPL frame) (c) DC configuration (with SPL frame)
The ADLE board integrates an internal splitter, thus no splitter board and SPL frame is
required in this case.
Figure 1-6 (a) shows the configuration of MA5100 cabinet when 110V/220V AC power
supply is used. Figure 1-6 (b) shows the cabinet configuration when -48V DC power
supply is used.
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SmartAX MA5100 Multi-service Access Module Chapter 1 Equipment Overview
(a) AC configuration (no SPL frame) (b) DC configuration (no SPL frame)
Figure 1-7 (a) shows the configuration of MA5100 cabinet when using 110V/220V AC
power supply is used. Figure 1-7 (b) shows the cabinet configuration when -48V DC
power supply is used.
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SmartAX MA5100 Multi-service Access Module Chapter 1 Equipment Overview
2U Cabling frame
2U Air deflector
2U Cabling frame
2U Air deflector
2U Cabling frame
2U Air deflector
2U Cabling frame
4U Filter panel
10U Service frame
2U Filter panel
4U Filter panel
2U Cabling frame
1U Filter panel 1U Filter panel
(a) AC configuration (no SPL frame) (b) DC configuration (no SPL frame)
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SmartAX MA5100 Multi-service Access Module Chapter 2 Installation Preparation
Note:
“Project Documents” refer to “Site Survey Report”, “List of Contract Equipment” and “Quality Check
Standards”.
Table 2-1 lists the tools and instruments required for the equipment installation.
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SmartAX MA5100 Multi-service Access Module Chapter 2 Installation Preparation
Measuring and
marking-off Measuring tape, ruler (1m), level gauge, marker pens, pencils
tools
Drilling tools Percussion drill (1), drill bits, vacuum cleaner (1)
Flathead screwdrivers: M3 - M6
Cross screwdrivers: M3 - M6
General tools Fastening tools Adjustable wrenches
Socket wrenches: M6, M8, M12, M14, M17 and M19
Double offset ring spanners: M6, M8, M12, M14, M17 and M19
Nipper pliers, angle pliers, vices, electric hand drills, files,
Fitter’s tools
handsaws, crowbars, rubber mallets
Multimeter, 500V-Megaohm meter (for insulation resistance test), BER tester, optical
Instruments
power meter
Note:
z The supplier shall provide the list of tools and instruments required, and discuss with the customer to
determine which party provides the tools.
z The instruments must be calibrated and proved to be qualified before they can be used.
Before proceeding with the installation, verify that the site satisfies requirements in the
following categories.
The area, height of the equipment room, and the load bearing ability meet the
installation requirements. The doors, windows, walls, and wiring troughs are in good
condition.
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SmartAX MA5100 Multi-service Access Module Chapter 2 Installation Preparation
z The lighting in the equipment room meets the requirements for equipment
maintenance. The daily lighting, standby lighting and emergency lighting systems
are available.
z The water supply and drainage systems meet the requirements for normal water
needs and the specifications for fire fighting.
z The air-conditioning and ventilation system is capable of ensuring the proper
temperature and humidity in the room.
z Effective electrostatic discharge measures are taken.
z Adequate fire-fighting facilities are available in the room.
z The design of the equipment room meets the earthquake-proof/anti-shock
requirements. The floor in the equipment room is firm enough for the safe fixing of
cabinets.
z Lightning-proof facilities are available.
The load bearing capability of the equipment room should be larger than 450kg/m2
(When the battery is configured in the cabinet). Considering the heavy weight of the
lead acid battery, when the battery below 500AH is mounted in the battery room, the
load bearing of the battery room should be larger than 500kg/m2. When the battery over
800AH is to be mounted, the load bearing should be larger than 600kg/m2. The load
bearing standard of the aisle and stairs is 400kg/m2 (without battery). The overload
coefficient is 1.4. The load bearing capability for places outside the equipment room is
not less than 300kg/m2. For an old building, the bearing capability should be much
higher.
z In addition to the mains input, the optional backup power supply is available.
z The DC power distribution equipment meets the requirements of the system. The
output power voltage is stable and is within the rated range.
z The battery backup is available. It can ensure the system normal operation in case
of power supply failure.
z The AC power supply system has an independent ground wiring.
2.2.5 Peripherals
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SmartAX MA5100 Multi-service Access Module Chapter 2 Installation Preparation
A correctly installed electrical system helps ensure personnel safety and reliable
performance. The system must be correctly grounded before you connect power or
mounting the equipment.
In the equipment room for network management, facilities such as computer desks,
chairs, power sockets, and a telephone are necessities.
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SmartAX MA5100 Multi-service Access Module Chapter 3 Equipment Installation
H66-18 cabinet and H66-22 cabinet can be installed on cement floor, or on raised floor.
Expansion bolts are used for fastening to the cement floor, and S600A series brackets
are used for mounting on the raised floor. These two installation modes are similar ,so
we use H66 to stand for both of them in the following sections.
Caution:
z The H66 front-access cabinet has no feet with it and is fixed with expansion bolts. 8U-high (1U =
44.45mm) space is required for its installation. If there is not sufficient height left, dismantle some
modules in the lower part of the cabinet first.
z Insulating plate is put under the cabinet on the ground, and insulating shell around the expansion bolts.
Make sure that the insulating units are correctly installed so that the whole set of equipment is
insulated from the ground before the ground wire is connected, thus effectively meeting the insulation
requirement.
The H66 cabinet is fixed to the cement ground with expansion bolts.
Precautions in installation:
z The site should be correctly marked off prior to the installation. Otherwise, the
installation work may have to be done again.
z The cabinet must be conveyed with care to prevent damage to any components.
z Make an overall inspection of the cabinet after the installation is completed. Solve
in time any problems that have been found, and clean the stains resulting from the
installation.
The cabinet installation flow on the cement ground is shown in Figure 3-1.
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SmartAX MA5100 Multi-service Access Module Chapter 3 Equipment Installation
Start
C abinet positioning
C abinet fastening
Insulation test
N
Test passed ?
Y
E nd
Figure 3-1 Installation flowchart of H66 cabinet (on the cement ground)
Before the installation, first plan the available space. There should be sufficient space
for maintenance and operation at the front doors of the cabinet when it is installed
against the wall, as shown in Figure 3-2 and Figure 3-3. Figure 3-4 illustrates the
back-to-back installation of two cabinets.
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SmartAX MA5100 Multi-service Access Module Chapter 3 Equipment Installation
(1) M12 expansion bolt hole mark (2) Front of cabinet (3) Cabinet outline (4) Wall or reference body
Figure 3-2 Installation holes for a single cabinet
(1) M12 expansion bolt hole mark (2) Front of cabinet (3) Cabinet outline (4) Wall or reference body
Figure 3-3 Installation holes for side-by-side installation mode
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(1) M12 expansion bolt hole mark (2) Front of cabinet (3) Cabinet outline (4) Wall or reference body
Figure 3-4 Installation holes for back-to-back installation mode
You can also mark installation holes with marking-off plate. Put the marking-off plate on
the ground as per the cabinet layout, and marks all installation holes (four ones for each
cabinet). Figure 3-5 illustrates installation of marking-off plate. The semi-circle notch
indicates the front of the cabinet.
(1) M12 expansion bolt hole mark (2) left (3) back (4) right
(5) front
Figure 3-5 Installing marking-off plate (for cement ground installation)
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SmartAX MA5100 Multi-service Access Module Chapter 3 Equipment Installation
Note:
Make sure the marking-off plate is installed in right direction.
Use a percussion drill with Φ16 bit to drill holes for the installation of the expansion
bolts.
When using the percussion drill, be sure to hold the bit perpendicular to the ground.
Hold the drill handle firmly with both hands to control the direction. Do not shake the drill
to avoid tilted holes or prevent damage to the floor.
The depth of the hole should be within the range of 52mm~60mm, and the depth of all
holes should be the same. Clean the hole before measuring the net-depth. When a
hole is drilled, use a vacuum cleaner to clean the dust.
If it is difficult to position the drill bit when the ground is too hard or slippery, chisel a pit
at the hole-mark to help position the bit.
Marking and drilling are the fundamental work for hardware installation. Any poor
precision may cause great inconvenience for the follow-up jobs.
Caution:
Keep the depth of the hole between 52mm and 60mm. Otherwise, the expansion bolt cannot be installed
and fastened properly.
Prior to installation, clean the dust inside and outside the hole with vacuum cleaner and
then measure the spacing between holes. Relocate and drill before installing
expansion bolt in case of poor accuracy.
Installation procedures:
z Insert the guide rib on the expansion nut into the guide trough of the expansion
tube in advance. It is required for installation and fastening of expansion bolts.
z Take down the expansion tube and expansion nut, put them into the hole
vertically.
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SmartAX MA5100 Multi-service Access Module Chapter 3 Equipment Installation
z Punch the expansion tube with rubber mallet until the expansion tube is
completely driven into the ground. Figure 3-6 shows the installation of expansion
tube and expansion nut.
As shown in Figure 3-7, put insulating plates on the ground, two plates for each cabinet.
Move the cabinet to the planned location with its installation holes aligned with the
corresponding location marks.
Place a horizontal ruler in two orthogonal directions on top of the cabinet to check the
cabinet levelness. If the cabinet is not leveled, insert proper filling pad under it. Align all
of the cabinets.
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SmartAX MA5100 Multi-service Access Module Chapter 3 Equipment Installation
(1) Cabinet (2) Bolt M12x65 (3) Spring washer 12 (4) Flat washer
(5) Insulating washer (6) Insulating plate (7) Filling pad
Figure 3-7 Fastening cabinet
Note:
The filling pad should be inserted between the insulating plate and ground. Insulation is not effective if it is
put between insulating plate and cabinet bottom.
I. Bottom fastening
Put spring washer, flat washer and insulting washer around bolt M12x65. Insert the bolt
through lower enclosure frame into installation hole on the ground. Fasten the bolt to
force moment of 45N$m. See Figure 3-7.
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SmartAX MA5100 Multi-service Access Module Chapter 3 Equipment Installation
If two or more cabinets are installed side by side, they should also be fixed together at
the top with connecting plate for combining cabinets.
Connecting plates for combining cabinets, which are delivered together with the
cabinet, are installed at the top of the cabinet. See Figure 3-8.
Dismantle the connecting plate and reassemble it between two adjacent cabinets as
per Figure 3-9. For back-to-back installation mode, the connecting plate is also
required for two back-to-back cabinets.
(1) Connecting plate for combining cabinets (2) Screw assembly M6x12
Figure 3-9 Installing connecting plate for combing cabinets
Measure the resistance value between the bolt M12 × 65 and the cabinet with a
Multimeter. If the resistance value measured is larger than five meg-ohm, it means the
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SmartAX MA5100 Multi-service Access Module Chapter 3 Equipment Installation
insulation is normal. Otherwise, it means that the cabinet is not insulated from the
ground. In this case, remove mount kit to check whether any insulating parts are not
installed or they malfunction. Afterwards, re-fix the cabinet and repeat the insulation
test.
Figure 3-10 shows an installed cabinet on the cement ground, and Figure 3-11 shows
two side-by-side installed cabinets on the cement ground.
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SmartAX MA5100 Multi-service Access Module Chapter 3 Equipment Installation
Figure 3-11 A row of cabinets installed side by side on the cement ground
When the H66 cabinet is installed in the equipment room with the raised floor, the
S600A series supports are adopted.
Caution:
Insulating plate is inserted between the cabinet and support, and insulating washer is around the
expansion bolt. During construction, make sure that the insulating units are correctly installed so that the
whole set of equipment is insulated from the ground before the ground wire is connected, thus effectively
meeting the insulation requirement.
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SmartAX MA5100 Multi-service Access Module Chapter 3 Equipment Installation
The support is used to raise the cabinet for the convenience of floor paving and cable
wiring in the equipment room. The support is welded with steel sheet.
1) Number of the supports used
In side-by-side installation, N cabinets in one row will be supported with the 2N
supports. See Figure 3-12.
2) Outline of support
The outline of S600A series support is as shown in Figure 3-13.
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SmartAX MA5100 Multi-service Access Module Chapter 3 Equipment Installation
(1) Upper support (2) Lower support (3) Height scale (4) Connection hole to slide rail
(5) Installation hole to the ground
Figure 3-13 Outline of S600A series support
I 210~255
II 256~345
III 346~525
Note:
The height of the raised floor refers to the distance between the upper plane of the raised floor and the
cement ground.
The models I, II and III of the S600A series can be freely regulated in their setting
ranges by moving oppositely the upper and lower supports.
