3500/25 Enhanced Keyphasor Module

Bently Nevada* Asset Condition Monitoring

Description
The 3500/25 Enhanced Keyphasor* Module is a half-height, two-channel module used to provide Keyphasor signals to the monitor modules in a 3500 rack. The module receives input signals from proximity probes or magnetic pickups and converts the signals to digital Keyphasor signals that indicate when the Keyphasor mark on the shaft coincides with the Keyphasor transducer. The 3500 Machinery Protection System can accept up to four Keyphasor signals for normal configuration and up to eight Keyphasor signals in a paired configuration.
Note: A Keyphasor signal is a once-per-turn or multiple-event-per-turn pulse from a rotating shaft or gear used to provide a precise timing measurement. This allows 3500 monitor modules and external diagnostic equipment to measure shaft rotative speed and vector parameters such as 1X vibration amplitude and phase.

The Enhanced Keyphasor Module is an improved 3500 system module. It offers expanded Keyphasor signal processing capabilities over the previous design while maintaining complete downward-compatibility in terms of form, fit and function with existing Keyphasor modules for use in legacy systems. The Keyphasor module, PWA 125792-01, is completely replaced by the more recent 149369-01 module. When a system Keyphasor input is required for Triple Modular Redundant (TMR) applications, the 3500 system should employ two Keyphasor modules. In this configuration the modules work in parallel to provide both a primary and secondary Keyphasor signal to the other modules in the rack. A system with more than four Keyphasor inputs may use a paired configuration provided that there are no more than four primary Keyphasor input signals. A paired configuration requires two consecutive monitoring positions in either the upper/lower or both half-slot positions. Four Keyphasor modules will accept four primary and four backup input channels and provide four output channels (one per module). A configuration of two paired and one non-paired (three Keyphasor modules total) is also possible. In such a configuration, the user may configure the one non-paired Keyphasor (order either two 2-channel or one 1-channel and one 2-channel option) The Isolated Keyphasor I/O module is designed for applications in which the Keyphasor signals are tied in parallel to multiple devices and require isolation from other systems, such as a control system. The Isolated I/O module was created specifically for Magnetic Pickup applications but is compatible with and will provide isolation for Proximitor* applications as long as an external power supply is provided. Note that the intent of this I/O module was primarily to measure shaft speed and not phase. The module can provide phase measurements, but this I/O introduces a slightly higher phase shift than the NonIsolated I/O version. Figure 1 shows the amount of phase shift that the Isolated I/O modules will add at different machine speeds. Enhanced product features include generation of once-per-turn event signals from multi-event-per-turn inputs, field-upgradeable firmware, and asset management data reporting.
Specifications and Ordering Information Part Number 141532-01 Rev. H (01/10) Page 1 of 7

Specifications
Inputs
Power Consumption 3.2 Watts typical. Signal Each Keyphasor Module accepts up to two transducer signals from proximity probe transducers or magnetic pickups. The input signal range is +0.8 V to -21.0 V (Non-Isolated I/O modules) or +5V to -11V (Isolated I/O modules). Signals exceeding this range are limited internally by the module. Passive magnetic pickups require a shaft rotative speed greater than 200 rpm (3.3 Hz). Input Impedance 21.8 k minimum.

Processed Signals Auto Threshold Minimum signal amplitude for triggering is 2 volts peak to peak and minimum frequency is 120 rpm (2 Hz). Manual Threshold Use for any input above 0.017 Hz (1 rpm for 1 event/revolution). User-selectable from 0 to -20 volts dc. Minimum signal amplitude for triggering is 500 millivolts peak to peak. Hysteresis User-selectable from 0.2 to 2.5 Volts. 0.017 to 60 Hz 1 cpm 61 to 150 Hz 8 cpm 151 to 20 kHz 1% of cpm

Transducer Conditioning

Signal Conditioning
Speed/ Frequency Signal Ranges Input range of 1 to 1,200,000 cpm (0.017 to 20 kHz). Supports multiple events per revolution to a maximum of 20 kHz. Output range of 1 to 99,999 cpm (0.017 to 1667 Hz) Speed/ Frequency Signal Accuracy Specified at +25 C (+77 F). Non-processed Signals 0.017 to 100 Hz 1 cpm 101 to 500 Hz 8 cpm 501 to 20 kHz 1% of cpm Keyphasor Transducer Power Supply Output Impedance

Outputs
Buffered Keyphasor Signals Two buffered Keyphasor outputs are available at the front of the rack via coaxial connectors. Two buffered Keyphasor outputs are also available at the back of the rack via Euro Style connectors.

