CATIA Generative Shape Design

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Plastic Bottle
Step 1: Creating the Bottom of the Bottle.
30 min

Student Notes:

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Complete the existing wireframe geometry. Create the bottoms bottle surfaces

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CATIA Generative Shape Design

Do It Yourself (1/4)
Intersect.1

Student Notes:

Part used: start_bottle.CATPart

Intersect.4

Sketch.2

(2) (3)

1- Insert a new Geometrical Set , rename it as Bottle_Bottom.

2- Create an Intersection point between the Intersect.1 axis and the green profile Sketch.2. 3- Working on the ZX plane support, draw a circle by Center and point (creating the center point on the fly) with the following characteristics : Center point on the pink axis and 5 mm below the Intersection point just created (Intersect.4) Intersect.4 as point and 90 and 90 degrees as Start and End angle.

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CATIA Generative Shape Design

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Student Notes:

Part used: bottle_step1_2end.CATPart

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4- Create a point on plane (-15mm ; -20mm) with the Intersect.4 as reference. 5- Create a Symmetry of this point using the pink axis (Intersect.1) as reference. 6- Using these two points, create two bi-tangent lines with the previous circle. 7- Trim the two created lines with the circle. 8- Exit the Work on support mode. 9- Create two symmetric planes with an angle of 36 degrees with the YZ reference plane.
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CATIA Generative Shape Design

Do It Yourself (3/4)

Student Notes:

Part used: bottle_step1_3end.CATPart

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10- Create an Explicit sweep using the Trim.2 as profile and the green Sketch.2 as Guide curve. 11- Create a 180 degrees revolved surface using the Sketch.1 as profile and the Intersect.1 as axis. 12- Trim the two created surfaces.

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CATIA Generative Shape Design

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Student Notes:

Part used: bottle_step1_4end.CATPart

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13- Create a Variable edge fillet as shown. 14- Split the created EdgeFillet.1 with the two 36 degrees planes created before. 15- Create 4 Rotate surfaces (72 degrees) to complete the bottom. 16- Join the created surfaces and rename the Join as Bottle_Bottom.

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CATIA Generative Shape Design

Plastic Bottle
Step 2: Creating the Body of the Bottle.
20 min

Student Notes:

Copyright DASSAULT SYSTEMES

Complete the existing wireframe geometry. Create the bodys bottle surfaces.

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CATIA Generative Shape Design

Do It Yourself (1/3)

Student Notes:

Part used: bottle_step2begin.CATPart

Circle.1 Parallel.3

(2)

Sketch.4 Parallel.1 Plane.2 Parallel.2 Sketch.4

Circle.1

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1- Insert a new Geometrical Set, rename it as Bottle_Body. 2- Create two parallel curves of the Sketch.4 on the ZX plane at a distance of 3mm in both directions.
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3- Create a parallel curve of the Circle.1 on the Plane.2 at a distance of 1.6mm inward. 4- Create 2 Combined curves between the Circle.1 and the two curves Parallel.1 and Parallel.2 5- Create a Combined curve between the Sketch.4 and the Parallel.3 End Part: bottle_step2_1end.CATPart

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CATIA Generative Shape Design

Do It Yourself (2/3)

Student Notes:

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6- Create an Implicit Circular Swept surface with three guides using the three created combined curves as guide curves. 7- Create 3 instances of this Sweep using a Translate along the Z axis and the Repeat object after OK option. For the distance between the instances, create the formula : Starting_crv\Plane.2\Plane offset.1\Offset /5 8- Join the created surfaces with the original sweep.2. End Part: bottle_step2_2end.CATPart Uncheck the Check connexity option.

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CATIA Generative Shape Design

Do It Yourself (3/3)

Student Notes:

Sketch.3

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9 - Create a Revolved surface using the Sketch.3 as profile and the the Intersect.1 as Revolution axis. 10- Trim the created revolved surface with the previous Join. 11- Create a 2 mm edge fillet on the edges resulting of the previous Trim. 12- Rename the created fillet as Bottle_Body. End Part: bottle_step2_3end.CATPart

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CATIA Generative Shape Design

Plastic Bottle
Step 3: Creating the bottleneck.
60 min

Student Notes:

Copyright DASSAULT SYSTEMES

Complete the existing wireframe geometry. Create the bottleneck surfaces.

Copyright DASSAULT SYSTEMES

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CATIA Generative Shape Design

Do It Yourself (1/8)

Student Notes:

Part used: bottle_step3begin.CATPart

Intersect.3

Point.3

Plane.2 Intersect.2

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(2)

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1- Insert a new Geometrical Set, rename it as Bottleneck. 2- Create a Point between the Intersect.2 and Intersect.3 points with a ratio of 0.6 3- Create a plane parallel to the Plane.2 through the created Point.3 End part: bottle_step3_1end.CATPart

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CATIA Generative Shape Design

Do It Yourself (2/8)
4- Draw the following Sketch on the ZX plane.

