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    Method Statement Jacking System

    Uploaded by

    Henri Purnomo Sinaga
    This document outlines the method statement for erecting steel welded tanks using a hydraulic jacking system. It describes erecting 12 base oil tanks and 4 additive tanks using this jacking system. The jacking system involves installing spacer beams, erecting the upper shell rings, installing hydraulic jacks around the perimeter, and sequentially jacking up each shell course for welding before lowering and repeating for the next course. The process is repeated until the final shell course is completed and accessories are installed.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Method Statement Jacking System

    Uploaded by

    Henri Purnomo Sinaga
    112 views10 pages
    This document outlines the method statement for erecting steel welded tanks using a hydraulic jacking system. It describes erecting 12 base oil tanks and 4 additive tanks using this jacking system. The jacking system involves installing spacer beams, erecting the upper shell rings, installing hydraulic jacks around the perimeter, and sequentially jacking up each shell course for welding before lowering and repeating for the next course. The process is repeated until the final shell course is completed and accessories are installed.

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    METHOD STATEMENT JACKING SYSTEM

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    This document outlines the method statement for erecting steel welded tanks using a hydraulic jacking system. It describes erecting 12 base oil tanks and 4 additive tanks using this jacking system. The jacking system involves installing spacer beams, erecting the upper shell rings, installing hydraulic jacks around the perimeter, and sequentially jacking up each shell course for welding before lowering and repeating for the next course. The process is repeated until the final shell course is completed and accessories are installed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    112 views10 pages

    Method Statement Jacking System

    Uploaded by

    Henri Purnomo Sinaga
    This document outlines the method statement for erecting steel welded tanks using a hydraulic jacking system. It describes erecting 12 base oil tanks and 4 additive tanks using this jacking system. The jacking system involves installing spacer beams, erecting the upper shell rings, installing hydraulic jacks around the perimeter, and sequentially jacking up each shell course for welding before lowering and repeating for the next course. The process is repeated until the final shell course is completed and accessories are installed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 10

     

     
     
     
     
     
    METHOD STATEMENT WITH HYDROLIC JACKING SYSTEM FOR ERECTION CONE ROOF 
    STEEL WELDED TANK 
     

     
     
     
     

     
     
    DESCRIPTIONS
    Jacking Sytem Metode Comply/applied with all Base oil tank and 4 unit
    tank of Additive Tank. Please see details in table below:

    No. Tank Code Description Dimension Erection Metode


    1 T-2117 Base Oil 10.4 (ID) x 14.6 (H) Jacking System
    2 T-2118 Base Oil 10.4 (ID) x 14.6 (H) Jacking System
    3 T-2119 Base Oil 10.4 (ID) x 14.6 (H) Jacking System
    4 T-2120 Base Oil 10.4 (ID) x 14.6 (H) Jacking System
    5 T-2121 Base Oil 10.4 (ID) x 14.6 (H) Jacking System
    6 T-2122 Base Oil 8.6 (ID) x 12.1 (H) Jacking System
    7 T-2123 Base Oil 8.6 (ID) x 12.1 (H) Jacking System
    8 T-2124 Base Oil 8.6 (ID) x 12.1 (H) Jacking System
    9 T-2125 Base Oil 12.7 (ID) x 18.8 (H) Jacking System
    10 T-2126 Base Oil 12.7 (ID) x 18.8 (H) Jacking System
    11 T-2127 Base Oil 12.7 (ID) x 18.8 (H) Jacking System
    12 T-2128 Base Oil 12.7 (ID) x 18.8 (H) Jacking System
    13 T-2222 Additive 6 (ID) x 10.9 (H) Jacking System
    14 T-2501 Additive 6 (ID) x 11.5 (H) Jacking System
    15 T-2502 Additive 5.5 (ID) x 11 (H) Jacking System
    16 T-2503 Additive 5 (ID) x 10.3 (H) Jacking System
     

    JJACKING SYSTEM OF ERECTTION STEEEL 
    ST
    TEP# 01 AFTER FFINISH BOTTOM
    M AND ANNULAR
    R PLATE WELDIN
    NG  

     
     

    STEP# 02 PLAC
    CING AND TACK WELDING SPACER BEAMS/SHELLL SUPPORT FRO
    OM WF 500 OR H‐BEAM 500, INST
    TALLED EVERY 3000 MM C/C UN
    NDER 
    PERIMETER OOF SHELL TANK. 
     

