Conectori Trafo Separatie
Conectori Trafo Separatie
Conectori Trafo Separatie
Efla
Company information
Efla Oy
Efla Oy is a leading manufacturer of high-quality AGL transformers, connector kits and prefabricated cable assemblies for aeronautical ground lighting. Our experience stretches back almost 30 years. Eflas first products were developed under the name Ensto. Due to the growth of the AGL business, a new company was established in September 2003 to concentrate on supplying products for AGL. Efla Oy is part of the EM Group Oy (see page 14 for more details). For twenty years time our products have been serving various airfields worldwide, including almost every country in Europe, at locations such as Ghangi in Singapore, Schiphol in Amsterdam, Frankfurt, Madrid, Charles de Gaulle, Sydney and Dubai International Airport. Efla Oy offers has a broad range of standard products and customized solutions. We focus on creating high-tech engineering designs with a variety of performance features in order to provide the optimum solution. Customer needs form the basis of Efla Oys mission to meet these requirements. The products technical quality, design, materials, customized solutions, and electrical and dimensional specifications are based on our long experience. Continuous improvement forms part of our processes which increases overall quality. Efla Oy has been granted the Quality Management System ISO9001:2000 and Environmental Management 14000:1996 certificates.
Contents
Page Company information 2 Primary Connector Kits 3-5 Secondary Connector Kits 6-7 AGL Series Transformers 8-9 Prefabricated Secondary Leads 10-11 Accessories 12 Voltage Transformers for Parallel Circuits 13 Materials 14 Certificates 15 Efla
KDR600 series
A resin-type primary connector kit for the achievement of an indissoluble plug and receptacle connection. Eflas resintype connector is supplied with a high performance PU resin to be poured inside the insulation body around the connective parts and screen continuity.
KDR610 series
A resin-type primary connector kit for the achievement of an indissoluble plug and receptacle connection. Eflas resin type connector is supplied with a high performance PU resin to be poured inside the insulation body around the connective parts.
Efla
Current rating: 25 A Voltage rating: 5.000 V Nominal cross-section: 6 mm2/10 mm2 Cable diameter ranges from 10 mm to 22 mm
Efla Type for screened cable KD500 KD500.1 KD500.2 KD500.3 KD500.4 KD500.5 KD500.6 Efla Type for unscreened cable KD510 KD510.1 KD510.2 KD510.3 KD510.4 KD510.5 KD510.6 FAA L-823 Conductor size AWG AWG 8 (up to 19 strands) AWG 8 (up to 19 strands) AWG 6 AWG 8 (up to 19 strands) AWG 6 AWG 6 AWG 8 (up to 19 strands) Cable diameter Diameter of cable insulation 7.0 - 10.5 mm 10.0 - 13.5 mm 10.0 - 13.5 mm 12.5 - 16.0 mm 12.5 - 16.0 mm 7.0 - 10.5 mm 5.0 - 7.5 mm
sqmm Style 3, Style 10 6 mm2 Style 3, Style 10 6 mm2 Style 3, Style 10 10 mm2 (16 mm2 stranded) Style 3, Style 10 6 mm2 Style 3, Style 10 10 mm2 (16 mm2 stranded) Style 3, Style 10 10 mm2 (16 mm2 stranded) Style 3, Style 10 6 mm
10.0 - 14.5 mm 14.0 - 18.5 mm 14.0 - 18.5 mm 18.0 - 22.0 mm 18.0 - 22.0 mm 10.0 - 14.5 mm 8.5 - 11.5 mm
KD510 can also be used for cables with a diameter of 7 - 10 mm, if sealed in the inner sealing surface. Please contact the factory for further information.
Screen continuity
The standard version of screen continuity is 2.5 mm2 tinned copper wire, 300 mm long. Upon request, KD500 can be supplied with insulated screen continuity in yellow-green (KD500/YG) or black (KD500/B).