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The model IV of the S600A series is a fixed height support, which is suitable for the
ultra high and ultra low supports. The suitable lowest floor height of the component is
100mm.
The holder supports the floor around the cabinet, while the slide rail connects the
cabinet and supports. Each cabinet matches a hold-slide rail unit, which includes two
slide rails and is delivered along with the cabinet. See Figure 3-14 for the outline of the
slide rail.
A row of cabinets require a side holder unit, which is also deliver with the cabinet, even
when there is only one cabinet in the row.
The flow of installing cabinet on the raised floor is shown in Figure 3-15.
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SmartAX MA5100 Multi-service Access Module Chapter 3 Equipment Installation
Start
Cabinet positioning
Support positioning
Support installation
Cabinet leveling
Cabinet fastening
Insulation test
N
Test passed?
Y
Floor recvoery
End
Figure 3-15 Installation flowchart of the H66 cabinet (on raised floor)
Before the installation, first plan the available space. There should be sufficient space
for maintenance and operation at the front and rear doors of the cabinet, as shown in
Figure 3-16 and Figure 3-17. At least 800mm clearance is required around the H66
cabinet. Figure 3-18 illustrates that for back-to-back installation.
I. Drawing lines
According to the reference dimension and support dimension in the construction plane
design diagram, determine the support installation location, measure several
marking-out points, mark out two lines which are parallel with the reference and whose
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SmartAX MA5100 Multi-service Access Module Chapter 3 Equipment Installation
spacing is 460mm. According to the design requirements, determine the hole locations
of the first support on the two lines. Then take the hole as the reference point and mark
out the installation holes of other supports one by one. To avoid faults, after being
marked out, all hole location lines should be measured again so as to ensure the proper
dimension. Figure 3-16 shows the installation hole locations of supports for a single
cabinet; Figure 3-17 shows the installation hole locations of supports for two
side-by-side cabinets; Figure 3-18 shows the installation hole locations of supports for
two back-to-back cabinets.
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SmartAX MA5100 Multi-service Access Module Chapter 3 Equipment Installation
(1) M12 expansion bolt hole mark (2) Front of cabinet (3) Outline of cabinet (4) Wall or reference body
Figure 3-18 Installation hole locations for a row of back-to-back cabinets
You can also mark installation holes with marking-off plate. Put the marking-off plate on
the ground as per the cabinet layout, and marks all installation holes (four holes for
each cabinet). Figure 3-19 illustrates installation of marking-off plate. The semi-circle
notch indicates the front of the cabinet.
(1) M12 expansion bolt hole mark (2) Left (3) Back (4) Right
(5) Front
Figure 3-19 Installing marking-off plate (for raised floor installation)
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Note:
Make sure the marking-off plate is installed in right direction.
Use a drill with Φ16 bit to drill holes for the installation of the expansion bolt M12 to
anchor the support.
When using the percussion drill, be sure to hold the bit perpendicular to the ground.
Hold the drill handle firmly with both hands to control the direction. Do not shake the drill
to avoid tilted holes or prevent damage to the floor.
The depth of the hole should be within the range of 52mm~60mm, and the depth of all
holes should be the same. Clean the hole before measuring the net-depth. When a
hole is drilled, use a vacuum cleaner to clean the dust.
If it is difficult to position the drill bit when the ground is too hard or slippery, chisel a pit
at the hole-mark to help position the bit.
Marking and drilling are the fundamental work for hardware installation. Any poor
precision may cause great inconvenience for the follow-up jobs.
Caution:
Keep the depth of the hole between 52mm and 60mm. Otherwise, the expansion bolt cannot be installed
and fastened properly.
Prior to installation, clean the dust inside and outside the hole with vacuum cleaner and
then measure the spacing between holes. Relocate and drill before installing
expansion bolt in case of poor accuracy.
Installation procedures:
z Insert the guide rib on the expansion nut into the guide trough of the expansion
tube in advance. It is required for installation and fastening of expansion bolts.
z Take down the expansion tube and expansion nut, put them into the hole
vertically.
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z Punch the expansion tube with rubber mallet until the expansion tube is
completely driven into the ground. Figure 3-20 shows the installation of expansion
tube and expansion nut.
According to the floor height measured and the height scale on the support, adjust
height of all supports and fasten the height-retaining bolt to 45N$m with a torque
spanner. Here, first fasten the middle bolts, and then the side bolts. See Figure 3-21.
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Caution:
Fasten the middle height-retaining bolt first, and then the side ones.
Fix the support and slide rails together with bolt M12×30, spring washer, flat washer, as
shown in Figure 3-22. First adjust the support to equal distance to two slide rail
diagonals (line A and line B in Figure 3-22). Then fasten the nut.
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(1) Slide rail (2) Support (3) Bolt M12x30 (4) Spring 12
(5) Flat washer 12 (6) Diagonal A (7) Diagonal B
Figure 3-22 Fixing support and slide rails together
Align the installation holes of the support with the counterparts on the ground. Put
spring washer, flat washer onto the bolt M12×60 and insert the bolt through the support
into the installation hole on the ground. Adjust the support to right position and fasten
the nut to 45N$m. See Figure 3-23.
(1) Support (2) Slide rail (3) Bolt M12x60 (4) Spring 12
(5) Flat washer (6) Expansion tube (7) Expansion nut
Figure 3-23 Fastening support to the ground
For side-by-side installation, first adjust the front edge of supports in a row into a line,
and leave a space of 128mm between two adjacent supports. Then fasten them to the
ground. See Figure 3-24.
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The holder fixing piece fastens the slide rail to the holder, and it should be installed
before moving the cabinet in place. See Figure 3-25. For side-by-side installation, only
side holder fixing pieces are required.
(1) Support (2) Slide rail (3) Front holder fixing piece (4) Bolt M12x30
(5) Spring washer 12 (6) Flat washer 12 (7) Side holder fixing piece
Figure 3-25 Installing holder fixing piece
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Place insulating plates between the cabinet and the slide rails, two for each cabinet.
See Figure 3-26.
Place a horizontal ruler in two orthogonal directions on top of the cabinet to check the
cabinet levelness. If the cabinet is not leveled, insert proper filling pad under it. See
Figure 3-26.
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Note:
The filling pad should be inserted between the insulating plate and ground. Insulation is not effective if it is
put between insulating plate and cabinet bottom.
I. Bottom fastening
Put spring washer, flat washer and insulting washer on bolt M12x65. Insert the bolt
through lower enclosure frame into installation hole on the ground. Fasten the bolt to
force moment of 45N$m.
If two or more cabinets are installed side by side, they should also be fixed together at
the top with connecting plate for combining cabinets.
Connecting plates for combining cabinets, which are delivered together with the
cabinet, are installed at the top of the cabinet. See Figure 3-27.
Dismantle the connecting plate and reassemble it between two adjacent cabinets as
per Figure 3-28. For back-to-back installation mode, the connecting plate is also
required for two back-to-back cabinets. See Figure 3-28.
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(1) Connecting plate for combining cabinets (2) Screw assembly M6x12
Figure 3-28 Installing connecting plate for combing cabinets
Measure the resistance value between the bolt M12 × 70 and the cabinet with a
Multimeter. If the resistance value measured is larger than five meg-ohm, it means the
insulation is normal. Otherwise, it means that the cabinet is not insulated from the
ground. In this case, remove mount kit to check whether any insulating parts are not
installed or they malfunction. Afterwards, re-fix the cabinet and repeat the insulation
test.
Fix the floor holder and holder fixing piece together with the bolt M12×30, spring
washer and flat washer. See Figure 3-29. For side-by-side installation, only side holder
fixing pieces are required.
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(1) Cabinet (2) Slide rail (3) Support (4) Bolt M12x30
(5) Spring washer 12 (6) Flat washer 12 (7) Front holder fixing piece (8) Front holder
(9) Nut M12 (10) Side holder fixing piece (11) Side holder
Figure 3-29 Installing floor holder
Adjust height of the floor holder till its top plain is flush with the bottom plain of raised
floor.
According to the actual site status, cut the raised floor around the cabinet and then
recover the floor. Figure 3-30 shows installed cabinets on raised floor.
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When up-wiring is adopted, the cabling rack needs to be installed. Various types of the
cables in the equipment room can be laid upon the cabling rack. Also, the installation of
the cabling rack can reinforce the equipment and enhance the shockproof performance
of the equipment. Regarding the specific location of the cabling rack in the equipment
room, the cabling rack can be installed in four ways. Note that the cabling rack must be
insulated from the ground surface, the roof or the wall.
z Install a suspender on the ceiling to hang the cabling rack (hereinafter referred to
as the ceiling-mount installation mode)
z Install a bracket on the ground to support the cabling rack (hereinafter referred to
as the ground-supporting installation mode)
z When the cabling rack runs over the cabinet, install a shock-proof support or a
ladder on the cabinet to support it
z When the cabling rack is spanned against the wall, a triangular support can be
installed on the wall to support it
The cabling rack is mainly present in the form of the cabling ladder. Wiring trough is
also optional. The specifications are listed below:
1) 200mm-wide cabling ladder matches 200mm-wide wiring trough
2) 400mm-wide cabling ladder matches 400mm-wide wiring trough
3) 600mm-wide cabling ladder matches 400mm+200mm-wide wiring trough
It is recommended to adopt the 400mm-wide cabling ladder over the cabinet and no
wiring trough is opted so as to facilitate the wiring and the heat-dissipation of the
system.
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Insulating plate
Insulating washer
Movable bushing
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Starting installation
N
Installing the wiring trough
Finishing installation
The cabling ladder adopts the U-steel and the crosspiece as its framework, in which the
U-steel acts as the vertical post of the cabling ladder and the crosspiece functions as
the horizontal beam. During the assembly, just use the fastener to connect the
crosspiece with the U-steel. The spacing between two crosspieces is 250mm. Since
the hole spacing of the U-steel is 50mm, one crosspiece should be installed every 6
trough holes. When the assembled cabling ladder is used for the horizontal installation
of the cabling rack in the equipment room, the bolt head of the cabling ladder should
face downward, so as to facilitate the installation of the wiring trough since there is no
protruding on the cabling ladder. The basic structure of the cabling ladder is as shown
in Figure 3-32.
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When the project requires a long cabling ladder, multiple segments of cabling ladder
can be joined end to end. The connecting part is the U-shaped connecting piece, as
shown in Figure 3-33. When the length of the cabling ladder is not the integral multiple
of 2.5m in the actual installation, cut out the remainder. Paint the cross-section to
ensure rust resistance and a neat outlook.
Since the wiring trough is conical to some degree, just insert the smaller end of the
wiring trough to the bigger end of another to connect them. The length of the inserted
part is 250mm.
When the 200mm-wide or 400mm-wide wiring trough is opted for the project, directly
place it on the cabling ladder. Then, secure the wiring trough on the cabling ladder with
the wiring trough fixing clip. Four clips are used for each segment of the wiring trough,
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which should be symmetrical at the both sides. Figure 3-34 shows the inter-trough
connection and installation.
(1) Wiring trough A (2) Wiring trough B (3) Fixing clip of the wiring trough
(4) Cabling ladder (5) Cable-shielding ring
Figure 3-34 Inter-trough (200mm-wide or 400mm-wide) connection and installation
When a wiring trough is opted for the 600-millimeter-wide cabling ladder, it can be the
combination of a 400mm-wide trough plus a 200mm-wide trough, which are joined by
connecting clips. For each segment of wiring trough, three connecting clips are used.
Secure the wiring trough onto the cabling ladder with the fixing clips. When the wiring
trough needs to be lengthened, the connecting method is the same as that mentioned
previously. Note that the trough should be lengthened first, and fixed next. The specific
connection is as shown in Figure 3-35.
(1) Wiring trough (400mm) (2) Wiring trough (200mm) (3) Cabling ladder (600mm-wide)
(4) Fixing clip of the wiring trough (5) Connecting clip of wiring trough
Figure 3-35 Composition of 600mm-wide wiring trough
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When the intersecting cabling rack is solely composed of cabling ladders, use mount
angles and fasteners to join the two cabling ladders together. Make sure that the two
cabling ladders are at the same surface. See Figure 3-36.