     
     
     

    JACKING SYSTEM OF ERECTION STEEL 
    STEP# 03 ERECTION UPPER SHELL RING NUMBER 11 AND 10 (For Example only, According to tank design Ring number) 
    ¾ LAYING SHELL   
    ¾ FIT UP SHELL   
    ¾ VERTICAL WELDING ALL SHELL   
    ¾ HORIZONTAL WELDING FOR JOINT BETWEEN SHELL No 9 AND 8  
    ¾ FIT UP & WELDING TOP ANGLE   

     
     

     
     
     

    JACKING SYSTEM OF ERECTION STEEL 

     
     
    STEP# 04 INSTALL HYDRAULIC JACKING SYSTEM FOR SHELL COURSE AT ALL PERIMETER INSIDE THE TANK 
     
     
     
     
     
     
     
     
     
     
     
     

    JACKING SYSTEM OF ERECTION STEEL 
    LIFTING LUG AND FEND OFF LUG STICTH WELDING TO THE SURFACE OF INNER SHELL TANK AND PENETRANT TEST AND WPS SHALL BE PROVIDED 

     
     
     

    JACKING SYSTEM OF ERECTION STEEL 
     HYDRAULIC TANK JACKING SYSTEM ARRANGEMENT – INSTALLED EVERY 3.3 METER MAXIMUM DISTANCES 
    1. TRESTLE 
     

    2. SUPPORTING PIPE 
     
    3. BASE PLATE ATTACHED WITH TRESTLE BOX 
     
    4. JACK ROD 
     
    5. HYDRAULIC JACK 
     
    6. SLIDING CHAIR 
     
    7. LIFTING ARM 
     
    8. CUT PLATE (FOR LIFTING ARM) 
     
    9. CLIT PLATE (FOR SLIDING CHAIR) 
     
    10. STOP VALVE WITH COUPLING FOR HOSE PIPE 
     
    11. SHELL PLATE 
     
    12. BOTTOM CLAMP (FOR SUPPORTING PIPE) 
     
    13. TOP CLAMP (FOR SUPPORTING PIPE) 
     
    14. STUD 1" x 380mm 
     
    15. BOLT 3/4" x 3" 
     
    16. BOLT3/4" x 6" 
     
    17. LOADING POINT 

     
     

    JACKING SYSTEM OF ERECTION STEEL 
     

    DOUBLE ACTING JACK WITH 12 TON LIFTING CAPACITY OF BYGGING HYDRAULIC TANK JACKING SYSTEM FOR API 650 TANK STANDARD 

       

     
     

    JACKING SYSTEM OF ERECTION STEEL 
    STEP# 05 INSTALL HYDRAULIC JACKING SYSTEM AND ERECTION RAFTER, ROOF PLATE AND INTERNAL COLUMN 

     
     

     
     

    STEP# 06 JACK‐UP SHELL COURSE NUMBER 9 INCLUDES LAYING SHELL, FIT UP, VERTICAL WELDING, HORIZONTAL WELDING, JACKING, FIT UP TOP 
    ANGLE OR WIND GIRDER IF ANY, OR INCLUDE STAIRS AND TOP ROOF PLATFORM AND GUARD RAIL 

    STEP# 07 JACK‐UP SHELL COURSE NUMBER 8,7,6,5,4,3, INCLUDES LAYING SHELL, FIT UP, VERTICAL WELDING, HORIZONTAL WELDING, JACKING, 
    LOWERING 

    STEP# 08 JACK‐UP SHELL COURSE NUMBER 2 THEREAFTER REMOVE SPACER BEAMS, INCLUDES LAYING SHELL, FIT UP, VERTICAL WELDING, 
    HORIZONTAL WELDING, JACKING, LOWERING 
     

    STEP# 09 INSTALL SHELL COURSE NUMBER 1 INCLUDES LAYING SHELL, FIT UP, VERTICAL WELDING, HORIZONTAL WELDING  
    STEP# 10 INSTALL OTHERS TANK ACCESSORIES SUCH AS NOZZLES, MANHOLES AND OTHERS. 
     

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