KD500
KD500/YG
KD500/B
KDR600 series
KDR610 series
Current rating: 25 A Voltage rating: 5.000 V Nominal cross-section: 6 mm2/10 mm2 Cable diameter ranges from 9 mm to 19 mm
Efla Type for screened cable KDR600 KDR600.2 Efla Type for unscreened cable KDR610 KDR610.2
Cable diameter sqmm AWG 9-19 mm (AWG 8 up to 19 strands) 9-19 mm (16 sqmm stranded) AWG 6
Efla 4
In addition, in the
KD510 -series, for unscreened (unshielded) cable
KD500 series:
2 screen continuity connectors (tinplated brass) with 350 mm long 2.5 mm2 copperwires 1 terminal block with 2 screws (nickelplated brass); connector housing made of polyamide 6.6
EFLA type KD500 KD500.1 KD500.2 KD500.3 KD500.4 KD500.5 KD500.6 KD510 KD510.1 KD510.2 KD510.3 KD510.4 KD510.5 KD510.6 D 23.5 mm 23.5 mm 23.5 mm 23.5 mm 23.5 mm 23.5 mm 23.5 mm L 95 mm 95,5 mm 95,5 mm 92 mm 92 mm 95,5 mm 95,5 mm K 127 mm 127 mm 127 mm 123 mm 123 mm 127 mm 127 mm
Efla 5
Efla offers two secondary connector-type options that consist of a body with connective parts and insulation.
Technical specification
Current rating: 20 A Voltage rating: 600 V Nominal cross-section:1.5-2.5 mm2/4 -6 mm2
Efla 6
KD503 -series
KD503R -series
Versions contains:
1 body with connecting parts 1 plug or receptacle housings Silicone grease tube Cleaning cloth Installation instructions
25 mm
25 mm
Efla
Each year, Efla tests each and every transformer in several phases, recording the test results. Test results can be supplied alongside the transformers, if requested in advance.
Primary
Primary leads
The transformers have two primary leads, standard length 0.6 m, cross section min. 6 mm2 One lead with FAA L-823, Style 2 plug One lead with FAA L-823, Style 9 receptacle
Secondary leads
The transformers have one secondary lead of 1.2 m in length with cross-section min. 2.5 mm2, min. 0.6 kV. Secondary lead fitted with a style 8 connector Upon request, the transformers can be equipped with other cable sizes and lengths or with a style 7 connector
Style 8
Style 7
Efla 8
Rated Rated Efla Type power Current with [W] [A] earthing 30/45 6.6/6.6 KR531 65 6.6/6.6 KR536 100 6.6/6.6 KR541 150 6.6/6.6 KR546 200 6.6/6.6 KR551 300 6.6/6.6 KR561 LED-Transformers 0/5 6.6/6.6 KR5 0/5 6.6/6,6 KR55
FAA Type ETL Certified KR531.1 L-830-1 L-831-1 KR536.1 L-830-3 L-831-3 KR541.1 L-830-4 L-831-4 KR546.1 L-830-19 L-831-19 KR551.1 L-830-6 L-831-6 KR561.1 L-830-10 L-831-10 L-80-/ L-8- L-80-8/ L-8-8
Power range [W] 25-60 50-85 80-125 120-178 160-230 220-338 0-5 0-5
Load IEC Ohm 0.57-1.38 1.15-1.49 1.84-2.87 2.75-4.13 3.67-5.28 5.05-8.25 0.4 (FAA) 0.5 (FAA)
Power Factor % > 0.97 > 0.97 > 0.97 > 0.97 > 0.97 > 0.97
Short circuit current [A] < 6.7 < 6.7 < 6.7 < 6.7 < 6.7 < 6.7
Open circuit voltage V (rms) < 13 < 16 < 23 < 25 < 41 < 70 <8 <8
KR5. KR55.
> 0.5 (FAA) < 6. > 0.5 (FAA) < 6.