(1) Cabling ladder A (2) Cabling ladder B (3) Mount angle (4) Fastener
Figure 3-36 Cabling ladder bending on horizontal surface
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(1) Wiring trough (2) Cabling ladder A (3) Mount angle (4) Fastener
(5) Cabling ladder B (6) Side shield (7) Cable bushing
Figure 3-38 Perpendicular joining of the cabling ladder
(1) Cabling ladder A (2) Cabling ladder B (3) Cabling ladder C (4) Mount angle
(5) Fastener
Figure 3-39 Oblique joining of the cable ladder
When the cabling ladder has to be attached to the wall, perform the installation
according to Figure 3-40. The connecting parts include mount angles, insulating plates,
insulating washers, fasteners and expansion bolts. Insulating plates and insulating
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washers are used to insulate the cabling rack from the wall. Replace the washer
contained in the expansion bolt with the big flat washer Ø8, so as to increase the
contacting area of the washer and the insulating washer.
(1) Expansion bolt (2) Insulating plate (3) Insulating washer (4) Flat washer
(5) Spring washer (6) Nut (7) Mount angle (8) Cabling ladder
Figure 3-40 Attaching the cabling ladder to the wall
When the cabling rack is not attached to the wall, the ceiling-mount or floor-mount
installation method can be adopted. In the former method, the cabling rack is
connected to the ceiling; in the latter case, the cabling rack is connected to the ground.
U-steel, mount angles, fasteners and the expansion bolts are used for the connection .
Two pieces of U-steel are used to connect the cabling ladder to the wall or the ground.
The installation is the same as connecting a cabling rack to the wall.
Each piece of U-steel is 2.5m. Depending on the height of the cabling rack and that of
the equipment room, the steel can be cut to a suitable length. When the required length
is longer than 2.5m, you can join two pieces of U-steel together. The connecting
method is the same as that of cabling ladder connection. The U-shaped connecting
piece is used for the connection. Remember paint the cross-section.
Since the hole spacing of the U-steel is 50mm, the spacing of the suspender or the pole
support should be the integral multiple of 50mm. Otherwise, it is impossible to proceed
with the installation. It is recommended that the spacing of the two sets of the
suspending link or supporting link be 1250mm, i.e., each segment of the cabling ladder
be borne by two sets of suspender or pole support.
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(1) U steel (2) Mount angle (3) Insulating washer (4) Insulating plate
(5) Expansion bolt M8x80 (6) Wiring trough (7) Cabling ladder
Figure 3-41 Ceiling-mount or floor-mount installation
When the cabling rack is installed against the wall, triangular supports are used.
The triangular support adopts the welded structure, and is fixed on the wall via
expansion bolts. On its horizontal beam, there are some holes for installing cabling
ladder. Three types of triangular supports are available, corresponding respectively to
installation of the 200mm-wide, 400mm-wide, and 600mm-wide cabling ladder (the
triangular support with greater length can be used to support the smaller cabling ladder,
but it is not recommended).
When installing the cabling ladder, place the cabling ladder upon the horizontal beam of
the triangular support, and then tighten them with connecting pieces.
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Caution:
The distance between two triangular supports must be an integer multiple of 50 mm. Otherwise, the
cabling ladder cannot be fixed with triangular supports. The recommended distance is 1250mm, that is,
each segment of cabling ladder is supported by two triangular supports.
Here, replace the flat washer contained in the expansion bolt with the big flat washer
Ø8. Two pieces of insulating plates must be installed between the vertical post of the
triangular support and the wall, and installation pads must be installed between the nut
and the vertical post. Be sure that each nut is outfitted with an insulating washer. Figure
3-42 shows the installation method of the triangular support.
When the cabling rack runs over the cabinet top, the cabinet-top connection mode is
adopted. To improve the heat dissipation of the system, usually, the wiring trough is not
opted for the cabling rack at the cabinet-top. There are two methods for the cabinet-top
connection.
1) Cabinet-top shockproof support connection
The cabinet-top shockproof support is welded angle iron, ensuring the intensity. Two
bolt holes at the cabinet top are used to secure the shockproof support. The shockproof
support is used to bear and fix the cabling rack. Fasteners are used to fix the ladder to
the shockproof support via the bolt holes on the shockproof. See Figure 3-43 and
Figure 3-44 for the connection.
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(1) Cabinet (2) Upper support (3) Cabling racking (4) Flange nut M8
Figure 3-44 Installation of cabling rack with shockproof support at cabinet top
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same level with the top plane of the cabling rack. This is for the convenience of cabling.
Generally, the cable-through rack is installed on the cabling ladder of the cabinet top. Its
quantity and location varies with the actual condition.
Side shield is installed at the side of the cabling ladder. This is to keep a good outlook
and avoid unintentional damage to the cable.
The cable bushing is installed at the bottom edge to avoid any possible damage to the
cable. Any naked bottom edge of the wiring trough should be installed with cable
bushing. Please refer to the left diagram in Figure 3-38 for the installation of the side
shield and the cable bushing.
As shown in Figure 3-46, cabling racks have formed a network and are connected with
the cabinet as an integrated body, which accommodates excellent shockproof
functionality. Therefore, when planning the shockproof and reinforcement for the
cabinet, just connect the cabling rack to the wall with the U-steel where it is necessary
to enhance the shockproof performance of the whole network (including the cabinet). It
is recommended to install a piece of U-steel at every other cabinet. The connecting
method to the wall is the same as that for ceiling-mount or floor-mount installation,
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where mount-angles are also used. Ensure the insulation between the whole network
and the wall by adding insulating plate and insulating washer.
Note:
For side-by-side installation, you should first remove the side doors. Install the side doors when cables are
installed properly.
I. Tools required
You can distinguish the side doors of front-access cabinet by color: the light grey part in
front is side door, which can be taken down, and the deep grey part is a part of the
cabinet, which cannot be taken down. See Figure 3-47.
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Side door
Dismantling procedure:
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The process of installing side panel is opposite to that of removing it, thereby it is not
described here. Try to avoid scratching the surface of the cabinet during the course of
installation.
MA5100 uses 10U frame, with fan frame include. Its dimensions are 436.0mm (W) ×
420.0mm (D) × 444.5mm (H). Its outline is as shown in Figure 3-49.
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S485
LINE/R
TEST
Both sides of the MA5100 frame are equipped with mounting ears. There are four holes
in each mounting ear for installing the fastening screws.
Check and ensure that the guide rails are installed properly before installing the
MA5100 frame. Follow the steps below to install a MA5100 frame.
z Hold the frame vertically, with the faceplate toward you. Gently slide the frame
along the guide rails until the mounting ears of the frame touch the mount angles in
the cabinet.
z Adjust the frame position to make it locate in the middle of the cabinet. Align the
holes in the mount angles with the floating nuts in the square-hole bars, and then
secure the eight M6×12 crown screws.
Note:
To fasten the screws, screw them slightly at first, and then fasten them following the diagonal order.
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3) Hold the levers in the front panel, and lift them up. Then stably push the frame into
the slot along the guide rail. Stop pushing the frame until the locking tabs in the
front panel touches the locking tab holding holes in the chassis.
4) Pressing the levers down (as shown in Figure 3-50), and use the acting force of
the spanners and the chassis positioning holes to push the board into the chassis
until the inner side of the lever contacts the panel of the front panel.
5) Fasten clockwise the screws using a screwdriver to secure the board.
Note:
z Always wear ESD-preventative strap when mounting or removing a board.
z When inserting a board into a slot, push it in slowly.
z To install a board, place the board properly in the guide rails, so that it can be contacted with the
backplane properly.
z Fasten the two captive screws in the front panel, so as to ensure reliable contact between the front
panel and the frame.
Both the front and bottom of the H66 cabinet are equipped with air filters.
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The air filter on the front door is made of sponge, making it easy for the filter removal
and installation. However, due care should be taken to prevent the filter from any
damage.
The filamentary filter at the cabinet bottom does not have a baffle. With its resilient
elasticity, this filter can be forcefully inserted into the Z-shape dampers on the sides (as
illustrated in Figure 3-51). To remove it, just draw it out from the Z-shape dampers
slowly.
Z-shape damper
Filamentary filter
There are two cleansing methods for the air filter: dry-cleaning and water-washing.
1) Dry-cleaning
Remove the air filter from the cabinet. Flap off the thick dust off the filter, and then use a
vacuum cleaner to remove the remaining dust on the filter. Finally reinstall it to the
cabinet. Dry-cleaning is suitable for sponge filter.
2) Water-washing
Remove the air filter the cabinet. Flap off the thick dust off the filter, and then use a
water pipe to wash it (the maximum water pressure is 20KPa, and the maximum water
spray height is 1.5m). Finally reinstall the air filter to the cabinet after it becomes dry.
Water washing is suitable for both filamentary and aluminum dust-proof screens.
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Note:
You can choose to adopt either dry-cleaning or water-washing as desired. Water-washing can better clean
the air filter. However it takes time since you can reinstall it after it becomes dry.
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4.1 Overview
The MA5100 uses a distributed power supply system. The working power of each
board is supplied by the DC/DC module, and the system is powered with -48V DC input
power. The MA5100 cabinet supports power supplies of either 220V AC, 110V AC or
-48V DC.
z In 220VAC power supply, GEPS4845 (220V) power module and SPD23SZ
lightning protection box are used.
z In 110VAC power supply, GEPS4845 (110V) power module and SPD32SZ
lightning protection box are used.
z In -48VDC power supply, power distribution box is used.
The MA5100 uses the SPD23SZ lightning protection box (referred to as SPD23SZ
hereinafter). This lightning protection box is designed to be installed in a 19-inch
cabinet. In compliance with the requirements specified in IEC-60664, IEC-61312 and
IEC-61643, it provides Class C protection for single-phase AC power supply. It provides
efficient protection against over-voltage and alarm circuit.
1) Introduction to lightning protection box
Dimensions of the SPD23SZ are 276.0×270.0×137.2mm (H×W×D). It weighs 4.26kg.
There are three cabling holes (I~III) at its top, and two holes at the back for securing
purpose. Front view and rear view of the SPD23SZ are shown in Figure 4-1
respectively.
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(1) RUN (in green) (2) ALM (in red) (3) ON/OFF switch
Figure 4-1 Front view and rear view of the SPD23SZ
2) Over-voltage protection
When the voltage of mains reaches 295V~305V, the over-voltage protection function of
the SPD23SZ will be started. It cuts off the power supply to the MA5100 to protect the
power supply system and equipment. When the mains voltage falls to 280V~290V or
even lower, the power supply to the MA5100 is recovered.
Note:
When the over-voltage protection function is started, the SPD23SZ still provides the lightning protection
function. The green LED on its front panel remains on.
3) Application range
Due to the capacity limit of the over-voltage protection circuit, the SPD23SZ is mainly
used for the power system with AC input less than 20A.
When the MA5100 is power by 110VAC supply, SPD32SZ lightning protection box is
required, to protect the power module and loads from being surged by lightning
over-voltage or transient over-voltage.
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1) Secure the SPD23SZ against the wall using two expansion bolts that are not
bigger than M6.
2) The cross sectional area of the phase lines (L) and neutral lines (N) through the
SPD23SZ should not be smaller than 6mm2. It is recommended to use copper-pin
cables.
3) Use copper-pin cables not smaller than 25mm2 as the ground cable.
4) Resistance of the grounding devices should be smaller than 5Ω.
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Note:
z Shut off the power supply before installing the SPD23SZ. Make sure that no dangerous voltage exists
on the neutral line (N).
z After the LPB installation is completed, turn on the MCB to start the LPB. If the MCB is switched off,
then the lightning protection function will become unavailable and the power supply will be terminated.
Therefore, it is forbidden to switch off the MCB in the LPB during normal operation.
1) Secure the SPD23SZ against the wall using two expansion bolts. The AC power
cord between the SPD23SZ and the MA5100 should be 5~10m.
2) Open the faceplate of the SPD23SZ, and perform the cabling according to the joint
detail attached on the back of the front panel.
3) Led out a ground cable (PE line) from the grounding busbar in the SPD23SZ, and
then connect it to the protection grounding bar in the equipment room. The cross
sectional area of the ground cable should not be smaller than 25mm2. Keep the
connection cable as short as possible. The grounding resistance should not be
larger than 5Ω.
4) Make sure that all connections are reliable and proper.
5) Make sure that all the connections conform to the joint detail. Then connect the
power at the miniature circuit breaker (MCB) to power on the SPD23SZ. Confirm
that the RUN LED on the panel lights, and the ALM LED lights when the power at
the MCB is disconnected.
6) Close the cabinet faceplate.
Note:
MA5100 grounding must be connected to the grounding bar of the lightning protection box.
For the electronic connection of the LPB and MA5100, see 4.2.2 Figure 4-4.
1) If the green LED on the panel lights, it indicates that the lightning protection
function is normal.
