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API Repair Procedure

The repair procedure document outlines the steps to grind off and weld repair minor defects such as porosity, slag, and undercuts found on a tank during inspection. The procedure specifies preparing the defect area through grinding, cleaning, and non-destructive testing before qualified welders make the repair weld using an approved welding procedure. Additional non-destructive testing is performed after welding to check the repair quality before final acceptance of the work. Safety protocols including personal protective equipment and permitting must also be followed when doing the repair work.

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350 views1 page

API Repair Procedure

The repair procedure document outlines the steps to grind off and weld repair minor defects such as porosity, slag, and undercuts found on a tank during inspection. The procedure specifies preparing the defect area through grinding, cleaning, and non-destructive testing before qualified welders make the repair weld using an approved welding procedure. Additional non-destructive testing is performed after welding to check the repair quality before final acceptance of the work. Safety protocols including personal protective equipment and permitting must also be followed when doing the repair work.

Uploaded by

jacquesmayol
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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REPAIR PROCEDURE FOR TANK

*note: this is the sample document for the related job only
*author: theprocedure@engineer.com

TABLE OF CONTENTS
1. INTRODUCTION
2. PURPOSE
3. SPECIFICATION
4. APPLICABLE CODE / STANDADR
5. METHOD AND INSPECTION
6. SAFETY
7. REFERENCES & OTHER SUPPORTIVES DOCUMENT - LIST OF WPS & PQR - LIST OF WQT ( WELDER
LIST )

REPAIR PROCEDURE
1. INTRODUCTION
This repair procedure is required for grind off and / or perform weld repair on minor defect such as
Cluster Porosity, Slug, Under Cut, Arc Strike, Spartter and etc. which have been found during visual
inspection and / or found by NDE.

2. PURPOSE
The purpose of this work is as follow: To grind off all the defect, at the defect area base on the
report and / or marking area and carry out visual inspection and follow by NDE, examination such as
MPI / DPT To perform welding at the defect area after grinding ( surface preparation ) and carry out
NDE such as MPI, DPT or RT
3. SPECIFICATION
As per Owner / Client requiment or NDE report.

4. APPLICABLE CODE / STANDARD
The welding and NTD works are to be carried out and in accordance with the following:
i) ASME VIII DIV 1 - UW 42 Surface Weld Metal Build Up - Appendix 6 Method For Magnetic
particle Testing - Appendix 8 Method For Liquid penetrating Testing
ii) ASME IX - Welding And Brazing Qualification iii) ASME V - Nondestructive Examination

5. METHOD & INSPECTION
5.1) Mark the defect area to grind off accordingly by appointed inspector and base on NDE (RT, MPI
or DPT) report.
5.2) Grind off the defect until meet the sound metal and perform NDE to confirm the has been
removed from the respective shell area for welding surface preparation.
5.3) Perform surface preparation before performing weld build up.
5.4) Ensure that area is free from Oil, Grease, Water or any other foreign material
5.5) Proceed weld build up by qualified welder, WPS No as per requiment refer to Welding
Qualification. 5.6) Perform NDT upon completion of weld build up on the defect / marking area.
5.7) If the result of NDE is unacceptable remove the defect by grinding and repeat NDE to ensure it
is completely removed.
5.8) If the result of NDE is acceptable, carry out the Visual Inspection and request for RT to confirm
the weldment are free from and indication / defect.

6. SAFETY
6.1) All condition stated on job safety analysis (JSA) must complied with permit to work (PTW).
6.2) All personal working at job site shall be informed to the safety awareness by attending the
safety induction or safety tools box meeting conducted by safety prior to commencing of work.
6.3) Full PPE is ensured whilst working at site.
6.4) Refer to safety requirement.

7. REFERENCES & OTHER SUPPORTIVE DOCUMENT
7.1) WPS & PQR To be Advice
7.2) WQT List or Welder list To be Advice

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