PN Rating Valves

Bronze, Brass & Cast Iron Valves

INDEX

Bronze Valves

Cast Iron Valves

Valve type PN16 Gate Valves PN16 Gate Valves PN16 Gate Valves PN25 Gate Valves PN25 Gate Valves (Solder joint) PN16 Globe Valves PN25 Globe Valves PN16 Swing Check Valves PN25 Lift Check Valves PN25 Y-pattern Strainers PN16 Gate Valves PN16 Gate Valves PN16 Globe Valves PN16 Swing Check Valves PN16 Y-pattern Strainers

Fig 272P 275P 286P 206P 207P 210P 213P 236P 230P 380P 500 501(I) 510 520 530

Page 4 4 4 5 5 5 6 6 6 7 8 8 9 9 10

P-T Rating
Service Temperature () 10 to 66 100 120 150 170 180 186 198 200 Bronze valves PN16 PN25 16.0 13.5 9.5 7.0 25.0 21.8 16.5 12.8 11.3 10.5 Cast iron valves PN16 16.0 14.4 13.7 13.4 13.2 12.9 12.8

DZR brass (Dezincification Resistant brass)

Water pollution and employment of new piping material have amplied valve dezincication problems. The copper alloy used in bronze valves contains zinc, tin, and lead with copper as a base. When bronze valves are subjected to unfavorable service conditions, the zinc component contained in the copper alloy separates from the cooper base, and the metal corrodes. This is called dezincication. In case of bronze valve, the body, bonnet, and other cast bronze parts hardly corrode due to the small percent of zinc contained in the alloy. But brass valves parts such as stems, which contain 40% zinc, often corrodes due to extreme dezincication. The following factors cause dezincication. These factors are generally believed to occur together, rather than independently. 1) Excessive aqueous solution in acidity. 2) Warm water containing excessive free carbonic acid with high electric conductivity. 3) High electric conductivity with excessive presence of chlorides and suldes. 4) Copper or vinyl chloride pipes. 5) Excessive dissolved oxygen. To struggle with dezincication corrosion, we developed DZR brass as the stem materials of bronze/brass valves. Our test data show excellent corrosion resistance to be comparable to bronze continuous casting bars. Bronze/brass valve have these DZR brass or bronze stems in standard specication, and offer long service life.

Notes
1) Refer to the individual specication sheet or the drawing for details of a product. 2) Main units of this catalog are shown in SI (MPa, C, millimeter) and psig. 3) Refer to the attached P-T ratings about applicable pressure and temperature. 4) The non-asbestos product is used for the gland packing and gasket of bronze, brass and cast iron valves as a manufacturer's standard. 5) Bronze and cast iron strainers have the perforated metal screen equivalent to 12-16 meshes. Other meshes of the screen are also available upon request.

Products guarantee
Term of guarantee: Within one year after the date of delivery from our factory to the original customer. Contents of a guarantee: If the installations and the service conditions (such as pressure, temperature, uid, etc.) are proper, necessary replacement and repair of our product will be carried out without charge. Guarantee exceptions: Please keep in mind that the above articles of guarantee will not apply to the case owing to the following reasons: 1) Non-compliance of the customer with the technical instructions furnished by our catalog and specication sheet 2) Natural disaster incidents, such as a re, ood damage, an earthquake, and falling stone 3) Reconstruction or repair by any third party other than us. 4) Deterioration (such as rust, degradation, chemical changes, etc.) 5) Any other matter resulting from the damage not being regarded as manufacturer's responsibility In addition, you will be required necessary charge for repair or exchange of parts on failure or damage by the guarantee exceptions. Please contact our sales staff or agency for details. The specication and the performance term of our product indicated in this catalog are based on the internationally governed standards and specications, our products experience or the design calculation and our in-house examination. When using the product beyond the service conditions mentioned in this catalog, users are requested to consult us for further advice in advance, or to conduct the verication or evaluation for the performance under user's responsibility. We shall not be liable for any damages resulting from lack of aforementioned procedures by the customer. Item mentioned in this catalog are subject change without prior notice to the customers. Don't use our products in ammable or toxic gas service.

Bronz e & B r a s s Va l v e s

272P

Gate Valve
Materials

PN16 Cast Bronze Gate Valve Non-rising Stem, Solid Wedge Disc.