2) If the red LED on the panel lights, it indicates the lightning protection box failure. In
such case, contact the customer service personnel of Huawei Technologies in
time for SPD23SZ replacement.
3) If it is required to disconnect the PE line for some reason, cut off the AC power
supply to the SPD23SZ first to remove the dangerous internal voltage. Always
confirm there is no dangerous voltage in the neutral line (N).
4) The prerequisite conditions for normal operations of the SPD23SZ are as follows:
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Note:
The LPB is designed to be used in normal conditions and adverse environment as well. However, part of
its performances may deteriorate unexpectedly when working in adverse conditions. It is recommended to
make routine inspection of the LPB, and fix problems or faults in time.
I. Overview
The MA5100 is powered by GEPS4845 (110V AC) power module or GEPS4845 (220V
AC) power module. Only the installation is discussed here. For more details about the
power modules, see corresponding User Manual. Figure 4-2 shows the outline of
GEPS4845 power module.
COM
MS
B
(1) Power distribution frame (PDF) (2) Monitor module (3) Rectifier module (4) Fastening screw hole
Figure 4-2 Front view of GEPS4845 power module
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Note:
z The power module has been installed before delivery. All you need to do on site is to check power
cable connection. For more details about it, see GEPS4815-3A-2.55kW-1A Power Module User
Manual.
z GEPS4845 (110V AC) power module is the same as GEPS4845 (220V AC) power module in terms of
outline and installation. So we use GEPS4845 power module to represent both of them.
There is one mount angle at each side of the power module, with two bolt holes on each
mount angle, which are used for fastening screws. Through it has been installed before
delivery, the following installation steps are as reference in later maintenance.
Installation procedure:
1) Put the power module on the corresponding slide rail in the cabinet. Then gently
push the frame into the cabinet, making the mount angle of the frame contact that
of the cabinet.
2) Adjust the module, making it located in the middle of the cabinet. Here, the four
installation holes on the mount angles at both sides of frame should be aligned
with the captive nuts on the mount angle of the cabinet, then screw in four M6%12
panel fasteners.
Caution:
When fastening screws, first screw them lightly, then fasten them diagonally.
Distribution cables include AC input cable, DC output cable, and battery input cable.
Wiring terminal is in the front panel of the power module. See Figure 4-3.
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(1) AC input MCB (63A) (2) Battery input MCB (63A) (3) Load 1 MCB (10A)
(4) Load 2 MCB (20A) (5) Load 3 MCB (20A) (6) Load 4 MCB (50A)
(7) AC live terminal (8) AC neutral terminal (9) Protection ground terminal
(10) Battery 48V- terminal (11) Load 48V- terminal (12) Battery 48V+ terminal
(13) Load 48V+ terminal
Figure 4-3 GEPS4845 power module terminal block
As shown in Figure 4-3, AC input terminals are at the leftmost end, respectively marked
as AC-L, AC-N and , where L terminal connects live line; N terminal connects neutral
line; connects protection ground cable inside the cabinet. Remove transparent
protective cover on the panel, and take out the baffles above AC terminals along the
direction of arrow. The OT-4 terminal can be used as AC terminals. You can decide load
terminal model and load cable model accordingly.
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Caution:
z Make sure AC input is cut off during cable connection, since it is live with high voltage otherwise.
Temporary label is required for the switch which is prohibited to move in cable connection.
z Fully insulate connection points of AC terminals and other bare points which are not required.
z Cover the baffle again over the terminal after cable connection.
As shown in Figure 4-4, connect the blue live line led out from the lightning protection
box to the AC-L terminal of the GEPS4845 power module, and the black neutral line to
the AC-N terminal. The line should be 5~10m long. Choose U-type terminal as AC
terminals. You can decide load terminal and cable model accordingly.
Connect one end of the yellow-green PGND line (from the lightning protection box to
MA5100) to the terminal, and the other end to ground bar at the lightning protection
box. Tighten the fastening nuts at both ends. The cross-sectional area of the ground
wire must not be less than 25mm2 and the length less than 10m.
It is needed to lead out a protection ground cable from the lightning protection box, as
shown in Figure 4-4. Connect the other end to protection ground bar of the equipment
room. The cross-sectional area of the ground wire must not be less than 25mm2. Its
length should be as short as possible. The grounding resistance value of the protection
grounding bus in the equipment room should not be larger than 5Ω.
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5~10m
PGND
MA5100 cabinet
<10m
It is also necessary to connect other points inside the cabinet to the terminal in the
MA5100. Then connect the PGND terminal in the cabinet to protection ground bar of
the equipment room.
In Figure 4-3, LOAD.(-) represents connection position for negative end of load cable.
Terminals 1-2-3-, B-2-3- and 4-4- are the connection points for negative ends of loads 1,
2, 3, 4 and emergency lightening. The terminals of the same marks are connected in
parallel and you can choose one of them in specific connection. The miniature circuit
breakers (MCB) which correspond to them are LOAD1 10A, LOAD2 20A, LOAD3 20A
and LOAD4 50A. You can connect emergency lighting cable to the B terminal, which is
connected to battery negative terminal B1B2 in parallel, but not controlled with an MCB.
You can choose terminal model and cable model by yourself base on load volume. Lay
cable in accordance with engineering requirements. Follow the following steps to
connect load cable:
z Affirm that all load MCBs involved are off.
z Connect load end + to terminal LOAD (+).
z Connect load end – to terminal LOAD (-).
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You can choose terminal model and cable model by yourself base on battery volume.
Lay cable in accordance with engineering requirements. Follow the following steps to
connect battery cable:
z Prepare positive and negative connecting leads, including making terminals and
marking positive and negative.
z Affirm that all battery MCBs involved are off.
z Bundle positive and negative connecting leads.
z Connect one end of positive lead to terminal BATT (+).
z Connect one end of negative lead to terminal BATT (-).
z Connect the other end of positive lead to the positive terminal of battery.
z Connect the other end of positive lead to the negative terminal of battery.
Caution:
z It is normal that sparks may be generated when connecting negative lead to terminal BATT (-).
z Strict insulation measures are required in adding loads when the line is live, to avoid appearance of
short-circuiting.
All signal interfaces are at the front panel of the power module, as shown in Figure 4-5.
(2)
(1)
(3)
COM
MS
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In RS422 mode, pin 1TX+, pin 2TX-, pin 4RX+, pin 5RX-.
Caution:
Batteries are not pre-installed in the cabinet due its heavy weight. The arrangement
and cablings of batteries are implemented on site. To install the batteries, follow exactly
the descriptions below. Any short circuit may hurt personnel and damage the
equipment.
Note:
In most cases, four batteries which forms a group can meet the power supply requirement. You can install
two groups of batteries when necessary.
As the batteries are installed outside of the MA5100, the external battery racks are
needed.
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The battery rack consists of rack, cover, cable fixing socket and cabling stud. The
cabling stud is protected by the cover. See Figure 4-6 for the mechanical outline of the
battery rack.
The load-bearing capacity of the floor in the equipment room is required to be at least
500 kg/m2 for the installation of the battery rack.
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months after arrival, the battery must be recharged. The charge mode is the forced
even charge. The charging voltage is 14.3~14.5V/PC (for 12V battery), or
2.35~2 .45V/PC (for 2V battery), and the charging time is 20~24 hours (do not
exceed 24 hours).
z If the open circuit voltage of the battery is too lower (12.12V for 12V battery, and
2.02V for 2V battery) due to self-discharge, ask the specialists to handle it.
z During the installation, each battery should be kept at least 10mm space away
from each other, facilitating its heat dissipation during the running.
Caution:
1) The batteries must be connected with the power supply system correctly. Otherwise, they may not be
managed properly, or the recharge current may be too excessive. Therefore, it is necessary to check the
wiring connection carefully. If any problem arises, resolve it immediately.
2) Disconnect the power distribution control equipment before installing battery.
3) Operate the equipment carefully, and avoid reverse connection or short circuit.
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5 1 1 2 2 3 3 4
(1) (2)
(1) To BATT1- of terminal block of power frame (2) To BATT1+ of terminal block of power frame
Figure 4-8 Joint detail of one battery group
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(1) To BATT1- of terminal block of power frame (2) To BATT2- of terminal block of power frame
(3) To BATT1+ of terminal block of power frame (4) To BATT2+ of terminal block of power frame
Figure 4-9 Joint detail of two battery groups
After the battery shelf is installed, follow the steps below to check if the battery can work
normally.
1) Connect correctly the battery and the GEPS4845 power supply. Turn on the AC
power supply and check if the system is normally powered (the board LEDs are in
normal status).
2) Turn off the AC power input and check the board LED status. If the LED status is
still normal, it means that the battery works normally. If the LED turns off, it means
that the battery does not work normally. In this case, find out the problem and
reinstall the battery.
VI. Precautions
1) When a battery is in the open circuit status, its performance always degrades
irreversibly. If the batteries have not been recharged during long storage (more
than 3 months), an irrecoverable loss of battery capacity will occur, which will
severely affect the batteries’ service life.
2) If the open circuit voltage is lower than the specified lower limit (12.48V for 12V
battery, and 2.08V for 2V battery) due to self-discharge, or the batteries are not
installed three months after arrival, then you must charge the batteries. The
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Caution:
The connections between the batteries and the power distribution system should be proper, or it will cause
problems such as: The battery management cannot be implemented, excessive battery charging current,
etc. Therefore, please check whether the system connections are proper and modify in time if any problem
is found.
For the electronic connection of battery and the GEPS4845,see 4.2.2 V. DC output
connection of GEPS 4845 power module
I. Overview
You can configure signal transfer box optionally when GEPS4845 power module is
used, for connecting GEPS4845 monitor unit with external sensors. The front panel of
signal transfer box is as shown in Figure 4-10.
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II. Installing
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To extend electric interfaces and facilitate cable distribution, connect the -48V power
supply directly to the power distribution frame, and then to transmission equipment and
the MA5100 through the power distribution frame and cables.
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There is one mount ear at both sides of the DC power distribution frame, and each
mount ear has two bolt holes used to fasten the screws.
Installation process
1) Install captive nuts to the mount angles of the cabinet according to the frame
position.
2) Put the power distribution frame on the corresponding slide rail in the cabinet, and
then push it into the cabinet gently, making its mount ear contact mount angle of
the cabinet.
3) Adjust the power distribution frame, making it in the middle of the cabinet. Here,
the four bolt holes on the mount ears at both sides of the power distribution frame
should be aligned with the captive nuts on the mount angles of the cabinet, and
then screw in four panel fasteners M6%12 to secure the power distribution frame.
4) Install the delivery attached protection cover of the power distribution frame.
Caution:
When fastening screws, screw them lightly, and then tighten them diagonally.
The power cables of the power distribution frame are connected through the terminal
blocks on the front panel of the system. The electric connection includes -48V leadin
connection and load leadout connection.
1) Connecting -48V DC leadin
Connect two (or one) -48V power supply inputs of the equipment room directly to the
terminal block in the middle of the power distribution frame, as shown in Figure 4-11.
Here, “NEG(-)”, “RTN(+)”, “PGND” are connected to the external -48V cable (blue),
RTN cable (black) and PGND cable (yellow green) of the equipment room respectively.
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Caution:
If the equipment room has only one -48V power supply input, the wiring terminals “NEG(-)” and “NEG(2)”
on the terminal block of the power distribution frame must be connected.
The branch switch SW2 can also be connected with three channels of load leadout,
which are connecting to the three 2- and 2+ terminal pairs respectively. The connection
mode is similar to that of SW1.
The branch switch SW3 can be connected with two channels of load leadout, which are
connecting to the two 3- and 3+ terminal pairs respectively.
The ESC (-) and ESC (+) terminals correspond to environment monitoring frame. It is
an independent branch load.
Figure 4-12 illustrates the connection diagram. Note to connect the cables correctly.
To transmission frame 2
To Modem
To transmission frame 1
To MD5500 frame 2
To ESC
ESC- ESC+ 1- 1+ 2- 2+ 3- 3+
Note:
The connection for the DC load leadouts have already been made before the delivery. It is unnecessary to
modify them.
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If the cabinet uses –48V DC power supply, it does not require the AC/DC power frame.
The –48V power cords are directly connected to the power distribution frame (PDF) at
the uppermost part of the cabinet. The cables are led in from the top of the cabinet.
Figure 4-13 shows the connection of the external power cord and the grounding cable.