AGL series transformers with the ratios 20 A/6.6 A and 8.3 A/6.6 A are also available. When ordering, use the .83 suffix after the transformer type. For example, KR541.83.1. Dimensions and packing
Efla Type KR531, KR531.1 KR536, KR536.1 KR541, KR541.1 KR546, KR546.1 KR551, KR551.1 KR561, KR561.1 D mm 100 126 147 147 147 147 L H (height) Weight mm mm kg 125 55 1.7 168 56 2.3 193 54 3.0 193 60 3.3 193 64 3.8 193 73 4.8 Standard packing* pcs 240 144 144 135 126 108 gross weight 430 kg 454 kg 454 kg 470 kg 500 kg 540 kg cbm 0.55 cbm 0.55 cbm 0.55 cbm 0.55 cbm 0.55 cbm 0.55 cbm
* The standard packing is recyclable cardboard, size 1180 x 780 x 500 mm, on a wooden pallet. On request, the transformers can be packed in seaworthy wooden crates.
Efla
Cable information:
Secondary two core cables are EPRinsulated and TPEsheathed with stranded bare copper conductor. Cables are in accordance with the specifications FAA L-824 (MIL-C-3432 or ICEA S- 66-524) or MIL-C-4921 in general. Possible cross-sections are 1.5 mm2 (OD 8,5mm), 2.5 mm2 (OD 10,0 mm) and 4 mm2 (OD 12 mm). Nominal voltage is 600V. Bending radius is 5D fixed, 10D flexible.
Extension cords:
The above types are possible with a specific length, with a plug on one end and a receptacle on the other. For example, the type is KDCE501.4.30000 (4 sqmm and 30 m).
Efla 0
C 200
KDC503R-series, Style 7
KDC506-series, Style 6
KDC506S-series, Style 6
The secondary cable conductor is bare copper, class 5 (IEC 60228). The core insulation is a special EPR compound. The outer sheath is a halogen free TPR compound (IEC60754-2/ EN 50267-2-3). The operating voltage is 0.6/1kV, with a temperature range of -40 up to +120C. The short-circuited temperature is 300C and the bending radius 5xD. Please see table below.
Efla Type 2 x 2.5 mm2 2 x 4 mm2 Diameter over insulation approx. (mm) 3.7 4.6 Outer diameter (mm) 9.7 0.3 11.7 0.3 Max. conductor resistance at 0C (ohm/km) 7.98 4.95 Weight approx (kg/km) 108 160
Ordering information
KDC501 . 2 . 100
or
Efla Type
KDC50 KDC50 KDC50 KDC50R KDC506 KDC506S KDCT506 KDC508 secondary plug secondary receptacle secondary plug secondary receptacle secondary plug secondary plug secondary plug secondary receptacle Style Style Style Style Style 6 Style 6 Style 6 (PTFE) Style 8
Cable length
Standard lengths Customized lengths
0 60 00 50
x 5 0 00 000
Examples:
Efla
Accessories
Secondary Circuit Y -connectors KDCA.2PR
If the load supplied by standard AGL series transformers is insufficient, it is possible to use two AGL series transformers connected through KDCA.2PR. Note: When the secondary circuit is earthed, only one of the transformers can have the earthing option. Otherwise, the secondary circuit will short circuit. Distance between connectors is approx. 20 cm.
KDCA.P2R
In some cases, it is possible to use two loads after one AGL series transformer, the KDCA.P2R being designed for this purpose. Distance between connectors is approx. 20 cm. Materials: Both of the above mentioned products are made by assembling prefabricated products in combination. Please see page 14 for material information.
KDCA.2PR
KDCA.P2R
Packing
The prefabricated primary leads with connectors are packed in recyclable cartons.
Efla
KRVS uses a standard FAA secondary connector for both incoming and outgoing interfaces. The primary lead length is 0.6 m and it has a style 1 connector. The secondary lead length is 1.2 m and it is equipped with a FAA L-823 style 7 connector.
Each transformer can be connected using a prefabricated distribution connector assembly, KDCV.P2R.