16 bar at 100C, 7 bar at 170C, P-T rating : See page 02

Parts Body Bonnet Stem Disc Gland Packing

H

*1: Dezincification Resistand Brass

Material Gunmetal Gunmetal Special Brass*1 Gunmetal Aramid Fibers Graphite

Dimensions

inch DN

1 2

3 4

Fig. 272P
Threaded ends: BS21(JIS B0203)

L H D

43 76 48

15

48 86 55

20

53 98 63

1 25

114 32

60 118 70

112 40

63 126 80

71 154 90

2 50

21 2 65

Unit : mm

87 180 90

96 211 100

3 80

275P

Gate Valve
Materials

PN16 Cast Bronze Gate Valve Non-rising Stem, Solid Wedge Disc.

16 bar at 100C, 7 bar at 170C, P-T rating : See page 02

Parts Body Bonnet Stem Disc Gland Packing

H

*1: Dezincification Resistand Brass

Material Bronze Bronze Special Brass*1 Bronze Aramid Fibers Graphite

Dimensions

inch DN

1 2

3 4

Fig. 275P
Threaded ends: BS21(JIS B0203)

L H D

43 76 48

15

48 86 55

20

53 98 63

1 25

114 32

60 118 70

112 40

63 126 80

71 154 90

2 50

21 2 65

Unit : mm

87 180 90

96 211 100

3 80

286P

Gate Valve
Materials

PN16 Cast Bronze Gate Valve Non-rising Stem, Solid Wedge Disc.

16 bar at 100C, 7 bar at 170C, P-T rating : See page 02

Parts Body Bonnet Stem Disc Gland Packing

H

*1: Dezincification Resistand Brass

Material Bronze Brass Special Brass*1 Brass Aramid Fibers Graphite

Dimensions

inch DN

1 2

3 4

Fig. 286P
Threaded ends: BS21(JIS B0203)

L H D

42 76 48

15

47 86 55

20

50 98 63

1 25

60 118 70

114 32

63 126 80

11 2 40

Unit : mm

72 154 90

2 50

Bro n z e & Bra s s Va l ves

206P

Gate Valve
Materials

PN25 Cast Bronze Gate Valve Non-rising Stem, Solid Wedge Disc.

25 bar at 100C, 10.5 bar at 186C, P-T rating : See page 02

Parts Body Bonnet Stem Disc Gland Packing

H

*1: Dezincification Resistand Brass *2: Size 1/2 only

Material Bronze Bronze Special Brass*1 Special Brass*1*2/Bronze Aramid Fibers Graphite

Dimensions

inch DN

1 2

3 4

Fig. 206P
Threaded ends: BS21(JIS B0203)

L H D

45 81 48

15

50 90 55

20

57 106 63

1 25

61 119 70

11 4 32

67 135 80

112 40

Unit : mm

74 159 90

2 50

207P

Gate solder joint

Materials

PN25 Cast Bronze Gate Valve Non-rising Stem, Solid Wedge Disc.

25 bar at 100C, 10.5 bar at 186C, P-T rating : See page 02

Parts Body Bonnet Stem Disc Gland Packing

*1: Dezincification Resistand Brass *2: Size 1/2 only

H

Material Bronze Bronze Special Brass*1 Special Brass*1*2/Bronze Aramid Fibers Graphite

Caution

Solder joint end valves should not be used in service where the temperature of line fluid is higher than the softening point of solder.

Dimensions L H D

inch DN

1 2

3 4

Fig. 207P
Solder joint ends: BS 864

46 81 48

15

61 90 55

20

72 106 63

1 25

78 119 70

114 32

87 135 80

11 2 40

Unit : mm

102 159 90

2 50

210P

Globe Valve
Materials
Parts Body Bonnet Stem Disc Gland Packing

PN16 Cast Bronze Globe Valve Rising Stem, Screwed Bonnet

16 bar at 100C, 7 bar at 170C, P-T rating : See page 02

*1: Dezincification Resistand Brass

H

Material Bronze Brass Special Brass*1 Bronze Aramid Fibers Graphite

Dimensions

inch DN

1 2

3 4

Fig. 210P
Threaded ends: BS21(JIS B0203)

L H D

48 69 55

15

53 81 63

20

63 95 70

1 25

73 104 80

114 32

81 127 90

11 2 40

Unit : mm

94 147 100

2 50

Bronz e & B r a s s Va l v e s

213P

Globe Valve
Materials
Parts Body Bonnet Stem Disc Gland Packing

PN25 Cast Bronze Globe Valve Rising Stem, Screwed Bonnet

25 bar at 100C, 10.5 bar at 186C, P-T rating : See page 02

*1: Dezincification Resistand Brass

Material Bronze Brass Special Brass*1 Bronze Aramid Fibers Graphite

Dimensions L H D

inch DN

1 2

3 4

Fig. 213P
Threaded ends: BS21(JIS B0203)