MA5100 cabinet
DC power distribution cabinet
PDB
-48V
To DC power cabinet
-48V
Frame
BGND
BGND
PGND
Figure 4-13 Connection of the external power cord and the grounding cable
-48V power cord lead two -48V inputs from the DC power distribution cabinet into the
MA5100 cabinet. Connect one end of the -48V cable (in blue) to the cabling stud
marked with “-48V1” or “-48V2” in the PDF, the other end to the 48V negative pole bar
of the DC power distribution cabinet in the equipment room (or the power distribution
box). If there is no DC power distribution cabinet (or the power distribution box) in the
equipment room, connect the -48V cable to the 48V negative pole bar of the DC power
cabinet.
BGND cable connect one end of the BGND cable (in black) to the cabling stud marked
with the “BGND”, and the other end to the 48V positive pole bar of the DC power
distribution cabinet (or the power distribution box). If there is no DC power distribution
cabinet (or the power distribution box) in the equipment room, connect the BGND cable
to the 48V positive pole bar of the DC power cabinet. The sectional area of the
connecting cable should not be less than 16mm2 and the keep the connecting the cable
as short as possible.
PGND cable connect one end of the protection grounding cable (in yellow-green) to the
“PGND” terminal inside the MA5100 cabinet, and the other end to the PGND grounding
bar of the DC power distribution cabinet (or the PDB). If the DC power distribution
cabinet (or the PDB) is unavailable, connect the protection grounding cable to the
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protection grounding bar of the equipment room. The sectional area of the connecting
cable should not be less than 25mm2, and the connecting cable should be as short as
possible during the engineering construction.
Combined cabinet installation mode may be required to keep same potential between
the basic cabinet and extension cabinet when local subtending is used for adding new
subscribers. Then the combined cabinets can only be powered by external DC power
unit for convenience of centralized monitoring and management.
In this installation mode, the grounding bars of two MA5100 cabinets are shorted with
wires of 6mm2 sectional area and 300mm length. Figure 4-14 shows the position of
these shorting wires.
Figure 4-14 Shorting wires between basic cabinet and extension cabinet
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2) Labels on both ends of the cable should be properly positioned, with correct and
clear contents. The numbers for both ends of the cable should be written on
strap labels, which are tied 2cm behind the connectors respectively. See Figure
5-2 for details, and the labels should indicate the corresponding relations.
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(1) Labels
3) All cables, especially the digital trunk cables and optical fiber pigtails, can not be
excessively bent at turning points so as to protect the cable cores from damage.
Figure 5-3 shows the bundling of subscriber cables at turning points.
4) Cable bending radius should be more than two times of its diameter. The
bending radius near the connector outlet reaches 4~6 times. In general, it is
more than 4cm. For optic fiber, the bending radius is more than 20 times of its
diameter.
5) To bundle cables between the frames, three cable ties should be used for each
frame, and the top one should be at the bend. The space between cable ties
should be even and the buckles should be at the outer edge of the cable
bundles.
6) Cable trough arrangement technique
First, clean the rubbish in the trough. And seal both ends to keep rat from damaging
the cables.
All cables from the inlet of the trough to the inside of the cabinet should be arranged
in good order. The cables should be of the same lengths in the trough. See Figure
5-4 for details.
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Signal cables in the trough should be separated from power cables as far as possible.
They should not be too close to each other (5cm distance at least), let alone being
bundled together.
1) The cables must be neatly arranged, without skin damage, and should not be
pulled by force. Leave a certain margin and keep moderate bundling.
2) The cables can not be mixed, and cables of different kinds should be laid out
separately.
3) The specifications, routes, cross sections and positions of cables should
conform to the stipulations in the construction drawings. The cable arrangement
and the use of ports should facilitate the future maintenance and capacity
expansion.
4) The cables laid in walkway must be bundled. The bundled cables should be
close and the appearance is regular. The spacing between cable ties is even
with moderate tightness. Especially, the fiber pigtails should not be bundled too
tightly. If flaxen thread is used as the binding material, it should be wax-soaked.
Cables laid in trenches/troughs are not required to be bundled, but should be
tidily arranged to avoid crossing-over if possible. The cables should be kept
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within the trough. At the ingress and egress of the trough and the cable bend,
the cables should be properly bundled and fixed with plastic fastener. Protection
sleeves are required for the fibers distributed in the trough.
5) Cables should be bundled with an even spacing. Bundle the cables at every 8
square holes on the square-hole bar (for power cables and ground wires). At the
back of the cabinet, bundle the cables wherever they go across a beam (for
communication cables). The cable ties should be free of sharp tips and the
buckles should point to the same direction if possible. Excessive optical fibers
and cables should be tidily coiled up so that they can be found conveniently.
Fiber pigtails that are not in use temporarily should be well protected. Cable
connectors made on site must be firm, reliable and neat.
6) If the equipment room is installed with the anti-static floor, it is recommended
that the subscriber cable adopt the lower cabling mode. Thus the cabling is
elegant and easy to run. If the equipment is not installed with the support, the
upper cabling method should be adopted, and the cable guide are installed over
the cabinet. When the lower cabling mode is adopted, all cables pass through
the floor interlayer or cabling trough. When the upper cabling is adopted, the
cables pass through the upper cabling cabinet or lower cabling cabinet over the
cabinet. The cabling standard, route, cross section and location should comply
with the stipulations in the construction drawings. The cables must be arranged
in order and there is no damage on the sheaths. The specifications, routes,
cross sections and positions of the cables should conform to the stipulations in
the construction drawings. The cables should be tidily arranged, without skin
damage. The subscriber cables and the power cables should be arranged
separately. The cables should be bent evenly and smoothly. The outside of the
bent curve should be kept vertical. The minimum bend radius should be greater
than 60mm.
The MA5100 frame is equipped with 16 slots, which are numbered, from left to right,
as 0~15. Slots 7 and 8 are for the main control board exclusively. Other slots can be
inserted with any service board. Both the main control board and the service boards
adopt the front-panel-leading-out mode.
The MA5100 adopts the H66 Series cabinet, where cable is arranged as the follows:
1) Cable and optical fiber are led out from the front panel of the board.
2) The cable is routed to the wiring frame, then to the wire bushing at the two sides
of the cabinet, where it is bundled.
3) You can adopt downward routing or upward routing as required. Bundle the
cables at the two sides of the cabinet, and lead the cables out from the top or
the bottom of the cabinet.
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Note:
For introduction to boards and cable, refer to the relevant section in the Appendix.
MMX is the core of service convergence, switching in the MA5100.It ensures QoS for
user data by means of congestion control, traffic shaping and policing.
MMX is designed to be installed in the slot No.7and 8. It can not be configured in
slots for the service board. Dimensions of MMX are 366.7×340.0×2.0mm (H×D×W).
Figure 5-5 shows the silk-screen on the MMX.
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MMXC
RUN (1)
ALM (2)
ACT (3)
RESET
(4)
CON
(5)
MON
(6)
ETH
(7)
(8)
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High-speed signal MMX provides different upstream signal interface through different
interface subboard, including 155M ATM optical interface, IMA interface.
Environment
MON
monitoring interface
Cables used for the interfaces of MMX board are listed in Table 5-2.
Maintenance Connect one end of the cable to the CON interface of MMX
CON serial interface board using RJ45 connector, and the other end to a PC
cable using DB9 or DB25 connector.
Straight through
When connecting a maintenance PC, use the crossover
network cable or
ETH network cable; When connecting a switch or router, use the
crossover network
straight through network cable.
cable
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Connect one end of the fiber to the optical subboard, and the
High-speed
other end to the equipment. For detained information about
upstream Optical fiber
optical fiber bundling, refer to5.3 Installing and Arranging
interface
Optical Fiber.
The MMX board uses very few cables. Bundling these cables is rather simple. See
Figure 5-6.
(1) MMX board (2) Maintenance serial port cable (3) Environment monitoring cable
(4) Maintenance network interface cable (5) Clock cable
Board Description
ADLE The board, with a built-in Splitter, provides 32 ADSL interfaces (ADSL over POTS).
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Board Description
The board, with a built-in Splitter, provides 32 ADSL interfaces (ADSL over POTS),
ADLG
and supports capture operation.
The board provides 32 ADSL interfaces (ADSL over ISDN). It must incorporate with
ADLI
32-channel SPLI.
The ADSL boards use the same 32-channel ADSL cables. However, their wiring
ways are different. According to whether a board needs to coordinate with the Splitter,
these boards can be divided into the following two categories:
z Coordinate with the Splitter: ADLI
z Not coordinate with the Splitter: ADLE, ADLG, ADLH, ADLJ, and ADCE.
The following describes how to install cables for these two categories of boards.
Connect the ADLI and SPLI using ADSL-SPL cable. See Figure 5-7.
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ADLI SPLI
RUN RUN
ALM ALM
RESET RESET
ADSL-SPL cable
ADSL
SPL cable
MDF
LINE
SPL cable
MDF
PSTN
ADSL
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SPL user cables are front-access-cabled inside the cabinet. The SPL user cables out
of the front panel of the SPL board are routed to the both sides of the cabinet from
the cabling frame. These cables should be bundled along the both sides of the
cabinet. They should not be bundled with power cables.
When inserting the ADSL cable plug, push it in horizontally without shaking to the
right or left. When pulling the plug out, pinch the locker on the plug with your fingers,
and then pull it out horizontally, shown as Figure 5-8.
Note
Wrong plug-in or pull-out operation may curve the pins. If feeling any relatively heavy pressure in the
course of plug-in or pull-out, stop the operation, and check whether the pins are curved or broken off.
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LINE
LINE
LINE
LINE
LINE
PSTN
PSTN
PSTN
PSTN
PSTN
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z Corrugated tube is required when optical fiber enters the cabinet from the cable
access hole on the left (recommended).
z The power cord is recommended to enter the cabinet from the cable access
hole on the right.
For the purpose of installing ADSL user cables, it is required to install jumpers of the
cables in the vendee’s equipment room. The jumpers for the aforesaid two
categories of ADSL boards are different. The following describes the details.
1) Jumper of ADLI
Select an empty port in ADLI and cut off the jumper between the MDF at the office
end and MDF at the customer end. Then connect the MDF at the office end with a
PSTN port in SPL board using a jumper, and the MDF at the customer end with LINE
port in SPL. Record the frame No., slot No. and port No. where the jumper is located.
See Figure 5-10.
MDF at the office end MDF at the user end
PSTN
Splitter
ADSL Modem
Analog voice
10Base-T
Hybrid data and voice
ADL SPL
Data
LINE ADSL
ATM
PSTN
2) ADLE/ADLG/ADLH/ADLJ/ADCE jumper
ADLE/ADLG/ADLH/ADLJ/ADCE jumper is basically the same as the ADLI jumper.
See Figure 5-11.
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PSTN
Splitter
ADSL Modem
Analog voice
Hybrid data and voice 10Base-T
ADLE
ATM
LINE
PSTN
Dotted line is the physical line before making jumper
Solid line the pyhsical line after making jumper
I. Overview
The MA5100 LAND board is an Ethernet access board, which provides a variety of
interfaces by using different subboards. The LAND board implements transparent
bridging function (RFC1483B) for the IP-DSLAM application, and for the
interconnection of LAN leased line over ATM.
The subboards are as follow:
Subboard Interface
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Subboard Interface
LAND
(1)
(2)
(3)
(4)
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Subboard
Provides a variety of interfaces by using different subboards..
interface
The LAND board can be equipped with various subboards to provide a series of
interfaces. It uses network cable and optical fiber, which can be installed as the
follows:
1) Installing network cable
MA5100 10/100M Ethernet cable consist of straight-through cable and crossover
cable. They are similar in cable structure, but different in cable pinouts.
The Ethernet cables are led out from the front panel of the boards in the cabinet.
When the cables or fibers are led out from the panel of the LAN board, they are wired
from the cabling frame under the MA5100 service frame, and led to the two sides of
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the cabinet. The cables and fibers should be bundled along the sides of the cabinet,
and separated from the power cables.
2) Connecting the fibers
When the subboards for optical interfaces are used, you should connect the fibers.
The fibers for the LAND board are laid in the same way as that for the MMX/AIU.
Refer to 5.3 Installing and Arranging Optical Fiber for details.
SHLA offers 32-channel SHDSL access in ATM mode. Figure 5-13 shows the SHLA
board silk-screen.
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SHLA
(1)
(2)
(3)
G.SHDSL
(4)
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SHLA cable is the same as ADLE cable. They are both 32-channel ADSL subscriber
cable. For more detailed information, refer to section 5.2.3 III. Installing
ADLE/ADLG/ADLH/ADLJ/ADCE Cable.