504 maximum buffered output impedance.

-24 Vdc, 40 mA maximum per channel.

Specifications and Ordering Information Part Number 141532-01 Rev. H (01/10) Page 2 of 7

Front Panel LEDs OK LED Indicates when a fault has been detected in the Keyphasor Module. TX/RX LED Indicates when the Keyphasor Module is communicating with the Rack Interface Module (RIM).

European Community Directives: 2006/95/EC Low Voltage

For further certification and approvals information please visit the following website:
http://www.ge-energy.com/prod_serv/products/oc/en/bently_nevada.htm

Environmental Limits
Operating Temperature -30 C to +65 C (-22 F to +150 F) when used with Keyphasor I/O Module other than the Internal Barrier version. 0 C to +65 C (32 F to +150 F) when used with Keyphasor Internal Barrier I/O Module (Internal Termination). Storage Temperature -40 C to +85 C (-40 F to +185 F). Humidity 95%, non-condensing.

Hazardous Area Approvals

North American Approval Option (01) Class I, Div 2 Groups A, B, C, D T4 @ Ta = -20 C to +65 C (-4 F to +150 F) North American Approval Option (02) When used with I/O module ordering options without internal barriers: A/Ex nC[L] IIC Class I, Zone 2 Class I, Div 2, Groups A,B,C,D T4 @ Ta = -20 C to +65 C (-4 F to +150 F) When used with I/O module ordering options with internal barriers: A/Ex nC[ia] IIC Class I, Zone 2/(0) Class I, Div I, Groups A,B,C,D T4 @ Ta = -20 C to +65 C (-4F to +150 F)

Compliance and Certifications

EMC Standards: EN 61000-6-2 Immunity for Industrial Environments EN 55011/CISPR 11 ISM Equipment EN 61000-6-4 Emissions for Industrial Environments European Community Directives: EMC Directive 2004/108/EC Electrical Safety Standards: EN 61010-1

Specifications and Ordering Information Part Number 141532-01 Rev. H (01/10) Page 3 of 7

ATEX Approval Option (02) For Selected Ordering Options with ATEX/CSA agency approvals: II 3/(3) G EEx nCAL[L] IIC T4 @ Ta = -20C to +65C (-4F to +150F) Brazil Approval Option (02) For Selected Ordering Options with ATEX/North American agency approvals: Br-Ex nCAL [ia] IIC T4 Br-Ex nCAL [nL] IIC T4 T4 @ Ta = -20 C to +65 C (-4 F to +150 F)
Note: When used with Internal Barrier I/O Module, refer to specification sheet 141495-01 for approvals information. For further certification and approvals information please visit the following website:
http://www.ge-energy.com/prod_serv/products/oc/en/bently_nevada.htm

(9.50 in x 0.96 in x 4.06 in). Weight 0.46 kg (1.01 lbs.).

Rack Space Requirement

Main Module 1 half-height front slot. The half-height main modules require a special mounting adapter for mounting in the fullheight slots. The user can place the main modules in any one of the 14 available slots. Each rack may have no more than two main modules, one in a top half-slot and one in a bottom half-slot. I/O Modules 1 full-height rear slot.

Ordering Considerations
General External Termination Blocks cannot be used with Internal Termination I/O modules. When ordering I/O Modules with External Terminations, the External Termination Blocks and Cables must be ordered separately. There are a number of technical considerations involved in using the expanded signal processing functions of the Enhanced Keyphasor Module. A qualified Bently Nevada sales representative should be consulted prior to specifying or ordering modules for such applications. Internal Barrier I/O Module Consult the 3500 Internal Barrier specification sheet (part number 141495-01) if the Internal Barrier Option is selected.