53 80 63

15

65 94 70

20

77 104 80

1 25

85 127 90

11 4 32

100 145 100

112 40

Unit : mm

119 173 110

2 50

236P

Swing Check Y-Pattern

Materials

PN16 Cast Bronze Swing Check Valve Y-pattern, Screwed Cap

16 bar at 100C, 7 bar at 170C, P-T rating : See page 02

Parts Body Cap Disc Hinge Pin

Bronze Brass Brass Copper

Material

Fig. 236P
Threaded ends: BS21(JIS B0203)

Dimensions L H

inch DN

1 2

3 4

56 40

15

70 49

20

80 58

1 25

11 4 32

95 71

110 80

112 40

Unit : mm

128 95

2 50

230P

Lift Check
Materials
Parts Body Cap Disc

PN25 Cast Bronze Lift Check Valve Screwed Cap

25 bar at 100C, 10.5 bar at 186C, P-T rating : See page 02

Bronze Brass Bronze

Material

Fig. 230P
Threaded ends: BS21(JIS B0203)

Dimensions L H

inch DN

1 2

3 4

53 28

15

65 34

20

77 42

1 25

11 4 32

85 50

100 56

112 40

Unit : mm

119 67

2 50

Bro n z e & Bra s s Va lves

380P

Y-Pattern Strainer
Materials

PN25 Cast Bronze "Y" Pattern Strainer 304 Stainless Steel Screen

25 bar at 100C, 10.5 bar at 186C, P-T rating : See page 02

Parts Body Cap Disc

L

Material Bronze Brass Stainless Steel (Type 304)

Fig. 380P
Threaded ends: BS21(JIS B0203)

Dimensions L H

inch DN

1 2

3 4

80 49

15

100 57

20

115 70

1 25

114 32

135 82

160 98

112 40

Unit : mm

195 121

2 50

Cast I ron Va l v e s

500

Gate Valve
Materials
Parts Body Bonnet Stem Disc Disc seat ring Body seat ring Gland Grand packing Gasket Gland bolt/ nut Bonnet bolt/nut Yoke sleeve Hand wheel Material Cast Iron Cast Iron Stainless Steel Cast Iron Cast Bronze/Stainless Steel Cast Bronze/Stainless Steel Trim B/CR13 (500B)

PN16 Cast Iron Gate Valve Outside screw, Rising stem

16 bar at 120C, 12.8 bar at 200C, P-T rating : See page 02

*1 Size DN250 & DN300

Specifications Trim CR13/CR13 (500S) Trim 316/316 (500M) EN-GJL-200 EN-GJL-200 ASTM A276 Type420 ASTM A276 Type316 EN-GJL-200 ASTM A182 Gr.F6a ASTM A182 Gr.F316 ASTM B62 Carbon Steel + 13CR Carbon Steel + 316 ASTM B62 Ductile Iron Graphite Graphite Carbon Steel Carbon Steel Forged Brass / Cast Brass*1 Ductile Iron

Dimensions L H(Open) D

inch mm

178 360 180

2 50

212 65

190 416 180

203 458 180

3 80

229 561 200

4 100

254 669 250

5 125

267 747 280

6 150

292 330 356 964 1165 1374 300 360 400

8 200

10 250

Unit : mm

12 300

Design Specifications
Face-to-face or End-to-end dimensions End connection Wall thickness

Fig. 500

BS EN 558 Basic series 3 BS EN 1092-2 PN16 Maker's standard

501, 501I

Gate Valve
Materials
Parts Body Bonnet Stem Disc Disc seat ring Body seat ring Gland Grand packing Gasket Gland bolt/ nut Bonnet bolt/nut Hand wheel
*2 Indicator: 501I only

PN16 Cast Iron Gate Valve Inside screw, Non-rising stem with Indicator*2

16 bar at 120C, 12.8 bar at 200C, P-T rating : See page 02

Material Cast Iron Cast Iron Stainless Steel Cast Iron Cast Bronze/Stainless Steel Cast Bronze/Stainless Steel

Trim B/CR13 (501(I)B)

Specifications Trim CR13/CR13 (501(I)S) Trim 316/316 (501(I)M) EN-GJL-200 EN-GJL-200 ASTM A276 Type420 ASTM A276 Type316 EN-GJL-200 ASTM A182 Gr.F6a ASTM A182 Gr.F316 ASTM B62 Carbon Steel + 13CR Carbon Steel + 316 ASTM B62 Ductile Iron Graphite Graphite Carbon Steel Carbon Steel Ductile Iron