The ISU board is mainly used to achieve the function of broad-band access server
(BAS), and provide access for signals from the MMX through the bus of backplane.
The MA5100 provides two types of ISU boards, the ISUA board and the ISUE board
(which is configured invariably with 4×FE electrical interface subboard). The ISU
board resides in slots 14 or 15 of the MA5100 frame exclusively. Dimensions of the
ISU board are 366.7×340.0×2.0mm (H×D×W).
The ISUA board and the ISUE board share the same silkscreen print. Figure 5-14
shows the silkscreen print of the ISUA board.
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ISU
RUN (1)
ALM (2)
RESET
(3)
ETH CON
(4)
(5)
1
9
(7)
2
10
3
4
(6)
5
6
7
8
Table 5-9 lists all interfaces of the ISU board and the relevant description:
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Equipped with two subboard slots, the ISUA (or ISUE) board can be configured with
various subboards to offer abundant FE/GE interfaces. For the ISUA board, the
subboard slot 1 can house various FE and GE optical interface subboards, and the
subboard slot 2 can house various FE optical interface subboards. For the ISUE
board, the subboard slot 1 can house various FE and GE optical interface subboards,
and the slot 2 invariably houses the 4×FE electrical interface subboard. Table 5-10
lists various subboards and the associated interfaces.
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The ISU board adopts the same maintenance serial interface cables, maintenance
network cables and optical fibers as those used by the MMX board.
The H511IMU board (IMU for short) is a service board of the MA5100. It provides
16-channel E1 electrical interfaces, which transmit ATM cells over E1 lines in ATM
UNI/IMA mode for the purpose of IMA service provisioning. The IMU supports
downstream cascading of MA5105s. However, it does not support the IMA uplink
function.
Figure 5-15 shows the silkscreen print of the ISUA board.
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IMU
RUN (1)
ALM (2)
RESET
(3)
E1/T1 0-7
(4)
E1/T1 8-15
Each IMU board is equipped with two 8-channel E1 trunk cables. One end of the
cable uses DB68PIN connector, with spacing of 1.27mm. The other end uses either
SMB connector or naked cable. When using SMB connector, the IMU cable is
directly connected to a switch. When using naked cable, the IMU cable is directly
connected to the MDF.
Three trunk cables are available:
z Cable impedance is 75Ω, one end of the cable using SMB connector.
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z Cable impedance is 75Ω, one end of the cable using bare cable.
z Cable impedance is 120Ω, one end of the cable using bare cable.
Choose the proper cable type depending on the actual needs.
IMU cabling is performed in the front. It needs to be configured with two 8-channel E1
trunk cable. See Figure 5-16 for the cable structure.
(1) Coaxial connector-SMB connector (2) Label (3) 68PIN connector shell
(4) 68PIN connector tip
Ground
66 Ground wire 32
16 R0 wire 8 R4
65 Tip 31 Tip
Ground
62 Ground wire 28
15 T0 wire 7 T4
61 Tip 27 Tip
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Ground
54 Ground wire 20
13 T1 wire 5 T5
53 Tip 19 Tip
Ground
50 Ground wire 16
12 R2 wire 4 R6
49 Tip 15 Tip
Ground
46 Ground wire 12
11 T2 wire 3 T6
45 Tip 11 Tip
Ground
42 Ground wire 8
10 R3 wire 2 R7
41 Tip 7 Tip
Ground
38 Ground wire 9 T3 4 1 T7
wire
37 Tip 9 T3 3 Tip 1 T7
The E1 cabling is performed in the front of the MA5100 cabinet. The E1 cable led out
from the front panel is routed to the both sides of the cabinet through the cabling
frame in the bottom of MA5100 frame. Bundle it along the left or right sides of the
cabinet separately, and keep it away from the power cords and other unshielded
signaling cables.
When MMX and AIU are configured with the E8IT subboard for IMA service, it
provides 8-channel E1 interfaces. 4-channel E1 trunk cable is needed. One end of
the E1 cable uses DB50PIN connector to connect with DB50 interface in E8IT board.
The other end uses either SMB connector or naked cable. When using SMB
connector, the CESC cable is directly connected to a switch. When using naked
cable, the CESC cable is directly connected to the MDF
Three trunk cables are available:
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z Cable impedance is 75Ω, one end of the cable using SMB connector.
z Cable impedance is 75Ω, one end of the cable using bare cable.
z Cable impedance is 120Ω, one end of the cable using bare cable.
Choose the proper cable type depending on the actual needs.
The subtending module mainly controls the access of slave frames of the MA5100.
There are two master-slave subtending modes: SEPA/SMXB and SEPL/SMXL:
z The SEPA board in the master frame is connected with the SMXB board in the
slave frame through LVDS (IEEE 1394cables). Thus, the slave frame is
subtended to the master frame. Messages between the service boards in the
slave frames and the MMX in the master frame are transmitted through the
SMXB and the SEPA boards.
z The SEPL board in the master frame is connected with the SXML board in the
slave frame through optical fibers. Thus, the slave frame is subtended to the
master frame. Messages between the service boards in the slave frames and
the MMX in the master frame are transmitted through the SMXL and the SEPL
boards.
Note:
The frame ID of the master frame is fixed as 0, and the IDs of the slave frames range from 1 to 4. In
the aforesaid two subtending modes, the slave frames are numbered differently. For details, refer to
SmartAX MA5100/5103 Multi-service Access Module Operation Manual.
Figure 5-17 shows the silk-screens on the SMXB and SEPA boards.
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SMXB SEPA
RESET
(4) RESET
(4)
CON
(5)
SN0
SN1
(7)
SN2
SN3
SB0
(6)
SB1
(1) RUN LED (2) ALARM LED (3) ACT LED (4) Reset button
(5) Maintenance serial port (6)/(7) Subtending port
LVDS cables (IEEE 1394) are used to connect the SMXB board and the SEPA board
for the purpose of subtending the master and slave frames.
The SMXB board’s active and standby ports SB0 and SB1 are used for subtending
the master and slave frames. The SEPA board has four ports (SN0-SN3) in total.
When there are active and standby SEPA boards in the master frame, the cabling is
as follows:
The SMXB uses two IEEE 1394 subtending cables. One is used to connect the SB0
port on the SMXB board and one port (assume SN0) of SN0-SN3 ports on the active
SEPA board in the master frame. The other is used to connect the SB1 port on the
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SMXB board and the corresponding port (SN0) on the standby SEPA board. See
Figure 5-18 for the specific cabling.
7# 14# 15#
SEPA
M SN0 SN0
Master Frame 0 M SN1 SN1
X SN2 SN2
C SN3 SN3
7# 7# 7# 7#
The H66 Series Cabinets are adopted for the MA5100. A cabinet can be installed
with up to three service frames (the specific number of frames is determined
according to the corresponding configuration). If subscribers are added by means of
master-slave subtending, and another cabinet is needed, the two cabinets should be
combined. The subtending cables should be routed through the combined cabinets.
Figure 5-19 shows the silk-screens on the SEPL and SMXL boards.
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SMXL SEPL
RESET
(4) RESET
(4)
(5) (7)
(6)
CON
(1) RUN LED (2) ALARM LED (3) ACT LED (4) Reset button
(5) Maintenance Serial port (6)/(7) Subtending port-optical port
H511AIUA board provides ATM interfaces for remote cascading of MA5100. When
configured with different subboards, it can provide a single-mode STM-1 optical
interface, a multi-mode STM-1 ATM optical interface, two single-mode STM-1 ATM
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optical interfaces, two multi-mode STM-1 ATM interfaces or eight E1 IMA interfaces.
Silk screen on the board is shown in Figure 5-20.
Note:
z AIUA supports at most two subboards, but you cannot configure two subboards which provide
different types of interfaces, that is one of the STM-1 optical subboard, IAM subboard, APON
subboard (here we see single-mode interface and multimode interface as the same type.).
z AIUA supports 1~4 155M ATM optical interfaces, which work independently. That is, they cannot
work in active/standby mode and also not in load-sharing mode. The first subboard must be of
dual-interface type when three optical interfaces are required in configuration.
AIU
(1)
(2)
(3)
(4)
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The LED indicators on the H511AIUA board are described in Table 5-12.
Run LED in It indicates the board is normal when t blinks alternatively one
RUN
green second and one second.
Alarm LED in It is off when the system is normal. When communicate with the
ALM
red MMX is abnormal, it is on.
When configured with IMA subboard, E8IT cable is used. See 5.2.8 Installing E8IT
Cable.
When configured with ATM subboard, optical fiber is used, see 5.3 Installing and
Arranging Optical Fiber.
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The overall inspection refers to review of the entire installation work. The check items
include cabinets, cable distribution, connectors, sockets, labels, and site environment,
which are described in detail in the following paragraphs:
I. Checking cabinets
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busbars and to the power sockets on various backplanes. Make sure that all the power
cables and ground cables are reliably and correctly connected.
2) Intra-module cables
z All cables are correctly connected and the connectors are free of loose
connection.
z All the cables are bundled properly and spacing between ties is appropriate.
z Cable ties are not overlaid, and have no sharp ends.
3) Cables and optical fibers
z Cables cannot be too tight at turn points.
z The wiring route should be correct and cables should be bundled with the same
interval.
z The cables inside the cabinets should be straight and smooth without crossover.
The cables outside the cabinets should be bundled together.
z The cables in the troughs or along the cabling ladders should be tidily arranged. All
cables should be bound properly without damage to the jacket.
z Proper surplus should be left for the cables. The cable ties should be cut with flush
ends and without superimposition.
1) Connectors
The locking catches of the cable connectors should be firmly buckled and coaxial cable
connectors should be fixed firmly.
2) Sockets
Check all the sockets to make sure that there is no broken pin and bent pins does not
cause short circuit.
All labels should be clean, clear and neatly arranged in proper position.
1) Cabinets
No redundant cable tie end, cable end or other sundries is left in cabinets. The front and
rear doors, side cover plates of cabinets should be clean with no stain, fingerprint and
the like left.
2) Cabling trough
No engineering remnants, such as cable tie ends, cable ends and desiccant bags,
should be left in the cabling troughs, under cabinets or the raised floor around cabinets.
3) Equipment room
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Unnecessary materials should be dismissed out of the equipment room and necessary
articles should be in order. The operation consoles should be clean and orderly, and
raised floor should be smooth and clean.
Power on the system after the hardware installation checkup is completed. The specific
steps are as follows:
1) Set the main switch of the 220V AC or -48V DC power supply to OFF.
2) Set all the AC power sockets and power switches connected with the equipment
and terminals to OFF.
3) Pull out all the boards from the MA5100 case, or just loosely mount them in the
case, but make sure that board does not touch the pins on the backplane.
4) Test with a multimeter to determine whether short circuit exists between the phase
line (live wire), ground line and neutral line of each power socket.
5) If the 220V AC power supply is used, switch on the main switch of the 220V AC
power supply and measure with a multimeter to determine whether power voltage
at the UPS (Uninterrupted Power Supply) input is normal. If it is normal, then
switch on the UPS and measure whether the UPS output is normal. Switch on the
switch of equipment power socket and measure with the multimeter to see
whether the output is normal. At the point the input VIN ELD on the MA5100
rectifier module is ON.
6) If the -48V DC power supply is used, first test whether any short circuit occurs in
the three PDF terminals (-48V, GND and PGND) with a multimeter. Then, switch
on the main switch of the -48V DC power supply and measure with a multimeter to
see whether the voltages between –48V DC and GND, -48V DC and PGND in
PDF are normal (-40V~-57V).
After the system power supply is tested to be normal, proceed to check the system
status.
1) If the 220V AC power input is normal, switch on the switch of the MA5100 rectifier
module and the power switch of the cabinet. The green RUN LED (Light Emitting
Diode) on the panel of each rectifier module should be ON, and the red ALM LED
should be OFF all the time. The fans in the fan frame and in the equipment case
start working. If any fan is abnormal, please take it out of the fan frame for test.
2) If the -48V DC power input is normal, turn on the power switch of the cabinet. At
this time, fans in the fan frame in the equipment case should start working. If any
fan is abnormal, please take it out of the fan frame for test.
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3) Power off the equipment and mount the boards. Then switch on the power switch,
and all LEDs on the board panels will light and the RUN LEDs flash.
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Chapter 7 Appendix
DC: -40V~-57V
110V±20% (47~63Hz)
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Note:
MA5100 frame can be configured with various boards. The power consumption of the MA5100 frame
varies with different configurations. The following example assumes that all boards in the frame are ADL
boards.
