Polder Pumps Manual

OPERATION &
MAINTENANCE MANUAL
POLDER PUMP
A
A M
Ma
a rr k
k o
o ff Q
Qu
ua
a ll ii tt yy
2011 MBH Pumps (Gujarat) Pvt. Ltd.
1
Polder Pump
CROSS SECTION DRAWING
No.
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
DESCRIPTION
DELIVERY FLANGE
CABLE GROMENT
CABLE
GLNAD COVER
STATOR CIRCLIP
STATOR
HARDWARE SET
REV. PLATE
THRUST BEARING
MECH. SEAL UPPER
MECH. SEAL LOWER
IMPELLER
NECK RING
SUCTION STRAINER
BASE
LOCKING NUT
IMPELLER WASHER
ROTOR CIRCLIP
MECH. SEAL COVER
BYPASS
C.T. BEARING
LOWER HOUSING
BEARING BUSH
ROTOR SHAFT
ROTOR
HOLDING HOOK
UPPER HOUSING
O RING
DRAIN PLUG
DELIVERY OUTLET
MATERIAL
M.S.
Ni. RUBBER
STD.
C.I. IS210FG260
SPRING STEEL
M.S. FAB.+SI STAMPING
M.S.
FIBER + G.M.
G.M.
TC/TC
Cr./Cr. MO STEEL
GUN METAL
G.M.
BRASS
C.I. IS210FG260
S.S.
S.S.
SPRING STEEL
C.I. IS210FG260
C.I. IS210FG260
G.M.
C.I. IS210FG260
G.M.
S.S.AISI410
SS+SI STAMPING
M.S.
C.I. IS210FG260
Nl. RUBBER
G.M.
C.I. IS210FG260
DAILY OPERATION INSTRUCTION
INSTALLATION
CAUTION :
Every time before starting the pump make sure that water level is
maintained upto funnel otherwise pump will burn.
Polder Pump
Polder Pump
Polder Pump
We have models to give a discharge of water

upto 10,000 LPM and head upto 100 Mtrs.
Can only be used for plain water.
Needs regular replacement of parts and repairing

costs are quite extravagant.
Self-priming (submerged). Constant attention

is a must.
a) Needs column pipe assembly, shaft assembly

and bowl assembly. Because of lengthy
column shaft assembly continuous vibration
occurs resulting in more wear and tear. As a
result of this, there would be constant gland
leakage from the shaft sleeve.
b) Proper alignment is a must.
Pump needs permanent structure like pump

house, pump foundation etc. and installation is
quite cumbersome.
Pump is of course submerged, but needs

pump house, in-well, jack-well etc.
VERTICAL TURBINE PUMPS

5. Use oil for sealing chamber CASTROL or EQUIVALENT Cr.SAE 250 or

SERVO 250 mfg. By I.O.C.
Here, the impeller is semi-open type and motor

portion is completely sealed with mechanical seal.
Hence, entering of silt/mud/sand particles/scales etc.
is eliminated. Even bearing portion is safe. Particles
upto 25 mm size could pass through along with water.
4. Use clear water in motor for cooling purpose.
7.

3. Examine sealing arrangement for wear or damage every six months running.
Bowl bearing bushes are regularly getting worn

Needs regular replacement of parts.
Particularly, horizontal pumps need proper out as they are directly coming into contact with
water duly mixed with silt/mud/sludge.
alignment and periodical check-up is
a must.
2. Remove only base, clean impeller and guide vane after every 250 hrs. operation.
6. Quite a long life.
MAINTENANCE
1. Check water level in motor before starting.
Constant attention is a must.
5. Needs no extra man-power.
Clean pump set with fresh water and wipe the cable. Put pump set in a cool, dry and
shaded place in vertical position and the wrapped cable on top of the pump. Do not
leave cable on the floor where it is likely to get damaged.
Priming is necessary.
PRECAUTION FOR LONG STORAGE
4. Self-priming (submerged).
a) Gland leakage,
b) Air locking &
c) Foot valve choking (clogging) are
regular and needs constant attention.
8. If water available falls short of the pump capacity, it will result in spurting, which is
harmful for the pump. In such a case reduce discharge by throttling.
3. An absolutely trouble-free compact design pump.
7. Observe that the strainer does not get clogged by leaves, suspended material
or any other undesirable material.
The nature of pump needs permanent

structure, suction pipe, foot valve, etc.
making it cumbersome.
6. Ensure that pump rotates in correct direction (clockwise), counter clockwise rotation
results in lower discharge and increased wear.
Due to high portability, no permanent structure is

needed. A simple pit / tank filled with water is quite
sufficient and could be discharged with flexible
rubber / PVC pipe / M. S. pipe.
5. Check water level in motor before starting the pump set.
2.