Dimensions L H D
L

inch mm

178 278 180

2 50

212 65

190 311 180

203 339 180

3 80

229 393 200

4 100

254 454 250

5 125

267 501 280

6 150

292 592 300

8 200

330 730 360

10 250

Unit : mm

356 852 400

12 300

Design Specifications
Face-to-face or End-to-end dimensions End connection Wall thickness

Fig. 501/501I

BS EN 558 Basic series 3 BS EN 1092-2 PN16 Maker's standard

Ca s t Iro n Va l ves

510

Globe Valve
Materials
Parts Body Bonnet Stem Disc Disc seat ring Body seat ring Gland Grand packing Gasket Gland bolt/ nut Bonnet bolt/nut Yoke bush Hand wheel Material Cast Iron Cast Iron Stainless Steel Cast Iron/Stainless Steel Cast Bronze Cast Bronze/Stainelss Steel Trim B/CR13 (510B)

PN16 Cast Iron Globe Valve Outside screw, Rising stem

16 bar at 120C, 12.8 bar at 200C, P-T rating : See page 02

Specifications Trim CR13/CR13 (510S) Trim 316/316 (510M) EN-GJL-200 EN-GJL-200 ASTM A276 Type420 ASTM A276 Type316 Carbon Steel + 13CR Carbon Steel + 316 EN-GJL-200 ASTM B62 Carbon Steel + 13CR Carbon Steel + 316 ASTM B62 Ductile Iron Graphite Graphite Carbon Steel Carbon Steel Cast Brass Cast Iron

Dimensions L H(Open) D

inch mm

203 322 200

2 50

212 65

216 338 200

241 359 200

3 80

292 392 250

4 100

330 438 300

5 125

356 503 300

6 150

495 552 360

8 200

622 639 450

10 250

Unit : mm

698 755 500

12 300

Design Specifications
Face-to-face or End-to-end dimensions End connection Wall thickness

Fig. 510

BS EN 558 Basic series 10 BS EN 1092-2 PN16 Maker's standard

520

Swing Check
Materials
Parts Body Cover Hinge pin Disc Disc seat ring Body seat ring Arm Gasket Cover bolt/nut Plug Material Cast Iron Cast Iron Stainless Steel Stainless Steel Cast Bronze/Stainless Steel Cast Bronze/Stainless Steel Trim B/CR13 (520B)

PN16 Cast Iron Swing Check Valve

16 bar at 120C, 12.8 bar at 200C, P-T rating : See page 02

Malleable Iron

Specifications Trim CR13/CR13 (520S) Trim 316/316 (520M) EN-GJL-200 EN-GJL-200 ASTM A276 Type420 ASTM A276 Type316 EN-GJL-200 ASTM A182 Gr.F6a ASTM A182 Gr.F316 ASTM B62 Carbon Steel + 13CR Carbon Steel + 316 ASTM B62 Carbon Steel Graphite Carbon Steel ASTM A47

Dimensions
L

inch mm

L H

203 154

2 50

212 65

216 162

241 176

3 80

292 220

4 100

330 226

5 125

356 307

6 150

495 325

8 200

622 384

10 250

Unit : mm

698 426

12 300

Design Specifications

Fig. 520

Face-to-face or End-to-end dimensions End connection Wall thickness

BS EN 558 Basic series 10 BS EN 1092-2 PN16 Maker's standard

Cast I ron Va l v e s

530

Y-Pattern Strainer
L

PN16 Cast Iron Y-Pattern Strainer Stainless Steel Screen

16 bar at 120C, 12.8 bar at 200C, P-T rating : See page 02

Materials
Parts Body Cover Screen Gasket Cover bolt /nut Plug Material Cast Iron Cast Iron Stainless Steel Malleable Iron Specifications Trim 304 (530U) Trim 316 (530M) EN-GJL-200 EN-GJL-200 304 316 Graphite Carbon Steel ASTM A47
Unit : mm

Dimensions L H

inch mm

220 178

2 50

212 65

270 177

290 195

3 80

350 243

4 100

390 294

5 125

440 320

6 150

540 397

8 200

10 250

660 480

12 300

720 557

Design Specifications

Fig. 530

Face-to-face or End-to-end dimensions End connection Wall thickness

Maker's standard BS EN 1092-2 PN16 Maker's standard

10

Y- 023= 02

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1210ITP