1608 v11

U.S.
Department of Transportation Federal Highway Administration Federal Lands Highway Office
552 STRUCTURAL CONCRETE MIX DESIGN SUBMITTAL

Project: Contractor: Class of concrete: Concrete for Exposure Class: Concrete producer: Producer Mix designation: Date:
METRIC
ENGLISH
SPECIFIED CONCRETE COMPRESSIVE STRENGTH (@ 28 Days) (fc)

Required average concrete compressive strength used for mixture proportion selection1 (fcr) MIXTURE PROPORTIONS Material Specific Gravity Mass Absolute Tolerance Volume % () Dosage Admixtures
Cement (Portland or Blended) Fly Ash (Class F or C) Water Coarse aggregate (SSD) Fine aggregate (SSD) Fibers Color Pigments Other Total air Totals
1.0
1 1 1 2 2 3 3
0.0
Air entraining Type A (Water Reducer -WR) Type B (Set Retarder - SR) Type C (Set Accelerator - SA) Type D (WR & SR) Type E (WR & SA) Type F (High Range WR) Type G (High Range WR & SR) Hydration Stabilizer (B or D) Other
FRESH CONCRETE PROPERTIES Water/cementitious materials ratio (by mass) 2 Measured unit mass (AASHTO T 121): Concrete Temperature (AASHTO T 309):
Theoretical unit mass: Measured air content (AASHTO T 152 or T 196): Measured slump (AASHTO T 119):
HARDENED CONCRETE PROPERTIES Average 28 day strength designated in specifications, Average 7-day strength, : If the concrete is subjected to elevated temperature curing, note the maximum curing temperature: %3 Water-soluble chloride-ion (Cl-) in hardened concrete by weight of cement:
Signature ________________________________________ Print Name
Date
1 2
Design in accordance with FP and specified ACI standards found in the contract.
The ratio of the mass of water, exclusive only of that absorbed by the aggregate, to the combined mass of cementitious materials (i.e. cement, fly ash, silica fume and ground granulated
blast furnace slag (GGBFS)).
3 Provide for reinforced and prestressed concrete when required in accordance with contract specifications.
Form FHWA 1608 (Rev 02-07)
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552 STRUCTURAL CONCRETE MIX DESIGN SUBMITTAL (Continued)

CEMENT (AASHTO M 85 TYPES I, IA, II, IIA, III, IIIA or V OR AASHTO M 240 TYPES I(PM), IP, P, I(SM) or IS) 4
Certification attached : Certification attached : Certification attached :
Yes No Yes No Yes No Yes No Yes No
FLY ASH (AASHTO M 295 CLASS C or F) 4 SILICA FUME (AASHTO M 307 RAW, SLURRIED OR DENSIFIED) 4 GROUND GRANULATED BLAST FURNACE SLAG (GGBFS) (AASHTO M 302 GRADE 100 or 120) 4
Certification attached :
WATER (AASHTO M 157 AND AASHTO T 26) Reclaimed water or water of questionable quality will be used? Will water be added at the discharge site?
Yes No
If yes, how much?
CHEMICAL, COLOR PIGMENTS, FIBERS AND OTHER ADMIXTURES4 Point 5 Admixture Type Admixture Added 6 Air entraining (AASHTO M 154) Type A Water reducing Type B Set Retarding (AASHTO M 194) Type C Set Accelerating (AASHTO M 194) Type D Water Reducing and Set Retarding (AASHTO M 194) Type E Water Reducing and Set Accelerating (AASHTO M 194) Type F High Range Water Reducing (AASHTO M 194) Type G High Range Water Reducing and Set Retarding (AASHTO M 194) Type B Hydration Stabilizing (AASHTO M 194) Type D Hydration Stabilizing (AASHTO M 194) Color Pigments (ASTM C 979) Fibers (ASTM C 1116) Type: Other
4 5
Certification Attached
Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes Yes Yes Yes No No No No
hours hours
Certifications documentation is required prior to approval of a mix design.