Physical
Main Module Dimensions Height x Width x Depth) 119.9 mm x 24.4 mm x 256.5 mm (4.72 in x 0.96 in x 10.10 in). Weight 0.34 kg (0.76 lbs.). I/O Module Dimensions (Height x Width x Depth) 241.3 mm x 24.4 mm x 103.1 mm

Specifications and Ordering Information Part Number 141532-01 Rev. H (01/10) Page 4 of 7

Product Description Enhanced Keyphasor Module 3500/25-AXX-BXX-CXX A: Number of channels 01 02 Single half-height 2-channel Keyphasor card (order for 2channels) Two half-height 2-channel Keyphasor cards (order for 4Channels)

Spares
149369-01 Enhanced Keyphasor Module
Note: This module may be ordered as a direct plug-in replacement for Keyphasor Module 125792-01.

125800-01 126648-01 125800-02 126648-02 135473-01 04425545 00580438 00502133 129770-01

Keyphasor I/O Module (Internal Terminations) Keyphasor I/O Module (External Terminations) Isolated Keyphasor I/O Module (Internal Terminations) Isolated Keyphasor I/O Module (External Terminations) Keyphasor I/O Module (Internal Barriers and Internal Terminations. Grounding Wrist Strap (single use) Connector Header, Internal Termination, 4-Position, Green Connector Header, Internal Termination, 12-Position, Blue Keyphasor Module Manual

B:

Type of I/O Module 01

C:

I/O module with Internal Terminations 02 I/O module with External Terminations 03 Internal Barrier I/O with Internal Terminations 04 Isolated I/O module with Internal Terminations 05 Isolated I/O module with External Terminations Agency Approval Option 00 Not required 01 CSA/NRTL/C (Class 1, Div 2) 02 ATEX/CSA (Class 1 Zone 2)

Half-height Card Adaptor: 125388-01 125565-01 04300111 Half-height Chassis Card Guide Assembly Screws (Order Qty. 3)

Note: Agency Approval Option C 02 is only available with Ordering Options B 01 and B 03. External Termination Blocks 128718-01 128726-01 Keyphasor External Termination Block (Euro Style Connectors) Keyphasor External Termination Block (Terminal Strip Connectors)

Cables
3500 Keyphasor (KPH) Signal to External Termination (ET) Block Cable 129530-AXXXX-BXX A: Cable Length 0005 5 feet (1.5 metres) 0007 7 feet (2.1 metres) 0010 10 feet (3 metres) 0025 25 feet (7.5 metres) 0050 50 feet (15 metres) 0100 100 feet (30.5 metres) Assembly Instructions 01 Not assembled 02 Assembled
Specifications and Ordering Information Part Number 141532-01 Rev. H (01/10) Page 5 of 7

B:

Figures and Tables

Isolated I/O Phase Error
7 6 5 4 3 2 1 0 0 20000 40000 60000 RPM 80000 100000 120000

Phase Error (deg)

Figure 1

Specifications and Ordering Information Part Number 141532-01 Rev. H (01/10) Page 6 of 7

Figure 2: Front and Rear View of Keyphasor module

1) 2) 3) 4) 5) 6)

Buffered Transducer Outputs I/O Module, Isolated Internal Termination I/O Module, Isolated External Termination I/O Module, Non-Isolated Internal Termination I/O Module, Non-Isolated External Termination Barrier I/O Module, Internal Termination

All specifications are subject to change without notice.

* Denotes trademarks of Bently Nevada, Inc., a wholly owned subsidiary of General Electric Company. 1999 2010 Bently Nevada, Inc. All rights reserved. 1631 Bently Parkway South, Minden, Nevada USA 89423 Phone: 775.782.3611 Fax: 775.215.2873 www.ge-energy.com/bently

Specifications and Ordering Information Part Number 141532-01 Rev. H (01/10) Page 7 of 7