Technical specification:
Efla Type KRV530 KRV540 KRV550 Efla Type KRVS530 KRVS540 KRVS550 Primary Voltage Secondary Voltage Secondary Power 230V 6.8V 45/50W 230V 15.2V 100W 230V 30.2V 200W
KDCVO1
KDCV.P2R
Efla
Materials
Environmental Policy
Efla Oys environmental policy seeks both to minimize the environmental impact of the companys activities and improve the firms long-term competitiveness by anticipating requirements for environmental protection set by customers and the authorities. Responsible care for environmental, health, safety and quality issues forms an inseparable part of Eflas policy. We constantly strive to improve our capabilities. Eflas products are manufactured with the best, economically available technology.
Materials Encapsulation
Thermoplastic elastomer (TPE) is a modern engineering material with excellent electrical and mechanical properties and good chemical resistance to the chemicals used at airfields. TPE also has very good resistance to weathering, its insulation withstanding UV-radiation and ozone exposure. The material is also resistant to the effects of temperature (below 135C). Our experience lies in all classes of TPEs over a wide range of applications specially designed for airfield lighting solutions. Due to close cooperation with global suppliers, Efla Oy always uses the newest technology. Efla Oy has been molding Thermoplastic Elastomers (TPEs) for almost 30 years.
RoHS
According to EU directive No 2002/95/EC, the use of lead, mercury, cadmium, hexavalent chromium, polybrominated biphenyls and polybrominated diphenyl ethers (hereinafter Restricted Materials) is restricted or prohibited in electrical and electronic equipment. Based on the declarations of our suppliers and the fact that Efla does not add restricted materials during the manufacturing process, or the materials used are below the limits proposed by the technical adaptation committee of the EU, we can declare that all of our products such as insulation materials, metal parts including primary and secondary options, connectors and AGL transformers are designed and manufactured according to the EU directive. Please contact the factory if a declaration of conformity is required.
Packing material
The connectors are packed in recyclable cartons. Each connector kit is individually packed in a low density polyethylene (LDPE) plastic bag. ISPM15, International Phytosanitary Standard for Wood.
Efla 4
Certificates
ORIGINAL ISSUE DATE: PROGRAM ADMINISTRATOR DEPARTMENT ALECP INTERTEK ETL SEMKO Division 3933 U.S. ROUTE 11 CORTLAND, NY 13045-0950 Recertification due:
The product described below is hereby approved for listing in the next issue of the Federal Aviation Administration (FAA) Advisory Circular (AC) 150/5345-53, Appendix 3 Addendum "Airport Lighting Equipment Certification Program. The approval is based on successful completion of tests in accordance with the specifications listed in, and the requirements for approval described in the Advisory Circular, and the reporting to the Program Administrator the results of such tests, accompanied by related documents by an Intertek recognized testing laboratory. The certification is not valid for a product modified with non-OEM replacement parts or non-production components. L-823 Connectors, Cable (AC 150/5345-26C) Manufacturer Efla Oy Type II II Class B B Style 5 12 Manufacturer's Catalog Number KD501 KD502
1. This Equipment requires continuing validation in accordance with the requirements of AC 150/5345-53, and the Intertek Airport Lighting Equipment Certification Program. 2. Product tested and Report issued by: Helsinki University of Technology; DTL (A) Report No: 2202hv57; 073313H (B) Date of Report: 7/2002; 4/2003 Approved for Certification by: NOTE: PLEASE REVIEW, AND ADVISE ADMINISTRATOR AT INTERTEK IMMEDIATELY IF DATA, AS SHOWN, NEED TO BE CORRECTED.
IEC 61823
ISO 9001
ISO 14001
Factory certificate
MAK 262
MAK 263
Sepntie 4 FI - 00 Monninkyl FINLAND Tel. +58 (0)04 6 Fax +58 0)04 6 58 efla@efla.net www.efla.net Efla 6
Efla Oy
04-00