Admixtures must be compatible and of the same type as those used in the mixtures from which strength data were obtained. Do not use chloride accelerators. Do not use set
accelerating admixtures with Class P (Prestressed Concrete).
6 Each point where admixture is added must be noted (i.e. concrete batching facilities, project site, etc) as well as the corresponding dosage.
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552 STRUCTURAL CONCRETE MIX DESIGN SUBMITTAL (Continued)

FINE AGGREGATE (FP SECTION 703.01 AND AASHTO M 6, CLASS B)
Name and phone number of fine aggregate supplier/producer: Location of material source: Material type: Manufactured sand
Sieve Analysis: (AASHTO T 27) Sieve Size % Passing (P) (Specification) (100) (3) Minus (95-100) (4) Organic Impurities (80-100) (5) Sodium sulfate soundness, (50-85) (25-60) (10-30) (8) Bulk SSD specific gravity (2-10) Fineness modulus (CPR/100) (9) Absorption (10) Alkali Silica Reactivity7 AASHTO T 84 AASHTO T 84 5 cycles (6) Sand Equivalent. Alt method 2, referee method (7) Bulk specific gravity AASHTO T 84 AASHTO T 176 AASHTO T 104 AASHTO T 21 AASHTO T 11 Cumulative % Retained (CPR) (2) Coal and lignite AASHTO T 113 1.0% max 3.0% max Color not darker than standard 10% max 75% min particles
Natural sand
Property
% Blend
Specification AASHTO T 112
%
Specification 3.0% max Value
(1) Clay lumps and friable
Yes No
----
Select/Enter
COARSE AGGREGATE (FP SECTION 703.02 AND AASHTO M 80, CLASS A)

Name and phone number of coarse aggregate supplier/producer: Grading number (AASHTO M43) Select
Sieve Analysis: (AASHTO T 27) Sieve Size Percent Passing AASHTO M 43 Specification4 particles (2) Deleterious chert (3) (1) + (2) (4) Minus (5) Coal and lignite (6) LA abrasion Grading_____ (7) Sodium sulfate soundness, 5 cycles (8) Adherent coating (9) Dry rodded unit mass (10) Mass of insoluble residue
(bridge decks or surface courses)
Location of material source:

Property (1) Clay lumps and friable Specification AASHTO T 112 AASHTO T 113 AASHTO T 112 & T 113 AASHTO T 11 AASHTO T 113 AASHTO T 96 AASHTO T 104 ASTM D 5711 AASHTO T 19 ASTM D 3042 AASHTO T 85 AASHTO T 85
Material type:
Specification 2.0% max 3.0% max 3.0% max 1.0 or 1.5% max 0.5% max 40% max 12% max 1.0% max
Value
-25% min
(11) Bulk specific gravity (12) Bulk SSD specific gravity (13) Absorption (14)Alkali Silica Reactivity7
7
---
AASHTO T 85 A/N Select/Enter
--
See specific contract requirements for ASR test methods and limits..
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552 STRUCTURAL CONCRETE MIX DESIGN (Continued) DATA FOR COMPUTING THE STANDARD DEVIATION
Cylinder Size: 1 Test Record
Consecutive Strength Test 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
X = Xi = n
=
8
or or 2 Test Records
Compressive Strength Cylinder 1 Cylinder 2
8
Date Batched
at 28 days
Cylinder 3
Strength Test Xi9
For One Test Record:
For Two Test Records:
ss =
Where:
(X i - X )2 = ( n - 1)
ss =
(n 1 -1)(s s 1 ) 2 + (n 2 -1)(s s 2 ) 2 = (n 1 + n 2 2)
X = average of n strength test results n = number of consecutive strength tests ss1, ss2 = sample standard deviations (1 & 2) Xi = individual strength tests ss = sample standard deviation, n1, n2 = number of tests in each test record s s = statistical average standard deviation where two test records are used to estimate the sample standard deviation.
The test records must be no more than 12 months old and consist of at least 30 consecutive tests or two groups of consecutive tests totaling at least 30 tests. If 15 to 29 consecutive test records are provided, they must represent a single record of consecutive tests that span a period of not less than 45 calendar days. All test records must also represent materials, quality control procedures and conditions similar to those expected and changes in materials and proportions within the test records must not have been more restricted than those for proposed work. In addition, they must represent concrete produced to meet a specified strength or strengths within of fc. 9 A strength test shall be the average of at least two 6 by 12-inch cylinders or at least three 4 by 8-inch cylinders made from the same sample of concrete and tested at 28 days or at test age designated in the specification for fc.
8
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552 STRUCTURAL CONCRETE MIX DESIGN SUBMITTAL (Continued) DETERMINATION OF REQUIRED AVERAGE COMPRESSIVE STRENGTH
REQUIRED AVERAGE COMPRESSIVE STRENGTH (fcr)10
Case 1 Required Average Compressive Strength with Test Records of 30 or More Consecutive Tests:
Table 1 Required Average Compressive Strength* fcr,
Specified Compressive Strength, fc, fc
Use the larger value computed from the following equations:

fcr = fc + 1.34kss fcr = fc + 2.33kss fcr = fc + 1.34kss fcr = 0.90fc + 2.33kss (1) (2) (1) (3)
Use the larger value computed from the following equations:

fc >
* k is equal to 1.00 if the total number of tests are greater than or equal to 30
fcr =
X =
X fcr Yes No
Case 2 Required Average Compressive Strength with Test Records of 15 to 29 Consecutive Tests:
Table 2 (k-modification Factor for use in Table 1) k-modification Factor for Sample Standard Deviation+ 1.16 1.08 1.03 1.00
Number of Tests* 15 20 25 30 or more
*Interpolate for intermediate numbers of tests + k-modified sample standard deviation used to determine required average strength fcr in Table 1
fcr =
X =
X fcr Yes No
Case 3 Required Average Compressive Strength with Test Records less than 15 Consecutive Tests:
Table 3 Specified Compressive Strength, fc < fc fc > Required Average Compressive Strength fcr = fc + fcr = fc + fcr = 1.10fc +
fcr =
10
X =
X fcr Yes No
Required concrete proportions may be established by interpolation between strengths and proportions of two or more test records. When an acceptable record of field test results is not available, concrete proportions shall be established from trial mixtures or based upon experience or information, if approved by the Materials Engineer. Submit documentation of test records, trial mixtures or information.
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U.S.

Department of Transportation Federal Highway Administration Federal Lands Highway Office

552 STRUCTURAL CONCRETE MIX DESIGN SUBMITTAL

SPECIFIED CONCRETE COMPRESSIVE STRENGTH (@ 28 Days) (fc)

Signature ________________________________________ Print Name

Form FHWA 1608 (Rev 02-07)

552 STRUCTURAL CONCRETE MIX DESIGN SUBMITTAL (Continued)

Yes No Yes No Yes No Yes No Yes No

If yes, how much?

Certifications documentation is required prior to approval of a mix design.

Form FHWA 1608 (Rev 02-07)

552 STRUCTURAL CONCRETE MIX DESIGN SUBMITTAL (Continued)

(1) Clay lumps and friable

COARSE AGGREGATE (FP SECTION 703.02 AND AASHTO M 80, CLASS A)

Location of material source:

AASHTO T 85 A/N Select/Enter

Form FHWA 1608 (Rev 02-07)

For One Test Record:

For Two Test Records:

Form FHWA 1608 (Rev 02-07)

Table 1 Required Average Compressive Strength* fcr,

Specified Compressive Strength, fc, fc

Use the larger value computed from the following equations:

Use the larger value computed from the following equations:

Number of Tests* 15 20 25 30 or more

Form FHWA 1608 (Rev 02-07)

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