4. Protect cable from damage during storage, transportation and operation.

A damaged cable may give shock or burn the motor.
Not possible, since motor not sealed and

is wound with enamelled winding wire.
3. Before starting the pump, be sure to maintain water level upto funnel, otherwise
pump will burn. (Please refer installation Drawing.)
1. Could completely / partially be submerged in water.
2. A good quality motor starter must be used, (Preferably with an ammeter) as

it is the lifeline of a Polder Pump set.
CENTRIFUGAL PUMPS
RECOMMENDATIONS
1. Follow maintenance schedule strictly, so as to avoid costly repairs in the

long run.
SUBMERSIBLE POLDER PUMPS
Highlights of Submersible Polder Pumps in comparison with Centrifugal / Vertical Turbine Pumps.
INTRODUCTION
MBH Polder pumps are portable pumping units which have pump below and motor
above construction. These are powered by squirrel cage induction motor suitable for
400/440 Volts, 3 phase, 50 Hz, AC supply which is totally enclosed. The motor windings
are water and oil resistant and ingress of water or moisture inside the motor due to seal
failure or other reason will not render the pump inoperative. The pump motor unit of close
coupled construction and the double casing design provides effective water cooling
of the motor by flowing water around the motor casing. The motor is sealed by special
mechanical seal so that the pumping water does not enter the motor chamber and
damage the motor. All parts are made from specially selected material and processed
to ensure long life under arduous operating condition.
SALIENT FEATURES
Polder Pump
Pump fails to deliver

The discharge is too low.
The line current is excessive.
The total head is too low.
The power consumption is excessive.
Noisy operation of pump.
TROUBLE SHOOTING CHART
GUARANTEE
POLDER PUMP
POLDER PUMP
The Pump is guaranteed against defects in material and
workmanship under normal use and service for the period of 15
months from the date of purchase or 12 months from the date of
commissioning whichever is less.
CAUSE
REMEDY
The Pump delivers against an

excessively high discharge pressure.
Open the isolating valve further, until the

duty point conditions have been attained.
The Pump and / or piping are

incompletely vented.
Vent the pump & system completely.
Suction line or impeller clogged.
Remove deposits in the Pump and piping.
Reverse Rotation.

Change over two of the phase leads

of the power supply cable.
Excessive wear of the pump internals.
Replace worn components by new ones.
Operating voltage too low.

Check the supply terminals inform the

supply authorities.
The motor is running on two phases only.

Replace the defective fuse, check the

cable connection.
The rotor is out of balance.

Clean the rotor, Rebalance the rotor

dynamically.
The motor refuses to run because there is

no voltage.
Check the electrical system, inform the

supply authority.
Model :
Defective motor or cable.
Please consult our works.
Customer Name :
Defective riser pipe(pipe & gasket)

Replace defective lengths or riser pipe

by new ones, fit new gaskets.
Address :
Abnormal (excessive) drop in the liquid

level during operation.
Date of Purchage / Bill No.:
The Star-Delta motor remains stuck at the

star stage during start-up.
Check the switchgear/control panel.
Dealers Name :
The isolating valve in the discharge line is

not fully open.
Open the valve fully.
Signature :
Defective ammeter.
Replace with new one.
The insulation resistance of the winding

is inadequate (The minimum resistance
in warm condition during operation should
be 1000 ohms/volt of operating volt.)
Bushes are damaged in the motor.
Change the bushes.
Vibration caused by improper installation.
Rectify the installation.
The General terms and conditions for above guarantee are :

1. The guarantee is valid only if the pump is operated strictly as
per the instructions given in the user guide attached herewith.
2.

Our obligation is limited to rectifying; repairing or replacing

defective items, ex-works/service station/Authorized Service
Center, provided the purchaser has given immediate written
notice. The equipment for repairs should be returned to us
duly packed, on pre-paid freight basis.
Pump Sr. No.
Date :
14, G.I.D.C. Naroda Indl. Estate, Ahmedabad - 382 330, India.