Student Notes:

Plane.3
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(5) Intersect.3

5- Create two extrema ( Minimum and Maximum) on the sketch in the Z direction. End part: bottle_step3_2end.CATPart

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CATIA Generative Shape Design

Do It Yourself (3/8)
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Student Notes:

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6- Create a Revolved surface using the Sketch.3 as profile and the Intersect.1 as Revolution axis. 7- Create a Boundary curve with the lower edge of the revolution surface. 8- Create a point on the boundary using a 0.125 ratio of curve length, and using the Point Extremum.2 as reference point. End part: bottle_step3_3end.CATPart

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CATIA Generative Shape Design

Do It Yourself (4/8)

Student Notes:

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9- Create a 12 mm Extruded surface with the Circle.1 in the Z axis direction upward. 10- Create a Boundary curve with the upper edge of the extruded surface. 11- Create a 35 mm radius circle on the Plane.5 with the Point.3 as center. End part: bottle_step3_4end.CATPart
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CATIA Generative Shape Design

Do It Yourself (5/8)

Student Notes:

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12- Create two projected points of Extremum.2 on the Circle.3 and on the Boundary.2 13- Create a Multisection Surface between the three sections : Boundary.1 ; Circle.3 ; Boundary.2 Use the boundaries surfaces as tangents and the Extremum.2 and its projections as closing points End part: bottle_step3_5end.CATPart

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CATIA Generative Shape Design

Do It Yourself (6/8)

Student Notes:

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14- Create a Line on the Multi-sections Surface.1. Starting from the extremum.2 with an angle of 45 deg with the upper boundary and with a length of 500 mm. 15- Create a second line on the Loft, starting of the Point.4 with all the same characteristics than the previous line. End part: bottle_step3_6end.CATPart

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CATIA Generative Shape Design

Do It Yourself (7/8)
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Student Notes:

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14- Create a new boundary curve on the revolution surface relimited by the two previous lines. 15- Create a second boundary on the Extruded surface relimited by the two previous lines. 16- Hide the Multi-section Surface and create a Fill surface with four previous curves.
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End part: bottle_step3_7end.CATPart

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CATIA Generative Shape Design

Do It Yourself (8/8)
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Student Notes:

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17- Create 7 rotated instances of the fill surface around the intersect.1 axis (45 deg rotation). 18- Join all these rotated surfaces with the fill surface, and with the extruded and the revolved surfaces. 19- Rename the join as Body_style.

End part: bottle_step3_8end.CATPart

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CATIA Generative Shape Design

Plastic Bottle
Step 4: Assemble the three Geometric Sets.
20 min

Student Notes:

Copyright DASSAULT SYSTEMES

Complete the existing wireframe geometry. Assemble the previous bodies with trim operations and fillets.

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CATIA Generative Shape Design

Do It Yourself (1/5)

Student Notes:

Part used: Bottle_Step4Begin.CATPart

(1) (2)

1- Insert a new Geometric Set, rename it Bottle_Assembled. 2- Create a 2mm upward offset plane from the Plane.1.
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3- Create a 2mm downward offset plane from the Plane.2.

End Part: Bottle_Step4_1end.CATPart

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CATIA Generative Shape Design

Do It Yourself (2/5)
(4) (5)

Student Notes:

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4- Create an Intersection between the Plane.7 and the Bottle_Body. 5- Create an Intersection between the Plane.6 and the Bottle_Body. 6- Create an Intersection element between the Plane.1 and the Bottle_Bottom.
(6)

End Part: Bottle_Step4_2end.CATPart

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CATIA Generative Shape Design

Do It Yourself (3/5)

Student Notes:

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(7)

(8)

7- Create an Implicit linear swept surface with two guide curves : Intersect.6 and Intersect.7 8- Create an Implicit linear swept surface with two guide curves : Intersect.5 and Circle.1 End Part: Bottle_Step4_3end.CATPart

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CATIA Generative Shape Design

Do It Yourself (4/5)
(9)

Student Notes:

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9 - Trim the upper swept surface with the Bottle_Body. 10- Trim the previous Trim with the Body_Style surface. 11- Trim the lower swept surface with the Bottle_Bottom. 12- Trim the two last trims. End Part: Bottle_Step4_4end.CATPart

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CATIA Generative Shape Design

Do It Yourself (5/5)

Student Notes:

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Copyright DASSAULT SYSTEMES

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13- Create a 6mm Edge Fillet on the two sharp edges. 14- Rename the fillet as Bottle_Assembled. End Part: Bottle_Step4_5end.CATPart

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CATIA Generative Shape Design

Plastic Bottle
Step 5: Creating the Bottleneck Screw.
20 min

Student Notes:

Complete the existing wireframe geometry. Create the screw surfaces.

Copyright DASSAULT SYSTEMES

Copyright DASSAULT SYSTEMES

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CATIA Generative Shape Design

Do It Yourself (1/4)

Student Notes:

Part used: Bottle_Step5Begin.CATPart

1- Insert a new Geometrical Set, rename it as Bottleneck_Screw. 2- Create on the fly a point and a plane with the characteristics shown below.

(2)

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End Part: Bottle_Step5_1end.CATPart

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CATIA Generative Shape Design

Do It Yourself (2/4)

Student Notes:

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3- Create a Helix starting from the last created Point.5 with Intersect.1 as axis and with the following parameters : Pitch = 3 mm / Height = 7mm / Orientation = Counterclockwise 4- Create a line normal to the helix on the last Plane.8 starting at 1.6mm from the Point.5 with a Length of 20mm End Part: Bottle_Step5_2end.CATPart

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CATIA Generative Shape Design

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Student Notes:

(5) (6)

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5- Create a point on the helix at a distance of 0.8mm from the starting Point.5 6- Create a Connect Curve to link the Helix with the Line.5 End Part: Bottle_Step5_3end.CATPart

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CATIA Generative Shape Design

Do It Yourself (4/4)
(7)

Student Notes:

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7- Create an Implicit circular profile swept surface. Choose Center and radius as subtype, Connect.1 as Center curve and a radius of 0.8mm. End Part: Bottle_Step5_4end.CATPart 8- Trim the created sweep with the assembled bottle.

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