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    Yaris v1m

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    Indranil Bhattacharyya
    The document describes a FE model of a 2010 Toyota Yaris that contains nearly 1 million elements. The model is verified against full-scale crash tests, including: frontal impact tests at 56 km/hr (tests 5677 and 6221), a 64 km/hr frontal offset test (test CEF0610), and frontal impact tests at 40 km/hr (test 6069). The model includes detailed suspension systems and future work will include verifying additional crash tests such as side impacts, roof strength, and rigid pole tests.

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    Yaris v1m

    Uploaded by

    Indranil Bhattacharyya
    134 views31 pages
    The document describes a FE model of a 2010 Toyota Yaris that contains nearly 1 million elements. The model is verified against full-scale crash tests, including: frontal impact tests at 56 km/hr (tests 5677 and 6221), a 64 km/hr frontal offset test (test CEF0610), and frontal impact tests at 40 km/hr (test 6069). The model includes detailed suspension systems and future work will include verifying additional crash tests such as side impacts, roof strength, and rigid pole tests.

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    yaris-v1m

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    The document describes a FE model of a 2010 Toyota Yaris that contains nearly 1 million elements. The model is verified against full-scale crash tests, including: frontal impact tests at 56 km/hr (tests 5677 and 6221), a 64 km/hr frontal offset test (test CEF0610), and frontal impact tests at 40 km/hr (test 6069). The model includes detailed suspension systems and future work will include verifying additional crash tests such as side impacts, roof strength, and rigid pole tests.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    134 views31 pages

    Yaris v1m

    Uploaded by

    Indranil Bhattacharyya
    The document describes a FE model of a 2010 Toyota Yaris that contains nearly 1 million elements. The model is verified against full-scale crash tests, including: frontal impact tests at 56 km/hr (tests 5677 and 6221), a 64 km/hr frontal offset test (test CEF0610), and frontal impact tests at 40 km/hr (test 6069). The model includes detailed suspension systems and future work will include verifying additional crash tests such as side impacts, roof strength, and rigid pole tests.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 31

    2010 Toyota Yaris FE Model

    The National Crash Analysis Center The George Washington University

    Model Information

    Number of Parts Number of Nodes Number of Shells Number of Beams Number of Solids T t l Number Total N b of f El Elements t

    771 998,218 950,560 4,497 19,314 974 383 974,383

    Connections
    BEAM CONNECTIONS 4324 NODAL_RIGID_BODY

    EXTRA NODES SET EXTRA_NODES_SET


    JOINTS RIGID_BODIES SPOTWELD

    423 16 14 2 2862

    Material Testing
    Specimens were cut from actual components 160 tensile tests Data converted 12 different materials g generated based on test data Parts grouped into

    Slide 4

    Accelerometers
    Left Rear Seat (Node 4000390) Right Rear Seat (Node 4000398) Engine Top (Node 4000414) Engine Bottom (Node 4000422) Vehicle C.G. (Node 4000406)

    Inertia Comparisons
    Actual Vehicle
    Weight,kg Pitchinertia, kgm^2 Yawinertia, kgm^2 , Rollinertia, kgm^2 VehicleCGX, mm VehicleCGY, mm , VehicleCGZ, mm 1078 1498 1647 388 1022 8.3 558

    FEModel
    1100 1566 1739 395 1004 4.4 569

    FullFull -Scale Crash Tests


    Toyota Yaris (2006-2010)

    Test Type Frontal Full Wall Frontal Offset Side Impact NHTSA Roof Strength Side Impact IIHS

    Test Number NHTSA 5677 (56.3 km/hr), 6221 (56.2 km/hr), 6059 (39.8 km/hr), 6060 (39.8 km/hr), 6069 (39.8 km/hr) IIHS CEF0610 (64.7 km/hr) NHTSA 5679 (62.1 km/hr), 6220 (62.3 km/hr), 6558 (61.9 km/h), 6585 (61.8 km/hr) IIHS SWR0920 IIHS CES50638 (50.2 km/hr), CES0639 (50.0 km/hr)