Phone : 079-2282 3066 / 2282 1018 Fax : 079-2282 1511
E-mail : marketing@mbhpumps.com Website : www.mbhpumps.com
Polder Pump
Polder Pump
POLDER PUMP
These pumps are submersible type, hence
do not required pump house. The pump
motor unit is close coupled construction
and the double casing design provides an
effective water cooling to the motor by water
flowing around the motor casing.
TECHNICAL SPECIFICATIONS :
Head
Capacity
Stage
Lubrication
HP
RPM
Bearing
Seal
Impeller
:
:
:
:
:
:
:
:
:
upto 100 mtrs.

upto 1500 cu.mtr./hr.
One / Two
Water
1.5 to 250
2900 / 1450
Bush Bearing
Mechanical Seal
Bronze
APPLICATIONS :
u
u
For Clear Water

Dam Site
14, G.I.D.C. Naroda Indl. Estate, Ahmedabad - 382 330, India.

Phone : 079-2282 3066 / 2282 1018 Fax : 079-2282 1511
E-mail : marketing@mbhpumps.com Website : www.mbhpumps.com
Polder Pump
Our P r o d u c t R a n g e
HORIZONTAL
SPLIT CASING
PUMP
SUBMERSIBLE
SEWAGE
PUMP
SELF PRIMING
CENTRIFUGAL
PUMP
ISO 9001:2008
Certified Company
14, G.I.D.C. Naroda Indl. Estate, Ahmedabad-382 330, India.

Phone : 079-2282 3066 / 2282 1018
Fax
: 079-2282 1511
E-mail : marketing@mbhpumps.com
Website : www.mbhpumps.com
A
A M
Ma
a rr k
k o
o ff Q
Qu
ua
a ll ii tt y
y
08/2011 marg
PORTABLE
SUBMERSIBLE
PUMP
CENTRIFUGAL
PUMP
TYPE HC

Polder Pumps Manual

Uploaded by

Copyright:

Available Formats

Polder Pumps Manual

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Polder Pumps Manual

Uploaded by

Copyright:

Available Formats

OPERATION &

2011 MBH Pumps (Gujarat) Pvt. Ltd.

CROSS SECTION DRAWING

DAILY OPERATION INSTRUCTION

2011 MBH Pumps (Gujarat) Pvt. Ltd.

2011 MBH Pumps (Gujarat) Pvt. Ltd.

2011 MBH Pumps (Gujarat) Pvt. Ltd.

2011 MBH Pumps (Gujarat) Pvt. Ltd.

We have models to give a discharge of water

Needs regular replacement of parts and repairing

Self-priming (submerged). Constant attention

a) Needs column pipe assembly, shaft assembly

Pump needs permanent structure like pump

Pump is of course submerged, but needs

VERTICAL TURBINE PUMPS

5. Use oil for sealing chamber CASTROL or EQUIVALENT Cr.SAE 250 or

Here, the impeller is semi-open type and motor

4. Use clear water in motor for cooling purpose.

Bowl bearing bushes are regularly getting worn

6. Quite a long life.

1. Check water level in motor before starting.

Constant attention is a must.

5. Needs no extra man-power.

PRECAUTION FOR LONG STORAGE

3. An absolutely trouble-free compact design pump.

The nature of pump needs permanent

Due to high portability, no permanent structure is

5. Check water level in motor before starting the pump set.

4. Protect cable from damage during storage, transportation and operation.

Not possible, since motor not sealed and

1. Could completely / partially be submerged in water.

2. A good quality motor starter must be used, (Preferably with an ammeter) as

1. Follow maintenance schedule strictly, so as to avoid costly repairs in the

SUBMERSIBLE POLDER PUMPS

Pump fails to deliver

TROUBLE SHOOTING CHART

The Pump delivers against an

Open the isolating valve further, until the

The Pump and / or piping are

Vent the pump & system completely.

Suction line or impeller clogged.

Remove deposits in the Pump and piping.

Change over two of the phase leads

Excessive wear of the pump internals.

Replace worn components by new ones.

Operating voltage too low.

Check the supply terminals inform the

The motor is running on two phases only.

Replace the defective fuse, check the

The rotor is out of balance.

Clean the rotor, Rebalance the rotor

The motor refuses to run because there is

Check the electrical system, inform the

Defective motor or cable.

Please consult our works.

Defective riser pipe(pipe & gasket)

Replace defective lengths or riser pipe

Abnormal (excessive) drop in the liquid

Please consult our works.