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    Unax Internals

    Uploaded by

    Mohamed Shehata
    The document summarizes improvements to planetary cooler internals from F.L. Smidth that increase efficiency and lifespan while reducing spare parts. Key updates include optimized ceramic cam lining, breaker lifters that reduce lump size, reinforced lifter edges, standardization of parts between coolers, flexible dam rings to control clinker flow, overlapping wear plates, and a screwing installation pattern for quicker assembly. The improvements provide longer internals life through greater stability and impact resistance, higher efficiency from improved clinker movement, and reduced costs through fewer unique spare parts.

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    Unax Internals

    Uploaded by

    Mohamed Shehata
    196 views4 pages
    The document summarizes improvements to planetary cooler internals from F.L. Smidth that increase efficiency and lifespan while reducing spare parts. Key updates include optimized ceramic cam lining, breaker lifters that reduce lump size, reinforced lifter edges, standardization of parts between coolers, flexible dam rings to control clinker flow, overlapping wear plates, and a screwing installation pattern for quicker assembly. The improvements provide longer internals life through greater stability and impact resistance, higher efficiency from improved clinker movement, and reduced costs through fewer unique spare parts.

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    The document summarizes improvements to planetary cooler internals from F.L. Smidth that increase efficiency and lifespan while reducing spare parts. Key updates include optimized ceramic cam lining, breaker lifters that reduce lump size, reinforced lifter edges, standardization of parts between coolers, flexible dam rings to control clinker flow, overlapping wear plates, and a screwing installation pattern for quicker assembly. The improvements provide longer internals life through greater stability and impact resistance, higher efficiency from improved clinker movement, and reduced costs through fewer unique spare parts.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    196 views4 pages

    Unax Internals

    Uploaded by

    Mohamed Shehata
    The document summarizes improvements to planetary cooler internals from F.L. Smidth that increase efficiency and lifespan while reducing spare parts. Key updates include optimized ceramic cam lining, breaker lifters that reduce lump size, reinforced lifter edges, standardization of parts between coolers, flexible dam rings to control clinker flow, overlapping wear plates, and a screwing installation pattern for quicker assembly. The improvements provide longer internals life through greater stability and impact resistance, higher efficiency from improved clinker movement, and reduced costs through fewer unique spare parts.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    The document discusses new internal fittings developed by F.L.Smidth to improve the performance of planetary coolers in cement production.

    The new internals are designed to increase lining stability, lifting capacity, and efficiency while reducing wear through optimized materials and profiles.

    Features like breaker lifters, reinforced lifter edges, optimized wear plates, and dam rings all help reduce impact and extend component life.

    UNAX internals

    s Increased lining stability s Higher efciency s Fewer types of spare parts s Short installation time

    Main features

    UNAX INTERNALS

    Longer life Competitive pricing Higher efciency Fewer types of spare parts Shorter installation tim

    How to improve your planetary cooler


    Planetary coolers still play an important role in the cement industry despite the introduction of modern grate cooler technology. F.L.Smidth has developed a new generation of internal ttings that improve the performance of planetary coolers. The rising costs of energy and labour combined with the development of more suitable materials and casting techniques both necessitate and enable better designs of planetary cooler internals. The key words are simplicity, durability and reliability reducing the number of spare parts needed while extending the service life and optimising the cooling effect of the internals. These aims have been achieved by improving lifting capacity, optimising the casting materials used and introducing standard patterns.

    sary to explain the effect of each factor separately: Optimised ceramic cam lining Using standard ISO bricks only in this zone increases lining stability. Introduction of breaker lifters Breaker lifters in the transition zone between the ceramic cam lining and the steel lifter zone reduce lump size in the cooler, which softens clinker impact on lifters and wear plates in the subsequent zones. Improved lifter prole design to withstand clinker impact The edges of the lifters have been reinforced and the termination angle chosen lowers the effect of clinker impact. Material selection Utilising its profound knowledge of materials and its process experience, F.L.Smidth works closely with the customer in selecting the most suitable materials for the various

    Longer life
    Many factors contribute to the overall service life. Although they are closely interrelated it is neces-

    High lifters with an improved lifter prole designed to resist clinker impact.

    Inlet

    The dam ring are exible and can be placed various points in the cooler to improve efciency.

    Cam lining combined with cams and breaker lifters erected on a special shoe

    Breaker lifters and optimised low lifters erected direct on wear plates with a special overlapping design

    Outlet
    Special designed wear plates over the moving suspension.

    High lifters erected direct on the cooler shell in the cold zone.

    cooler zones based on the following considerations: temperature/strength ratio high-temperature corrosion sigma phase formation abrasive wear.

    Dam rings Introducing dam rings in the cooler will increase the level of clinker, improve the retention time in the cooler and greatly reduce the abrasive and impact wear on lifters and wear plates. Dam rings are exible and can be placed various places in the cooler to improve cooler efciency.

    Improved design of cast wear plates The wear plates overlap, protecting the cooler shell against excessive temperatures and wear. The loose wear plate design eliminates the risk of mechanical stresses.

    Fewer types of spare parts


    Higher efciency The lifters are designed to allow selecting appropriate sizes throughout the cooler for lower dust circulation. Their design also permits a screwing pattern of installation. Dam rings at the cooler outlet increase clinker retention time and improve overall cooler efciency. Fewer types of spare parts The limited number of lifter and wear plate designs enable using the same design for different coolers. This eliminates the need to maintain a large and costly stock of replacement parts. The standardisation of cooler internals, which is a major feature of the new concept, allows F.L.Smidth to maintain a sufcient stock of parts for swift delivery. Shorter installation time The tting of new internals is simple and straightforward. The standard plates and

    Screwing pattern

    lifters are easy to handle and lock into position. Compared with other designs, only a small number of bolts are needed, which also makes for shorter installation time.

    Data in this brochure is intended for preliminary project planning only. Manufacturer reserves the right to modify equipment details and/or specications without notice. 12-01-284 Gramstrup Design ApS

    USA
    www.smidth.com
    Up-to-date addresses of worldwide subsidiaries and sales ofces are available from our website

    INDIA
    Fuller India Limited Capital Towers 180, Kodambakkam High Road Nungambakkam Chennai 600 034 Tel: +91 44-827-6030/8228623 Fax: +91 44-827-9393 E-mail: l@fullerindia.co.in

    DENMARK
    F.L.Smidth A/S Vigerslev All 77 DK-2500 Valby Copenhagen Tel: +45 36 18 10 00 Fax: +45 36 30 18 20 E-mail: info@smidth.com

    F.L.Smidth Inc. 2040 Avenue C Bethlehem, PA 18017-2188 Tel: +1 610-264-6011 Tel: +1 800-523-9482 Fax: +1 610-264-6170 E-mail: info@smidth.com

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