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
A A A A A A A M A A A A A A A
D D D D D D D M D D D D D D D
L L L L L L L X L L L L L L L
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COM
MS
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Table 7-3 Wiring description for AC power system + 1 MA5100 service frame
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Table 7-4 Wiring description for DC power system + 1 MA5100 service frame
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COM
MS
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Table 7-5 Wiring description for AC power system + 2 MA5100 service frames
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Table 7-6 Wiring description for DC power system + 2 MA5100 service frames
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Table 7-7 Wiring description for DC power system + 3 MA5100 service frames
MMX board has an RJ45-type debugging serial port. One end of the CON cable is
connected to CON on the MMX using an RJ45 connector, and the other end connected
to the PC using a DB9 connector. See Figure 7-12 for cable assembly.
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(1) A direction (2) D type connector-25PIN (3) Label (4) Network interface connector
(5) A direction (6) A direction (7) D type connector-9PIN
Figure 7-12 MMX cable assembly
Connector Pinouts
RJ45 1 2 3 4 5 6 7 8 Shell
DB25Pin 5 6 3 1 7 2 20 4 Shell
DB9Pin 8 6 2 5 5 3 4 7 Shell
I. ADLD-SPLC cable
The cabling of both ADLD and SPLC is performed in the front of the MA5100 cabinet.
BD68PIN connectors are used. Note that different cables are used for the same frame
configuration of ADLD and SPLC and for separate frame configuration.
When they are configured in the same frame, ADSL-SPL mixed frame cable is used,
which is shown in Figure 7-13.
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(1) DB68PIN male connector (2) A direction (3) Main label (4) B direction
Figure 7-13 Cable for connecting the ADL -SPL in the same frame
Figure 7-14 shows the cable for connecting the SPL and ADL in different frames.
68 35
34 1
(1) DB68PIN male connector (2) A direction (3) Main label (4) B direction
Figure 7-14 Cable for connecting the SPL and ADL in different frames
Twisted Twisted
Twisted pair or Twisted pair
X1 X2 X1 X2 pair or X1 X2 pair or X1 X2
not or not
not not
1 1 19 19 Twisted 35 35 Twisted 53 53
Twisted pair Twisted pair
2 2 20 20 pair 36 36 pair 54 54
3 3 21 21 Twisted 37 37 Twisted 55 55
Twisted pair Twisted pair
4 4 22 22 pair 38 38 pair 56 56
5 5 23 23 Twisted 39 39 Twisted 57 57
Twisted pair Twisted pair
6 6 24 24 pair 40 40 pair 58 58
7 7 25 25 Twisted 41 41 Twisted 59 59
Twisted pair Twisted pair
8 8 26 26 pair 42 42 pair 60 60
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Twisted Twisted
Twisted pair or Twisted pair
X1 X2 X1 X2 pair or X1 X2 pair or X1 X2
not or not
not not
Two SPL cables are needed for each SPLC. Figure 7-15 illustrates the SPL cable
structure.
(1) 68PIN connector tip (2) 68PIN connector shell (3) 64C26AWG twisted pair
Figure 7-15 32-port SPL cable structure
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MA5100 10/100M Ethernet cable consist of straight-through cable and crossover cable.
They are similar in cable structure, but different in cable pinouts. The cable pinouts of
straight-through cable and crossover cable are illustrated in Table 7-11 and Table
7-12respectively.
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Both of the cables are 8-tip category-5 twisted pairs. There are RJ45 connectors at both
ends. See Figure 7-16 for their structures. (unit: cm)
LAN board can use both of the cables when its cable adaptive function is enabled.
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An ordinary network cable consists of two ordinary RJ-45 connectors and one C5
twisted pair cable. Its appearance is shown in Figure 7-17.
(1) (2)
(3)
(2)
(1)
(1)
4) Use a blade or a knife to peel 20mm off the jacket. Do not damage the insulation of
the pins. See Figure 7-19.
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(1)
5) After peeling the cable, you can see four pairs of pins. Arrange them neatly
according to the internal connection of the cable. (For straight through cable, refer
to Table 7-11. For crossover cable, refer to Table 7-12.) Please leave 13~15mm
pins and cut off the unnecessary pins. Put the pins into the RJ-45 connector and
arrange the pins in the correct order. See Figure 7-20.
6) After arranging the pins neatly within the RJ-45 connector, use the crimp pliers to
crimp the connector, and make sure that the connector is always in correct
position. When finished, the metal cover on the connector should be lower than
the jacket. Then, use a network cable tester or a multimeter to check the crimped
pins. Finally, push the jacket to cover the RJ-45 connector. See Figure 7-21.
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A shielded network cable consists of two shielded RJ-45 connectors and one super-C5
twisted pair cable. See Figure 7-22.
(2)
(4)
(1)
(3)
(5) (6) (7)
(1) RJ-45 connector (2) Shield iron cover (3) Jacket (4) C5 cable
(5) Jacket (6) Shield iron cover (7) RJ-45 connector
Figure 7-22 Sketch map of a shielded network cable
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(1)
(3)
(2)
(5)
(4)
(1) Metal cover onRJ-45 connector (2) Plastic cover of the RJ-45 connector (3) Pin fastening slot
(4) Shield iron cover (5) Jacket
Figure 7-23 Composition of a shield RJ-45 connector
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(1)
(1)
(2)
SHLA cable is the same as ADLE cable. They are both 32-channel ADSL subscriber
cable. For more detailed information, refer to section 7.3.3 32-port SPLC Cable.
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When MMX and AIU are configured with the E8IT subboard for IMA service, it provides
8-channel E1 interfaces. 4-channel E1 trunk cable is needed. One end of the E1 cable
uses DB50PIN connector to connect with DB50 interface in E8IT board. The other end
uses either SMB connector or naked cable. When using SMB connector, the CESC
cable is directly connected to a switch. When using naked cable, the CESC cable is
directly connected to the MDF
Figure 7-27 illustrates the cable structure. Table 7-13 lists the cable pinouts.
(1) Label (2) Heat-shrink tube (3) Main label (4) DB50PIN male connector
(5) A direction
Figure 7-27 E8IT cable structure
Twisted pair or
Starting point Color Label
not
49 White/yellow
Twisted pair R3
48 Yellow
43 White/black
Twisted pair R2
42 Black
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Twisted pair or
Starting point Color Label
not
37 White/red
Twisted pair R1
36 Red
31 White/grey
Twisted pair R0
30 Grey
21 White/brown
Twisted pair T3
20 Brown
15 White/green
Twisted pair T2
14 Green
9 White/orange
Twisted pair T1
8 Orange
3 White/blue
Twisted pair T0
2 Blue
IEEE 1394 cables are used to connect the SMXB board and the SEPA board for the
purpose of subtending the master and slave frames. Figure 7-28 See for the specific
structure.
(1) A direction (2) IEEE 1394-6PIN-Male connector (3) Main label (4) B direction
Figure 7-28 Master-slave subtending cable
Engineering labels are affixed to both ends of the various cables to identify the physical
positions of cables on different devices. Labels on the cables facilitate correct and
orderly connection of cables, and easy maintenance after the installation.
There are two types of engineering labels, specialized for the power cables and signal
cables respectively. The power cables include the AC power cables and DC power
cables (excluding the power cable that connects the distribution box and the cabinet).
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The signal cables include external cables of alarm box, Ethernet cables, optical fibers,
trunk cables and subscriber cables (excluding the antenna feeders).
Note:
In case there is special requirement from the user of the equipment on the description method of the labels,
the labels should be printed accordingly. However, this must be stated in the self-check report.
I. Material
There are two types of engineering labels for power cables and signal cables
respectively.
1) Label for signal cables
The label for signal cables is L-shaped with fixed dimensions, as shown in Figure 7-29
(expressed in mm).
TO:
The dividing lines on the label help to specify more clearly the position of a cable. For
example, there is one between the cabinet number and the frame number and another
one between the frame number and the slot number. The dividing line is 1.5mm×0.6mm
in size with the color of PONTONE 656c (light blue).
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The cut dotted line helps to fold the label when affixing it to the cable, and its size is
1.0mm×2.0mm.
There is a mark “TO:” (upside down in the figure) at the lower right corner of the label.
The mark is used to identify the opposite end of the cable on which the label is affixed.
2) Label for power cables
The label for power cables should be attached to the identification plate on the cable
ties that are bundled to the cable. The identification plate has an embossment of
0.2mm×0.6mm around (symmetric on both sides), and the area in the middle is for
affixing the label, as shown in Figure 7-30 (expressed in mm):
10
26.2 R1.0
TO:
12.2 11
(2) 25
0.6
(1) 1.5
100
0.6
(3)
(1) Cable tie (2) Label (3) Dividing line on the label
Figure 7-30 Label for power cables
The contents can be printed or written on the labels. Printing is recommended for the
sake of high efficiency and eye-pleasant layout.
The Word-form template is available for label printout. You can download the template
from http://tech-support.huawei.com/asp/comm/index.asp (path://support/
document/project management/installation and maintenance/document/others), or get
the template from Huawei local office.
When using the template, you can directly modify the contents on the template, and the
following should be observed:
z The settings of centered characters, direction, and fonts should not be changed.
z When there are too many characters to be filled in, zoom out the characters, but
make sure the printouts are clear and legible.
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To merge the cells, you should first recover the table structure (if gridlines are displayed,
you can start from Step 3 directly).
1) Select the menu item [Edit/Select All].
2) Select the menu item [Format/Borders and Shading/Borders]. Select Box and
click <OK>.
3) Drag the mouse to select the cells to be merged and select the menu item
[Table/Merge Cells].
If two merged cells are still not enough to accommodate the characters, use multiple
lines.
To print the labels, laser jet printer must be used, although there is no restriction on the
model of the printer. Before printing the label, set up the page and try the printing on
ordinary blank paper (both sides are blank):
1) Cover the blank paper onto the whole page of label paper, and check whether the
page setup conforms to the requirement.
2) Make sure the printer properties, such as "paper size" and “direction”, have been
set correctly.
3) If the warning prompt as shown in Figure 7-31 appears before printing, click
<Ignore> to continue the printing.
If the printout confoms to the requiremnt, print it to label paper. If the printout does not
conform, adjust the page setup and try the printing again, until the correct printout is
produced. The method of adjusting the page setup is as follows:
1) Select the menu item [File/Page Setup].
2) Select the Margins tab page.
3) Select Left for Gutter Position.
4) Set Header and Footer as 0, and adjust the values of Top, Bottom, Left, and
Right.
After the page setup has been made correct, save it for future use. This page setup is
only necessary in the first time you use the template to print the labels.
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Different from the ordinary paper, the label paper is composed of two pages. No matter
what model of printer you are using, feed in the labels one after another by hand. Never
use the auto-feed mode in order to avoid jamming the labels. Different models of
printers may have different feeding modes, make sure to feed in the labels correctly.
Use the black oiliness markers delivered together with the device to write the labels.
In special cases, black ball-pens are allowed, although not recommended. When
writing with the ball-pen, take care not to leave the oil on the label, which may
contaminate the label and blur the words..
Note:
The delivered marker has two nibs. Make sure to use the smaller nib to write the labels.
For the sake of easy recognition and good looking, the font in handwriting should be
close to the standard typeface as much as possible. Table 7-14 shows the standard
typeface.
0 1 2 3 4 5 6 7 8
9 A B C D E F G H
I J K L M N O P Q
R S T U V W X Y Z
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Write the characters in proper size, and the direction is as shown in Figure 7-32:
TO:
After printing or writing the label, remove the label from the bottom page and affix it to
the signal cable, or the identification plate of the power cable.
The steps to affix the label to the cable are shown in Figure 7-33, Figure 7-34 and
Figure 7-35. The finished labels should be on the right or top of the cables, according to
different cabling methods. The left part of the figures shows the method to affix the label
when the cable is laid vertically, while the right part of the figures shows the method to
affix the label when the cable is laid horizontally.
The label is affixed 2cm from the connector on the signal cable. In special cases, for
example, to avoid cable bent or affecting other cables, other positions are allowed to
affix the labels.
1) Stick the label to the proper position on the cable, fold the narrow part of the label
according to the directions shown in Figure 7-33.
Cable
Stick side
Figure 7-33 Sticking the label onto proper position of the signal cable
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The lengh of the narrow part is based on an external cable diameter of 2.6mm, after this
part has been stuck to the back of the label, it may not overlap the entire printed part.