    Yaris Frontal Full Wall 56 km/hr


    Two Full-scale Crash Tests @ 56 km/hr:
    NHTSA 5677 (56.3 km/hr) 2007 Sedan NHTSA 6221 (56.2 (56 2 km/hr) k /h ) 2008 H Hatch t hB Back k

    Yaris Frontal Full Wall 56 km/hr


    FE Model Weight (kg) Engine Type Tire size Attitude (mm) (As delivered) Wheelbase (mm) CG ( (mm) )R Rear of front wheel C/L Body Style 1263 1.5L V4 P185/60R15 F 668 R 673 2538 1035 4 Door Sedan Test 5677 1271 1.5L V4 P185/60R15 F 673 R 680 2551 999 4 Door Sedan Test 6221 1245 1.5L V4 P185/60R15 F 675 R 673 2463 976 3 Door Liftback

    LS-DYNA : Version: MPP971sR4.2.1 Revison: 53450 Platform: Intel MPI 3.1 3 1 Xeon64 OS Level: Linux Red Hat 4 upd 4 Precison: Single precision (I4R4) Total elapsed time: 2 hr 15 min (150 ms) N mber of processors: 24 Number

    Yaris Frontal Full Wall 56 km/hr

    Yaris Frontal Full Wall 56 km/hr

    Yaris Frontal Full Wall 56 km/hr

    Roadside Safety Verification and Validation Program (RSVVP) Comparisons

    Yaris Frontal Full Wall 56 km/hr

    Yaris Frontal Full Wall 56 km/hr

    Roadside Safety Verification and Validation Program (RSVVP) Comparisons

    Yaris Frontal Full Wall 56 km/hr

    Yaris Frontal Full Wall 56 km/hr

    Roadside Safety Verification and Validation Program (RSVVP) Comparisons

    Yaris Frontal Full Wall 56 km/hr

    Yaris Frontal Full Wall 56 km/hr

    Roadside Safety Verification and Validation Program (RSVVP) Comparisons

    Yaris Frontal Offset 64 km/hr

    12/20/2011

    Yaris Frontal Offset 64 km/hr

    12/20/2011

    Yaris Frontal Offset 64 km/hr

    Roadside Safety Verification and Validation Program (RSVVP) Comparisons

    Yaris Frontal Full Wall 40 km/hr


    FE Model Weight (kg) Engine Type Tire size Attitude (mm) (As delivered) Wheelbase (mm) Body Style 1211 1.5L V4 P185/60R15 F 668 R 673 2538 4 Door Sedan Test 6069 1212 1.5L V4 P185/60R15 F 673 R 672 2550 4 Door Sedan

    LS-DYNA : Version: MPP971sR4.2.1 Revison: 53450 Platform: Intel MPI 3.1 3 1 Xeon64 OS Level: Linux Red Hat 4 upd 4 Precison: Single precision (I4R4) Total elapsed time: 2 hr 15 min (150 ms) N mber of processors: 24 Number

    Yaris Frontal Full Wall 40 km/hr

    Yaris Frontal Full Wall 40 km/hr

    Roadside Safety Verification and Validation Program (RSVVP) Comparisons

    Yaris Frontal Full Wall 40 km/hr

    Yaris Frontal Full Wall 40 km/hr

    Roadside Safety Verification and Validation Program (RSVVP) Comparisons

    Yaris Frontal Full Wall 40 km/hr

    Yaris Frontal Full Wall 40 km/hr

    Roadside Safety Verification and Validation Program (RSVVP) Comparisons

    Yaris Frontal Full Wall 40 km/hr

    Yaris Frontal Full Wall 40 km/hr

    Roadside Safety Verification and Validation Program (RSVVP) Comparisons

    Summary
    Model verified against 56 km/hr full frontal tests (NHTSA tests 5677 and 6221) Model verified against 64 km/hr frontal offset test (IIHS test CEF0610) M Model d l verified ifi d against i t 40 k km/hr /h f full ll f frontal t l test t t (NHTSA test 6069) Detailed suspension systems included in the model model, verification using full-scale tests is in progress Future updates p will include additional verifications, , using NHTSA side, IIHS side, roof strength, and rigid pole tests

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