2) Fold the printed part along the dotted line according to the directions shown in
Figure 7-34.
Cable Cable
Stick side
Stick side
Fold up
Fold to right
3) After the printed part of the label has been folded up, the narrow part of the label
should be covered completely, as shown in Figure 7-35.
Cable
Cable
TO:
A03 33 33 33 33
TO:
A03 33 33 33 33
Remove the label from the bottom page, then affix it to the identification plate on the
cable tie. The label should be stuck to the rectangular flute, and should be stuck to only
one side of the identification plate. Make sure to affix the labels on the same side of the
identification plates. The cable ties are bundled at 2cm from the connectors, and other
positions are allowed in special circumstances.
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Cable ties should be bundled on both ends of a cable. After the bundling, the finished
identification plate should be on top of the cable in horizontal cabling, or on the right
side of the cable in vertical cabling. Make sure the label is facing out, as shown in
Figure 7-36.
Cable TO:
B03
TO:
B03 -48V2
-48V2
Cable
The two sides of the label affixed on the signal cable carry information about the
location of the ports connected to both ends of the cable, as shown in Figure 7-37.
Area 1 Area 3
Area 2 TO:
Seen from the cabling end of the equipment, the text part of the label is on the right side
of the cable. The side with “TO:” that is facing outside carries the location information of
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the opposite end; and the other side carries the location information of the local end.
Therefore, the information in Area 1 at one end is the same as the information in Area 2
at the other end of the cable, and vice versa. In other words, the local information at one
end is called the opposite information at the other end.
Labels for power cables are only affixed on one side of the identification plates. On the
labels, there is information (the part after the mark “TO:”) about the location of the
device on the other end of the cable, like the location of control cabinet, distribution box
or power socket.
7.4.6 Remarks
z When printing/writing and affixing labels, pay attention to keep the labels clean.
z Since the label paper is made of moistureproof and waterproof material, ink-jet
printers and ink pens are forbidden for printing and writing labels.
z Labels should be affixed with good order in alignment.
z Cable ties should be bundled in the same position of power cables, with
identification plates on the same side.
z The positions of “up”, “down”, “right” or “left” are all based on the viewpoint of the
engineering person who is working on the label.
The external cables of alarm box are connected with the first subscriber cabinet of each
row (used for power distribution). Labels pasted on the first cabinet of each row should
indicate which equipment is using the access terminal. Labels are not needed on the
equipment side unless there is special requirement. In this case, only Area 2 of the
label should be filled in.
Table 7-15 shows the information on the labels of alarm box external cables.
Table 7-15 Information on labels affixed to the external cables of alarm box
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Note:
Generally, the above numbering method is enough to identify the position of a specific cabinet. If cabinets
are installed in a back-to-back manner, the facing direction of the cabinet must be specified, the numbering
method like MNO is used. Here, “O” means the direction of the cabinet, which can be “A” or “B”. On the
cable labels described below, this numbering method is used, unless otherwise stated.
The label on the alarm cable carries simple information, and only part of the text area
needs to be filled in. It is recommended to keep the whole length of the label instead of
cutting out the blank area.
Figure 7-38 shows a label on the alarm cable, on which “A01” indicates that the alarm
cable is connected from the first cabinet to the cabinet on Row A, Column 01 in the
machine room.
These labels are affixed to the Ethernet cables that connect the boards in the frames, or
on the cables that connect HUBs and servers or agents of the Value Added Service
(VAS) products.
Table 7-16 shows the information on both sides of the labels affixed to the Ethernet
cables that connect the boards in the frames.
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In VAS products, the information provided on the labels is different, subject to different
devices that the Ethernet cables are connecting.
z Labels for the Ethernet cable that connects the HUB and the server
1) The label on the HUB end should indicate the number of the frame and cabinet
where the HUB locates, and the serial number on the HUB.
2) The label on the server end should indicate the number of the frame and cabinet
where the server locates. In case it is a stand-alone server, specific position of the
server should be provided.
z Labels for the Ethernet cable that connects the HUB and the agent
1) The label on the agent end should contain the serial number of the Ethernet port.
The definitions of the cabinet number and frame number are the same as those
described in Table 7-16 above.
2) If it is a stand-alone HUB without any cabinet or frame, the label should contain
specific location information that identifies the HUB.
3) The serial number on the HUB, the network port number of the agent and the
location of stand-alone server should be specified according to actual connection.
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“A01-03-10-05” indicates that on the local end of the Ethernet cable is connected with
Ethernet Port 05, Slot 10, Frame 03 of the cabinet on Row A, Column 01 in the machine
room.
“B02-03-12” indicates that the opposite end of the Ethernet cable is connected with
Ethernet Port 12, Frame 03 of the cabinet on Row B, Column 02 in the machine room.
These labels are affixed to the optical fibers that connect the optical interfaces on the
boards in a frame, or on the device boxes. There are two types of labels for optical
fibers: one is for the fiber that connects the optical interfaces on two devices, the other
is for the fiber that connects the device and the Optical Distribution Frame (ODF).
Table 7-17 Information on labels affixed to the fiber between two devices
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Figure 7-40 Example of the label on the optical fiber between two devices
“A01-01-05-05-R” indicates that the local end of the optical fiber is connected with
Optical Receiving Interface 05 on Slot 5, Frame 01 in the cabinet on Row A, Column 01
in the machine room.
“G01-01-01-01-T” indicates that the opposite end of the optical fiber is connected with
Optical Transmitting Interface 01 on Slot 01, Frame 01 in the cabinet on Row G,
Column 01 in the machine room
II. Labels for the Fiber that Connects the Device and the ODF
Table 7-18 Information on labels affixed to the fiber between the device and the ODF
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Figure 7-41 Example of the label on the optical fiber between the device and the ODF
“ODF-G01-01-01-R” indicates that the local end of the optical fiber is connected with
the optical receiving terminal on Row 01, Column 01 of the ODF in Row G Column 01 in
the machine room.
“A01-01-05-05-R” indicates that the opposite end of the optical fiber is connected with
Optical Receiving Interface 5 on Slot 05, frame 01 in the cabinet on Row A, Column 01
in the machine room.
There are two types of labels for trunk cables. One type is used for the trunk cable
connecting two devices, such as the trunk board and built-in transmission unit, or two
trunk boards. The other type is used for connecting the device and the Digital
Distribution Frame (DDF).
The trunk cables include 75Ω/120Ω E1 cables, 120Ω T1 cables, 34M, 45M, 140M,
155M cables and 120-to-75Ω trunk cables, as well as clock cables.
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Table 7-19 Information on labels affixed to the trunk cable between two devices
Figure 7-42 Example of the label on the trunk cable between two devices
“G01-01-05-12-T” indicates that the local end of the trunk cable is connected with the
transmitting terminal of Trunk Cable 12 on Slot 05, Frame 01 in the cabinet on Row G,
Column 01 in the machine room.
“D02-01-01-10-R” indicates that the opposite end of the trunk cable is connected with
the receiving terminal of Trunk Cable 10 on Slot 01, Frame 01 in cabinet on Row D,
Column 02 in the machine room
II. Labels for the Trunk Cable that Connects the Device and the DDF
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Table 7-20 Information on labels affixed to the trunk cable between the device and the DDF
Figure 7-43 Example of the label on the trunk cable between the device and the DDF
“A01-03-01-01-R” indicates that local end of the trunk cable is connected with the
receiving terminal of Trunk Cable 01 in Slot 01, Frame 03 of the cabinet on Row A,
Column 01 in the machine room.
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“DDF-G01-01-01-AR” indicates that the opposite end of the trunk cable is connected
with the receiving terminal of Direction A (connected to optical network equipment) on
Row 01, Column 01 of the DDF on Row G and Column 01 in the machine room.
The labels are affixed to both ends of the subscriber cables to identify the position of the
cables on the device side and the Main Distribution Frame (MDF) side.
Table 7-21 shows the information on both sides of the labels affixed to the subscriber
cables.
TO:
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“A01-03-01-01” indicates that local end of the subscriber cable is connected with
Terminal 01 on Slot 1, Frame 03 of the cabinet on Row A, Column 01 in the machine
room.
“MDF-G01-01-01” indicates that the opposite end of the label is connected with the
terminal on Row 01, Column 01 of the MDF on Row G, Column 01 in the machine room.
The labels are affixed to the DC cables that provide power for the cabinets, and the
protection grounding cables, including the -48V, PGND, and BGND cables. The labels
for DC power cables are affixed to one side of the identification plates on cable ties.
1) Meaning of the label
Table 7-22 shows the information carried on the labels for the DC power cables:
Content Meaning
MN(BC)--48V2 On the loaded cabinet side, only MN is used to identify the cabinet.
MN(BC)-BGND On the power cabinet side, MN identifies the row and column number of the
power distribution equipment like the control cabinet and distribution box,
BC identifies the row and column number of the -48V connecter (if there is
no row number or column number, or the connecter can be identified
MN(BC)-PGND without them, BC can be omitted). BGND and PGND have no row and
column number for identification.
The label only carries location information about the opposite equipment, the control
cabinet or the distribution box, while information of the local end is not necessary. Table
7-22 lists the information of two -48V power supplies on the label. The information for
other DC voltages (such as 24V, 60V) should be given in similar methods.
2) Example of the label
Make sure that labels are affixed in correction direction. That is, after the cable ties are
bundled onto the cable, the identification plates with the labels should face up, and the
text on the labels in the same cabinet should be in the same direction, as shown in
Figure 7-45.
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TO:
TO:
A01 -48V2
B03 -48V2
B08
(1) (2)
In Figure 7-45, (1) indicates the label on the loaded cabinet side, which carries the
information about the position of the cable on the power distribution box. (2) indicates
the label on the distribution box side, which carries the information about the position of
the cable on the loaded cabinet side.
On the loaded cabinet side, the label marked with “A01/B08--48V2” on the cable
indicates that the cable is -48V2 DC supply, which is from the 8th connecter on the
second row of -48V bus bar in the cabinet on Row A, and Column 1 in the machine
room.
On the distribution box side, the label marked with “B03--48V2” indicates that the cable
is -48V2 DC supply, which is from the loaded cabinet on Row B, Column 03 in the
machine room.
Note:
z In the power distribution box (or the first power cabinet of a row in the transmission machine room),
every terminal block on the -48V connector bar has a numeric identification. For example, in the above
label of “A01/B08--48V2”, “08” (or sometimes “8”) is the numeric identification of the terminal block.
z PGND and BGND are two copper bars, on which the terminal blocks are short-circuited, therefore
which terminal is connected makes no difference. It is only necessary to give the row and column of
the power distribution box, instead of giving the specific serial number of the terminal block on the
copper bar. For example, if the label on the loaded cabinet side is “A01-BGND”, it means that the
power cable is a BGND that connects BGND copper bar in the power distribution box on Row A,
Column 01 in the machine room. Information on the labels for PGND cables should be given in the
similar way.
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The labels are affixed to the AC cables that provide power for the cabinets, and the
protection grounding cables, including the 110V/220V AC, PGND, and BGND cables.
The 110V/220V AC cables and related PGND and BGND cables are covered with
insulating sheath, so the labels only need to contain the words of “AC" and the cabinet
number. The labels for AC power cables are affixed to one side of the identification
plates on cable ties.
1) Meaning of the label
Table 7-23 shows the information carried on the labels for the AC power cables.
Content Meaning
MN: serial number of the cabinet or the socket where the power is led in
The location of the socket is marked out according to onsite situation. If the sockets can
MN-AC be identified by row number and column number, they can be numbered following the
same rule for the cabinets. If the sockets cannot be identified by rows and columns,
specify the detailed locations to avoid confusing with other sockets.
The label only carries location information about the opposite equipment and the power
socket, while information of the local end is not necessary.
2) Example of the label
Make sure that labels are affixed in correction direction. That is, after the cable ties are
bundled onto the cable, the identification plates with the labels should face up, and the
text on the labels in the same cabinet should be in the same direction, as shown in
Figure 7-46:
TO: TO:
A01 AC B01 AC
(1) (2)
In Figure 7-46, (1) indicates the label on the loaded cabinet side, which carries the
information about the position of the cable on the power socket. (2) indicates the label
on the power socket side, which carries the information about the position of the cable
on the loaded cabinet side.
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On the loaded cabinet side, the label marked with “A01-AC” indicates that the power
cable is connected to the socket of Row A and Column 01 in the machine room.
On the power socket side, the label marked with “B01-AC” indicates that the power
cable is connected to the loaded cabinet of Row B, Column 01 in the machine room.
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